Datasheet nx2130ds Datasheets

Page 1
Evaluation board available.
NEXSEM
SINGLE CHANNEL MOBILE PWM CONTROLLER
DESCRIPTION
NX2130
WITH PFM AND PWM MODE
PRELIMINARY DATA SHEET
Pb Free Product
FEATURES
n Bus voltage operation from 7V to 25V n Less than 1uA shutdown current with Enable low n Excellent dynamic response with input voltage
feed-forward and voltage mode control-PFM mode
n Selectable between Synchronous CCM and PWM/
PFM mode to improve efficiency at light load
n Fixed 300kHz switching frequency n Internal Digital Soft Start Function n Programmable current limit with latch off n Over voltage protection with latch off n FB UVLO with latch off n Power Good indicator available n Pb-free and RoHS compliant n Output soft discharge n Internal BST schottky diode
APPLICATIONS
n Notebook PCs and Desknotes n Tablet PCs/Slates n On board DC to DC such as
12V to 3.3V, 2.5V or 1.8V
n Hand-held portable instruments
TYPICAL APPLICATION
16
5V
PATENT PENDING
PGOOD
12
PVCC
10
PAD
2
3
4
5 6
VCC
GND
FCCM
EN
COMP
FB
VSENSE
8
N X 2 1 3 0
Vref_OC
Vp
7
Figure1 - Typical application of NX2130
VIN
DrvH
BST
SW
DrvL
PGND
1
14 13
15
11
10
9
VIN 7V~25V
Vout 0.8~3.3V
ORDERING INFORMATION
Device Temperature Package Frequency Pb-Free NX2130CMTR -10oC to 100oC MLPQ-16L 300kHz Yes
Rev. 1.4 03/24/07
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NEXSEM
CW
θ≈46/
NX2130
ABSOLUTE MAXIMUM RATINGS
VCC,PVCC to GND & BST to SW voltage ............ -0.3V to 6.5V
VIN to GND .......................................................... -0.3V to 25V
HDRV to SW Voltage .......................................... -0.3V to 6.5V
SW to GND ......................................................... -2V to 30V
All other pins ........................................................ VCC+0.3V
Storage Temperature Range ..................................-65oC to 150oC
Operating Junction Temperature Range .................-40oC to 125oC
ESD Susceptibility ............................................... 2kV
CAUTION: Stresses above those listed in "ABSOLUTE MAXIMUM RATINGS", may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
PACKAGE INFORMATION
16-LEAD PLASTIC MLPQ
o
VIN
VCC
FCCM
EN
JA
PGOOD
SW
HDRV
BST
7
VP
13
8
VSENSE
12 11
10
9
PVCC
LDRV
PGND
VREF-OC
16
15 14
1 2 3 4
5
COMP
17
AGND
6
FB
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc =5V, VIN=15V and TA = 0 to 70oC. Typical values refer to TA = 25oC.
PARAMETER SYM Test Condition Min TYP MAX Units
Supply Voltage(Vcc)
VCC Voltage Range V Operating quiescent current I VCC Shut down current I
Vcc UVLO
VCC-Threshold VCC_UVLO VCC Rising VCC-Hysteresis VCC_Hyst VCC Falling 0.2 V
Rev. 1.4 03/24/07
CC Q
SD
EN=HIGH 2 EN=LOW
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4.75 5.25
1
4.4
V
mA
uA
V
2
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NEXSEM
Logic input high
1.4
V
Ldrv going Low to Hdrv going
NX2130
PARAMETER SYM Test Condition Min TYP MAX Units
Supply Voltage(Vin)
Vin Voltage Range V Input Voltage Current Vin=24V 24 uA
Vin Shut Down Current EN=LOW
Vin UVLO
Vin-Threshold Vin_UVLO VCC Rising Vin-Hysteresis Vin_Hyst VCC Falling 0.2 V
Oscillator (Rt)
Frequency F Ramp Offset 0.5 V Ramp/Vin Gain 0.4 V/V Max Duty Cycle Min on time
Error Amplifiers
open loop gain Input Bias Current Ib 100 nA
maximum soucring current FB=GND 2 mA maximum sinking current FB=VCC 300 uA
offset voltage 0 mV COMP High voltage FB=0.4, Vp=0.8V, sink 40uA 3.5 V
in
S
5.5 24
1
70 DB
4.5
300 KHz
90 %
150
V
uA
V
nS
COMP low voltage source 80uA 0.1 V
Vref and Soft Start
Internal Reference voltage reference accuracy -1 1 % Soft Start time Tss 1.6 mS
SW zero cross comparator
offset voltage
N
Enable
Enable input high Enalble input low 0.4 V
FCCM
Logic input low 0.4 V
High Side
R
(Hdrv) I=200mA
source
Current Output Impedance , Sinking
Current Rise Time THdrv(Rise) 10% to 90% 50 ns Fall Time THdrv(Fall) 90% to 10% 50 ns Deadband Time Tdead(L to
R
(Hdrv) I=200mA ohm0.8
sink
H)
High, 10% to 10%
1.4
3
5
1 ohmOutput Impedance , Sourcing
30 ns
V
mV
V
Rev. 1.4 03/24/07
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NEXSEM
Hysteresis
5
%
FB Under Voltage
Current Limit
Over Voltage
Over temperature
NX2130
PARAMETER SYM Test Condition Min TYP MAX Units
Low Side Driver
Output Impedance, Sourcing Output Impedance, Sinking Rise Time TLdrv(Rise) 10% to 90% 50 ns
Fall Time TLdrv(Fall) 90% to 10% 50 ns
Power Good(Pgood)
Threshold Voltage as % of Vref
FB Threshold 70 %*Vp Time Delay 3 cycle
R
(Ldrv) I=200mA 1 ohm
source
R
(Ldrv) I=200mA 0.5 ohm
sink
10 nsDeadband Time Tdead(H to L)SW going Low to Ldrv going
High, 10% to 10%
FB ramping up 90 %
Ocset setting current 100k from VREF_OC to
GND
Over Voltage Trip Point 120 %Vref Hysteresis 8 %Vref Over Voltage Delay 2 cycle
Threshold 150 °C Hysteresis 20 °C
30
uA
Rev. 1.4 03/24/07
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NEXSEM
PIN DESCRIPTIONS
PIN SYMBOL PIN DESCRIPTION
This pin supplies the internal 5V bias circuit. A 1uF ceramic capacitor is placed as
VCC
BST
close as possible to this pin and ground pin. This pin supplies voltage to high side FET driver. A high freq minimum 0.1uF ceramic
capacitor is placed as close as possible to and connected to this pin and SW pin.
NX2130
PGND
FB
COMP
SW
HDRV
LDRV
EN
VIN
PGOOD
Power ground. This pin is the error amplifiers inverting input. This pin is connected via resistor
divider to the output of the switching regulator to set the output DC voltage. This pin is the output of the error amplifier and together with FB pin is used to compen-
sate the voltage control feedback loop. This pin is connected to source of high side FETs and provide return path for the high
side driver. It is also used to hold the low side driver low until this pin is brought low by the action of high side turning off.
High side gate driver output. Low side gate driver output. Pull up this pin to Vcc for normal operation. Pulling this pin down below 0.4V shuts
down the controller and resets the soft start. Bus voltage input provides power supply to oscillator and VIN UVLO signal. An open drain output that requires a pull up resistor to Vcc or a voltage lower than
Vcc. When FB pin reaches 90% of the reference voltage PGOOD transitions from LO to HI state.
Rev. 1.4 03/24/07
FCCM
VSENSE
VREF_OC
VP PVCC AGND
Forced CCM operation. Pull this pin high will force step down converter works at synchronous mode. Pull this pin low, the PWM controller with work at either synchro­nous PWM mode or Pulse frequency modulation (PFM) mode depending on the load condition.
Voltage sensing pin. Reference output voltage. A resistor from this pin to ground also set the current limit
threshold. Output voltage indicator. This pin should set to be half of the desired output voltage. Provide the voltage supply to the lower MOSFET drivers. Analog ground.
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NEXSEM
BLOCK DIAGRAM
NX2130
VCC
Vref_OC
VIN
EN
Vp
FB
COMP
FCCM
Bias
POR
shut down
SS_finished
Iocset
start
1.25
3V
OSC
DAC
Mode selection
mode
4.4/4.2
4.4/4.2
VIN
2.62/2.5
start
Vsen
MODE
Control Logic
POR
UVLO
CLK
PWM/PFM
POR
start ODB
HD
Current Limit Logic
FET Driver
HD_IN
SW_high
Vref_OC
R
Q
S
HD
BST
DrvH
SW
PVCC
DrvL
PGND
8k
OCset
VIN
5V
Rev. 1.4 03/24/07
GND
PGOOD
OVP
SS_finished
1.2*Vref/0.75*Vref FB
0.9*Vref
PORB
60ohm
Figure 2 - Simplified block diagram of the NX2130
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Vsen
6
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NEXSEM
BUS
GND 1
1
BUS
C10 100u/35V
R21 open
Li
1 2
DO1813-561HC
NX2130
CI1
VDD
25TQC33M
CI2
VCC
1
C11 47u
VCC
FCCM
3
1
OUT
C13
10u/25V
4
SW
4
VCC
d
M5 2N7002
s
R14
26.1k
25TQC33M
4
56789
M1
BSC119N03S
123
56789
M3
BSC032N03S
123
4
R24
10.5k
JP2
123
123
56789
M2
56789
M4
1 2
C14
10u/25V
BSC119N03S
R15 10
C9 470p
BSC032N03S
g
R22 100k
Lo
1 2
0.33uH
Panasonic
D3
open
d
M6 2N7002
s
R20 51k
1
5
JSW
234
2R5TPE330MC
RL 1k
C5
3.3n R9
3.24k
R10
17.4k
2R5TPE330MC
OUT
CO1
R8
1.2k
R25
C12
0.1u
0
1
CO2
GNDOUT
JOUT
5
VOUT
234
C6
1
U1
R11
16
12
C16 1u
2
C2 1u
4
C18 1u
3
9
R12 118k
7
R13
22.1k
8
PGOOD
PVCC
VCC
EN
FCCM
VREF-OC
VP
VSENSE
100k
R6
10
3
EN
2
1
2
R18
SW
open
C7
1n
C8
open
C15
open R5
0
1u
VIN
HDRV
NX2130/MLPQ-16/4x4
COMP
PGND
AGND
10
17
BST
SW
LDRV
FB
VCC
3
D4 open
1
2
13
R19
0 C17 open
C1
0.1u
1
C4 150p
R17
10.5k
JP1
2
3
R2
0
R23
0
D2 BAT54A
R4
0
R7
6.65k
C3
2.7n
1 2
g
R16 100k
14
15
11
6
5
Figure 3- Demo board schematic based on ORCAD (VIN=7V to 20V,VOUT=1.1,IOUT=30A)
Rev. 1.4 03/24/07
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NEXSEM
Bill of Materials
Item Quantity Reference Value Manufacture
1 2 CI1,CI2 25TQC33M SANYO 2 2 CO1,CO2 2R5TPE330MC SANYO 3 2 C1,C12 0.1u 4 4 C2,C6,C16,C18 1u 5 1 C3 2.7n 6 1 C4 150p 7 1 C5 3.3n 8 1 C7 1n
9 1 C9 470p 10 1 C10 100u/35V 11 1 C11 47u 12 2 C13,C14 10u/25V 13 1 Li DO1813-561HC COILCRAFT 14 1 Lo 0.33uH PANASONIC 15 2 M1,M2 BSC119N03S INFINEON 16 2 M3,M4 BSC032N03S INFINEON 17 2 M5,M6 2N7002 18 1 RL 1k 19 6 R2,R4,R5,R19,R23,R25 0 20 2 R6,R15 10 21 1 R7 6.65k 22 1 R8 1.2k 23 1 R9 3.24k 24 1 R10 17.4k 25 3 R11,R16,R22 100k 26 1 R12 118k 27 1 R13 22.1k 28 1 R14 26.1k 29 2 R17,R24 10.5k 30 1 R20 51k 31 1 U1 NX2130/MLPQ-16 NEXSEM INC.
NX2130
Rev. 1.4 03/24/07
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NEXSEM
Demoboard waveforms
NX2130
Figure 4 - PWM mode
Figure 6 - Soft start
Figure 5 - PFM mode
Figure 7 - Soft shutdown
Figure 8 - Step response(PWM mode)
Rev. 1.4 03/24/07
Figure 9 - Step response(PFM and PWM transition)
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NEXSEM
NX2130
Figure 10 - Step Response(PFM only)
90.00%
85.00%
80.00%
75.00%
70.00%
65.00%
60.00%
55.00%
50.00% 0 10 20 30 40
Figure 12 - Efficiency vs IOUT @ PWM mode (VOUT=1.1V)
VIN=7V VIN=12V VIN=19.5V
Figure 11 - Over Current Protection
(A)
Rev. 1.4 03/24/07
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NEXSEM
RIPPLEINS
1
IVF
0.430A12V300kHz
=10A
SOUT
ESR=2m
==Ω
ERIPPLE
12m10A
NX2130
APPLICATION INFORMATION
Symbol Used In Application Information:
VIN - Input voltage VOUT - Output voltage IOUT - Output current DVRIPPLE - Output voltage ripple FS - Switching frequency DIRIPPLE - Inductor current ripple
Design Example
Power stage design requirements: VIN=12V VOUT=1.1V IOUT =30A DVTRAN<=50mV @ 5A step FS=300kHz
Output Inductor Selection
The selection of inductor value is based on in­ductor ripple current, power rating, working frequency and efficiency. Larger inductor value normally means smaller ripple current. However if the inductance is chosen too large, it brings slow response and lower efficiency. Usually the ripple current ranges from 20% to 40% of the output current. This is a design freedom which can be decided by design engineer according to various application requirements. The inductor value can be calculated by using the following equations:
V-VV
L= I=kI
RIPPLEOUTPUT
where k is between 0.2 to 0.4.
Select k=0.25, then
L=
OUT
L=0.28uH
OUT
Choose LOUT=0.33uH.
Current Ripple is calculated as
INOUT OUT
OUT
×
12V-1.1V1.1V1
×
××
××
...(1)
V-VV
I=
RIPPLE
INOUT OUT
LVF
12V-1.1V1.1V1
0.33uH12V300kHz
××
OUTINS
××=
1
...(2)
Output Capacitor Selection
Output capacitor is basically decided by the amount of the output voltage ripple allowed during steady state(DC) load condition as well as specifica­tion for the load transient. The optimum design may require a couple of iterations to satisfy both condition.
Based on DC Load Condition
The amount of voltage ripple during the DC load condition is determined by equation(3).
I
∆=×∆+
VESRI
RIPPLERIPPLE
Where ESR is the output capacitors' equivalent series resistance,C tors.
Typically when large value capacitors are selected such as Aluminum Electrolytic,POSCAP and OSCON types are used, the amount of the output voltage ripple is dominated by the first term in equation(3) and the second term can be neglected.
For this example, POSCAP are chosen as output capacitors, the ESR and inductor current typically de­termines the output voltage ripple.
tiple capacitors in parallel are better than a big capaci­tor. For example, for 50mV output ripple, POSCAP 2R5TPE330MC with 12m are chosen.
integer. Choose N =2.
desire
If low ESR is required, for most applications, mul-
ESRI
N
=
Number of Capacitor is calculated as
N
N =2.4
The number of capacitor has to be round up to a
Ω×
=
50mV
is the value of output capaci-
OUT
V
RIPPLE
I10A
RIPPLE
×∆
V
RIPPLE
20mV
RIPPLE
××
8FC
...(5)
...(3)
...(4)
Rev. 1.4 03/24/07
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NEXSEM
tran
2
∆=×∆+×τ
OUTcrit
ESRCifLL
OUTOUTEEOUT
crit
LL
2
=+×τ
EEcrit
ESRCifLL
0.6H
12m330F1.86us
2
(0)
NX2130
If ceramic capacitors are chosen as output ca­pacitors, both terms in equation (3) need to be evalu­ated to determine the overall ripple. Usually when this type of capacitors are selected, the amount of capaci­tance per single unit is not sufficient to meet the tran­sient specification, which results in parallel configura­tion of multiple capacitors.
Based On Transient Requirement
Typically, the output voltage droop during tran­sient is specified as
V
droop
During the transient, the voltage droop during the transient is composed of two sections. One sec­tion is dependent on the ESR of capacitor, the other section is a function of the inductor, output capacitance as well as input, output voltage. For example, for the overshoot when load from high load to light load with a DI width of system is high enough, the overshoot can be estimated as the following equation.
STEP
V
<
transient load, if assuming the band-
@step load DI
STEP
that case, the transient spec is mostly like to depen­dent on the ESR of capacitor.
Most case, the output capacitor is multiple ca­pacitor in parallel. The number of capacitor can be cal­culated by the following
ESRI
×∆
N
where
 
τ=
sient is 50mV for 5A load step.
ESR) is used, the crticial inductance is given as
 
For example, assume voltage droop during tran-
If the POSCAP 2R5TPE330MC(330uF, 12mohm
Estep
V2LCV
∆×××∆
tranEtran
0ifLL
LI
×∆
V
OUT
L
crit
12m330F1.1V
crit
step
−×≥
ESRCV
××
EEOUT
== Ω×µ×
5A
I
step
V
OUT
...(9)
...(10)
V
VESRI
tance of each capacitor if multiple capacitors are used in parallel.
output inductor is smaller than the critical inductance, the voltage droop or overshoot is only dependent on the ESR of output capacitor. For low frequency ca­pacitor such as electrolytic capacitor, the product of
ESR and capacitance is high and
overshootstep
where τ is the a function of capacitor,etc.
0ifLL
 
LI
×∆
τ=
 
V
OUT
where
ESRCVESRCV
L
==
crit
where ESRE and CE represents ESR and capaci-
The above equation shows that if the selected
crit
step
−×≥
××××
II
∆∆
stepstep
OUT
2LC
××
OUT
...(6)
...(7)
...(8)
is true. In
The selected inductor is 0.33uH which is smaller than critical inductance. In that case, the output volt­age transient only dependent on the ESR.
number of capacitor is
LI
×∆
step
τ=−×
V
and transient requirement. Overall, we choose N=2.
0.33H5A
µ×
=−Ω×µ=−
1.1V
ESRI
N
=+×τ
∆×××∆
12m5A1.1V
Ω×
=+×
50mV20.33H330F50mV
1.82
=
The number of capacitors has to satisfy both ripple
It should be considered that the proposed equa-
ESRC
OUT
×∆
Estep
V2LCV
tranEtran
EE
V
OUT
×µ×µ×
2
Rev. 1.4 03/24/07
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NEXSEM
F ...(11)
F ...(12)
F ...(13)
F ...(14)
[
]
42233
(1sRC)1s(RR)C
NX2130
tion is based on ideal case, in reality, the droop or over­shoot is typically more than the calculation. The equa­tion gives a good start. For more margin, more ca­pacitors have to be chosen after the test. Typically, forhigh frequency capacitor such as high quality POSCAP especially ceramic capacitor, 20% to 100% (for ceramic) more capacitors have to be chosen since the ESR of capacitors is so low that the PCB parasitic can affect the results tremendously. More capacitors have to be selected to compensate these parasitic pa­rameters.
Compensator Design
Due to the double pole generated by LC filter of the power stage, the power system has 180o phase shift , and therefore, is unstable by itself. In order to achieve accurate output voltage and fast transient re­sponse, compensator is employed to provide highest possible bandwidth and enough phase margin. Ideally, the Bode plot of the closed loop system has crossover frequency between 1/10 and 1/5 of the switching fre­quency, phase margin greater than 50o and the gain crossing 0dB with -20dB/decade. Power stage output capacitors usually decide the compensator type. If electrolytic capacitors are chosen as output capacitors, type II compensator can be used to compensate the system, because the zero caused by output capacitor ESR is lower than crossover frequency. Otherwise type III compensator should be chosen.
Voltage feedforward compensation is used in NX2130 to compensate the output voltage variation caused by input voltage changing. The feedforward funtion is realized by using VIN pin voltage to program the oscillator ramp voltage V voltage, which provides nearly constant power stage gain under wide voltage input range.
at about 4/10 of V
OSC
over frequency. In this case, it is necessary to com­pensate the system with type III compensator. The following figures and equations show how to realize the type III compensator by transconductance ampli­fier.
=
Z1
=
Z2
=
P1
=
P2
where FZ1,FZ2,FP1 and FP2 are poles and zeros in
the compensator.
The transfer function of type III compensator
amplifier is given by:
V
e
VsR(CC)
OUT 221
Zin
1
×+
Vout
R3
1
×π××
2RC
2(RR)C
2RC
2R
42
1
×π×+×
×π××
×π××
233
1
33
1
×
CC
12
4
+
CC
12
+××++×
CC
(1sR)1sRC
+××+×
21
433
CC
21
Zf
C1
C2
R4
× +
( )
R2
C3
Fb
Ve
IN
R1
Vref
A. Type III compensator design
For low ESR output capacitors, typically such as Sanyo oscap and poscap, the frequency of ESR zero caused by output capacitors is higher than the cross-
Rev. 1.4 03/24/07
Figure 13 - Type III compensator
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NEXSEM
20.33uH660uF
212m660uF
R=8.64k
==Ω
=(-)
210k10.8kHz40.2kHz
=3.33nF
=660uF
20.7510.8kHz6.65k
×π×××Ω
26.65k150kHz
NX2130
Case 1: FLC<FO<F
(for most ceramic or low
ESR
ESR POSCAP, OSCON)
power stage
LC
F
Gain(db)
40dB/decade
loop gain
ESR
F
20dB/decade
compensator
F
Z1 Z2
F
F
O
F
F
P1
P2
Figure 14 - Bode plot of Type III compensator
(FLC<FO<F
ESR
)
Typical design example of type III compensator in which the crossover frequency is selected as FLC<FO<F
and FO<=1/10~1/5Fs is shown as the
ESR
following steps.
1. Calculate the location of LC double pole F
and ESR zero F
F
=
LC
2LC
=
.
ESR
1
×π××
OUTOUT
1
LC
×π××
10.8kHz
=
2. Set R2 equal to 3.24kΩ.
×
2REF
1
V-V1.1V-0.8V
OUT REF
3.24k0.8V
Ω×
RV
Choose R1=8.66kΩ.
3. Set zero FZ2 = FLC and Fp1 =F
C=(-)
3
111
2RFF
×π×
×π×Ω
×
2z2p1
111
×
, calculate C
ESR
Choose C3=3.3nF.
4. Calculate R4 with the crossover frequency at
1/10~ 1/5 of the switching frequency. Set FO=40kHz.
V2FL
OSCO
R=C
4out
VC
4240kHz0.33uH
103.3nF
=6.63k
×π××
××
in3
×π××
××
Choose R4=6.65k.
5. Calculate C2 with zero Fz1 at 75% of the LC
double pole by equation (11).
1
2FR
×π××
Z14
1
C
=
2
=
2.9nF
=
Choose C2=2.7nF.
6. Calculate C1 by equation (14) with pole Fp2 at
half the switching frequency.
C
=
1
=
160pF
=
1
2RF
×π××
4P2
1
×π×Ω×
3.
F
=
ESR
2ESRC
×π××
=
×π×Ω×
40.2kHz
=
Rev. 1.4 03/24/07
1
OUT
1
Choose C1=150pF.
7. Calculate R3 by equation (13) with Fp1 =F
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ESR
14
.
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NEXSEM
240.2kHz3.3nF
22.2uH2000uF
215m2000uF
==Ω
R=12k
=(-)
215k1.8kHz5.3kHz
=2.4nF
25.3kHz2.7F
230kHz2.2uH15k11k
15m15k11k
×π××Ω×Ω
ΩΩ+Ω
×π×××Ω
20.751.8kHz16k
NX2130
1
2FC
×π××
P13
1
×π××
R
=
3
=
1.2k
=Ω
Choose R3 =1.2kΩ.
Case 2: FLC<F
(for electrolytic capacitors)
ESR<FO
power stage
LC
F
ESR
F
40dB/decade
Gain(db)
loop gain
20dB/decade
compensator
F
Z1 Z2
F
F
F
P1
F
O
P2
Figure 15 - Bode plot of Type III compensator
(FLC<F
ESR<FO
)
If electrolytic capacitors are used as output capacitors, typical design example of type III compensator in which the crossover frequency is selected as FLC<F
and FO<=1/10~1/5Fs is shown
ESR<FO
as the following steps. Here two SANYO MV-WG1000 with 30 m is chosen as output capacitor, output inductor is 2.2uH.
1. Calculate the location of LC double pole F
and ESR zero F
=
F
LC
2LC
=
.
ESR
1
×π××
OUTOUT
1
LC
×π××
=
1.8kHz
=
F
ESR
2ESRC
= =
5.3kHz
1
×π××
OUT
1
×π×Ω×
2. Set R2 equal to 15kΩ.
RV
2REF
1
V-V1.8V-0.8V
OUT REF
Ω×
15k0.8V
×
Choose R1=12kΩ.
3. Set zero FZ2 = FLC and Fp1 =F
ESR
.
4. Calculate C3 .
111
C=(-)
3
×π×
2RFF
×π×Ω
×
2z2p1
111
×
Choose C3=2.7nF.
5. Calculate R3 .
1
×π××
2FC
P13
1
×π××
=
R
3
= =Ω
11.1k
Choose R3 =11kΩ.
6. Calculate R4 with FO=30kHz.
R=
=0.1 =16k
V2FLRR
OSCO23
4
VESRRR
in23
×π×××
××
+
××
Choose R4=16k.
7. Calculate C2 with zero Fz1 at 75% of the LC
double pole by equation (11).
1
×π××
Z14
1
=
C
2
2FR
=
=
4.2nF
Choose C2=4.7nF.
8. Calculate C1 by equation (14) with pole Fp2 at
half the switching frequency.
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NEXSEM
Gain= ... (15)
F= ... (16)
F ... (17)
216k150kHz
NX2130
=
C
1
2RF
= =
66pF
1
×π××
4P2
1
×π×Ω×
Choose C1=68pF.
B. Type II compensator design
If the electrolytic capacitors are chosen as power stage output capacitors, usually the Type II compensator can be used to compensate the sys­tem.
For this type of compensator, FO has to satisfy FLC<F
Case 1:
RC circuit as shown in figure 17. R3 and C1 introduce a zero to cancel the double pole effect. C2 introduces a pole to suppress the switching noise. The following equations show the compensator pole zero location and constant gain.
<<FO<=1/10~1/5F
ESR
s.
Type II compensator can be realized by simple
R
3
R
2
1
z
2RC
×π××
31
p
1
2RC
×π××
32
power stage
40dB/decade
Gain(db)
loop gain
20dB/decade
compensator
Gain
F
F
F
LC
Z
ESR
P
F
F
O
Figure 16 - Bode plot of Type II compensator
C2
Vout
R3
R2
Fb
R1
Vref
C1
Ve
Figure 17 - Type II compensator
Rev. 1.4 03/24/07
The following parameters are used as an example for type II compensator design, three 1500uF with 19mohm Sanyo electrolytic CAP 6MV1500WGL are used as output capacitors. Coilcraft DO5010P-152HC
1.5uH is used as output inductor. The power stage in­formation is that:VIN=12V, V FS=300kHz.
1.Calculate the location of LC double pole F
and ESR zero F
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ESR
=1.2V, I
OUT
=12A,
OUT
LC
.
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NEXSEM
21.5uH4500uF
26.33m4500uF
=10k
=40.6k
××Ω
237.4k0.751.94kHz
p
F
37.4k300kHz
OUT
REF
2REF
OUT REF
IID1-D
NX2130
=
F
LC
×π××
2LC
=
1
OUTOUT
1
×π××
=
1.94kHz
=
F
ESR
2ESRC
= =
5.6kHz
1
×π××
OUT
1
×π×Ω×
2.Set crossover frequency FO=30kHz>>F
ESR
Output Voltage Calculation
external voltage divider. The reference voltage is fixed at 0.8V. The divider consists of two ratioed resistors so that the output voltage applied at the Fb pin is 0.8V when the output voltage is at the desired value. The following equation applies to figure 18, which shows the relationship between vider.
.
3. Set R2 equal to10k. Based on output voltage, using equation 21, the final selection of R1 is 20kΩ.
4.Calculate R3 value by the following equation.
V2FL
R=R
OSCO
32
VESR
in
1230kHz1.5uH
106.33m
Choose R3 =40.2kΩ.
5. Calculate C1 by setting compensator zero F at 75% of the LC double pole.
C=
1
2RF
×π××
=
×π×Ω××
=2.7nF
Choose C1=2.7nF.
6. Calculate C2 by setting compensator pole at half the swithing frequency.
C=
2
π××
=
π×Ω×
=27pF
Choose C2=27pF.
×π××
××
×π××
1
3z
1
1
RF
3s
1
Figure 18 - Voltage divider
of R1 value can be set by voltage divider.
Z
Input Capacitor Selection
quency ceramic capacitors and bulk capacitors. Ce­ramic capacitors bypass the high frequency noise, and bulk capacitors supply switching current to the MOSFETs. Usually 1uF ceramic capacitor is chosen to decouple the high frequency noise.The bulk input capacitors are decided by voltage rating and RMS cur­rent rating. The RMS current in the input capacitors can be calculated
as:
VINMIN = 8V, VOUT=1.05V, IOUT=10A, the result of input RMS current is 3.4A.
recommended. One Sanyo OSCON CAP 25SVP56M
Output voltage is set by reference voltage and
V ,
V and voltage di-
Vout
R2
Fb
R1
Vref
RV
R=
1
where R
Input capacitors are usually a mix of high fre-
RMSOUT
D
=
For higher efficiency, low ESR capacitors are
×
V-V
is part of the compensator, and the value
2
...(18)
=××
V
OUT
V
INMIN
...(19)
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×−××
P=I(1D)RK
SWINOUTSWS
PVITF
=××××
gateHGATEHGSLGATELGSS
P(QVQV)F
=×+××
SWOCPLDSON
I3V/R8k/R
8k
95kohm
=×Ω
=×Ω
NX2130
25V 56uF 28m with 3.8A RMS rating are chosen as input bulk capacitors.
Power MOSFETs Selection
The NX2130 requires two N-Channel power MOSFETs. The selection of MOSFETs is based on maximum drain source voltage, gate source voltage, maximum current rating, MOSFET on resistance and power dissipation. The main consideration is the power loss contribution of MOSFETs to the overall converter
efficiency. For example, two IRF7822 are used. They have the following parameters: VDS=30V, ID =18A,R
=5m,Q
power loss:conduction loss, switching loss.
P=IDRK
P=PP
where the RDS(ON) will increases as MOSFET junc­tion temperature increases, K is RDS(ON) temperature dependency. As a result, RDS(ON) should be selected for the worst case, in which K approximately equals to
1.4 at 125oC according to datasheet. Conduction loss should not exceed package rating or overall system thermal budget.
conduction at the switching transition. The total switching loss can be approximated.
where IOUT is output current, TSW is the sum of T and TF which can be found in mosfet datasheet, and FS is switching frequency. Swithing loss PSW is fre- quency dependent.
ered when choosing the proper power MOSFET. MOSFET gate driver loss is the loss generated by dis­charging the gate capacitor and is dissipated in driver circuits.It is proportional to frequency and is defined as:
=44nC.
GATE
There are two factors causing the MOSFET
Conduction loss is simply defined as:
2
HCONOUTDS(ON)
LCONOUTDS(ON)
TOTALHCONLCON
Switching loss is mainly caused by crossover
Also MOSFET gate driver loss should be consid-
×××
2
+
1 2
...(22)
...(23)
DSON
where QHGATE is the high side MOSFETs gate charge,QLGATE is the low side MOSFETs gate charge,VHGS is the high side gate source voltage, and V low side gate source voltage.
This power dissipation should not exceed maxi­mum power dissipation of the driver device.
...(24)
Over Current Limit Protection
Over current Limit for step down converter is achieved by sensing current through the low side MOSFET. Inside NX2130, current limit I the resistance Rocset from pin Vref_OC to ground and Vref_OC voltage. The current generated by 3V/Rocset is mirrored to a current source, which injects to SW node through a internal 8kohm resistor. This current I
will determine the current limit threshold.
OCP
This current is very accurate and does not change with silicon process and temperature, the over current limit tripping point can be set more accurate than tradi­tional current source. When synchronous FET is on, the voltage at node SW is given as
OCP
V=I8k- IR×Ω ×
When the voltage is below zero, the over current occurs. The over current limit can be set by the follow­ing equation
=×Ω
SETocsetDSON
For example, For 20A current limit and 9mohm Rdson for IRFR3706, the OCP set resistor is calcu­lated as
R
Rocset8k
3V
IR1.4
××
SETDSON
3V
20A9mohm1.4
××
=
Select Vref_OC pin to ground resistance Rocset=102kohm.
Vp voltage setup
The input of Vp voltage should be set at Vout/2 and can be derived by resistor divider from Vref_OC to ground. For example when Vout is 5V, the bottom resistor of divider is
is the
LGS
is set by
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OC_BOTOCSET
102kohm
85kohm
OC_TOPOC_BOT
17.3kohm
NX2130
RR
=× =
Choose R
RR
=× =
Choose R
Vout/2
V
REF_OC
5V/2
3V
=86.6kohm.
OC_BOT
VVout/2
3V5V/2
OC_TOP
REF_OC
Vout/2
5V/2
=17.4kohm.
86.6kohm
Layout Considerations
The layout is very important when designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results.
There are two sets of components considered in the layout which are power components and small sig­nal components. Power components usually consist of input capacitors, high-side MOSFET, low-side MOSFET, inductor and output capacitors. A noisy en­vironment is generated by the power components due to the switching power. Small signal components are connected to sensitive pins or nodes. A multilayer lay­out which includes power plane, ground plane and sig­nal plane is recommended .
Layout guidelines:
1. First put all the power components in the top layer connected by wide, copper filled areas. The input capacitor, inductor, output capacitor and the MOSFETs should be close to each other as possible. This helps to reduce the EMI radiated by the power loop due to the high switching currents through them.
2. Low ESR capacitor which can handle input RMS ripple current and a high frequency decoupling ceramic cap which usually is 1uF need to be practi-
cally touching the drain pin of the upper MOSFET, a
plane connection is a must.
3. The output capacitors should be placed as close as to the load as possible and plane connection is re-
quired.
4. Drain of the low-side MOSFET and source of the high-side MOSFET need to be connected thru a plane ans as close as possible. A snubber nedds to be placed as close to this junction as possible.
5. Source of the lower MOSFET needs to be con­nected to the GND plane with multiple vias. One is not enough. This is very important. The same applies to the output capacitors and input capacitors.
6. Hdrv and Ldrv pins should be as close to MOSFET gate as possible. The gate traces should be wide and short. A place for gate drv resistors is needed to fine tune noise if needed.
7. Vcc capacitor, BST capacitor or any other by­passing capacitor needs to be placed first around the IC and as close as possible. The capacitor on comp to GND or comp back to FB needs to be place as close to the pin as well as resistor divider.
8. The output sense line which is sensing output back to the resistor divider should not go through high frequency signals.
9. All GNDs need to go directly thru via to GND plane.
10. The feedback part of the system should be kept away from the inductor and other noise sources, and be placed close to the IC.
11. In multilayer PCB, separate power ground and analog ground. These two grounds must be connected together on the PC board layout at a single point. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive ana­log control function.
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NEXSEM
4x4 16 PIN MLPQ OUTLINE DIMENSIONS
NX2130
Rev. 1.4 03/24/07
NOTE: ALL DIMENSIONS ARE DISPLAYED IN MILLIMETERS.
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