The SC1401 is a synchronous buck regulator designed
to power the latest generation microprocessors in
battery operated systems. The SC1401 may be used
to provide both the I/O and core voltages utilizing
synchronous rectification for the core supply voltage
and an LDO N-Channel MOSFET controller for the I/O
supply voltage. A 1.25 volt reference allows lower
output voltages required by today’s portable
microprocessors.
The synchronous buck regulator is capable of
achieving efficiencies up to 95%. The gate drive
circuitry can deliver 2.0A peak currents, allowing the
use of N-channel MOSFETs for lower switching and
conduction losses.
A digital soft start is provided to ensure orderly start up
of the power supply without the need for external
components. At light load in power save mode, the
controller changes mode of operation by missing gate
drive cycles, thus reducing gate drive current and
improving efficiency. A logic high on PSAVE disables
the power saving mode thus reducing noise. The
SC1401 is fabricated in a high performance BiCMOS
process. This process reduces the power dissipation
in low current and shutdown operation modes and
improves efficiency.
The LDO controller is a high performance positive
voltage regulator designed to provide a low noise
power source to the microprocessor peripherals by
driving a low cost external N-Channel MOSFET.
The SC1401 is a high performance, high efficiency,
PWM synchronous buck controller, designed to
power the latest generation microprocessors in
battery operated systems. Two high-current gate
drive outputs are supplied to control both MOSFETs
in the synchronous rectified buck converter. This
power supply can be programmed to operate at
either fixed (1.25V) or adjustable output voltages.
The power save feature enables high efficiency over
a wide range of load current. The control and fault
monitoring circuitry associated with the PWM
controller includes digital softstart, turn-on
sequencing, frequency compensation, power save,
overcurrent and over and under voltage fault
protection. An LDO NMOS linear regulator is also
generated by the SC1401. A block diagram of the
SC1401 is shown in Figure 1.
PWM Control Block
The SC1401 employs peak-current-mode control with
slope compensation to provide fast output response
to load and line transients. The PWM control block
consists of an analog PWM modulator followed by
PWM logic control. The analog modulator combines
the current output, slope compensation signal and
error voltage to generate a PWM pulse train. The
PWM logic uses the pulse train from the modulator
and other control signals to generate the output
states for the high and low side gate driver outputs.
A block diagram of the PWM control block is shown
in Figure 2.
An error amplifier generates the difference signal
between the reference voltage and the feedback
voltage to generate the control voltage for the peak
current mode comparator. A nominal gain of 8 is
used in the error amplifier to further increase the
system loop-gain and reduce the load regulation
error typically seen with low loop-gain current mode
controllers. The increased gain in the voltage loop is
compensated by pole-zero-pole response of the
voltage error amplifier. The current feedback signal
is summed with the slope compensation signal and
compared to the control voltage by the PWM
comparator.
When the power supply is operating in continuous
conduction mode with current > 25% of its peak
value, the high side MOSFET is turned on at the
beginning of each switching cycle. The high-side
MOSFET is turned off when the desired duty cycle is
reached. Active shoot-through protection delays the
turn-on of the low-side power device until the
PHASE node drops below 1.25V. The low-side
devices remains on until the beginning of the next
switching cycle. Again, active shoot-through
protection ensures that the gate to the low-side
power device is low before the high-side device is
turned on.
When PSAVE is enabled (low) and the output
current drops below 25% of its peak level, the PWM
logic will automatically enter PSAVE mode to
improve efficiency. When the controller enters
power save, it increases the regulation point by
0.8%, typically issuing one more high side pulse as
the converter enters PSAVE. The PWM control
then disables switching cycles until the FB falls
below the reference. At light loads the effective
switching frequency will drop dramatically and
efficiency will increase because of the reduced gate
charge current required to switch the power stage.
Boosting the regulation point when entering PSAVE
gives the output improved dynamic regulation
because the output voltage is not allowed to droop
below the nominal regulation point. Load current
steps, that cause the converter to come out of
PSAVE, will not cause as large a negative dip in the
output voltage.
The PSAVE threshold is a function of the load and
peak-to-peak inductor current. It can be calculated
by the following equations:
HIGH PERFORMANCE SYNCHRONOUS BUCK
CONTROLLER WITH LDO FOR PORTABLE
POWER
SC1401
Gate Drive and Control
The gate drivers on the SC1401 are designed to
switch large MOSFETs at up to 350kHz. The highside gate drivers are required to drive the gates of the
high-side MOSFETs above the V5V input. The supply
for these gate drivers is generated by charging a
bootstrap capacitor from a supply when the low side
driver is on. Monitoring circuits ensure that the
bootstrap capacitor is charged when coming out of
shutdown or fault conditions where the bootstrap
capacitor may be depleted.
In continuous conduction mode, the low side driver
outputs that control the synchronous rectifier in the
power stage is on when the high side driver is off.
Under light load conditions the ripple current will
approach the point where it reverses polarity. This is
detected by the low side driver control and the
synchronous rectifier is turned off before the current
reverses, preventing energy drain from the output.
Current Sense (CSH,CSL)
The output current of the power supply is sensed as
the voltage drop across an external resistor between
the CSH and CSL pins. Over current is detected when
V(CSH,CSL) exceeds +/-130mV. An over current will
turn off the high side driver on a cycle by cycle basis.
CSH and CSL are also used for peak current feed
back in the main PWM loop and to determine the
current level for entering power save mode and the
turn-off time for the synchronous rectifier.
Oscillator
The SC1401 oscillator frequency is trimmed to +/10%. When the SYNC pin is high the oscillator runs at
300kHz; when sync is low the frequency is 200kHz.
The oscillator can also be synchronized to the falling
edge of a clock on the SYNC pin with a frequency
between 240kHz and 350kHz. The 200kHz operation
state is used for highest efficiency, and 300kHz for
minimum output ripple and/or smaller inductor and
output capacitor values.
Fault Protection
In addition to cycle-by-cycle current limit, the SC1401
monitors over temperature, power supply output over
and under-voltage and input supply under-voltage
conditions. The over temperature detect will shut the
part down if the die temperature exceeds 150°C with
10°C of hysteresis.
If the SMPS output is greater than 10% of its nominal
value, the SMPS is latched off and synchronous
NMOS FET is turned on. To prevent the output from
ringing below ground a signal level Schottky diode
should be placed across the output with its anode at
ground. The same results apply if VDD1 or V5V fall
below their respective under-voltage thresholds.
If the SMPS or LDO outputs fall 10% below its
nominal, the RESET output is pulled low.
Shutdown Mode
Holding the SHDN pin low disables the SC1401,
reducing the total supply input current to <10uA. A
shutdown condition tri-states the SMPS and pulls the
RESET output low. Holding the ENABLEIO pin low
disables the LDO.
Output Voltage Selection
If FB is connected to CSL, the SMPS will regulate to
the internal bandgap voltage, 1.25V. If external
resistors are used, the output is regulated based on a
resistor divider and 1.25V at the FB pin.
LDO Regulation Operation
The n-channel LDO regulator is capable of supplying
1A over a 1.25V to 5.5V output range. The input
voltage to the LDO is the VDD2 supply with a
maximum input voltage of 30V. To set the output
voltage, an external resistor divider is used based on
1.25V at the IOS pin.
Power-up and Soft-Start
The SMPS contains its own counter and DAC to
gradually increase the current limit at startup to
prevent input surge currents. The current limit is
increased from 0, 25%, 50%, 75%, to 100% linearly
over the course of 512 switching cycles.
A RESET output is also generated at startup. The
RESET pin is held low for 32K switching cycles.
Another timer is used to enable the undervoltage
protection. The undervoltage protection circuitry is
enabled after 5000 switching cycles at which time the
SMPS should be in regulation.
Evaluation Board
The evaluation board schematic shown on page 10 is
configured to output 2.0V at 7.0A on the main switcher
and 1.5V at 1A on the linear regulator. In addition, the
main switcher has a compensation circuit consisting of
C18, R16 and C17. This circuit aids in the stability of
the supply for variability in output filter components
HIGH PERFORMANCE SYNCHRONOUS BUCK
CONTROLLER WITH LDO FOR PORTABLE
POWER
SC1401
and output voltage and current ranges. This
compensation circuit is necessary for proper
operation of the SC1401. This will eliminate any
uncertainties in stability with respect to various output
configurations that may be implemented using the
part.
Having JP1 in place will enable the linear regulator to
derive power from the main switching supply. The
switcher must have a higher output voltage than the
linear to allow this option to work properly. Further
information of the evaluation board and it operation is
described in the SC1401 Evaluation Board Manual.
LDO
The evaluation board schematic shows that the LDO
regulator is set up to derive its power from the output
of the SMPS. The GATEIO, pin 16 is the gate drive
for an N-Channel MOSFET, Q1. This output has a
breakdown voltage of 12V so it is imperative the gate
does not exceed 12V and Q5, a nine volt zener diode
is added to prevent this from happening. In addition,
IOS, pin 17 is the input from the resistive divider
formed by R5 and R6. The LDO MOSFET should be
chosen to carry the load current and dissipate the
power required by the conditions of the load current
and voltage drop across the MOSFET. Capacitors
C9 and C10 were added for filtering purposes.
Gate Drive Power
JP4 enables the gate drive power to operate off of
the onboard zener follower which supplies 5 volts,
formed by components Q2, R15 and D4. This takes
the input voltage and produces 5V for the bootstrap
diode D1 that supplies the gate drive power for the
upper MOSFET of the Q3 SMPS. Alternatively, you
could also bring in an external voltage for the gate
drive voltage by moving the jumper from JP4 to JP3.
Consult the SC1401 Evaluation Board Manual for
further details of the evaluation board operation.
APPLICATIONS INFORMATION
Introduction
The SC1401 is a versatile switching regulator providing an adjustable output from 1.25V to 5.5V. In
addition, there is one on-chip adjustable linear
regulator capable of supplying 1 amp of output
current. The SC1401 is designed for notebook
applications but has applications anywhere high
efficiency, small size and low cost are required.
The Semtech SC1401 EVAL board consists of a
2.0V, 7A switcher and a 1.5V, 1A linear regulator.
Design Guidelines
The schematic for the EVAL board is shown on page
10. The EVAL board is configured as follows:
Switching Regulator 1 Vout1 = 2.0V, 7A
Linear Regulator 1 Vout2 = 1.5V, 1A
Designing the Output Filter
Before calculating the output filter inductance and
output capacitor, an acceptable amount of output
ripple current is to be determined. The ESR of the
output capacitor multiplied by the ripple current sets
the maximum allowable ripple voltage. So once the
ripple voltage specification is selected, the capacitor
ESR is chosen usually based on capacitor cost and
size constraints. This then sets the maximum output
ripple current through the capacitor and inductor.
For the EVAL board 2.0V switcher, we selected a
maximum ripple voltage of 50mV. Choosing three
330uF, 6.3V tantalum capacitors C13,C14 and C15
each having an ESR of 100 milliohms, their
combined ESR equaling 33 milliohms, sets the
maximum ripple current as follows:
∆V
=
ESR
O
∆I
∆I
OINMAX
O
∆I
O
Be sure that the three output capacitors can handle
this ripple current. Ripple current specifications are
found in the capacitor data sheet for high quality
capacitors intended for use in switching power
supplies.
HIGH PERFORMANCE SYNCHRONOUS BUCK
CONTROLLER WITH LDO FOR PORTABLE
POWER
SC1401
any resistive drops due to winding resistance and
MOSFET on resistance.
Where:
D
V
O
V
IN
2.0)(28
L1
=
L1 = 4µH
From this calculation we choose L1 to be 3.9uH.
For a lower operating frequency, f = 200kHz, L1
calculates to be 6uH.
Choosing Inductor & FET Current Rating
The current carrying capability of the inductor and
MOSFETs should be sized to handle the maximum
current of the supply set by the current sense
resistor. For the SC1401 EVAL board Rsense equals
the parallel combination of R7A & R7B. Here we use
the minimum current threshold value:
SENSE
Where I
I
PEAK
I
PEAK
Here we chose a sense resistor of 13.5 milliohms.
Now we can determine FET and inductor current
carrying capability by using the maximum current
limit threshold:
I
PEAK
From this value choose an inductor with Isat > 10.4
Amps, and for the FET choose a continuous
conduction current rating Ic > 10.4 Amps.
I
PEAK
II
+=
OPEAK
= 7 + 0.75
= 7.75 Amps
0.14
0.0135
100mV
=
equals:
∆I
O
2
==
t ,
2.0
28
1.5
1
300kHzf and ,
===
f
6
−
103.33
•••−
Amps4.10
Input Capacitor Selection
Input capacitor is selected based upon the input
ripple current demands of the converter. First
determine the input ripple current expected and then
choose a capacitor to meet that demand.
The input RMS ripple current can be calculated as
follows:
I
I
RMS
I
RMS
I
RMS
The worse case input RMS ripple current occurs at
50% duty cycle (D = 0.5 or Vin = 2 Vout) and
therefore under this condition the IRMS ripple current
can be approximated by:
I
RMS
However, this condition will not occur because the
duty cycle is set by Vo/Vin, 2/6 = 0.33. If the output
voltage is changed where D approaches 50% the
input capacitor ripple current may need to be
recalculated and capacitors added.
Therefore, for a maximum load current of 7 amps,
the input capacitors should be able to safely handle
3.3 amps of ripple current.
For the EVAL board, we chose four 22uF, 35V
Tantantalum capacitors. Each capacitor has a ripple
current capability of 0.908 amps at 100kHz, 25°C.
Four of these capacitors in parallel will meet the
requirements.
MOSFET Switches
After selecting the voltage and current requirements
of each MOSFET device for the upper and lower
switches, the next step is to determine their power
handling capability. For the EVAL board the
IRF7805 meet the voltage and current requirements.
However, the lower FET is a combination of two
IRF7805 devices in parallel for improved efficiency
HIGH PERFORMANCE SYNCHRONOUS BUCK
CONTROLLER WITH LDO FOR PORTABLE
POWER
SC1401
and to handle any possible short circuit condition.
These are 30V, 9A FET’s. Based on 85°C ambient
temperature, 150°C junction temperature and
thermal resistance, their power handling is calculated
as follows:
Power Limit for Upper & Lower FET:
T
= 150oC TA = 85oC !
J
= 50oC/W
JA
TT
−
P
=
T
AJ
θ
=
JA
50
85150
−
1.3W
=
Each FET must not exceed 1.3W of power
dissipation.
The conduction losses for the upper & lower FET can
be determined. For the calculations below, a
nominal input voltage of 12V, for Vout = 2.0V, Iout =
7A and f = 300kHz. The Rdson value for the upper &
lower FET is 11milliohms. We will calculate the
conduction losses and switching losses for each
FET. From the calculations below we are well within
the 1.3 watt dissipation limit as calculated above.
Conduction Losses Upper FET:
2
IDRP
••=
2
12
2
7
••=
CU
DSCU
0.011P
P
= 0.090W
CU
Conduction Losses Lower FET:
2
I)1(RP
D
DSCU
CL
•−•=
10.0055P
2
)(
12
2
7
•−•=
P
= 0.225W
CL
Switching Losses Upper FET:
Note: switching losses exist on the upper FET only
because the clamp diode across the lower FET will
turn on prior to the lower FET turning on.
2
•••
IFVC
=
P
SU
INRSS
I
G
O
=
−
212
•••
3000001210 215
1
PSU = 0.065W
Crss is the reverse transfer capacitance of the FET;
in this case it equals 215pF for the IRF7805.
Where Ig is the gate driver current. This is equal to
2A for the SC1401.
So the total FET losses equate to:
P
= 0.09 + 0.225 + 0.065 = 0.38W.
FETS
Note that as Vin increases, the power dissipation
from switching losses will also increase. This is
especially important if the input to the supply is from
an AC adapter. Therefore, it is necessary to check
the calculations with your maximum input voltage
specification. In addition, the distribution of power in
the upper and lower FET will change as input voltage
increases.
Other losses to consider are gate charge losses,
inductor switching and copper losses, and losses in
the input and output capacitors. All these items will
decrease efficiency and need to be carefully
analyzed to obtain the highest efficiency possible,
especially if running off battery power.