Datasheet PT4181 Datasheet (PowTech) [ru]

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PT4181
White LED Step-Up Converter
GENERAL DESCRIPTION
The PT4181 is a step-up DC/DC converter designed for driving up to 8 white LEDs in series from a single cell Lithium Ion battery with constant current. Because it directly regulates output current, the PT4181 is ideal for driving light emitting diodes (LEDs) whose light intensity is proportional to the current passing through them, not the voltage across their terminals. A single external resistor sets LED current between 5mA and 20mA, which can then be easily adjusted using either a DC voltage or a pulse width modulated (PWM) signal. Its low 104mV feedback voltage reduces power loss and improves efficiency. The OV pin monitors the output voltage and turns off the converter if an over-voltage condition is present due to an open circuit condition. The PT4181 is available in SOT23-6 packages.
ORDERING INFORMATION
PACKAGE
TEMPERATURE
RANGE
ORDERING PART
NUMBER
FEATURES
z Drives Up to 5 Series White LEDs from 2.5V z Drives Up to 8 Series White LEDs from 3.6V z Up to 87% Efficiency z 1.2MHz Fixed Switching Frequency z Low 104mV Feedback Voltage z Open Load Shutdown z Soft Start/PWM Dimming z SOT23-6 Packages
APPLICATIONS
z Cell Phones z Handheld Computers and PDAs z Digital Cameras z Small LCD Displays
TRANSPORT
MEDIA
MARKING
SOT23-6 -40 oC to 85 oC PT4181E23F
Tape and Reel
3000 units
4181
TYPICAL APPLICATIONS KEY PERFORMANCE CHART
Efficiency vs n(LED)
90.00%
85.00%
80.00%
75.00%
51015
20 25
Iout (mA) Vin=3.6V
3LED
4LED
5LED
6LED
7LED
8LED
Figure1. Li-Ion Driver for Six White LEDs Figure2. Efficiency vs Number of LEDs
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PT4181_DS Rev EN_2.1
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PT4181
PIN ASSIGNMENT
PIN DESCRIPTIONS
SOT
PIN No.
1 SW Power Switch Output. Connect the inductor and the blocking Schottky diode to
2 GND Ground
3 FB Feedback input pin. The reference voltage at this pin is 104mV. Connect the
4 EN Enable pin. A high input at EN enables the device and a low input disables the
5 OV Over Voltage Input. OV measures the output voltage for open circuit protection.
6 IN Input Supply Pin. Must be locally bypassed.
PIN
Names
White LED Step-Up Converter
DESCRIPTION
SW.
cathode of the lowest LED to FB and a current sense resistor between FB and
GND.
devices. When not used, connect EN to the input source for automatic startup.
Connect OV to the output at the top of the LED string.
ABSOLUTE MAXIMUM RATINGS (Note 1)
SYMBOL ITEMS VALUE UNIT
VIN Input Voltage
VSW Voltage at SW Pin
VIO All Other I/O Pins GND-0.3 to VDD+0.3 V
Thermal Resistance,SOT-23-6
P
TR1
Tstg Storage Temperature -55 to 150
Tsolder Package Lead Soldering Temperature 260 , 10s
θ θ
JA
JC
-0.36
-0.535
220
110
V
V
/W
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PT4181
White LED Step-Up Converter
RECOMMENDED OPERATING RANGE (Note 2)
SYMBOL ITEMS VALUE UNIT
VIN VIN Supply Voltage 2.5 to +6 V
VSW Output Voltage VIN to 28 V
T
Operating Temperature -40 to +85
OPT
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur.
Note 2: Recommended operating Range indicates conditions for which the device is functional, but does not guarantee specific
performance limits.
ELECTRICAL CHARACTERISTICS (Note 3,4,5)
V
SYMBOL ITEMS CONDITIONS Min. Typ. Max. UNIT
Feedback
Operating Current
Chip Enable
Output Switch
Open Circuit Protection
Soft Start
=3V, Topt=25 unless specified otherwise.
IN=VEN
VIN Input Voltage 2.5 6 V
VFB FB Pin Voltage 89 104 119 mV
Ibias FB Pin Input Bias Current 0.05 1 µA
Ioff
Isby
Operating Current(Shutdown)
Operating Current(Quiescent)
V
=0V 0.1 1 µA
SW-ON
VFB=0.3V 100 350 µA
Fsw Switching Frequency 1.0 1.25 1.5 MHz
Dmax Maximum Duty Cycle VFB=0V 85 90 %
V
EN Minimum High Level 1.5 V
EN_H
V
EN Maximum Low Level 0.4 V
EN_L
V
EN Hysteresis 90 mV
HYS
EN Input Bias Current V
=0V, 5V 1 µA
SW-ON
RON SW On Resistance (Note 3) 0.5
I
SW Current Limit 400 mA
LIMIT
I
SW Leakage Current
LEAK
VOV Open Circuit Shutdown
Vsw5V
VOV Rising 30 V
0.01 1 µA
Threshold
tss Soft Start Time (Note 3) V
Power On 160 µS
IN
Note 3: Electrical Characteristics state DC and AC electrical specifications under particular test conditions which guarantee specific performance limits. This assumes that the device is within the recommended operating Range. Specifications are not guaranteed for parameters where no limit is given, however, the typical value is a good indication of device performance.
Note 4: Typicals are measured at 25˚C and represent the parametric norm. Note 5:
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PT4181_DS Rev EN_2.1
Datasheet min/max specification limits are guaranteed by design, test, or statistical analysis.
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PT4181
White LED Step-Up Converter
SIMPLIFIED BLOCK DIAGRAM
Figure 3. Simplified Block Diagram of the PT4181
OPERATION DESCRIPTION
The PT4181 uses a constant frequency, peak current mode boost regulator architecture to regulate the series string of white LEDs. The operation of the PT4181 can be understood by referring to the simplified block diagram shown above. At the start of each oscillator cycle, the control logic turns on the power switch M1. The signal at the non-inverting input of the PWM comparator is proportional to the switch current, summed together with a portion of the oscillator ramp.
When this signal reaches the level set by the output of error amplifier, the PWM comparator resets the latch in the control logic and turns off the power switch. In this manner, error amplifier sets the correct peak current level to keep the LED current in regulation. If the feedback voltage starts to drop, the output of the error amplifier increases. This results in more current to flow through M1, hence increasing the power delivered to
the output.
TYPICAL PERFORMANCE CHARACTERISTICS
Driving Capability
100.00%
95.00%
90.00%
85.00%
80.00%
75.00%
70.00%
Efficiency vs Vin and I
Efficiency vs. Vin
3
3.13.23.3
3.43.53.63.7 3.83.9
Vin I
2.5V
3.0V
3.6V
LED
20mA
15mA
10mA
5mA
4
4.14.24.34.44.5
Vin (V)
=15mA I
LED
5 x LED 4 x LED
6 x LED 5 x LED
8 x LED 8 x LED
Efficiency
90.00%
89.00%
88.00%
87.00%
86.00%
85.00%
84.00%
83.00%
82.00%
81.00%
80.00%
-50 0 50 100 150
=20mA
LED
Efficiency vs Temperature
Efficiency vs. Temperature
20mA
15mA
10mA
Temp (C)
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PT4181
White LED Step-Up Converter
TYPICAL PERFORMANCE CHARACTERISTICS
Quiescent Current vs VIN and Temperature
Iq VS Temperature
250
200
150
100
Iq(uA)
50
0
2.5 3 3.5 4 4.5 5 5.5 6
Vin(V)
Temp=-40℃ Temp=25℃ Temp=100℃
APPLICATION INFORMATION
Inductor Selections For most of the applications of the PT4181, it is
recommended to use an inductor of 22uH. Although small size is one of the major factors in selecting an inductor, the smaller and thinner inductors give higher core losses at 1.25MHz and DRC, resulting in lower efficiencies. The following tab le provides a list of recommended inductors:
Part
Number
LQH3C220 0.71 250 MURATA
CDRH3D16-220 0.53 350 SUMIDA
LB2012B220M 1.7 75 TAIYO YUDEN
LEM2520-220 5.5 125 TAIYO YUDEN
EJPC220KF 4.0 160 PANASONIC
DCR
Capacitor Selection The small size of ceramic capacitors makes them ideal
for PT4181 applications. X5R and X7R types are recommended because they retain their capacitance over wider voltage and temperature ranges than other types such as Y5V or Z5U. A 1μF input capacitor and a
0.22 μF output capacitor are sufficient for most PT4181 applications.
Diodes Selection Schottky diodes, with their low forward voltage drop
and fast reverse recovery, are the ideal choices for PT4181 applications. The forward voltage drop of a Schottky diode represents the conduction losses in the
Current
Rating
mA
Manufacture
diode, while the diode capacitance (C represents the switching losses. For diode selection, both forward voltage drop and diode capacitance need to be considered. Schottky diodes with higher current ratings usually have lower forward voltage drop and larger diode capacitance, which can cause significant switching losses at the 1.25MHz switching frequency of the PT4181. A Schottky diode rated at 100mA to 200mA is sufficient for most PT4181 applications. Some recommended Schottky diodes are listed in the following table:
CMDSH-3 100 0.58@100mA 7.0@10V Central
CMDSH2-3 200 0.49@200mA 15@10v Central
BAT54 200 0.53@100mA 10@25v Zetex
LED Current Control
The LED current is controlled by the feedback resistor. The feedback reference is 104mV. The LED current is 104mV/Rfb. In order to have accurate LED current, precision resistors are preferred (1% is recommended). The formula and table for R below:
Switching Frequency vs Temperature
1.6
1.4
1.2 1
0.8
0.6
Fosc(MHz)
0.4
0.2 0
Part
Number
I
LED
Fosc VS Temp.
-40 25 100
Temp(℃)
or CD)
T
Forward
Current
(mA)
RFB = 104mV/I
Voltage
Drop
(V)
selection are shown
FB
LED
Diode
CAP
(Pf)
Manu
facture
mA RFB Valu e
5 20.8 10 10.4 15 6.93 20 5.2
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PT4181
White LED Step-Up Converter
Open Circuit Protection
Open circuit protection will shut off the PT4181 if the output voltage goes too high when the OV pin is tied to the output. In some cases an LED may fail, which will result in the feedback voltage always being zero. The PT4181 will then switch at its maximum duty cycle boosting the output voltage higher and higher. By connecting the OV pin to the top of the LED string the PT4181 checks this condition and if the output ever exceeds 30V, the PT4181will shut down. The part will not switch again until the power is recycled.
Dimming Control
There are three different types of dimming control circuits:
1. Using a DC Voltage
For some applications, the preferred method of brightness control is a variable DC voltage to adjust the LED current. The dimming control using a DC voltage is shown in Figure 3. As the DC voltage increases, the voltage drop on R2 increases and the voltage drop on R1 decreases. Thus, the LED current decreases. The selection of R2 and R3 will make the current from the variable DC source much smaller than the LED current and much larger than the FB pin bias current.
Figure4. Dimming Control Using a PWM Signal
3. Using a Filtered PWM Signal
The filtered PWM signal can be considered as an adjustable DC voltage. It can be used to replace the variable DC voltage source in dimming control. The circuit is shown in Figure 5.
Figure3. Dimming Control Using a DC Voltage
2. Using a PWM Signal to EN Pin
With the PWM signal applied to the EN pin, the PT410 is turned on or off by the PWM signal. The LEDs operate at either zero or full current. The average LED current increases proportionally with the duty cycle of the PWM signal. A 0% duty cycle will turn off the PT4181 and corresponds to zero LED current. A 100% duty cycle corresponds to full current. The typical frequency range of the PWM signal should be 1kHz or less due to the soft start function.
Figure5. Dimming Control Using a Filtered PWM Signal
Start-up and Inrush Current
The PT4181has internal soft start to limit the amount of current through VIN at startup and to also limit the amount of overshoot on the output. The soft start is realized by gradually increasing the current limit during start-up. The current limit is increased by a third every 60μS giving a total soft start time of around 180μS.
Board Layout Consideration
As with all switching regulators, careful attention must be paid to the PCB board layout and component placement. To maximize efficiency, switch rise and fall times are made as short as possible. To prevent electromagnetic interference (EMI) problems, proper layout of the high frequency switching path is essential. The voltage signal of the SW pin has sharp rise and fall edges. Minimize the length and area of all traces connected to the SW pin and always use a ground plane under the switching regulator to minimize interplane coupling. In addition, the ground connection for the feedback resistor R1 should be tied directly to the GND pin and not shared with any other component, ensuring a clean, noise-free connection.
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PT4181
PACKAGE INFORMATION
E1
White LED Step-Up Converter
SOT23-6
D
b
E
e
e1
θ
0.2
L1
L
c
A1
A
A2
SYMBOL
A 1.050 1.250 0.041 0.049
A1 0.000 0.100 0.000 0.004
A2 1.050 1.150 0.041 0.045
b 0.300 0.400 0.012 0.016
c 0.100 0.200 0.004 0.008
D 2.820 3.020 0.111 0.119
E 1.500 1.700 0.059 0.067
E1 2.650 2.950 0.104 0.116
e 0.950TYP 0.037TYP
e1 1.800 2.000 0.071 0.079
L 0.700REF 0.028REF
L1 0.300 0.600 0.012 0.024
θ
MILLIMETERS INCHES
MIN MAX MIN MAX
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PT4181_DS Rev EN_2.1
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