Datasheet repair guide philips2 Datasheet

Page 1
repair guide for the philips plasma power supply 3104-328-42741 or 3104-328-42742.
used in a lot of 42in philips plasmaʼs.
fault symptoms, relays click, red and green standby lights come on then goʼs off with green light flashing once long two short.
checks, first check to see what supplyʼs come up, Vs, Va, Vcc, Vs_unsw (70-90v), Bias supply.
36LC4.9E AA 7.
Circuit Diagrams and PWB Layouts
PDP FHP Supply: AUX Supply
COM
OUTIN
CTRL DEM ISENSE
GND
DRAIN
HVS
DRIVER
VCC
+T
SYNC
COMP
OUTVCC
V5.1 VFB
OSC BOOT
GND
INH
SS
CTRL DEM ISENSE
GND
DRAIN
HVS
DRIVER
VCC
1%
VA
6114 B9
2235 I12 2236 H12 2237 H13 2260 A6
3084 I1 3085 I1 3086 I1 3087 I1
6050 G3 6054 E1 6055 E1 6061 I3
6202 I4 6204 F4 6205 I5 6206 F5
6062 H6 6086 I1 6111 D1 6112 E1
3224 G11
6133 B5
MP200
Vs_unsw
MEASURED DC-VOLTAGES
RES
CN42
TO
RES
7134 D10 7140-1 D5 7140-2 D6 7142 D6
6117 C3 6120 D4 6123 D8
2234 I11
2138 D6 2203 I4
B
2261 A6 2262 A6 2263 B6
2112 D1 2113 E1
2121 E11
VCC
RES
CONTROL
3106 C1
1%
2122 D8 2123 D7
2054 C1 2055 E2 2056 C1 2057 E3
3088 I1 3101 D9
6142 G4 6201 B8
0V
NC
I112 D3
6211 I6 6213 H7
5121 C5
(DISPLAY)
VCC
NC
7202 H5
7130 E8
2218 G9 2219 I7 2222 G10
7200 G6
2050 G3 2051 H6
NC
SFR16
NC
C
D
E
F
G
1%
T5A/250V
I108 D4 I109 C2 I110 D3 I111 C5
1200 G4 1260 A5
VCC
0323 E13
3V3
(0V3)
2231 I12 2232 I10 2233 H13
3112 D1 3113 D2 3114 D2
2223 F10
2058 G2 2059 I1 2061 I2 2111 D1
2229 H10
VS
1%
I113 D1
1M10 C13 1M46 B13
2126 E8 2133 E9
2205 I5 2210 I6
1%
2021 I4
2212 G6 2213 I4 2214 I4 2215 I6 2217 H8
3141 E6 3142 E6 3143 E5
2264 B8
2211 I6
A
2269 A10 2270 B7 2273 D12
1%
PDP
I125 D9
VCC
TO
NC
RES
VA
2230 I10
0342 G12 0352 G13
3107 C1 3108 C2 3109 C2 3110 C2 3111 C5
3203 I4 3204 I5 3205 I5
3115 D3
2225 H10 2226 G11 2227 G11 2228 H12
RES
RES
VCC-SUPPLY
87V
3126 E7 3128 E8 3130 D8 3131 D9 3132 E7 3133 C8 3134 D10 3135 E10 3136 E10 3138 D5 3139 D6 3140 E6
3218 I9 3219 I7 3220 I9
3145 C6
2265 A9 2266 B8 2267 B9 2268 B9
2274 D10
3058 G2 3062 H2 3063 D10 3079 D9 3083 H2
3149 G8 3150 D7 3151 B10 3152 B11 3153 B11 3154 C11 3155 C11
3156 B11 3157 D11 3158 D11 3200 G5 3202 H5
3265 B8 3268 B10 3269 A10
3206 F6
3116 D3
3121 D7 3122 D8 3123 D8 3124 D8 3125 E8
3207 F6 3208 F7 3209 F7 3210 H11 3212 G6 3213 I7 3214 H7 3215 I7 3216 H7 3217 H8
7260 A8 9000 A12 9001 A12
6113 D2
1%
1%
87V
3051 G2 3053 H3 3055 B1
T2A/250V
3146 C6 3147 D9 3148 E7
2W 1%
3225 H11 3226 G11 3228 F12 3229 F10 3260 A6 3261 A6 3262 A6 3263 A6 3264 A9
SSB
TO
7061 C11
PDP
3117 D3 3118 C4 3120 D7
NC
CN23
(8V4)
0V1(8V)
5220 G9 5225 G11 5229 H10 5260 A5 5268 A10
7212 G7 7217 G8 7220 F9 7227 H12 7230 I11
D
(DISPLAY)
VS
9002 C6
CN52
SEQUENCE
PDP
RES
(0V5)
600V
105V
F115 A12 F116 I12
RES
64V (0V5)
I126 D8 I127 D7 I128 D8
(0V)
F119 E12 F120 F12 F121 E13
NC
7110 C2 7112 C2 7117 C3 7120 B5 7121 D7
F131 D12 F132 E13
2V5
TO
PROTECTION
S
Adj.
CONTROL
1%
1%
I231 F11 I233 F10 I234 G11
F133 E12
F138 H12 F139 H12 F140 G12
VA
F107 G13 F110 A1 F111 D9 F113 G4 F114 I12
I106 C3 I107 C4
RES
1%
1%
TO
1%
10V4(0V7)
104V(0V)
I177 B11 I178 B11
I180 B11
12V6(ON)
F118 E12
I203 I1 I204 I2 I207 I1
F122 B12
F126 E11 F127 E11 F128 E11 F129 E12 F130 D12
I217 H7
5V2(0V)
I218 H7 I219 H8 I220 H4 I221 H7 I222 I4 I223 I7 I224 I7 I225 I1 I230 F11
7052 I3 7058 I1 7059 I2 7060-1 B11
F134 F12 F135 F12
F136 G12 F137 G13
I240 H9
I164 C1 I165 E3
F260 A5
9009 A11 F102 D12 F106 E13
I101 B2 I102 B3 I103 A7 I104 A6 I105 B1
I175 A10 I176 B10
DISCHARGE
+12V-SUPPLY
11V5(0V7)
FROM
AUX SUPPLY
STANDBY (. . . )
AMBI LIGHT
I179 B11
RES
I155 D6 I156 D6
I181 C11
I131 E7 I132 E9 I133 B9
I208 H5
F123 E13 F124 B12 F125 E10
I212 F6 I213 G5 I214 G7 I215 G6 I216 G8
6225 G10 6230 I10 6260 A5 6267 B9 6268 A9 6269 H8 6270 I8 6271 B10 7050 G3
13
I159 E1
I161 G2 I162 C2 I163 C1
I200 G3 I201 H3 I202 I3
I166 F6
F264 A12 F265 A5 F380 B13
I170 H10 I171 H11 I172 A6 I173 A6 I174 D9
I147 C2 I148 H9 I152 C9 I153 D6 I154 D6
35V(4V)
G
I158 C1
RES
2
NC
I157 E6
I247 B9 I248 C4 I249 C5
2114 E2 2117 D3 2118 C4
1110 B1
I209 H9 I210 G5 I211 F5
2V5(0V3)
RES
3 4 5 6 7 8 9 10 11 12
I124 D7
NORMAL . . .
1%
1%
I160 E2
I237 H11 I238 G10
I129 E10 I130 A9
I137 B13
I167 F7 I168 F7 I169 H8
I245 I8 I246 B6
H
I
I134 B10 I135 C6 I136 B10
1M10
I235 G11 I236 G9
19382
39812
VA
1
I138 A9 I139 A7 I140 B8 I141 A8
6216 H8
I142 A6
(0V5)
1J01
I114 E2 I115 D2 I116 D2 I117 D3
7060-2 B11
(0V5)
(DISPLAY)
RES
I118 D4 I120 D8 I121 D7 I122 D10 I123 D9
I221
19382
NFR25
I243 I11 I244 I3
0R51
3145
BZX384-C18
6061
BYW29EX-200
6120
3062
1K0
+12V
10K
3147
+12V
1K0
3142
50V
2227
100p
3220
33R
I114
470p
2211
I200
2u2
2205
50V
2133
22u 50V
63V
2122
1u0
6206
BAS316
6202
BAS316
F133
3123
18K
I238
F130
I230
3264
560R
2261
50V
1m0
I237
I219
+30V
VA
70-90V
16V
2126
100n
2K7
3106
1K0
3110
F107
F265
I112
I113
3107
2K7
2236
10u
16V
100V
2200u
2121
2210
47u 16V
6050
BZX384-C18
F106
F113
+30V
I211
6204
BZX384-C5V6
33K
3213
3122
75K
F102
I123
3261
1K0
F125
F119
680R
3079
1u0
2058
250V
3116
1K0
3
50V
2222
100p
9001
6225
STPS20L40CFP
I233
F115
4R7
3149
2262
220n
22n
2050
50V
4
3
2
BSN20
7202
TCET1102(G)
7120
1
3120
1K8
PMST5401
7142
F110
0R051
3118
3210
1K0
3150
1M0
5
3
4
16V
2203
100n
7140-2 BC857BS
2
13
2021
3m3 100V
7230
L4940P
11
12
13
14
4
5
78
+30V
5220
BS29238-00
1
4K7
3143
10K
3131
3063
1K0
3224
12K
I156
100n
2059
16V
F116
3132
220R
3133
100R
F132
4n7
2267
BZX384-C18
BAS316
6213
2215
6062
470p
3130
12K
F122
I135
F126
I243
70-90V
I115
100u
5268
I207
I172
I140
I136
I235
BAS321
6054
3263
10K
F140
BZX384-C5V6
6201
2114
220n
F114
330p
2265
1u0
2235
BAS316
6112
3212
1K0
A
3
K
1
R
2
TS2431
7227
3228
150R
2226
100n 16V
I165
I246
I164
I162I163
I244
1K0
3203
1600V
2218
3n3
3125
7K5
I224
F264
I209
I132
25V
47u
2270
F380
3226
10K
2051
100n
I231
I216
I249
I248
F118
6055
BAS321
1M0
3058
I134
1K0
3216
50V
2112
1n0
F129
9000
I103
+12V_OVP
I102
R
2
I124
TS2431
7130
A
3
K
1
F134
I155
I204
I152
I203
I167
+5V_INT_SW
2273
100n
I218
2K7
3108
6111
BAS316
I247
2263
2n7
680R
3134
4
3
TCET1102(G)
7220
I148
I128
VS
3200
220K
+9V_STBY_SW
3204
100K
F121
I169
I213
BC847BW
7058
33K
3128
4u7
2266
2268
220n
2274
10n
I175
I174
I166
I173
I217
6268
SS14
I212
BAS316
6133
3055
10K
1110
I122
2214
4n7
I220
I126
47K
3121
PSMN035
7117
I161
I153
F123
2234
1u0
1
16V
47u
2231
BC857BS
7140-1
2
6
232266293
3053
10R
100K
3205
BSH114
7200
3117
10K
Φ
SMPS CONTROL
3 4
8
6
2
7
5
1
TEA1507P
7212
2219
10p
3219
I223
I120
10K
3086
47K
6.3V10u
2233
I202
16V10u
2237
1n5
2055
50V
75K
3140
+8V6
0R051
3218
6230
SS34
F136
SS14
6211
100p
2232
50V
I101
I111
I127
3209
2K7
3214
120K
F139
5229
220u
I108
34
I171
5121 BD21232
21
I138
470n
2264
I240
F131
47K
3136
3135
47K
I168
I107
I125
SB540
6267
47K
3088
47K
3087
3083
1K0
10K
BAS316
6123
PSMN070
7217
3111
2113
220u
25V
+5V_STBY_SW
PMST5401
7110
3229
560R
I158
2056
220p
3207
2K7
7050 PSMN035
560K
3114
I210
+5V_INT_SW
I201
I236
+8V6
3109
2K7
I137
F124
1K0
3112
I118
I106
16V
2061
100n
1 2 3 4
1M10
B4B-PH-K
8K2
3051
3265
1K0
10K
3217
330n
2217
16V
I129
3260
1K0
A
3
K
1
R
2
I109
7121
TS2431
I215
I110
I142
3126
2K2
VCC
7052
IRFR18N15D
6113
BAS316
I208
9009
I104
1K0
3268
I116
3141
1200
75K
F137
2057
1n5
I159
F111
220K
3115
3084
10K
2m2
2225
3148
5K6
VCC
I170
25V
50V
2123
3n3
2K7
3208
2 3
17
18
16
7 8
12
9
11
456
131415
10
1
REGULATOR
Φ
L4973V3.3
7260
I222
470u
2229
I139
I117
16V
I141
5260
100u
I133
220p
2054
50V
2269
2m2
VA
2213
4n7
6114
BZX384-C6V8
6 7
F120
0342
B7B-PH-K
1 2 3 4 5
I147
I130
1u0
2260
VTUN
2228
10u
I214
6.3V
7059 PMST5550
3 4
8
6
2
7
5
1
TEA1507P
7112
Φ
SMPS CONTROL
7K5
3124
I131
I105
I121
3269
2K7
BAS316
6086
I160
3139
220R
3138
220R
I245
6270
BYG10
4u7
5225
3085
47K
4
5
6
7
8
9
7134 BC847BW
1
10
11
2
3
10K
3262
1M46
B11B-PH-K
I234
F128
6142
S3J
3113
470K
2
3
4
5
6
7
8
9
B10P-VH
0323
1
10
220p
2111
50V
2138
1u0 10V
16V
470u
2230
3206
2K7
3101
1K0
BT151X-500R
6260
220n
2212
16V
16V
2117
330n
1000V1n0
2118
3146
0R51
F138
BYG10
6269
I154
100p
2223
50V
3215
270K
I157
VB
6117
BZX384-C18
F127
6205
BZX384-C18
3202
47R
1260
9002
F135
F260
10K
3225
6216
BZX384-C18
+9V_STBY
I225
1 2 3 4 5 6 7
B7B-PH-K
0352
VRA
VSA_CONTROL
POK
IAKS
VCC_GO
3104 313 6128.1
A7 A7
E_16040_035.eps
271005
www.andyselectronicstuff.co.uk
andrew richards
Digitally signed by andrew richards DN: cn=andrew richards, o=andys electronic stuff, ou, [email protected], c=GB Date: 2010.05.22 00:07:22 +01'00'
Page 2
faults and cures,
if the Vs_unsw (70-90v) is missing should be about 62v, check Vcc supply to ic 7001 if
low suspect ic 7001 or the 7093 17v regulator. this ic can go short internally between vcc pin 15 and gnd pin4, should read over 1k if good, if faulty reads about 50ohms, i found replacing ic restored the Vs_unsw supply.
if the Va supply is missing then Vs will also missing as it uses the Va supply, first check if you have drive out on pin 6 of ic 7112 (TEA1507P), if missing suspect 7112, 7117, 3118, i found R3118 to be high about 250ohms re-soldering it along with 7117, and 7112 restored Va and Vs supplyʼs, but best to replace all three for long term reliability.
its also a good idea to check all the smd capacitors in this power supply for poor esr these oneʼs in particular...
c2231, c2210, = 47uF/16v
c2508, c2540, c2465, c2541, c2387 = 100uF/16v
c2016, c2009, c2062 = 2.2uF/50v
tip, the easy way to remove the smd caps without damaging the print is with a hot air reflow station (set to 370c).
location of parts to check,
www.andyselectronicstuff.co.uk
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