Datasheet PS12032 Datasheet (POWEREX)

PS12032

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

A
F

H

K

L

Y

X

2435 67

EE

J

1520 19 18 1617 1314 1112

22 2128 25 23

10

Z

AA

CC

HH

9

8

JJ

GG

Z

FF

T

C

LABEL

T

C

KK

UU

"R" BB

"R" VV

RR (4

PLACES)

"R" AA

Q

PP

M

N

TERMINAL CODE

15 V

1 P2

16 UN

2 P1

17 WP

3 R

18 VP

4 S

19 UP

5 T

20 TH

6 N1

21 VD

7 N2

22 NC

8 U

23 CBW-

9 V
10 W

24 CBW+
25 CBV-

11 F

O

26 CBV+

AMP

12 V
13 GND

27 CBU-

14 WN

28 CBU+

C

N

B

N

"M" SQ PINS

P

R

Q

V

DED

G

X

S

U

T

1

W

LL

D

TT
SS

Intellimod™ Module

Application Specific IPM
5 Amperes/1200 Volts

Description:

Powerex Application Specific IPMs
(ASIPMs) are inteligent power
modules that integrate power
devices, gate drive and protection
circuitry in a compact package for
use in small inverter applications
up to 20kHz. Use of application
specific HVICs allow the designer
to reduce inverter size and overall
design time.

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.06 +0/-0.02 103.0+0/-0.4
B 2.87 +0/-0.02 73.0 +0/-0.4
C 0.35 9.0
D 0.10 2.5
E 3.11 79.0
F 3.74±0.01 95±0.2
G 1.32 33.5
H 0.95 24.0

J 0.87 22.0
K 0.08 2.0
L 0.24 6.0
M 0.02 Sq. 0.5 Sq.
N 2.72 69.0
P 2.13 54.0
Q 1.54±0.01 39.0±0.2
R 0.95 24.0
S 0.26 6.5
T 0.35 9.0
U 0.59 15.0
V 0.37 9.5

W 0.08 2.0

X 0.12 3.0

Dimensions Inches Millimeters

Y 1.81 46.0

Z 0.30 7.62
AA 0.08 Rad. 2.0 Rad.
BB 0.04 Rad. 1.0 Rad.
CC 0.14 3.5
DD 0.47 12.0
EE 1.20 30.48
FF 0.90 22.86

GG 0.30 7.62
HH 0.51 13.4

JJ 0.35 9.0

KK 0.34 8.5

LL 0.08 2.0
MM 0.12 3.0
NN 0.67 17.0

PP 0.49 12.5
QQ 0.80 20.4
RR 0.16 4.0

SS 0.06 1.4

TT 0.12 3.0
UU 0.04 1.0

VV 0.16 4.0

Features:

□ Rectifier Bridge for 3-phase

AC-to-DC Power Conversion

□ 3-phase IGBT Inverter Bridge
□ Integrated HVICs for Gate

Drive, Protection and
System Control Functions

□ Built-in Thermistor
□ Direct Connection to DSP/CPU

Applications:

□ Smart Motors
□ General Purpose Inverters
□ Small Motor Control

Ordering Information:

PS12032 is a 1200V, 5 Ampere
Application Specific Power Module.

71

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PS12032 Units

Power Device Junction Temperature* T
Storage T emperature T
Case Operating Temperature (See TC Measure Point Illustration) T

j

stg

C

-20 to 125 °C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M3.5 Mounting Screws — 11.25 in-lb
Module Weight (Typical) — 127 Grams
Isolation Voltage** V

*The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150.
**60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute.

ISO

2500 Volts

IGBT Inverter Sector

Supply Voltage (Applied between P2 - N2) V
Supply Voltage, Surge (Applied between P2 - N2, Surge-Value) V
Each IGBT Collector-Emitter Static Voltage (Applied between P2-U.V.W, U.V.W-N2) VP or V
Each IGBT Collector-Emitter Switching Voltage V

CC

CC(surge)

or V

P(S)

N
N(S)

(Applied between P2-U.V.W, U.V.W-N2 (Pulse))
Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value ±IC (±ICP) ±5 (±10) Amperes

900 Volts
1000 Volts
1200 Volts
1200 Volts

Converter Sector

Repetitive Peak Reverse Voltage V
Recommended AC Input Voltage E
DC Output Current (3-phase Rectifying Circuit) I
Surge (Non-repetitive) Forward Current (1 Cycle at 60Hz, Peak Value Non-repetitive) I

RRM

a

O

FSM

I2t for Fusing (Value for One Cycle of Surge Current) I2t60A

1600 Volts

440 Vrms

12 A

120 A

2

s

Control Sector

Supply Voltage VD, V
Input Signal Voltage V

CIN

Fault Output Supply Voltage V
Fault Output Current I
DC-link IGBT Current Signal Amp Output Current I

FO

AMP

DB

FO

-0.5 ~ 20 Volts

-0.5 ~ 7.5 Volts

-0.5 ~ 7.5 Volts
15 mA

1mA

72

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Saturation Voltage V

Diode Forward Voltage V
Converter Diode Voltage V
Converter Diode Reverse Current I
Switching Times t

FWDi Reverse Recovery Time t

CE(sat)

EC
FR

RRM

on

t

C(on)

t

off

t

C(off)

rr

Short-circuit Endurance (Output, Arm, and @VCC ≤ 800V, Input = 5V → 0V (One-shot), • No Destruction
Load Short-circuit Modes) -20°C ≤ T

Switching SOA @VCC ≤ 800V, Input = 5V → 0V, • No Destruction

IC = 5A, Tj = 25°C, VD = VDB = 15V, — — 3.6 Volts

Input = ON (Shunt Voltage Drop Not Included)

Tj = 25°C, -IC = 5A — — 3.5 Volts
Tj = 25°C, IFR = 5A — — 1.5 Volts

VR = V

, Tj = 125°C——8.0 mA

RRM

1/2 Bridge Inductive, Input = 5V ↔ 0V, 0.3 1.2 2.0 µS

VCC = 600V, IC = 5A, Tj = 125°C, — 0.5 1.4 µS

VD = 15V, VDB = 15V — 2.2 4.0 µS

Note: ton, t

include delay time of — 0.9 1.6 µS

off

the internal control circuit. — 0.2 — µS

≤ 125°C, • FO Output by Protection Operation

j(start)

13.5V ≤ VD = VDB ≤ 16.5V

Tj ≤ 150°C, IC < OC Trip Level, • No Protecting Operation

13.5V ≤ VD = VDB ≤ 16.5V • No FO Output

TC Measure Point

LABEL

T

C

T

C

73

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Circuit Current (Average) I

Input ON Threshold Voltage V
Input OFF Threshold Voltage V

D

I

DB
th(on)
th(off)

Input Pull-up Resistor Ri Applied between — 50 — kΩ

PWM Input Frequency f
Arm Shoot-through Blocking Time* t

Input Interlock Sensing t
Inverter DC-link IGBT Current V
Sense Voltage Output Signal** V
Inverter DC-link IGBT Current V
Sense Voltage Output Limit** V

PWM

DEAD

int

100% IC = I

amp

200% IC = I

amp

250% IC = I

amp

0% IC = I

amp

Over-current Trip Level OC 5.5 7.0 — Amperes
Over-current Delay Time t

OC

Short-circuit Trip Level SC — 11.0 — Amperes
Short-circuit Delay Time t

Trip Level UV
Supply Circuit Reset Level UV
Under-voltage Trip Level UV
Protection Reset Level UV

Delay Time t
Fault Output Pulse Width*** t
Fault Output Current*** I

Thermistor Resistance R

SC

dV
FO

Fo(H)

I

Fo(L)

TO

D

Dr

DB

DBr

Material Constant**** β T1 = 25°C, T2 = 50°C—3450 — K

* The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions.
**Refer to the graph on next page.
***Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only.
The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition.

****

T =

1
R

1

ln

•+

β

1

T

][

T

R

O

TO

Tj = 25°C, VD = 15V, VIN = 5V — — 50 mA

Tj = 25°C, VD = VDB = 15V, VIN = 5V — — 5 mA

0.8 1.4 2.0 Volts

2.5 3.0 4.0 Volts

Input Terminal-inside Power Supply

TC ≤ 100°C, Tj ≤ 125°C—1015 kHz

Relates to Corresponding Inputs 4.0 — — µS

TC = -20°C ~ 100°C

Relates to Corresponding Input — 100 — ns

OP(100%)
OP(200%)

, VD = 15V, Tj = 25°C 1.5 2.0 2.5 Volts
, VD = 15V, Tj = 25°C 3.0 4.0 5.0 Volts

OP(250%)

, VD = 15V 5.0 — — Volts

, VD = 15V — 50 100 mV

OP(0%)

Tj = 25°C—10—µS

—2—µs

11.0 12.0 12.75 Volts

11.5 12.5 13.25 Volts

TC = Tj = 25°C 10.1 10.8 11.6 Volts

10.6 11.3 12.1 Volts
—10—µS

Tj = 25°C 1.0 1.8 — mS

Open Collector Output — — 1 µA

——15mA

TO = 25°C (298K) 9.5 10 10.5 k⍀

74

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case R

R

R

Contact Thermal Resistance R

th(j-c)Q
th(j-c)D

th(j-c)FR

th(c-f)

Each IGBT — — 2.5 °C/Watt
Each FWDi — — 4.5 °C/Watt

Each Converter — — 2.5 °C/Watt

Case to Fin Per Module. — — 0.05 °C/Watt

Thermal Grease Applied

Recommended Conditions for Use

Characteristic Symbol Condition Min. Typ. Value Units

Supply Voltage V
Control Supply Voltage V

CC

D

V

DB

Control Supply dv/dt dVD/dt, dVDB/dt -1 — 1 V/µs
Input ON Voltage V
Input OFF Voltage V
Module Case Operating Temperature T
PWM Input Frequency f
Allowable Minimum Input On-pulse Width t
Arm Shoot-through Blocking Time t

CIN(on)
CIN(off)

C

PWM

XX

DEAD

Applied across P2-N2 Terminals — 600 800 Volts

Applied between VD-GND 13.5 15.0 16.5 Volts

Applied between CBU+ & CBU-, 13.5 15.0 16.5 Volts

CBV+ & CBV-, CBW+ & CBW-

Applied between 0 — 0.8 Volts

UP, VP, WP, UN, VN, WN-GND 4.0 — 5.0 Volts

——100 °C

TC ≤ 100°C, Tj ≤ 125°C——15kHz

1——µS

Relate to Corresponding Inputs 4.0 — — µS

INVERTER DC-LINK IGBT CURRENT

ANALOG SIGNALING (TYPICAL)

5

VD = 15V
T

= 25°C

j

4

, (VOLTS)

3

AMP

2

CURRENTSENSE VOLTAGE

1

OUTPUT SIGNAL,V

0

0 100 200

ACTUAL LOAD PEAK CURRENT, (%), (I

100%

200%

= IO X 公2 )

C

300

75

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

OUTPUT CHARACTERISTICS (TYPICAL)

7
6

Tj = 25oC

(INVERTER PART)

VD = 17V

5

, (AMPERES)

C

4

3

2

COLLECTOR CURRENT, I

1

0

0123 654

COLLECTOR-EMITTER VOLTAGE, V

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

c(off)

0

10

, t

c(on)

-1

10

SWITCHING TIMES, t

-2

10

1

10

(INVERTER PART, N-SIDE)

t

c(off)

t

c(on)

-1

10

0

10

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

(INVERTER PART, P-SIDE)

15

13

, (VOLTS)

CE(sat)

VCC = 600V

= VDB = 15V

V

D

= 25

T

j

= 125

T

j

INDUCTIVE LOAD

1

10

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. COLLECTOR CURRENT (TYPICAL)

6

(INVERTER PART)

5

, (VOLTS)

4

CE(sat)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE (TYPICAL)

3.5

(INVERTER PART)

3.0

, (VOLTS)

2.5

CE(sat)

2.0

3

1.5

2

1

SATURATION VOLTAGE, V

0

VD = VDB = 15V

= 25oC

T

j

= 125oC

T

j

01 762345

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

2

SWITCHING TIMES, t

-1

10

10

1

10

o

C

o

C

10

(INVERTER PART, N-SIDE)

t

off

VCC = 600V

= VDB = 15V

V

D

INDUCTIVE LOAD

-1

0

10

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

(INVERTER PART, P-SIDE)

10

t

on

o

= 25

T

C

j

o

= 125

C

T

j

1

2

10

1.0

0.5

SATURATION VOLTAGE, V

0

13

SUPPLY VOLTAGE, VD, (VOLTS)

CHARACTERISTICS (TYPICAL)

1

10

, (mJ/PULSE)

0

10

SW(off)

, E

SW(on)

-1

10

SWITCHING LOSS, E

-2

10

10

1

10

(INVERTER PART, N-SIDE)

-1

COLLECTOR CURRENT, IC, (AMPERES)

CHARACTERISTICS (TYPICAL)

(INVERTER PART, P-SIDE)

IC = 5A
T
T

14 15 16

SWITCHING LOSS

VCC = 600V
V

D

INDUCTIVE LOAD

0

10

SWITCHING LOSS

= 25oC

j

= 125oC

j

17 18

E

sw(on)

E

sw(off)

= VDB = 15V

o

= 25

T

j

= 125

T

j

1

10

C

o

C

2

10

, (µs)

c(off)

, t

c(on)

SWITCHING TIMES, t

76

E

sw(on)

E

sw(off)

VCC = 600V

= VDB = 15V

V

D

o

= 25

T

C

j

o

= 125

C

T

j

INDUCTIVE LOAD

1

10

2

10

2

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

1

10-

COLLECTOR CURRENT, IC, (AMPERES)

t

off

t

on

VCC = 600V

= VDB = 15V

V

D

o

= 25

T

C

j

o

= 125

C

T

j

INDUCTIVE LOAD

0

10

1

10

10

t

0

10

-1

10

-2

10

-1

10

0

10

COLLECTOR CURRENT, IC, (AMPERES)

c(on)

t

c(off)

VCC = 600V

= VDB = 15V

V

D

o

= 25

T

C

j

o

= 125

C

T

j

INDUCTIVE LOAD

1

10

10

2

, (mJ/PULSE)

0

10

SW(off)

, E

SW(on)

-1

10

SWITCHING LOSS, E

-2

10

-1

10

COLLECTOR CURRENT, IC, (AMPERES)

0

10

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

DIODE FORWARD CHARACTERISTICS

1

10

, (AMPERES)

C

0

10

DIODE FORWARD CURRENT, -I

-1

10

02 6

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

2

10

VD = VDB = 15V
T
T

, (AMPERES)

F

1

10

FORWARD CURRENT, I

0

10

0 1.0 2.5

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY (TYPICAL)

12.0

(FWDi PART)

VD = VDB = 15V

= 25oC

T

j

= 125oC

T

j

1345

FORWARD CHARACTERISTICS

(CONVERTER PART)

= 25oC

j

= 125oC

j

0.5 1.5 2.0

FORWARD VOLTAGE, VF, (VOLTS)

(CONTROL PART, P-SIDE)

11.5

, (VOLTS)

11.0

DB

, UV

10.5

DBr

10.0

9.5

9.0

TRIP RESET LEVEL, UV

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,

CASE TEMPERATURE, TC, (°C)

VD = VDB = 15V

UV

DBr

UV

DB

050100-50 150

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (AMPERES)

rr

0

10

REVERSE RECOVERY CURRENT, I

-1

10

-1

10

JUNCTION TEMPERATURE (TYPICAL)

6

VD = VDB = 15V

5

, (VOLTS)

4

CIN(off)

, V

3

CIN(on)

(FWDi PART)

0

10

COLLECTOR CURRENT, IC, (AMPERES)

INPUT VOLTAGE VS.

(CONTROL PART)

V

CIN(off)

V

CIN(on)

2

1

INPUT VOLTAGE, V

0

050100-50 150

JUNCTION TEMPERATURE, Tj, (°C)

OVER CURRENT TRIP LEVEL

VS. JUNCTION TEMPERATURE (TYPICAL)

10

(CONTROL PART)

VD = VDB = 15V

8

6

, (AMPERES)

OC

4

2

OVER CURRENT, I

0

050100-50 150

CASE TEMPERATURE, TC, (°C)

VCC = 600V

VD = VDB = 15V

T

= 25oC

j

= 125oC

T

j

INDUCTIVE LOAD

1

10

REVERSE RECOVERY TIME VS.

COLLECTOR CURRENT (TYPICAL)

0

10

, (µS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

2

10

10

-1

10

COLLECTOR CURRENT, IC, (AMPERES)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY (TYPICAL)

15.0

(CONTROL PART, N-SIDE)

12.5

, (VOLTS)

D

10.0

, UV

Dr

7.5

5.0

2.5

TRIP RESET LEVEL, UV

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,

0

CASE TEMPERATURE, TC, (°C)

INVERTER DC-LINK IGBT CURRENT

VS. COLLECTOR CURRENT (TYPICAL)

6

5

4

, (VOLTS)

CX

3

2

CURRENT SENSE VOLTAGE

OUTPUT SIGNAL,V

1

0

0123456

COLLECTOR CURRENT, IC, (AMPERES)

(FWDi PART)

VCC = 600V

VD = VDB = 15V

T

= 25oC

j

= 125oC

T

j

INDUCTIVE LOAD

0

10

1

10

VD = VDB = 15V

UV
UV

050100-50 150

(CONTROL PART)

VD = VDB = 15V

25°C
125°C

2

10

Dr
D

77

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PS12032
Intellimod™ Module
Application Specific IPM

5 Amperes/1200 Volts

CIRCUIT CURRENT VS.

CARRIER FREQUENCY (TYPICAL)

10

8

, (mA)

DN

, I

6

DP

4

CIRCUIT CURRENT, I

2

0

051015 20 25

(CONTROL PART)

VD = VDB = 15V

25°C
125°C

CARRIER FREQUENCY, fC, (kHz)

I

DN

I

DP

Functional Block Diagram

V

D

U

P

V

P

W

P

U

N

V

N

W

N

INPUT SIGNAL CONDITIONING

V

TH
GND

F

amp

FAULT

O

LOGIC

HVASIC

LEVEL

SHIFT

LEVEL

SHIFT

LEVEL

SHIFT

(SHOOT-THROUGH INTERLOCK)

OC/SC

DETECT

UV LOCK-OUT

UV LOCK-OUT

UV LOCK-OUT

UV LOCK-OUT

C

BU

GATE DRIVE

GATE DRIVE

GATE DRIVE

GATE DRIVE

AMP

+

C

BU

C

C

BV

BV

C

C

BW

BW

U

V

W

P

2

P

1
R
S

T

N

1

N

2

–

+

–

+

–

78