Page 1
PM100RSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
A
G H
R
AD
BP
M
M
N
AG
S
AG
AE
N
V
N
R
NC
O
F
B
CC
O
F
IN
V
IN
SIGND GND
SIGND GND
OUT
B
B
U
U
AB
78 91011 13 15 1234 56
12 14 16 18
AD (15 TYP.)
Z - DIA. (4 TYP.)
AA - THD (6 TYP.)
U
K J J
D
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
AF
NVNI
VVW
CC
O
CC
O
F
F
V
IN
V
TEMP
SIGND GND
OUT
OUT
AB
U
17 19
V W
W
Q
U
P
N
U
O
F
IN
SIGND GND
Y (4 TYP.)
P
UPC
1.
11.
V
W
WPI
O
UF
2.
12.
V
NC
P
3.
13.
V
UPI
VPC
P
VPI
WPC
UPI
V
CC
V
OUT
NI
V
14.
R
B
15.
O
N
16.UU
N
17.
N
18.
W
19.
F
O
O
T
AC
P U V W N
4.
V
V
E
F
W
X
X
L
FO
WPI
WPC
V
W
WP
CC
O
CC
F
V
IN
V
SIGND GND
OUT
OUT
5.
C
VPC
VFOV
VP
IN
6.
7.
8.
9.
10.
VPI
UPC
V
V
V
CC
O
F
V
SIGND GND
OUT
VF
VV
V
V
WF
UFOUP
FOIN
SIGND GND
Intellimod™ Module
Three Phase + Brake
IGBT Inverter Output
100 Amperes/600 Volts
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□ Complete Output Power
Circuit
□ Gate Drive Circuit
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.33±0.04 110.0±1.0
B 3.74± 0.02 95.0± 0.5
C 3.50± 0.04 89.0± 1.0
D 3.27 83.0
E 2.91± 0.02 74.0± 0.5
F 2.44 62.0
G 1.28 32.6
H 1.24 31.6
J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0.0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
P 0.75 19.0
Q 0.708 17.98
R 0.670 17.02
Dimensions Inches Millimeters
S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.32 8.0
W 0.30 7.5
X 0.24 6.0
Y 0.24 Rad. Rad. 6.0
Z 0.22 Dia. Dia. 5.5
AA Metric M5 M5
AB 0.127 3.22
AC 0.10 2.6
AD 0.08 2.0
AE 0.07 1.8
AF 0.06 1.6
AG 0.02 0.5
□ Protection Logic
– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage
Applications:
□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM100RSA060 is a 600V,
100 Ampere Intellimod™Intelligent
Power Module.
Type Current Rating V
Amperes Volts (x 10)
PM 100 60
CES
563
Page 2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25 ° C unless otherwise specified
Characteristics Symbol PM100RSA060 Units
Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T
j
stg
C
-20 to 150 °C
-40 to 125 °C
-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (Typical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V
CC(prot.)
RMS
400 Volts
2500 Volts
Control Sector
Supply Voltage Applied between (V
UP1-VUPC
Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage V
Fault Output Current I
, V
VP1-VVPC
, V
WP1-VWPC
, VN1-VNC)V
D
CIN
FO
FO
20 Volts
20 Volts
20 Volts
20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
= 15V) V
CIN
CC(surge)
Brake Sector
Collector-Emitter Voltage V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V
CC(surge)
CES
C
CP
CC
C
CES
C
CP
CC
C
F
R(DC)
600 Volts
100 Amperes
200 Amperes
450 Volts
500 Volts
403 Watts
600 Volts
30 Amperes
60 Amperes
450 Volts
500 Volts
208 Watts
30 Amperes
600 Volts
564
Page 3
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25 ° C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 158 240 — Amperes
Over Current Trip Level Brake Part 39 53 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 360 — Amperes
Short Circuit Trip Level Brake Part — 79 — Amperes
Over Current Delay Time t
off(OC)
Over Temperature Protection OT T rip Level 111 118 125 °C
OT
R
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UV
R
Supply Voltage V
Circuit Current I
D
D
Applied between V
V
VP1-VVPC
VD = 15V, V
VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I
Minimum Fault Output Pulse Width t
CIN(on)
CIN(off)
PWM
FO(H)
I
FO(L)
FO
UP, VP, WP, UN, VN, WN, B
VD = 15V — 10 — mS
Reset Level — 100 — °C
Reset Level — 12.5 — Volts
, 13.5 15 16.5 Volts
, VN1-V
NC
NC
XP1-VXPC
—4 46 0m A
—1 31 8m A
, V
WP1-VWPC
= 15V, VN1-V
CIN
= 15V, V
CIN
UP1-VUPC
Applied between 1.2 1.5 1.8 Volts
r
1.7 2.0 2.3 Volts
3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA
VD = 15V 1.0 1.8 — mS
565
Page 4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25 ° C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current I
Diode Forward Voltage V
Collector-Emitter Saturation Voltage V
Inductive Load Switching Times t
CES
FM
CE(sat)
on
t
rr
t
C(on)
t
off
t
C(off)
VCE = V
VCE = V
-IC = 100A, VD = 15V, V
VD = 15V, I
VD = 15V, V
, Tj = 25° C — — 1.0 mA
CES
, Tj = 125°C— — 1 0 m A
CES
= 5V — 2.2 3.3 Volts
CIN
= 0V, IC = 100A — 1.8 2.7 Volts
CIN
= 0V, IC = 100A, — 1.75 2.63 Volts
CIN
Tj = 125°C
0.4 0.8 2.0 µS
VD = 15V, V
= 0 ~15V — 0.15 0.3 µS
CIN
VCC = 300V, IC = 100A — 0.4 1.0 µ S
Tj = 125°C — 2.0 2.9 µS
— 0.6 1.2 µS
Brake Sector
Collector-Emitter Saturation Voltage V
Diode Forward Voltage V
Collector Cutoff Current I
CE(sat)
FM
CES
VD = 15V, V
= 0V, IC = 100A, — 2.7 3.5 Volts
CIN
Tj = 25°C
VD = 15V, V
= 0V, IC = 100A, — 3.1 4.0 Volts
CIN
Tj = 125°C
-IC = 30A, VD = 15V, V
VCE = V
VCE = V
, Tj = 25° C— — 1 m A
CES
, Tj = 125°C— — 1 0 m A
CES
= 5V — 1.7 2.7 Volts
CIN
566
Page 5
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R
R
R
R
Contact Thermal Resistance R
th(j-c)Q
th(j-c)D
th(c-f)Q
th(c-f)D
th(c-f)
Each Inverter IGBT — — 0.31 ° C/Watt
Each Inverter FWDi — — 0.7 °C/Watt
Each Brake IGBT — — 0.6 ° C/Watt
Each Brake FWDi — — 1.5 °C/Watt
Case to Fin Per Module, — — 0.027 ° C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t
CC
V
D
CIN(on)
CIN(off)
PWM
DEAD
Applied across P-N Terminals 0 ~ 400 Volts
Applied between V
VN1-VNC, V
VP1-VVPC
UP1-VUPC
, V
, 15 ± 1.5 Volts
WP1-VWPC
Applied between 0 ~ 0.8 Volts
UP, VP, WP, UN, VN, WN, B
r
4.0 ~ VDVolts
Using Application Circuit 5 ~ 20 kHz
Input Signal ≥ 2.5 µS
567
Page 6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Inverter Part
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
3.0
VD = 15V
= 0V
V
CIN
2.5
, (VOLTS)
2.0
CE(sat)
T
= 25oC
j
T
= 125oC
j
1.5
1.0
0.5
SATURATION VOLTAGE V
0
0 20 120 40 60 100
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
1
10
VCC = 300V
V
= 15V
D
T
= 25oC
j
T
= 125oC
j
, (µ s)
off
, t
on
0
10
SWITCHING TIMES, t
-1
10
2
10
, (AMPERES)
F
1
10
t
off
t
on
0
10
COLLECTOR CURRENT, IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
VD = 15V
T
= 25oC
j
= 125oC
T
j
1
10
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
3.0
IC = 100A
= 0V
V
CIN
2.5
T
T
= 25oC
j
T
= 125oC
j
2.0
, (VOLTS)
1.5
CE(sat)
V
1.0
0.5
COLLECTOR-EMITTER SATURATION VOLTAGE
120
100
80
, (AMPERES)
C
60
40
20
COLLECTOR CURRENT, I
0
80
2
10
01 21 41 61 82 0
SUPPLY VOLTAGE, VD, (VOLTS)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
0
10
VCC = 300V
V
= 15V
D
o
= 25
T
C
j
o
= 125
C
, (µ s)
c(off)
, t
c(on)
10
SWITCHING TIMES, t
10
120
T
j
-1
t
c(off)
t
c(on)
-2
0
10
COLLECTOR CURRENT, IC, (AMPERES)
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
o
= 25
T
C
j
1
10
100
80
60
10
, (m S)
rr
-1
10
REVERSE RECOVERY TIME, t
-2
10
2
10
140
120
100
80
OUTPUT CHARACTERISTICS
(TYPICAL)
Tj = 25oC
V
= 0V
CIN
0
0 1.0
0.5 1.5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
0
VCC = 300V
= 15V
V
D
T
= 25oC
j
= 125oC
T
j
I
rr
t
rr
0
10
EMITTER CURRENT, IE, (AMPERES)
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
= 15V
V
D
1
10
VD = 17V
15
13
2.0
2
10
, (AMPERES)
rr
1
10
REVERSE RECOVERY CURRENT, I
0
10
2
10
DIODE FORWARD CURRENT, I
0
10
568
0 0.5 1.0
DIODE FORWARD VOLTAGE, VF , (VOLTS)
1.5 2.5 2.0
40
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0
12 01 4 1 6 1 8 2 0
SUPPLY VOLTAGE, VD, (VOLTS)
60
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0
-50 0 50 100 150
JUNCTION TEMPERATURE, Tj, (oC)
Page 7
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Inverter Part
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
140
= 15V
V
D
120
100
80
60
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
JUNCTION TEMPERATURE, Tj, (oC)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
SINGLE PULSE
STANDARD VALUE = R
-3
10
TRANSIENT IMPEDANCE, Z
-3
10
(FWDi)
th(j-c)D
-2
10
-1
10
TIME, (s)
= 1.5oC/W
0
10
1
10
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
15
UV
UV
14
r
13
, (VOLTS)
r
, UV
t
12
UV
UV TRIP-RESET LEVEL,
11
0 0
-50 150 0 50 100
JUNCTION TEMPERATURE, Tj, (oC)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
SINGLE PULSE
STANDARD VALUE = R
-3
10
TRANSIENT IMPEDANCE, Z
10
-2
-3
10
(IGBT)
10
TIME, (s)
-1
th(j-c)Q
= 0.6oC/W
0
10
1
10
569
Page 8
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM100RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
100 Amperes/600 Volts
Brake Part
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
3.0
2.5
, (VOLTS)
2.0
CE(sat)
1.5
1.0
0.5
SATURATION VOLTAGE V
0
03 0 10 20
51 52 5
COLLECTOR CURRENT, IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
2
10
VD = 15V
, (AMPERES)
F
1
10
DIODE FORWARD CURRENT, I
0
10
T
= 25
j
= 125oC
T
j
o
C
0 0.4 0.8
DIODE FORWARD VOLTAGE, VF, (VOLTS)
VD = 15V
= 0V
V
CIN
= 25oC
T
j
= 125
T
j
1.2 2.0 1.6
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
3.0
40
2.5
30
2.0
1.5
, (VOLTS)
CE(sat)
V
1.0
0.5
o
C
COLLECTOR-EMITTER SATURATION VOLTAGE
0
IC = 30A
V
= 0V
CIN
= 25oC
T
j
= 125oC
T
j
, (AMPERES)
C
20
10
COLLECTOR CURRENT, I
01 21 41 61 82 0
SUPPLY VOLTAGE, VD, (VOLTS)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
SINGLE PULSE
STANDARD VALUE = R
-3
10
TRANSIENT IMPEDANCE, Z
-3
10
(IGBT)
10
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
= 0.31oC/W
th(j-c)Q
-2
10
-1
10
TIME, (s)
0
10
1
10
-3
10
TRANSIENT IMPEDANCE, Z
OUTPUT CHARACTERISTICS
(TYPICAL)
Tj = 25oC
= 0V
V
CIN
VD = 17V
0
012
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
0
SINGLE PULSE
STANDARD VALUE = R
-3
10
(FWDi)
th(j-c)D
-2
10
-1
10
TIME, (s)
15
13
3
= 0.70oC/W
0
10
4
1
10
570