Datasheet nx2820ds Datasheet

Page 1
Evaluation board available.
NEXSEM
2A SOURCE/SINK LDO & SYNCHRONOUS SWITCHING
DESCRIPTION
NX2820
CONTROLLER
PRELIMINARY DATA SHEET
Pb Free Product
FEATURES
n Internal 2A Souce and Sink LDO n Internal current Limit and thermal shutdown for LDO n Shut down LDO by pulling down Refin pin n Bus voltage operation from 4V to 25V n Loss-Less Current Limit via Rdson of Low side FET n Internal Digital Soft Start Function n Programmable start up voltage for BUS Supply
using Enable pin
n Shut Down PWM controller via EN pin n Pb-free and RoHS compliant
APPLICATIONS
n DDR I and II application n Graphic Card on board converters n Vddq and VTT Supply in mother board applica-
tions
TYPICAL APPLICATION
ON
OFF
10k
10
R10
C11
1uF
4
VCC
PVCC
R9
6.8k
5
EN
0.9V C8
560uF,7mohm 4SEPC560M
5 mA
R8
1.24k
C9
1uF
8
10
6
VTT
GNDVTT
VREF-OUT
2N3904
R11
BST
HDRV
SW
OCP
LDRV
PGND
N X 2 8 2 0
COMP
VDDQ
REF-IN
AGND
3
C1
12
1uF
13
15
2kR1
16
11
10 2
FB
R5
1
10k
9 7
C10
1uF
C12
1N5817
C4
0.1uF
ON
VIN +5V
M114
L2 2.2uH DO5010P-222HC
M2
C5
5.6nF
100pF
OFF
R12
10k
L1 1uH DO3316P-102
180uF 28mohm 16SVPA180M
1.87k
2.2nF
M3
VIN
C3C2 39uF 31mohm 16SVPA39MAA
R2
R3
15.8k
C6
R4
12.7k
R6 10k
R7 10k
+12V
C7 680uF,6mohm 2R5TPD680M6
VOUT +1.8V/9A
Figure1 - Typical application of 2820
ORDERING INFORMATION
Device Temperature Package Frequency Pb-Free NX2820CMTR 0 to 70oC MLPQ-16L 300kHz Yes
Rev. 2.0 12/19/05
www.nexsem.com
1
Page 2
NEXSEM
46CW
θ≈/
REF
CC
Supply Current
ABSOLUTE MAXIMUM RATINGS(NOTE1)
Vcc to PGND & BST to SW voltage .................... -0.3V to 16V
BST to PGND Voltage ...................................... -0.3V to 35V
SW to PGND .................................................... -2V to 35V
All other pins .................................................... -0.3V to 6.5V
Storage Temperature Range ............................... -65oC to 150oC
Operating Junction Temperature Range ............... -40oC to 125oC
ESD Susceptibility ........................................... 2kV
PACKAGE INFORMATION
16-LEAD PLASTIC MLPQ
NX2820
COMP
FB
AGND
VCC
16 15 14
1
2 3 4
SW
OCP
GND-VTT
65
EN
17
REF-OUT
HDRV
13
7
REF-IN
8
BST
VTT
12
11
10
9
LDRV PGOOD PGND
VDDQ
o
JA
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc =12V, V 125oC. Typical values refer to TA = 25oC.
PARAMETER SYM Test Condition Min TYP MAX Units
PWM Controller Section
Reference Voltage
Ref Voltage V Ref Voltage line regulation 0.2 %
Supply Voltage(Vcc)
VCC recommended Voltage V V
CC
(Static)
ICC (Static) mAOutputs not switching 5.5
BST-VSW
=12V, ENSW=3V, and TA = 0 to
0.8 V
4.5 5.5
V
VCC Supply Current (Dynamic)
Under Voltage Lockout
VCC-Threshold VCC_UVLO VCC Rising VCC-Hysteresis VCC_Hyst VCC Falling 0.2 V
Rev. 2.0 12/19/05
I
CC
(Dynamic)
Freq=300KHz,
LOADHDRV
C
=2500PF
www.nexsem.com
14 mA
4
V
2
Page 3
NEXSEM
S
RAMP
High Side Driver, Hdrv, BST,
SW (CL=3300pF)
BST-VSW
Section
Reference Buffer
capability
Output Voltage
OS
Load Regulation
2A
Hdrv going Low to Ldrv going
Ldrv going Low to Hdrv going
NX2820
PARAMETER SYM Test Condition Min TYP MAX Units
Oscillator (Rt)
Frequency F Ramp-Amplitude Voltage V Max Duty Cycle F=300Khz Min duty Cycle Min ON time NOTE2 70 nS
Error Amplifiers
Open Loop Gain NOTE2 65 dB Input Bias Current Ib 0.28 uA
EN & SS
Soft Start time Tss Fs=300KHz 6.8 mS Enable HI Threshold 1.2 V Enable Hysterises 120 mV
300 KHz
1 V
95 %
0
%
Output Impedance, Sourcing Current
Output Impedance , Sinking Current
Rise Time THdrv(Rise) VBST-VSW=4.6V 20 ns Fall Time THdrv(Fall) V Deadband Time
Low Side Driver , Ldrv,
Output Impedance, Sourcing Current
Output Impedance , Sinking Current
N
Rise Time TLdrv(Rise) 10% to 90% 20 ns
Fall Time TLdrv(Fall) 90% to 10% 20 ns Deadband Time Tdead(H to
OCP Adjust
Ocset current Blank time before activating
Sounce and Sink LDO
R
(Hdrv) V
source
R
(Hdrv) V
sink
Tdead(L to
H)
R
(Ldrv) I=200mA pulse 1.1 ohm
source
R
(Ldrv) I=200mA pulse 0.5 ohm
source
L)
BST-VSW
pulse
BST-VSW
pulse
8 Clock cycles of 300 Khz 40 uS
=4.6V,I=200mA
=4.6V, I=200mA
=4.6V 20 ns
High, 10% to 10%
High, 10% to 10%
1.1 ohm
50
50
100 uA
ohm0.8
ns
ns
Vref_out current driving
Output Offset Voltage V
Rev. 2.0 12/19/05
1uF at Vref_out 3 mA
IOUT=0A -20 0 20 mV IL:From 0A to
IL:From 0A to-2A
-20 0 20 mV
www.nexsem.com
3
Page 4
NEXSEM
PARAMETER
SYM
Test Condition
Min
TYP
MAX
Units
Input Voltage
Input voltage Range (DDRI/II)
Vddq
1.7
2.5/1.8
V
Short Circuit Protection
Protection
Temperature
Temperature hysteresis
Refin Shutdown Function
Output=Low
0.2
NX2820
Current Limit
Over Temperature
Thermal Shutdown
Thermal Shutdown
Shutdown Threshold Trigger V
NOTE1: Stresses above those listed in "ABSOLUTE MAXIMUM RATINGS", may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those
indicated in the operational sections of this specification is not implied. NOTE2: This parameter is guaranteed by design but not tested in production(GBNT).
I
LIMIT
T
SD
2.2 3.1 A
3.3V<=V
3.3V<=V
Ouput=High 0.6
<=5V 150 °C
CNTL
<=5V 35 °C
CNTL
Rev. 2.0 12/19/05
www.nexsem.com
4
Page 5
NEXSEM
PIN DESCRIPTIONS
Pin# Pin Symbol Pin Description
1 COMP These pins are the outputs of error amplifiers and are used to compensate the
respective voltage control feedback loops.
2 FB This pin is the error amplifiers inverting input. These pins are connected via resistor
dividers to the output of the switching regulators to set the output DC voltage.
3 AGND Analog ground. 4 Vcc IC’s supply voltage. This pin biases the internal logic circuits. A high freq 1uF
ceramic capacitor is placed as close as possible to and connected to this pin and ground pin. The maximum rating of this pin is 16V.
5 EN A resistor divider is connected from the respective switcher BUS voltages to these
pins that holds off the controllers soft start until this threshold is reached. An external low cost MOSFET can be connected to this pin for external enable control.
6 REF-OUT Reference buffer output. It can driver up to 5mA load. 7 REF-IN Source and Sink LDO reference input. A small ceramic capacitor is recommended
to put this pin to ground. The LDO can be shut down by pulling this pin to be below
0.2V.
NX2820
8 VTT Output of source and sink LDO.
9 VDDQ Input supply for the intenral source and sink LDO. 10 PGND Power ground pin for low side drivers. 11 LDRV Low side gate driver outputs. 12 PVcc Supply voltage for the low side fet drivers. A high frequency 1uF ceramic cap must
be connected from this pin to the PGND pin as close as possible to the pins.
13 BST This pin supplies voltage to high side FET driver. A high freq 0.1uF ceramic
capacitor is placed as close as possible to and connected to these pins and respected SW pins.
14 HDRV High side gate driver outputs. 15 SW These pin are connected to source of high side FETs and provide return path for
the high side drivers. They are also used to hold the low side drivers low until this pin is brought low by the action of high side turning off. LDRVs can only go high if SW is below 1V threshold.
16 OCP This pin is connected to the drain of the external low side MOSFET and is the input
of the over current protection(OCP) comparator. An internal current source of 100uA is flown to the external resistor which sets the OCP voltage across the Rdson of the low side MOSFET.
17(PAD) GNDVTT VTT ground.
Rev. 2.0 12/19/05
www.nexsem.com
5
Page 6
NEXSEM
BLOCK DIAGRAM
NX2820
VCC
EN
FB
COMP
GND
REFOUT
1.25/1.15
Bias Generator
Digital start Up
1.25V
0.8V
OSC
ramp
PWM Controller
4/3.8
set
UVLO
POR
BST
DrvH
Control Logic
S
Q
R
POR
OCP comparator
SW
PVCC
DrvL
PGND
OCP
VDDQ
Rev. 2.0 12/19/05
REFIN
0.4
POR
Current Limit & Thermal shutdown
Control Logic
Source and Sink LDO
www.nexsem.com
VTT
VTT_GND
6
Page 7
NEXSEM
NX2820
1
J4
2
1
J5
2
1
J6
2
1
J7
2
1
J8
2
1
J9
2
REF_OUT
VTT_SD
BUS
5V
VDDQ
REF_OUT
VTT
R2
6.8k
13
R1
1.24k
16
C3 1u
C4
1u
10
U1
VCC
EN_BUS
NX2820-TQFP48L
REF_OUT
BUS
R4 op
C11
.1u
5V
VDDQ
J2
1
234
5
C8
C5
R3
1u
10
42
43
46
47 48
34
33
D1
D1N5819
C6 1u
1.5k
C21
OP
R5
0
IRF3706
SW
R7
R6
0
IRF3706
VD
M1
M2
38
PVCC
BST
HDRV
SW
OCP
NC
LDRV
PGND
16SP100M
L1
DO3316P-102
C20
100u C7
1u
L2 DO5010P-222HC
R14 OP
C17
OP
2R5TPD680M6
C13
C14OPC15
OP
C16
OP
VDDQ
VTT
J1
234
4
FB
1
AGND
7
COMP
REF_IN
VDDQ
18
Q1
2N7002
25
C12
3.3u
5
1
C2
.1u
C1
4SEPC560M
20
VTT_SEN
22
VTT
21
GND_VTT
Figure 2 - Demo board schematic
C19
C9
100p
5.6uR810k
R11
6.8k
R15
C18
2.2n
1.87k
VTT_SD
R10
12.7k
R13 1k
C10
1u
R9
15.8k
R12
1k
PACKAGE: TQFP48L
Size Document Number Rev
A
Date: Sheet of
2820-01A EVALUATION BOARD SCHEMATIC
1 1Thursday, March 24, 2005
A
Rev. 2.0 12/19/05
www.nexsem.com
7
Page 8
NEXSEM
Bill of Materials
Item Quantity Reference Part Manufacture
1 1 C1 4SEPC560M SANYO 2 2 C2,C11 .1u 3 6 C3,C4,C5,C6,C7,C10 1u 4 1 C8 16SP100M SANYO 5 1 C9 5.6u 6 1 C12 3.3u 7 1 C13 2R5TPD680M6 SANYO 8 6 R4,R14,C14,C15,C16,C17,C21 OPEN
9 1 C18 2.2n 10 1 C19 100p 11 1 C20 100u 12 1 D1 D1N5819 13 2 J1,J2 SCOPE TP Tektronics 14 6 J4,J5,J6,J7,J8,J9 CON2 15 1 L1 DO3316P-102 Coilcraft 16 1 L2 DO5010P-222HC Coilcraft 17 2 M1,M2 IRF3706 International Rectifier 18 1 Q1 2N7002 19 1 R1 1.24k 20 2 R2,R11 6.8k 21 1 R3 10 22 3 R5,R6 0 23 1 R7 2k 24 1 R8 10k 25 1 R9 15.8k 26 1 R10 12.7k 27 2 R12,R13 1k 28 1 R15 1.87k 29 1 U1 NX2820-TQFP48L NEXSEM INC
NX2820
Rev. 2.0 12/19/05
www.nexsem.com
8
Page 9
NEXSEM
f
Figure 3 - Vddq output voltage ripple @ 1.8V
NX2820
Figure 4 - Vin(CH3),VDddq(CH1),Vtt(CH2) @ softstart
Figure 5 - Vddq change during transient
Figure 7 - Hiccup current limit with short circuit
Rev. 2.0 12/19/05
Figure 8 - Hiccup current limit with overload
www.nexsem.com
Figure 6 - Vtt change during transient
Vddq
Vtt
Hdrv
9
Page 10
NEXSEM
RIPPLEINS
1
IVF
0.39A12V300kHz
=2.3A
SOUT
==Ω
ESR=8.6m
ERIPPLE
6m2.3A
NX2820
APPLICATION INFORMATION
Symbol Used In Application Information:
VIN - Input voltage VOUT - Output voltage IOUT - Output current DVRIPPLE - Output voltage ripple FS - Switching frequency DIRIPPLE - Inductor current ripple
Design Example
Power stage design requirements: VIN=12V VOUT=1.8V IOUT =9A DVRIPPLE <=20mV DVTRAN<=100mV @ 9A step FS=300kHz
Output Inductor Selection
The selection of inductor value is based on inductor ripple current, power rating, working frequency and efficiency. Larger inductor value normally means smaller ripple current. However if the inductance is chosen too large, it brings slow response and lower efficiency. Usually the ripple current ranges from 20% to 40% of the output current. This is a design freedom which can be decided by design engineer according to various application requirements. The inductor value can be calculated by using the following equations:
V-VV
L=
I=kI
RIPPLEOUTPUT
where k is between 0.2 to 0.4.
Select k=0.3, then
L= L=1.9uH
Choose LOUT=2.2uH, then coilcraft inductor DO5010P-222HC is a good choice.
Current Ripple is calculated as
INOUT OUT
OUT
×
12V-1.8V1.8V1
OUT
OUT
××
××
×
...(1)
V-VV 1
INOUT OUT
LVF
12V-1.8V1.8V1
2.2uH12V300kHz
××
OUTINS
××=
...(2)
I=
RIPPLE
Output Capacitor Selection
Output capacitor is basically decided by the amount of the output voltage ripple allowed during steady state(DC) load condition as well as specification for the load transient. The optimum design may require a couple of iterations to satisfy both condition.
Based on DC Load Condition
The amount of voltage ripple during the DC load condition is determined by equation(3).
∆
I
∆=×∆+
VESRI
RIPPLERIPPLE
Where ESR is the output capacitors' equivalent series resistance,C
Typically when large value capacitors are selected such as Aluminum Electrolytic,POSCAP and OSCON types are used, the amount of the output voltage ripple is dominated by the first term in equation(3) and the second term can be neglected.
For this example, POSCAP are chosen as output capacitors, the ESR and inductor current typically de­termines the output voltage ripple.
∆
tiple capacitors in parallel are better than a big capaci­tor. For example, for 20mV output ripple, POSCAP 2R5TPD680M6 with 6mΩ are chosen.
integer. Choose N =1.
desire
If low ESR is required, for most applications, mul-
ESRI
N
=
Number of Capacitor is calculated as
Ω×
=
N
N =0.7
The number of capacitor has to be round up to a
20mV
is the value of output capacitors.
OUT
V 20mV
RIPPLE
∆
I2.3A
RIPPLE
×∆
V
∆
RIPPLE
RIPPLE
××
8FC
...(5)
...(3)
...(4)
Rev. 2.0 12/19/05
www.nexsem.com
10
Page 11
NEXSEM
8300kHz100uF
tran
2
∆=×∆+×τ
OUTcrit
ESRCifLL
OUTOUTEEOUT
crit
LL
2
=+×τ
EEcrit
ESRCifLL
0.82H
=µ
6m680F6.92us
2
=+×τ
NX2820
If ceramic capacitors are chosen as output ca­pacitors, both terms in equation (3) need to be evalu­ated to determine the overall ripple. Usually when this type of capacitors are selected, the amount of capaci­tance per single unit is not sufficient to meet the tran­sient specification, which results in parallel configura­tion of multiple capacitors.
For example, one 100uF, X5R ceramic capacitor
with 2mΩ ESR is used. The amount of output ripple is
∆=Ω×+
V2m2.3A
RIPPLE
4.6mV9.6mV13.2mV
Although this meets DC ripple spec, however it needs to be studied for transient requirement.
Based On Transient Requirement
Typically, the output voltage droop during transient is specified as
∆V
During the transient, the voltage droop during the transient is composed of two sections. One section is dependent on the ESR of capacitor, the other section is a function of the inductor, output capacitance as well as input, output voltage. For example, for the over­shoot when load from high load to light load with a DI
transient load, if assuming the bandwidth of
STEP
system is high enough, the overshoot can be esti­mated as the following equation.
VESRI
where τ is the a function of capacitor,etc.
where
=+=
∆V
<
droop
overshootstep
0ifLL
 
LI
×∆τ=
step
V
OUT
@step load DI
≤
crit
−×≥
2LC
2.3A
××
STEP
V
OUT
××
OUT
...(6)
...(7)
put inductor is smaller than the critical inductance, the voltage droop or overshoot is only dependent on the ESR of output capacitor. For low frequency capacitor such as electrolytic capacitor, the product of ESR and ca-
pacitance is high and transient spec is mostly like to dependent on the ESR
of capacitor.
Most case, the output capacitor is multiple capaci­tor in parallel. The number of capacitor can be calcu­lated by the following
ESRI
×∆
N
where
 
sient is 100mV for 15A load step.
ESR) is used, the crticial inductance is given as
 
For example, assume voltage droop during tran-
If the POSCAP 2R5TPD680M6 (680uF, 6mohm
Estep
V2LCV
∆×××∆
tranEtran
0ifLL
LI
×∆τ=
step
V
OUT
ESRCV
L
==
crit
6m680F1.8V
Ω×µ×
≤ is true. In that case, the
V
OUT
≤
crit
−×≥
××
EEOUT
I
∆
step
...(9)
...(10)
9A
The selected inductor is 2.2uH which is bigger than critical inductance. In that case, the output voltage tran­sient not only dependent on the ESR, but also capaci­tance.
number of capacitor is
LI
×∆
step
τ=−×
V
OUT
2.2H9A
µ×
=−Ω×µ=
ESRC
EE
1.8V
ESRCVESRCV
L
crit
where ESRE and CE represents ESR and capaci­tance of each capacitor if multiple capacitors are used in parallel.
The above equation shows that if the selected out-
Rev. 2.0 12/19/05
××××
==
II
∆∆
stepstep
...(8)
N
6m9A
=+
22.2H680F100mV
×µ×µ×
0.83
=
www.nexsem.com
ESRI
×∆
Estep
V2LCV
∆×××∆
tranEtran
Ω×
100mV
1.8V
V
OUT
(6.92us)
×
2
11
Page 12
NEXSEM
F ...(11)
F ...(12)
F ...(13)
F ...(14)
f
OUT in
Z
VZ
−
[
]
42233
(1sRC)1s(RR)C
The number of capacitors has to satisfied both ripple
and transient requirement. Overall, we can choose N=1.
It should be considered that the proposed equa­tion is based on ideal case, in reality, the droop or over­shoot is typically more than the calculation. The equa­tion is gives a good start. For more margin, more ca­pacitors have to choose after the test. Typically, for high frequency capacitor such as high quality POSCAP es­pecially ceramic capacitor, 20% up 100% (for ceramic) more capacitors have to chosen since the ESR of ca­pacitors is so low that the PCB parasitics can affect the results tremendously. More capacitors have to be se­lected to compensate these parasitic parameters.
Compensator Design
Due to the double pole generated by LC filter of the power stage, the power system has 180o phase shift , and therefore, is unstable by itself. In order to achieve accurate output voltage and fast transient response, compensator is employed to provide highest possible bandwidth and enough phase margin.Ideally,the Bode plot of the closed loop system has crossover frequency between1/10 and 1/5 of the switching frequency, phase margin greater than 50o and the gain crossing 0dB with ­20dB/decade. Power stage output capacitors usually decide the compensator type. If electrolytic capacitors are chosen as output capacitors, type II compensator can be used to compensate the system, because the zero caused by output capacitor ESR is lower than cross­over frequency. Otherwise type III compensator should be chosen.
A. Type III compensator design
For low ESR output capacitors, typically such as Sanyo OSCON and POSCAP, the frequency of ESR zero caused by output capacitors is higher than the cross­over frequency. In this case, it is necessary to compen­sate the system with type III compensator. The follow­ing figures and equations show how to realize the type III compensator by voltage mode amplifier.
NX2820
=
Z1
=
Z2
=
P1
=
P2
where FZ1,FZ2,FP1 and FP2 are poles and zeros in
the compensator. Their locations are shown in figure 15.
The transfer function of type III compensator is
given by:
V
V 1
e
VsR(CC)
OUT 221
e
=×
×+
Zin
R3
C3
1
2RC
×π××
42
1
2(RR)C
×π×+×
2RC
×π××
2R
×π××
=
233
1
33
1
CC
×
12
4
CC
+
12
+××++×
(1sR)1sRC
+××+×
433
Vout
C1
C2
R2
Fb
R1
Vref
CC
×
21
CC
+
21
Zf
R4
( )
Ve
Rev. 2.0 12/19/05
www.nexsem.com
12
Page 13
NEXSEM
LC
F
ESR
F
22.2uH680uF
26m680uF
20.754.1kHz10k
×π×××Ω
210k150kHz
21V25kHz2.2uH680uF
239kHz2.2nF
1.87k
=−Ω
R=12.6k
==Ω
Fp2 =0.5*FS .
4. Set R4 equal to 10k Ω.
5. Calculate C1 and C
NX2820
2.
power stage
LC
F
Gain(db)
40dB/decade
loop gain
ESR
F
20dB/decade
compensator
F
Z1
F
Z2
O
F
F
P1
F
P2
Figure 9 - Type III compensator and its bode plot
C
=
2
=
5.2nF
=
1
2FR
×π××
Z14
1
Choose C2=5.6nF.
C
=
1
=
106pF
=
1
2RF
×π××
4P2
1
×π×Ω×
Choose C1=100pF.
6. Calculate C3 with the crossover frequency
FO=25kHz.
2VFLC
×π××××
C=
3
=
oscO
VR
×
IN4
×π××××
12V10k
×Ω
=1.9nF
The crossover frequency has to be selected as FLC<FO<F
and FO<=1/10~1/5F
ESR,
for type III
s
compensator .
1.Calculate the location of LC double pole
and ESR zero
F
=
LC
2LC
×π××
=
.
1
OUTOUT
1
×π××
4.1kHz
=
F
ESR
=
2ESRC
×π××
=
1
OUT
1
×π×Ω×
39kHz
=
2. Set FO =25kHz < F
3. Set Fz1 =0.75*F
LC, FZ2
ESR
= F
Fp1 =F
LC,
ESR
and
Choose C3=2.2nF.
7. Calculate R
R
=
3
2FC
×π××
=
.
2, R3
1
P13
1
×π××
1.85k
=Ω
Choose R3=1.87kΩ.
RR
=−
23
1
2FC
×π××
Z23
1
24.1kHz2.2nF
×π××
15.7k
=Ω
Choose R3=15.8kΩ.
8. Calculate R1 .
RV 15.8k0.8V
× Ω×
2REF
Choose R
1
V-V1.8V-0.8V
OUT REF
=12.7kΩ.
3
Rev. 2.0 12/19/05
www.nexsem.com
13
Page 14
NEXSEM
Gain= ... (15)
F= ... (16)
F= ... (17)
21.5uH4500uF
26.33m4500uF
=10k
××Ω
224.8k0.751.94kHz
NX2820
B. Type II compensator design
If the electrolytic capacitors are chosen as power stage output capacitors, usually the Type II compensa­tor can be used to compensate the system.
R
3
R
2
z
p
Vout
R2
R1
1
2RC
×π××
31
1
2RC
×π××
32
R3
Fb
Vref
C2
C1
Ve
.
to cancel the double pole effect. C2 introduces a pole to suppress the switching noise. The following equations show the compensator pole zero location and constant gain.
For type II compensator, FO has to satisfy
FLC<F
<<FO<=1/10~1/5F
ESR
s.
The following parameters are used as an example for type II compensator design, three 1500uF with 19mohm Sanyo electrolytic CAP 6MV1500WGL are used as output capacitors. Coilcraft DO5010P-152HC
1.5uH is used as output inductor. The other power stage information is that: VIN=12V, VOUT=1.8V, IOUT =15A, FS=300kHz.
1.Calculate the location of LC double pole F
and ESR zero F
F
=
LC
2LC
=
.
ESR
1
×π××
OUTOUT
1
LC
×π××
1.94kHz
=
power stage
40dB/decade
Gain(db)
loop gain
20dB/decade
compensator
Gain
F
F
Z LCFESRFO
P
F
Figure 10 - Type II compensator and its bode plot
Type II compensator can be realized by simple RC
circuit as shown in figure 16.R3 and C1 introduce a zero
F
ESR
=
2ESRC
=
1
×π××
OUT
1
×π×Ω×
5.6kHz
=
2.Set crossover frequency FO=20kHz>>F
ESR
.
3. Set R2 equal to10k Ω. Based on output voltage,
using equation 18, the final selection of R1 is 20k Ω.
4.Calculate R3 value by the following equation.
V2FL
R=R
OSCO
32
VR
inESR
1V220kHz1.5uH
12V6.33m
=24.8k
×π××
××
×π××
Ω
Ω
Choose R3 =24.8k Ω.
5. Calculate C1 by setting compensator zero F
Z
at 75% of the LC double pole.
C=
1
=
1
2RF
×π××
3z
1
×π×Ω××
=4.4nF
Rev. 2.0 12/19/05
www.nexsem.com
14
Page 15
NEXSEM
p
F
24.8k300kHz
OUT
REF
V
2REF
OUT REF
R1.6V1.6V/(1/16W)40
=×=Ω
IID1-D
NX2820
Choose C1=4.7nF.
6. Calculate C2 by setting compensator pole
at half the swithing frequency.
C=
2
= =64pF
Choose C2=68pF
1
RF
π××
3s
1
π×Ω×
Output Voltage Calculation
Output voltage is set by reference voltage and external voltage divider. The reference voltage is fixed at 0.8V. The divider consists of two ratioed resistors so that the output voltage applied at the Fb pin is 0.8V when the output voltage is at the desired value. The following equation and picture show the relationship between
value of R1 value can be set by voltage divider.
1.8V, the result of R1 is 8kΩ.
including the resistor divider should be less than 5kΩ to prevent overcharge the output voltage by leakage cur­rent (e.g. Error Amplifier feedback pin bias current). A minimum load for 5kΩ less (<1/16w for most of applica­tion) is recommended to put at the output. For example,
V ,
RV
R=
1
V-V
where R2 is part of the compensator, and the
Choose R2=10kO, to set the output voltage at
and voltage divider..
×
...(18)
Vout
R2
Fb
R1
Vref
Voltage divider
Figure 11 Voltage divider
In general, the minimum output load impedance
in this application,
Vout=1.6V The power loss is 1/16W less
LOAD
Select minimum load is 1kΩ should be good
enough.
Input Capacitor Selection
Input capacitors are usually a mix of high frequency ceramic capacitors and bulk capacitors. Ceramic capacitors bypass the high frequency noise, and bulk capacitors supply current to the MOSFETs. Usually 1uF ceramic capacitor is chosen to decouple the high frequency noise.The bulk input capacitors are decided by voltage rating and RMS current rating. The RMS current in the input capacitors can be calculated
as:
=××
RMSOUT
V
OUT
D
=
V
IN
VIN = 12V, VOUT=1.8V, IOUT=9A, using equation (19), the result of input RMS current is 3.2A.
For higher efficiency, low ESR capacitors are recommended.
One Sanyo OS-CON 16SVPA180M 16V 180uF 28mΩ with 3.43A RMS rating are chosen as input bulk capacitors.
...(19)
Power MOSFETs Selection
The NX2601 requires two N-Channel power MOSFETs. The selection of MOSFETs is based on maximum drain source voltage, gate source voltage, maximum current rating, MOSFET on resistance and power dissipation. The main consideration is the power loss contribution of MOSFETs to the overall converter
efficiency. In this design example, two IRFR3706 are used. They have the following parameters: VDS=30V, I
=75A,R
loss:conduction loss, switching loss and gate driver loss.
ing the gate capacitor and is dissipated in driver circuits.
=9mΩ,Q
DSON
There are three factors causing the MOSFET power
Gate driver loss is the loss generated by discharg-
GATE
=23nC.
D
Rev. 2.0 12/19/05
www.nexsem.com
15
Page 16
NEXSEM
gateHGATEHGSLGATELGSS
P(QVQV)F
=×+××
P=I(1D)RK
×−××
SWINOUTSWS
PVITF
=××××
R6.8k
==Ω
SWLDSON
IR+V
IIR/R
R1.35k
===Ω
NX2820
It is proportional to frequency and is defined as:
...(20)
where QHGATE is the high side MOSFETs gate charge,QLGATE is the low side MOSFETs gate charge,VHGS is the high side gate source voltage, and V
LGS
is
the low side gate source voltage.
According to equation (3), P GATE =0.07W. This power dissipation should not exceed maximum power dissipation of the driver device.
Conduction loss is simply defined as:
P=IDR
HCONOUTDS(ON)
LCONOUTDS(ON)
P=PP
TOTALHCONLCON
2
×××
2
K
+
...(21)
where the RDS(ON) will increases as MOSFET junction temperature increases, K is RDS(ON) tempera- ture dependency. As a result, RDS(ON) should be selected for the worst case, in which K equals to 1.4 at 125oC according to IRFR3706 datasheet . Using equation (4), the result of PTOTAL is 0.54W. Conduction loss should not exceed package rating or overall system thermal budget.
Switching loss is mainly caused by crossover conduction at the switching transition. The total switching loss can be approximated.
1 2
...(22)
where IOUT is output current, TSW is the sum of TR and TF which can be found in mosfet datasheet, and FS is switching frequency. The result of PSW is 1.5W. Swithing loss PSW is frequency dependent.
Soft Start and Enable
NX2820 has digital soft start for switching control­ler and has one enable pin for this start up. When the Power Ready (POR) signal is high and the voltage at enable pin is above 1.25V, the internal digital counter starts to operate and the voltage at positive input of Error amplifier starts to increase, the feedback network will force the output voltage follows the reference and starts the output slowly. After 2048 cycles, the soft start is complete and the output voltage is regulated to the de­sired voltage decided by the feedback resistor divider.
Vbus
+
OFF
ON
10k
R1
ENSW1
1.25/1.15
R2
POR
Digital start up
Figure 12 Enable and Shut down the NX2820
with Enable pin.
The start up of NX2820 can be programmed through resistor divider at Enable pin. For example, if the input bus voltage is 12V and we want NX2820 starts when Vbus is above 8V. We can select
R2=1.24k
(8V1.25V)R
1
1.25V
−×
2
The NX2820 can be turned off by pulling down the Enable pin by extra signal MOSFET as shown in the above Figure. When Enable pin (ENSW) is below 1.15V, the digital soft start is reset to zero. In addition, all the high side and low side driver is off and no negative spike will be generated during the turn off.
Over Current Limit Protection
Over current Limit for step down converter is achieved by sensing current through the low side MOSFET. For NX2820, the current through OCP pin is I
=100uA. When synchronous FET is on, the voltage
OCP
at node SW is given as
V=-IR×
The voltage at pin OCP is given as
×
OCPOCPSW
When the voltage is below zero, the over current occurs. The over current limit can be set by the following equation
=×
SETRTOCPDSON
If the MOSFET R is set at 15A, then
IR 15A9m
× ×Ω
SETDSON
OCP
Choose R
I100uA
OCP
RT
=1.5kΩ
=9mΩ, and the current limit
DSON
Rev. 2.0 12/19/05
www.nexsem.com
16
Page 17
NEXSEM
NX2820
Layout Considerations
The layout is very important when designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results.
There are two sets of components considered in the layout which are power components and small sig­nal components. Power components usually consist of input capacitors, high-side MOSFET, low-side MOSFET, inductor and output capacitors. A noisy environment is generated by the power components due to the switch­ing power. Small signal components are connected to sensitive pins or nodes. A multilayer layout which in­cludes power plane, ground plane and signal plane is recommended .
Layout guidelines:
1. First put all the power components in the top layer connected by wide, copper filled areas. The input capacitor, inductor, output capacitor and the MOSFETs should be close to each other as possible. This helps to reduce the EMI radiated by the power loop due to the high switching currents through them.
2. Low ESR capacitor which can handle input RMS ripple current and a high frequency decoupling ceramic cap which usually is 1uF need to be practically touch­ing the drain pin of the upper MOSFET, a plane connec­tion is a must.
3. The output capacitors should be placed as close as to the load as possible and plane connection is re­quired.
4. Drain of the low-side MOSFET and source of the high-side MOSFET need to be connected thru a plane ans as close as possible. A snubber nedds to be placed as close to this junction as possible.
5. Source of the lower MOSFET needs to be con­nected to the GND plane with multiple vias. One is not enough. This is very important. The same applies to the output capacitors and input capacitors.
6. Hdrv and Ldrv pins should be as close to MOSFET gate as possible. The gate traces should be wide and short. A place for gate drv resistors is needed to fine tune noise if needed.
7. Vcc capacitor, BST capacitor or any other by-
passing capacitor needs to be placed first around the IC and as close as possible. The capacitor on comp to GND or comp back to FB needs to be place as close to the pin as well as resistor divider.
8. The output sense line which is sensing output back to the resistor divider should not go through high frequency signals.
9. All GNDs need to go directly thru via to GND plane.
10. The feedback part of the system should be kept away from the inductor and other noise sources, and be placed close to the IC.
11. In multilayer PCB, separate power ground and analog ground. These two grounds must be connected together on the PC board layout at a single point. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive ana­log control function.
Rev. 2.0 12/19/05
www.nexsem.com
17
Page 18
NEXSEM
TYPICAL APPLICATION
10
R10
C11
1uF
4
VCC
PVCC
HDRV
LDRV
PGND
N X 2 8 2 0
COMP
VDDQ
REF-IN
AGND
3
BST
SW
OCP
FB
ON
OFF
10k
R9 5k
5
EN
0.9V C8
560uF,7mohm 4SEPC560M
5 mA
1uF
R8 5k
8
VTT
10
GNDVTT
6
VREF-OUT
C9
2N3904
R11
NX2820
VIN +5V
15nF
120pF
OFF
M114
M2
C5
R12
10k
L1 1uH DO3316P-102
C2 2 x(16SVPA150MAA 150uF,25mohm)
L2 2.2uH DO5010P-222HC
M3
C3 39uF,31mohm 16SVPA39MAA
R3 10k
R4 8k
R6 10k
R7 10k
VIN +5V
VOUT +1.8V/9A
C7 3 x (6MV1500WGL 1500uF,19mohm)
C1
12
1uF
1uF
C10
1.6kR1
R5
8.87k C12
1N5817
C4
0.1uF
ON
13
15
16
11
10 2
1
9 7
Rev. 2.0 12/19/05
www.nexsem.com
18
Loading...