Datasheet SC1401ISS.TR Datasheet (Semtech Corporation)

SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
1
The SC1401 is a synchronous buck regulator designed to power the latest generation microprocessors in battery operated systems. The SC1401 may be used to provide both the I/O and core voltages utilizing synchronous rectification for the core supply voltage and an LDO N-Channel MOSFET controller for the I/O supply voltage. A 1.25 volt reference allows lower output voltages required by today’s portable microprocessors.
The synchronous buck regulator is capable of achieving efficiencies up to 95%. The gate drive circuitry can deliver 2.0A peak currents, allowing the use of N-channel MOSFETs for lower switching and conduction losses.
A digital soft start is provided to ensure orderly start up of the power supply without the need for external components. At light load in power save mode, the controller changes mode of operation by missing gate drive cycles, thus reducing gate drive current and improving efficiency. A logic high on PSAVE disables the power saving mode thus reducing noise. The SC1401 is fabricated in a high performance BiCMOS process. This process reduces the power dissipation in low current and shutdown operation modes and improves efficiency.
The LDO controller is a high performance positive voltage regulator designed to provide a low noise power source to the microprocessor peripherals by driving a low cost external N-Channel MOSFET.
FEATURES
>90% Efficiency (SMPS)
6.0V to 30V Input range
1.25V to 5.5V Adjustable output (SMPS)
PWM and LDO regulator outputs
High output gate drive of 2 Amps (SMPS)
Power save mode for light load operation
200kHz/300kHz fixed-frequency PWM operation
2mA Typical quiescent current
2µA Typical shutdown current
DEVICE PACKAGE TEMP. (TA)
SC1401ISS SSOP-20 -40°C - +85°C
ORDERING INFORMATION
TEL:805-498-2111 FAX:805-498-3804 WEB:http://www.semtech.com
APPLICATIONS
Notebook and palmtop computers
LCD monitors
Internet appliances
Notes (1) Add suffix “TR” for tape and reel.
TYPICAL APPLICATION CIRCUIT
C16
D3C15
C7
VO_LINEAR
C3
R6
SHDN
R2
RESET
U1 SC1401ISS
18
14
11
9
13
15
17
16
10
19
12
20
8
3
5
2
4
1
7
6
ENABLEIO
BST
PGND
DL
DH
VDD2
IOS
GATEIO
PGND
RESET
PHASE
PSAVE
V5V
FB
GND
SHDN
VDD1
SYNC
CSH
CSL
R5
C5
+5V
L1
C1
D2
VO_SMPS
PSAVE
VDD2
R1
C12 C13
C10
C14
Q2
R3
R7
C8
D1
Q1
C6
Q3
C9
C4C2
SYNC
D4
C11
R4
ENABLE_IO
VIN
+5V
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
2
Note: All logic level inputs and outputs are open collector TTL compatible.
Pin # Pin Name Pin Function
1 SYNC Oscillator control/synchronization input. Connect to V5V for 300kHz. Connect to
GND for 200kHz. For external clock synchronization in the 240kHz to 350kHz range. A high-to-low transition causes a new cycle start.
2
SHDN Logic Low shuts down the switching regulator.
3 FB Feedback input for the SMPS. FB selects fixed 1.25V output voltage setting
when tied to V
OUT
. Connect FB to a resistor divider for adjustable output mode.
Refer to page 9.
4 VDD1 Supply input from battery (6V to 30V).
5 GND Low noise analog ground and feedback reference point.
6 CSL Inverting input to current sense amplifier. Also serves as the feedback input in
fixed output mode.
7 CSH Non-Inverting input to current sense amplifier. Current limit level is 120mV
referenced to CSL.
8 V5V 5 volt external supply used to power the gate drives, internal control and
reference of the SC1401.
9 DL Gate drive output for low side synchronous rectifier MOSFET.
10 PGND Device power ground.
11 PGND Device power ground.
12 PHASE Inductor switching node connected to the source of high side MOSFET
and drain of low side MOSFET.
13 DH Gate drive output for high side N-Channel MOSFET. DH is a floating driver
output driven from the floating voltage across BST to PHASE.
14 BST Boost capacitor connection for the high side driver.
15 VDD2 Supply voltage input for the linear FET controller.
16 GATEIO Gate drive output for the linear FET controller.
17
IOS Sense input voltage for the adjustable voltage linear FET controller.
Refer to page 9.
18 ENABLEIO Logic low shuts down the linear FET controller.
19 RESET Active-Low reset output.
20 PSAVE A logic low enables power saving mode.
PIN DESCRIPTION
+=
9
8
O
R
R
11.25(SMPS)V
+=
6
5
O
R
R
11.25(Linear)V
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
3
ABSOLUTE MAXIMUM RATINGS
PARAMETER MAXIMUM UNITS
VDD1 to GND -0.3 to +36 V
PGND to GND - 0.3 to 0.3 V
V5V, FB, CSH, CSL, IOS to GND -0.3 to +6 V
SYNC, SHDN, PSAVE, ENABLEIO to GND -0.3 to +6 V
BST to GND -0.3 to +36 V
BST to PHASE -0.3 to 6 V
VDD2 to GND -0.3 to +36 V
GATEIO to GND 9 V
Junction operating temperature (T
J
) -40 to +125 °C
Thermal resistance junction to ambient (θ
JA
)
50 °C/W
Storage temperature -65 to +150 °C
Lead soldering temperature +300, 10 seconds °C
ELECTRICAL CHARACTERISTICS
Unless specified: VDD1 = 12V, VDD2 = 12V V5V = 5V, SHDN = PSAVE = 5V, TA = -40 °C to +85 °C . Typical values are at TA = +25°C.
PARAMETER CONDITIONS MIN TYP MAX UNITS SMPS CONTROLLER
VDD1 Input Voltage Range 6.0
30.0 V
VOUT SMPS VREF 5.5 V
Internal BandGap Voltage, VREF Measured at the Feedback pin 1.225 1.250 1.275 V
Load Regulation 0mV < CSH - CSL < 100mV 2 %
Line Regulation 6V < VDD1 < 30V 0.03 %/V
Overcurrent-Limit Threshold CSH - CSL 100 130 160 mV
PSAVE Mode Threshold CSH - CSL, PSAVE = 0 V 30 mV
Soft-Start Ramp Time From enable to 95% full current limit with
respect to f
OSC
512 clks
Oscillator Frequency SYNC = V5V
SYNC = 0V
265 165
300 200
335 235
kHz
Maximum Duty Factor 85
90
87 93
% SYNC = V5V
SYNC = 0V
Note 1: This device is ESD sensitive. Use of standard ESD handling precautions is required.
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
4
ELECTRICAL CHARACTERISTICS (continued)
Unless specified: VDD1 = 12V, V5V = 5V, VDD2 = 12V SHDN = PSAVE = 5V, TA = -40 °C to +85 °C. Typical values are at TA = +25°C.
LINE PARAMETER CONDITIONS MIN TYP MAX UNITS
Gate Driver Sink/Source DL, DH, forced to 2V 2.0 A
Gate Driver On-Resistance High or low 1.0
SYNC Input High Pulse
1
200
SYNC Input Low Pulse Width
1
200 ns
SYNC Rise/Fall Time
1
200
SYNC Input Frequency Range 240 350 kHz
Current-Sense Input Leakage CSL = CSH = 5.5V 20 µA
FB Input Leakage Current FB = 1.25V 1 µA
LINEAR REGULATOR
VDD2 Input Voltage Range 5.0 30.0 V
VOUT Linear VREF 5.5 V
GATEIO Source current VDD2=12V, GATEIO=0V 2.6 mA
IOS Input Leakage Current IOS = 1.25V 1 µA
Line Regulation ILOAD=0.5A 0.03 %/V
Load Regulation Vin=12V, ILOAD = 0.1A to 1A 0.85 %
VDD1 Operating Supply 5 50 µA
Shutdown Supply Current VDD1 = 6V to 30V, V5V = 5V, SHDN = 0V 15 25 µA
V5V Operating Supply Current V5V = 5V, no load on DH/DL, PSAVE = 0V 1.5 4 mA
VDD2 Supply Current VDD2 = 12V 5 mA
SUPPLY CURRENTS
Note 1: Not tested.
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
5
ELECTRICAL CHARACTERISTICS (continued)
Unless specified: VDD1 = 12V, VDD2 = 12V V5V = 5V, SHDN = PSAVE = 5V, TA = -40 °C to +85 °C. Typical values are at TA = +25°C.
PARAMETER CONDITIONS MIN TYP MAX UNITS
FAULT DETECTION
Thermal Shutdown Threshold Typical hysteresis = +10°V 150 °C
VDD1 Undervoltage Reset Threshold
Falling edge of VDD1, hysteresis = 1% 4.2 4.5 4.8 V
V5V Undervoltage Reset Threshold
Falling edge of V5V, hysteresis = 1% 3.75 4.0 4.25 V
FB Overvoltage Reset Threshold
With respect to unloaded output voltage, typ.
Hysteresis = 1%
10 %
FB Undervoltage Reset Threshold
With respect to unloaded output voltage, typ.
Hysteresis = 1%
-10 %
RESET Propagation Delay FB Over/Under Voltage condition
1.5 µs
IOS Undervoltage Reset Threshold
With respect to unloaded linear output voltage -10 %
RESET Delay Time With respect to f
OSC
27,000 32,000 37,000 clks
Logic Input High SHDN,ENABLEIO 1.8
Logic Input Low PSAVE,SYNC 1.6 V
Input Leakage Current SHDN,ENABLEIO, PSAVE, SYNC -1.0 1.0 µA
Logic Output Low Voltage RESET, ISINK = 4mA 0.4 V
LOGICAL INPUTS AND OUTPUTS
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
6
LOAD REGULATION, Vo = 2.2V (SMPS), Vin = 12V
2.215
2.220
2.225
2.230
2.235
2.240
2.245
2.250
0.5 1.0 2.0 3.0 4.0 5.0 6.0 7.0
LOAD CURRENT (A)
OUTPUT VOLTAGE (V)
LINE REGULATION (SMPS)
Io = 7.0A, Vo = 2.2V
2.21
2.22
2.23
2.24
2.25
2.26
2.27
6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0
INPUT VOLTAGE (V)
OUTPUT VOLTAGE
(V)
EFFICIENCY vs LOAD CURRENT
65.00%
70.00%
75.00%
80.00%
85.00%
90.00%
95.00%
100.00%
0.1 1.0 2.0 3.0 4.0 5.0 6.0 7.0
LOAD CURRENT (A)
EFFICIENCY (%)
VIN = 6V VIN = 10V VIN = 14V VIN = 18V VIN = 22V
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
7
LOAD TRANSIENT: Vin = 16V, Vo = 2.0V, I = 1A to 7A
RIPPLE VOLTAGE: 200KHZ
RIPPLE VOLTAGE: 300KHZ
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
8
PIN CONFIGURATION
(Top View)
(20-Pin SSOP)
Table 1
VO (SMPS) VO (Linear) R7
(current sense resistor)
R10
5
+=
9
8
O
R
R
11.25V
+=
6
5
O
R
R
11.25V
MAX
7
I
120mV
R =
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
9
TYPICAL NOTEBOOK CPU APPLICATION CIRCUIT FOR V
CORE
= 2.2V & V
I/O
= 3.3V
R6
24.9K
+5V
C2
22uF,35V
C11
0.1uF
4.7K
R1
C10
0.1uF
SHDN
D2
MBRS340T3
D1
BAT42W
C12
0.22uF
Q1
MTD20N03HDL
C13
330uF,6.3V
U4
IRF7805
4 5
3
2
1
6
7
8
L1
3.9uH
C5
10uF
Vo(smps)
U3
IRF7805
4 5
3
2
1
6
7
8
C8
47uF
C3
22uF,35V
C14
330uF,6.3V
R7A
0.02, 1W
To uP core
R9
24.9K
RESET
C7
0.1uF
D4
MTZ9.1B, 9.1V 500mW
U2
IRF7805
4 5
3
2
1
6
7
8
VDD1 = 6.0V to 30.0V
V5V
C6
0.1uF
C4
22uF,35V
SYNC
D3
MBRS340T3
3.3V, 1.0A
C16
0.1uF
R10
5.6
R7B
0.02, 1W
ENABLEIO
R5
41.2K
Vo(lin)
PSAVE
V5V
U1
SC1401CSS
18
14
11
9
13
15
17
16
10
19
12
20
8
35241
7
6
ENABLEIO
BST
PGND
DL
DH
VDD2
IOS
GATEIO
PGND
RESET
PHASE
PSAVE
V5V
FB
GND
SHDN
VDD1
SYNC
CSH
CSL
VDD2
R8
19.1K
C15
330uF, 6.3V
VDD2
To uP I/O
C9
10uF
C1
22uF,35V
2.2V, 8.5A
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
10
EVALUATION BOARD SCHEMATIC
C18
0.1uF
S1
SW DIP-4
123
4
876
5
J2
1
B4
1
V5V
R8
6.04K
C15
330uF, 6.3V
C16
0.1uF
Q4
IRF7805
4 5
3
2
1
6
7
8
4.7K
R1
VO(lin)
V5V
VDD1 = 6.0V to 30.0V
JP3
12
V5V_Ext
B5
1
B2
1
C1
22uF,35V
R10
SEL
R16
301K
B1
1
C4
22uF, 35V
R7B
0.02, 1W
V5V
Q2
MMBT2222
3
1
2
R9
10K
D4
MA8062
C14
330uF,6.3V
B6
1
C10
0.1uF
C2
22uF,35V
VDD2 = 30V max
1M
R2
1M
R4
C12
0.1uF
C5
10uF
C17
100pF
D2
MBRS340T3
C6
0.1uF
R7A
0.02, 1W
B3
1
C8
47uF
R14
SEL
C13
330uF,6.3V
V5V
JP1
Vlinear_onboard
1 2
C7
0.22uF
R13
SEL
D3
MBRS340T3
D5
MA8062
L1
3.9uH
R5
2K
1M
R3
Q1
MTD20N03HDL
V5V_onboard
C11
0.1uF
Q3
IRF7805
4 5
3
2
1
6
7
8
U1
SC1401CSS_RTP1
18
14
11
9
13
15
17
16
10
19
12
20
8
3
5
2
4
1
7
6
ENABLEIO
BST
PGND
DL
DH
VDD2
IOS
GATEIO
PGND
RESET
PHASE
PSAVE
V5V
FB
GND
SHDN
VDD1
SYNC
CSH
CSL
B7
1
C9
10uF
V5V_onboard
J1
1
JP2
Vlinear_Ext
1 2
R15
6.2K
JP4
12
Vlinear_ext
D1
BAT42W
VO(smps)
R11
SEL
VO(lin)
R6
10K
C3
22uF,35V
GND
Q5
IRF7805
4 5
3
2
1
6
7
8
Vlinear_Ext
R12
1M
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
11
Figure 2: Main PWM Modulator Control Block
Figure 1: SC1401 Block Diagram
GND
SHDN
PSAVE
SYNC
ENABLEIO
RESET
V DD2
V DD1
GATEIO
IOS
BST
DH
PHASE
DL
PGND
CS H
CSL
FB
PGND
V5V
DIGITAL
CONT ROL L ER
UV LO
VBG
BG
REF
OCS
COUN T ER
DA C
POWER
GOOD
BG REF
VGB
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
12
TEL:805-498-2111 FAX:805-498-3804 WEB:http://www.semtech.com
Detailed Description
The SC1401 is a high performance, high efficiency, PWM synchronous buck controller, designed to power the latest generation microprocessors in battery operated systems. Two high-current gate drive outputs are supplied to control both MOSFETs in the synchronous rectified buck converter. This power supply can be programmed to operate at either fixed (1.25V) or adjustable output voltages. The power save feature enables high efficiency over a wide range of load current. The control and fault monitoring circuitry associated with the PWM controller includes digital softstart, turn-on sequencing, frequency compensation, power save, overcurrent and over and under voltage fault protection. An LDO NMOS linear regulator is also generated by the SC1401. A block diagram of the SC1401 is shown in Figure 1.
PWM Control Block
The SC1401 employs peak-current-mode control with slope compensation to provide fast output response to load and line transients. The PWM control block consists of an analog PWM modulator followed by PWM logic control. The analog modulator combines the current output, slope compensation signal and error voltage to generate a PWM pulse train. The PWM logic uses the pulse train from the modulator and other control signals to generate the output states for the high and low side gate driver outputs. A block diagram of the PWM control block is shown in Figure 2.
An error amplifier generates the difference signal between the reference voltage and the feedback voltage to generate the control voltage for the peak current mode comparator. A nominal gain of 8 is used in the error amplifier to further increase the system loop-gain and reduce the load regulation error typically seen with low loop-gain current mode controllers. The increased gain in the voltage loop is compensated by pole-zero-pole response of the voltage error amplifier. The current feedback signal is summed with the slope compensation signal and compared to the control voltage by the PWM comparator.
When the power supply is operating in continuous conduction mode with current > 25% of its peak value, the high side MOSFET is turned on at the beginning of each switching cycle. The high-side MOSFET is turned off when the desired duty cycle is
reached. Active shoot-through protection delays the turn-on of the low-side power device until the PHASE node drops below 1.25V. The low-side devices remains on until the beginning of the next switching cycle. Again, active shoot-through protection ensures that the gate to the low-side power device is low before the high-side device is turned on.
When PSAVE is enabled (low) and the output current drops below 25% of its peak level, the PWM logic will automatically enter PSAVE mode to improve efficiency. When the controller enters power save, it increases the regulation point by
0.8%, typically issuing one more high side pulse as the converter enters PSAVE. The PWM control then disables switching cycles until the FB falls below the reference. At light loads the effective switching frequency will drop dramatically and efficiency will increase because of the reduced gate charge current required to switch the power stage. Boosting the regulation point when entering PSAVE gives the output improved dynamic regulation because the output voltage is not allowed to droop below the nominal regulation point. Load current steps, that cause the converter to come out of PSAVE, will not cause as large a negative dip in the output voltage.
The PSAVE threshold is a function of the load and peak-to-peak inductor current. It can be calculated by the following equations:
!I
L
= peak-to-peak inductor current
I
O
= Load Current
V
IN
= Input Voltage
V
O
= Output Voltage
D = Duty Cycle
f = Frequency
L = Inductance
S
L
OTHPSAVE
R
2
I
-IV
 
 
=
()
f
D
L
V-V
I
OIN
L
=
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
13
Gate Drive and Control
The gate drivers on the SC1401 are designed to switch large MOSFETs at up to 350kHz. The high­side gate drivers are required to drive the gates of the high-side MOSFETs above the V5V input. The supply for these gate drivers is generated by charging a bootstrap capacitor from a supply when the low side driver is on. Monitoring circuits ensure that the bootstrap capacitor is charged when coming out of shutdown or fault conditions where the bootstrap capacitor may be depleted.
In continuous conduction mode, the low side driver outputs that control the synchronous rectifier in the power stage is on when the high side driver is off. Under light load conditions the ripple current will approach the point where it reverses polarity. This is detected by the low side driver control and the synchronous rectifier is turned off before the current reverses, preventing energy drain from the output.
Current Sense (CSH,CSL)
The output current of the power supply is sensed as the voltage drop across an external resistor between the CSH and CSL pins. Over current is detected when V(CSH,CSL) exceeds +/-130mV. An over current will turn off the high side driver on a cycle by cycle basis. CSH and CSL are also used for peak current feed back in the main PWM loop and to determine the current level for entering power save mode and the turn-off time for the synchronous rectifier.
Oscillator
The SC1401 oscillator frequency is trimmed to +/­10%. When the SYNC pin is high the oscillator runs at 300kHz; when sync is low the frequency is 200kHz. The oscillator can also be synchronized to the falling edge of a clock on the SYNC pin with a frequency between 240kHz and 350kHz. The 200kHz operation state is used for highest efficiency, and 300kHz for minimum output ripple and/or smaller inductor and output capacitor values.
Fault Protection
In addition to cycle-by-cycle current limit, the SC1401 monitors over temperature, power supply output over and under-voltage and input supply under-voltage conditions. The over temperature detect will shut the part down if the die temperature exceeds 150°C with 10°C of hysteresis.
If the SMPS output is greater than 10% of its nominal
value, the SMPS is latched off and synchronous NMOS FET is turned on. To prevent the output from ringing below ground a signal level Schottky diode should be placed across the output with its anode at ground. The same results apply if VDD1 or V5V fall below their respective under-voltage thresholds.
If the SMPS or LDO outputs fall 10% below its nominal, the RESET output is pulled low.
Shutdown Mode
Holding the SHDN pin low disables the SC1401, reducing the total supply input current to <10uA. A shutdown condition tri-states the SMPS and pulls the RESET output low. Holding the ENABLEIO pin low disables the LDO.
Output Voltage Selection
If FB is connected to CSL, the SMPS will regulate to the internal bandgap voltage, 1.25V. If external resistors are used, the output is regulated based on a resistor divider and 1.25V at the FB pin.
LDO Regulation Operation
The n-channel LDO regulator is capable of supplying 1A over a 1.25V to 5.5V output range. The input voltage to the LDO is the VDD2 supply with a maximum input voltage of 30V. To set the output voltage, an external resistor divider is used based on
1.25V at the IOS pin.
Power-up and Soft-Start
The SMPS contains its own counter and DAC to gradually increase the current limit at startup to prevent input surge currents. The current limit is increased from 0, 25%, 50%, 75%, to 100% linearly over the course of 512 switching cycles.
A RESET output is also generated at startup. The RESET pin is held low for 32K switching cycles. Another timer is used to enable the undervoltage protection. The undervoltage protection circuitry is enabled after 5000 switching cycles at which time the SMPS should be in regulation.
Evaluation Board
The evaluation board schematic shown on page 10 is configured to output 2.0V at 7.0A on the main switcher and 1.5V at 1A on the linear regulator. In addition, the main switcher has a compensation circuit consisting of C18, R16 and C17. This circuit aids in the stability of the supply for variability in output filter components
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
14
efficiency, small size and low cost are required.
The Semtech SC1401 EVAL board consists of a
2.0V, 7A switcher and a 1.5V, 1A linear regulator.
Design Guidelines
The schematic for the EVAL board is shown on page
10. The EVAL board is configured as follows:
Switching Regulator 1 Vout1 = 2.0V, 7A
Linear Regulator 1 Vout2 = 1.5V, 1A
Designing the Output Filter
Before calculating the output filter inductance and output capacitor, an acceptable amount of output ripple current is to be determined. The ESR of the output capacitor multiplied by the ripple current sets the maximum allowable ripple voltage. So once the ripple voltage specification is selected, the capacitor ESR is chosen usually based on capacitor cost and size constraints. This then sets the maximum output ripple current through the capacitor and inductor.
For the EVAL board 2.0V switcher, we selected a maximum ripple voltage of 50mV. Choosing three 330uF, 6.3V tantalum capacitors C13,C14 and C15 each having an ESR of 100 milliohms, their combined ESR equaling 33 milliohms, sets the maximum ripple current as follows:
Be sure that the three output capacitors can handle this ripple current. Ripple current specifications are found in the capacitor data sheet for high quality capacitors intended for use in switching power supplies.
The inductance can now be found:
The inductance and duty cycle equation excludes
and output voltage and current ranges. This compensation circuit is necessary for proper operation of the SC1401. This will eliminate any uncertainties in stability with respect to various output configurations that may be implemented using the part.
Having JP1 in place will enable the linear regulator to derive power from the main switching supply. The switcher must have a higher output voltage than the linear to allow this option to work properly. Further information of the evaluation board and it operation is described in the SC1401 Evaluation Board Manual.
LDO
The evaluation board schematic shows that the LDO regulator is set up to derive its power from the output of the SMPS. The GATEIO, pin 16 is the gate drive for an N-Channel MOSFET, Q1. This output has a breakdown voltage of 12V so it is imperative the gate does not exceed 12V and Q5, a nine volt zener diode is added to prevent this from happening. In addition, IOS, pin 17 is the input from the resistive divider formed by R5 and R6. The LDO MOSFET should be chosen to carry the load current and dissipate the power required by the conditions of the load current and voltage drop across the MOSFET. Capacitors C9 and C10 were added for filtering purposes.
Gate Drive Power
JP4 enables the gate drive power to operate off of the onboard zener follower which supplies 5 volts, formed by components Q2, R15 and D4. This takes the input voltage and produces 5V for the bootstrap diode D1 that supplies the gate drive power for the upper MOSFET of the Q3 SMPS. Alternatively, you could also bring in an external voltage for the gate drive voltage by moving the jumper from JP4 to JP3. Consult the SC1401 Evaluation Board Manual for further details of the evaluation board operation.
APPLICATIONS INFORMATION
Introduction
The SC1401 is a versatile switching regulator provid­ing an adjustable output from 1.25V to 5.5V. In addition, there is one on-chip adjustable linear regulator capable of supplying 1 amp of output current. The SC1401 is designed for notebook applications but has applications anywhere high
ESR
V
I
O
O
=
1.5Amp
0.033
0.05
I
O
==
O
OINMAX
I
tD)V(V
L1
=
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
15
any resistive drops due to winding resistance and MOSFET on resistance.
Where:
L1 = 4µH
From this calculation we choose L1 to be 3.9uH.
For a lower operating frequency, f = 200kHz, L1 calculates to be 6uH.
Choosing Inductor & FET Current Rating
The current carrying capability of the inductor and MOSFETs should be sized to handle the maximum current of the supply set by the current sense resistor. For the SC1401 EVAL board Rsense equals the parallel combination of R7A & R7B. Here we use the minimum current threshold value:
Where I
PEAK
equals:
I
PEAK
= 7 + 0.75
I
PEAK
= 7.75 Amps
Here we chose a sense resistor of 13.5 milliohms. Now we can determine FET and inductor current carrying capability by using the maximum current limit threshold:
From this value choose an inductor with Isat > 10.4 Amps, and for the FET choose a continuous conduction current rating Ic > 10.4 Amps.
Input Capacitor Selection
Input capacitor is selected based upon the input ripple current demands of the converter. First determine the input ripple current expected and then choose a capacitor to meet that demand.
The input RMS ripple current can be calculated as follows:
I
RMS
= 3.3 Amps
The worse case input RMS ripple current occurs at 50% duty cycle (D = 0.5 or Vin = 2 Vout) and therefore under this condition the IRMS ripple current can be approximated by:
However, this condition will not occur because the duty cycle is set by Vo/Vin, 2/6 = 0.33. If the output voltage is changed where D approaches 50% the input capacitor ripple current may need to be recalculated and capacitors added.
Therefore, for a maximum load current of 7 amps, the input capacitors should be able to safely handle
3.3 amps of ripple current.
For the EVAL board, we chose four 22uF, 35V Tantantalum capacitors. Each capacitor has a ripple current capability of 0.908 amps at 100kHz, 25°C. Four of these capacitors in parallel will meet the requirements.
MOSFET Switches
After selecting the voltage and current requirements of each MOSFET device for the upper and lower switches, the next step is to determine their power handling capability. For the EVAL board the IRF7805 meet the voltage and current requirements. However, the lower FET is a combination of two IRF7805 devices in parallel for improved efficiency
2
I
II
O
OPEAK
+=
Amps4.10
0.0135
0.14
I
PEAK
==
)V(VV
V
I
I
OINO
IN
O
RMS
=
2) - (62
6
7
I
RMS
=
2
I
RMS
O
I
=
SENSE
I
100mV
=
300kHzf and ,
f
1
t ,
V
V
D
IN
O
===
1.5
103.33
28
2.0
2.0)(28
L1
6
=
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
16
and to handle any possible short circuit condition. These are 30V, 9A FET’s. Based on 85°C ambient temperature, 150°C junction temperature and thermal resistance, their power handling is calculated as follows:
Power Limit for Upper & Lower FET:
T
J
= 150oC TA = 85oC !
JA
= 50oC/W
Each FET must not exceed 1.3W of power dissipation. The conduction losses for the upper & lower FET can be determined. For the calculations below, a nominal input voltage of 12V, for Vout = 2.0V, Iout = 7A and f = 300kHz. The Rdson value for the upper & lower FET is 11milliohms. We will calculate the conduction losses and switching losses for each FET. From the calculations below we are well within the 1.3 watt dissipation limit as calculated above.
Conduction Losses Upper FET:
P
CU
= 0.090W
Conduction Losses Lower FET:
P
CL
= 0.225W
Switching Losses Upper FET:
Note: switching losses exist on the upper FET only because the clamp diode across the lower FET will turn on prior to the lower FET turning on.
PSU = 0.065W
Crss is the reverse transfer capacitance of the FET; in this case it equals 215pF for the IRF7805.
Where Ig is the gate driver current. This is equal to 2A for the SC1401.
So the total FET losses equate to:
P
FETS
= 0.09 + 0.225 + 0.065 = 0.38W.
Note that as Vin increases, the power dissipation from switching losses will also increase. This is especially important if the input to the supply is from an AC adapter. Therefore, it is necessary to check the calculations with your maximum input voltage specification. In addition, the distribution of power in the upper and lower FET will change as input voltage increases.
Other losses to consider are gate charge losses, inductor switching and copper losses, and losses in the input and output capacitors. All these items will decrease efficiency and need to be carefully analyzed to obtain the highest efficiency possible, especially if running off battery power.
2
DSCU
IDRP
=
2
CU
7
12
2
0.011P
=
2
DSCU
I)1(RP
=
D
2
CL
7
12
2
10.0055P
)(
=
7
1
3000001210 215
I
IFVC
P
212
G
O
2
INRSS
SU
=
=
1.3W
50
85150
θ
TT
P
JA
AJ
T
=
=
=
SC1401
© 2000 SEMTECH CORP.
652 MITCHELL ROAD NEWBURY PARK CA 91320
HIGH PERFORMANCE SYNCHRONOUS BUCK CONTROLLER WITH LDO FOR PORTABLE POWER
November 21, 2000
17
OUTLINE DRAWING - SSOP-20
Jedec MO-150AE
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