Datasheet PM12-75300, PM12-100300, PM12-150600, PM12-200600, PM15-100300 Datasheet (VICOR)

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Page 1
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 LoPAC Family Rev. 1.2 Page 1 of 8
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Family Features
• Near unity power factor
• EN61000-3-2 harmonic current compliance
• Low profile package
• Output power to 1,500W
• Up to 6 user specifiable outputs
• Power density up to 11W/in
3
• Integral cooling fans
• New “Autosense” feature
• Safety agency approvals: UL, CUL, TÜV, VDE, CE Marked
Overview
The PFC MicroS, PFC Micro and PFC Mini are members of the new low profile, high-density LoPAC series of power factor corrected AC-DC power supplies. Available as a one, two or three slot package, respectively, each LoPAC slot can be configured with standard Vicor DC-DC converter modules enabling up to six user specifiable isolated outputs in a package only
1.75'' (44.5mm) high with a power density
of 11W/in3.
For maximum versatility and flexibility, the LoPAC can be configured with Vicor 1st Generation VI-26x (full brick), VI-J6x (half brick) or 2nd Generation V375 Series full, half and quarter brick modules. These modules cover the entire range of outputs from 1 to 100Vdc and 25 to 600 Watts. We will factory configure the optimum solution based on your exact requirements.
All units comply with FCC Class Aand certain configurations meet FCC & EN55022 Class B for conducted EMI. Harmonic current limits per EN61000-3-2 and Surge Immunity per IEC61000-4-5 Level 3, in addition to a wide variety of safety agency approvals, further enhance the LoPAC flexibility.
Data Sheet
LoPAC
TM
Family
PFC Mini, PFC Micro, PFC MicroS
Power Factor Corrected, AC-DC Switchers
PFC Mini
12.20" x 6.00" x 1.75"
309,9 x 152,4 x 44,5 mm
Up to 1,500W 1 to 6 Outputs
PFC Micro
10.40" x 5.06" x 1.86"
264,1 x 128,5 x 47,3 mm
Up to 800W
1 to 6 Outputs
PFC MicroS
7.95" x 5.06" x 1.86"
201,9 x 128,5 x 47,3 mm
Up to 600W
1 to 3 Outputs
Page 2
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 LoPAC Family Rev. 1.2 Page 2 of 8
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Autosense Feature
*
This is a new feature implemented in all converter slots in the LoPAC family. If remote sense connections are not needed or are inadvertently not made, no local sense connections are necessary. Simply connect the output(s) to the load and the
converter(s) will automatically operate in the local sense mode. If remote sense connections are made, the unit will operate in remote sense mode.
Part Numbering
Product Prefix
PM PFC Mini PC PFC Micro PS PFC MicroS
Number of
1st Gen module(s)
Number of
2nd Gen module(s)
Factory
Assigned
P M X
1
-X
2
X
3
XXX
Number of
Output
Voltages
Available Power (W) per Package Size
Maxi Mini Micro
2nd Gen 1st Gen 2nd Gen 1st Gen 2nd Gen
2Vdc 160 80 60 100 40 30 50
3.3Vdc 264 132 99 150 66 50 75 5Vdc 400 200 150 200 100 75 100
12Vdc 600 200 150 300 100 75 150 15Vdc 600 200 150 300 100 75 150 24Vdc 600 200 150 300 100 75 150 28Vdc 600 200 150 300 100 75 150 48Vdc 600 200 150 300 100 75 150
Maximum Output Power
Model Total per
Type # Slots @ 230Vac @ 115Vac Slot Modules per Slot
PFC Mini 3 1,500W 800W 500W 1 Maxi or 2 Minis
PFC Micro 2 800W 500W 600W 1 Maxi or 2 Minis or 3 Micros
PFC MicroS 1 600W 500W 600W 1 Maxi or 2 Minis or 3 Micros
Output
Voltage
LoPAC Slot Configurations
The DC-DC converter modules are used to populate each LoPAC converter slot. Each slot can be configured in different ways depending on module sizes and power limitations.
The following table summarizes the available slot configurations for each of the three LoPAC packages.
DC Output Selections
The versatility of the LoPAC series is due, in large part, to the wide array of Vicor modules available to be configured into the different package formats. Slots can be populated with 1st or 2nd Generation modules in full, half or quarter brick sizes. Vicor’s full VI-26x, VI-J6x and V375 standard product
matrices are available to choose from. In addition, the full range of non-standard voltages and powers from 1 to 100Vdc and 10 to 600W is also available for inclusion. The table below is just a sampling of some of the most popular standard outputs that can be configured into LoPAC slots.
*
Applies to converter slots utilizing Maxi or Mini size converters.
Page 3
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INPUT CHARACTERISTICS Parameter PFC Mini PFC Micro PFC MicroS Units Notes
AC Input
Voltage 85-264 Vac
Frequency 47-500 Hz DC Input 100-380 100-300 Vdc Line Regulation 0.4 % From low line to high line Inrush Current
@ 115Vac 30 5 A rms
@ 230Vac 60 10 A rms Ride Through Time >20 ms
@ load 1,200 500 W Conducted EMI/RFI FCC Class A FCC Class A PFC Mini with 1st Gen units
EN55022 Class A EN55022 Class A (consult factory) meets FCC & EN Class B Power Factor >0.98 >75% load Harmonic Current Limits EN61000-3-2/A14 Class A Surge Immunity IEC61000-4-5 Level 3 Performance Criteria B Dielectric Withstand
Primary to Chassis GND 2,121 Vdc Primary to Secondary 4,242 Vdc Secondary to Chassis GND 750 Vdc
OUTPUT CHARACTERISTICS Parameter PFC Mini PFC Micro PFC MicroS Units Notes
Setpoint Accuracy 0.5 % of Vnom Load Regulation 0.05 % 10% to full load
0.2 % No load to full load Temperature Regulation 0.005 %/°C -20º to +65ºC Long T erm Drift 0.02 %/khr Output Ripple & Noise
10Vout 100 mV 20 MHz bandwidth >10Vout 1.0 % Vout 20 MHz bandwidth
V oltage Trim Range
1st Gen Slots 50-110 % Vout ±10% on 10-15 Vout
2nd Gen Slots 10-110 % Vout Preload may be required Remote Sense Compensation 0.5 Vdc Autosense (See page 2) OVP Set Point 125 % Vout Not available on 1st Gen Minis Current Limit 115 % Imax Auto recovery
ENVIRONMENTAL CHARACTERISTICS Parameter PFC Mini PFC Micro PFC MicroS Units Notes
Storage Temperature -40 to +85 °C Operating Temperature
Full Rated Power -20 to +45 °C
50% Rated Power -20 to +65 °C Safety Approvals UL, CUL, TÜV, VDE, CE Marked
MECHANICAL CHARACTERISTICS Parameter PFC Mini PFC Micro PFC MicroS Units Notes
Weight 5.5 5.2 3.1 lbs
2,5 2,4 1,4 kg
Overall Dimensions 12.20 x 6.00 x 1.75 10.40 x 5.06 x 1.86 7.95 x 5.06 x 1.86 in L x W x H
309,9 x 152,4 x 44,5 264,1 x 128,5 x 47,3 201,9 x 128,5 x 47,3 mm
Performance Specifications
The following are typical performance specifications at room ambient temperature, nominal line voltage (115/230Vac) and 75% load on all outputs, unless specified otherwise. For detail
specifications, consult the Design Guide for the LoPAC configuration of interest. This is available from any sales office (see Back Cover) or our web site (vicorpower.com).
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Mechanical Drawing, PFC Mini
AIR
FLOW
6.00 [152,40]
12.03 [305,56]
12.22 [310,39]
1.00 [25,40]
4.000 [101,60]
1.75±0.02 [44,45±0,51]
0.34±0.02 [8,64±0,51]
8.000 [203,20]
2.00 [50,80]
12.56±0.02 [319,02±0,51]
J3-9
N/C N/C
J3 INTERFACE CONNECTOR
J3-1
J3-2
J3-3
J3-4
J3-5
J3-6
J3-7
J3-8
ED1 ENABLE/DISABLE S1
ED2 ENABLE/DISABLE S2
ED3 ENABLE/DISABLE S3
SGND SIGNAL GROUND
Vcc +5V@300mA
ACOK AC POWER OK
GSD GENERAL SHUTDOWN
N/C N/C
5
9
1
6
L1
47 TO 500 Hz 300VDC ---
115-230 VAC 10A
EARTH GND
WITHOUT
OPERATE
DO NOT
INPUTS: NOTE:
L2/N
14 AWG WIRE
CLAMPING SCREWS
MBJ1-2 L2 / NEUTRAL
MBJ1-3 L1
MBJ1-1 EARTH GROUND
MBJ1 INPUT CONNECTIONS
MATING CONNECTOR:
HOUSING: AMP P/N: 205204-4
SCREW LOCK: AMP P/N: 205980-4
TERMINALS: AMP P/N: 66506-9
NOTES: UNLESS OTHERWISE SPECIFIED
WITH OPTIONAL BUS BAR
3
3
CRIMP TOOL: AMP 58448-3
A COMPLETE SET OF MATING CONNECTORS
IS AVAILABLE BY SPECIFYING WESTCOR
CONNECTOR KIT P/N: 19-130047
2
MOUNTING HOLES; 4 PLACES
USE 8-32 X 0.156 or M4 X 4MM MAX LENGTH
FROM OUTSIDE OF UNIT
1
LABEL NO: 94-00047 REV A
NOTE: SET SCREW MAX TORQUE = 4.4 IN-LBS
S3
S2
PFC MINI
S1
L1
47 TO 500 Hz
300VDC ---
115-230 VAC 10A
EARTH GND
WITHOUT
OPERATE
DO NOT
INPUTS: NOTE:
L2/N
LABEL NO: 94-00047 REV B
NOTE: SET SCREW MAX
TORQUE = 4.4 IN. LBS.
1
1
1
FOUR OUTPUT UNIT PICTURED
(SEE PAGE 7 FOR DETAILED
OUTPUT CONNECTION INFORMATION.)
1
1
2
3
PIN REF DESCRIPTION
0.47 [11,89]
8.000 [203,20]
2.00 [50,80]
FROM OUTSIDE OF UNIT
USE 8-32 X 0.156 or M4 X 4MM MAX LENGTH
MOUNTING HOLES; 2 PLACES
REFERENCE DESIGNATIONS
MB MOTHER BOARD
CB CONTROL BOARD
S(x) SLOT NUMBER
M(x) MODULE NUMBER
Page 5
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Mechanical Drawing, PFC Micro
SIX OUTPUT UNIT PICTURED
(SEE PAGE 7 FOR DETAILED OUTPUT
CONNECTION INFORMATION .)
NOTES: UNLESS OTHERWISE SPECIFIED
2
32,691.29 190,507.500
31,041.22
MOUNTING HOLES; 2 PLACES
USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH
FROM OUTSIDE OF UNIT
32,691.29
190,507.500
264,1110.40 18,030.71
88,903.500
6,35±0,510.25±0.024,090.16 260,0210.24
270,46±0,5110.65±0.02
MOUNTING HOLES; 4 PLACES
USE 8-32 X 0.12 or M4 X 3MM MAX LENGTH
FROM OUTSIDE OF UNIT
3
3
4
31,041.22190,507.50032,691.29
MOUNTING HOLES; 2 PLACES
USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH
FROM OUTSIDE OF UNIT
4
3
2
PIN-1
4
1
L1
L2/N
GND
N/C
N/C
4
DIMENSIONS SHOWN ARE FROM BOTTOM SURFACE.
MOUNTING PEMNUTS EXTEND .010 PAST BOTTOM SURFACE
128,525.06
47,291.86
S1
S2
MBJ1 (5 PIN)
MBJ1 A/C INPUT
MATING CONNECTOR:
HOUSING: MOLEX (39-01-4051)
TERMINAL: MOLEX (39-00-0090)
CRIMP TOOL: MOLEX (11-01-0199)
CBJ3 INTERFACE CONNECTOR
MATING CONNECTOR:
HOUSING: MOLEX (50-57-9412)
SOCKET CRIMP 24-30 AWG: MOLEX (16-02-0097)
CRIMP TOOL: MOLEX (11-01-0209)
CBJ3 (12 PIN)
PIN REF DESCRIPTION
CBJ3-1 SGND SIGNAL GROUND
CBJ3-2 PGR POWER GOOD/READ
CBJ3-3 ACOK AC POWER OK
CBJ3-4 ED6 ENABLE/DISABLE S2M3
CBJ3-5 ED5 ENABLE/DISABLE S2M2
CBJ3-6 ED4 ENABLE/DISABLE S2M1
CBJ3-7 ED3 ENABLE/DISABLE S1M3
CBJ3-8 ED2 ENABLE/DISABLE S1M2
CBJ3-9 ED1 ENABLE/DISABLE S1M1
CBJ3-10 GSD GENERAL SHUTDOWN
CBJ3-11 PGDV POWER GOOD/DATA VALID
CBJ3-12 Vcc +5V@40mA
PFC MICRO
AIR
FLOW
WITH OPTIONAL BUS BAR
1
1
A COMPLETE SET OF MATING CONNECTORS
IS AVAILABLE BY SPECIFYING WESTCOR
CONNECTOR KIT P/N: 19-130044
1
2
REFERENCE DESIGNATIONS
MB MOTHER BOARD
CB CONTROL BOARD
S(x) SLOT NUMBER
M(x) MODULE NUMBER
Page 6
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Mechanical Drawing, PFC MicroS
TRIPLE OUTPUT UNIT PICTURED
(SEE PAGE 7 FOR DETAILED OUTPUT
CONNECTION INFORMATION).
NOTES: UNLESS OTHERWISE SPECIFIED
3
1
31,041.22
32,821.29 129,545.100
3
MOUNTING HOLES; 2 PLACES
USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH
FROM OUTSIDE OF UNIT
32,691.29 129,545.100
18,030.71
88,903.500
201,887.95
4,090.16
MOUNTING HOLES 4 PLACES
USE 8-32 X 0.12 or M4 X 3MM LENGTH
FROM OUTSIDE OF UNIT
31,041.22
129,545.10032,691.29
MOUNTING HOLES; 2 PLACES
USE 8-32 X 0.25 or M4 X 6MM MAX LENGTH
FROM OUTSIDE OF UNIT
3
L1
L2/N
GND
N/C
N/C
MATING CONNECTOR:
HOUSING: MOLEX (50-57-9412)
TERMINAL: MOLEX (16-02-0097)
CRIMP TOOL: MOLEX (11-01-0209)
MATING CONNECTOR:
HOUSING: MOLEX (39-01-4051)
TERMINAL: MOLEX (39-00-0090)
CRIMP TOOL: MOLEX (11-01-0199)
PIN 1
2
128,525.06
47,291.86
3
MBJ1 (5 PIN)
MBJ1 A/C INPUT
CBJ3 (12 PIN)
CBJ3 E/D INTERFACE CONNECTOR
S1
PIN REF DESCRIPTION
CBJ3-1 SGND SIGNAL GROUND
CBJ3-2 PGR POWER GOOD/READ
CBJ3-3 ACOK AC POWER OK
CBJ3-4 N/C N/C
CBJ3-5 N/C N/C
CBJ3-6 N/C N/C
CBJ3-7 ED3 ENABLE/DISABLE S1M3
CBJ3-8 ED2 ENABLE/DISABLE S1M2
CBJ3-9 ED1 ENABLE/DISABLE S1M1
CBJ3-10 GSD GENERAL SHUTDOWN
CBJ3-11 PGDV POWER GOOD/DATA VALID
CBJ3-12 Vcc +5V@40mA
PFC MICROS
AIR
FLOW
2
1
DIMENSIONS SHOWN ARE FROM BOTTOM SURFACE.
MOUNTING PEMNUTS EXTEND .010 PAST BOTTOM SURFACE.
A COMPLETE SET OF MATING CONNECTORS
IS AVAILABLE BY SPECIFYING WESTCOR
CONNECTOR KIT P/N: 19-130044
1
2
REFERENCE DESIGNATIONS
MB MOTHER BOARD
CB CONTROL BOARD
S(x) SLOT NUMBER
M(x) MODULE NUMBER
Page 7
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The following accessories are available for the LoPAC units:
Connector Kits
A complete set of mating hardware for all combinations of input & output connections
PFC Mini 19-130047 PFC Micro & PFC MicroS 19-130044
Current Share Boards
Used for current sharing between identical LoPAC Models for increased output power or redundancy
LoPACs with 1st Gen Modules CSB01 LoPACs with 2nd Gen Modules CSB02
2
3
4
5
6
7
8
11
12
13
14
15
16
17
1
10
9
18
1 + V OUT M2 2 – V OUT M2 3 – V OUT M2 4 + SENSE M2 5 – SENSE M2 6 TRIM M1 7 + V OUT M1 8 + V OUT M1 9 – V OUT M1
10 + V OUT M2 11 + V OUT M2 12 – V OUT M2 13 + SENSE M1 14 TRIM M2 15 – SENSE M1 16 + V OUT M1 17 – V OUT M1 18 – V OUT M1
MATING CONNECTOR: 18 PIN HOUSING: MOLEX (39-01-2180) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)
PIN DESCRIPTION PIN DESCRIPTION
10-32 OUTPUT STUDS
– REMOTE SENSE
3
SxJ2 REMOTE SENSE/TRIM PIN CONNECTOR
1
2
TRIM
+ REMOTE SENSE
MATING CONNECTOR: HOUSING: MOLEX (50-57-9403) TERMINAL FEM CRIMP 24-30 AWG: MOLEX (16-02-0103) USE CRIMP TOOL: MOLEX (11-01-0208)
B. DUAL OUTPUT SLOT FOR THE PFC MICRO 18 Pin Housing (2 Minis)*
A. SINGLE OUTPUT SLOT (1 Maxi) PFC Mini, PFC Micro and PFC MicroS
SxJ1 (18 PIN OUTPUT, REMOTE SENSE AND TRIM PIN CONNECTOR)
*PFC MicroS dual output slot configuration uses the type A stud connection for both outputs. 3-pin connector designators are S1J1 and S1J2.
–V OUT
+V OUT
2
3
4
5
6
7
8
10
11
12
13
14
15
16
1
9
MATING CONNECTOR: 16 PIN HOUSING: MOLEX (39-01-2160) TERMINAL FEM CRIMP 18-24 AWG: MOLEX (39-00-0039) USE CRIMP TOOL: MOLEX (11-01-0197)
9 +V OUT M3 10 –V OUT M3 11 N/C 12 +V OUT M2 13 –V OUT M2 14 TRIM M1 15 +V OUT M1 16 –V OUT M1
1 +V OUT M3 2 –V OUT M3 3 TRIM M3 4 +V OUT M2 5 –V OUT M2 6 TRIM M2 7 +V OUT M1 8 –V OUT M1
SxJ1 (16 PIN OUTPUT, REMOTE SENSE AND TRIM PIN CONNECTOR)
PIN DESCRIPTION PIN DESCRIPTION
C. TRIPLE OUTPUT SLOT (3 Micros) PFC Micro and PFC MicroS
2
3
4
5
6
7
8
11
12
13
14
15
16
17
1
10
9
18
1 + V OUT M1 2 – V OUT M1 3 – V OUT M1 4 + SENSE M1 5 – SENSE M1 6 TRIM M2 7 + V OUT M2 8 + V OUT M2 9 – V OUT M2
10 + V OUT M1 11 + V OUT M1 12 – V OUT M1 13 + SENSE M2 14 TRIM M1 15 – SENSE M2 16 + V OUT M2 17 – V OUT M2 18 – V OUT M2
PIN DESCRIPTION PIN DESCRIPTION
DUAL OUTPUT SLOT FOR THE PFC MINI 18 Pin Housing
SxJ1 (18 PIN OUTPUT, REMOTE SENSE AND TRIM PIN CONNECTOR)
Output Connections for the PFC Mini, PFC Micro and PFC MicroS
Page 8
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 Westcor Division 408-522-5280 LoPAC Family P/N 24691 Rev. 1.2 4/02/10M
Set your site on VICOR at www.vicorpower.com
Westcor, a division of Vicor, designs and builds fan cooled, configurable power supplies incorporating Vicor’s high density DC-DC converters and accessory components. Westcor’s product line includes:
See Design Guides for detailed information about all Westcor products. They can be downloaded in PDF format from the website.
Vicor Corporation
25 Frontage Road, Andover, MA, 01810
978-470-2900, Fax: 978-475-6715
WestcorDivision of Vicor
560 Oakmead Parkway, Sunnyvale, CA94085
800-735-6200, 408-522-5280, Fax: 408-774-5555
vicorpower.com
• PFC Mini
• PFC Micro
• PFC MicroS
• Autoranging MegaPAC
• Mini MegaPAC
• PFC MegaPAC
• PFC MegaPAC (High Power)
• PFC MegaPAC-EL(Low Noise)
• 3 Phase/4kW MegaPAC
• 3 Phase/4kW MegaPAC-EL (Low Noise)
• ConverterPACs
Vicor’s comprehensive line of power solutions includes modular, high density DC-DC converters and accessory components, configurable power supplies, and custom power systems.
Information furnished is believed to be accurate and reliable. However, no responsibility is assumed for its use. No license is granted by implication or otherwise under any patent or patent rights. Products are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to our standard Terms and Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
The latest data is available on the Vicor web site at vicorpower.com.
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