Datasheet nx2119ds, nx2119 Datasheets

Page 1
Evaluation board available.
NX2119/2119A
SYNCHRONOUS PWM CONTROLLER WITH
CURRENT LIMIT PROTECTION
PRELIMINARY DATA SHEET
Pb Free Product
DESCRIPTION
The NX2119 controller IC is a synchronous Buck con­troller IC designed for step down DC to DC converter applications. It is optimized to convert bus voltages from 2V to 25V to outputs as low as 0.8V voltage. The NX2119 operates at fixed 300kHz, while NX2119A oper­ates at fixed 600kHz, making it ideal for applications requiring ceramic output capacitors. The NX2119 em­ploys fixed loss-less current limiting by sensing the Rdson of synchronous MOSFET followed by latch out feature. Feedback under voltage triggers Hiccup. Other features of the device are: 5V gate drive, Adaptive deadband control, Internal digital soft start, Vcc undervoltage lock out and shutdown capability via the comp pin.
Vin
HI=SD
+5V
M3
C7
27pF
C3 1uF
37.4k
C2
2.2nF
C4 100uF
R4
7
6
5
Vcc
COMP
FB
R5 10
NX2119
Gnd
1
BST
3
D1 MBR0530T1
Hdrv
SW
Ldrv
FEATURES
n Bus voltage operation from 2V to 25V n Fixed 300kHz and 600kHz n Internal Digital Soft Start Function n Prebias Startup n Less than 50 nS adaptive deadband n Current limit triggers latch out by sensing Rdson of
Synchronous MOSFET
n No negative spike at Vout during startup and
shutdown
n Pb-free and RoHS compliant
APPLICATIONS
n Graphic Card on board converters n Memory Vddq Supply n On board DC to DC such as
12V to 3.3V, 2.5V or 1.8V
n ADSL Modem
TYPICAL APPLICATION
L2 1uH
C5 1uF
C6
0.1uF
2
8
4
M1
L1 1.5uH
M2
C1
4.7nF
R1 4k
10k
R2
Cin 280uF
18mohm
Vout
Co 2 x (1500uF,13mohm)
+1.8V 9A
Rev.3.2 04/10/08
R3
8k
Figure1 - Typical application of 2119
ORDERING INFORMATION
Device Temperature Package Frequency Pb-Free NX2119CSTR 0 to 70oC SOIC - 8L 300kHz Yes NX2119ACSTR 0 to 70oC SOIC - 8L 600kHz Yes NX2119ACUTR 0 to 70oC MSOP - 8L 600kHz Yes
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NX2119/2119A
130CW
θ≈/
216CW
θ≈/
ABSOLUTE MAXIMUM RATINGS
VCC to GND & BST to SW voltage .................... -0.3V to 6.5V
BST to GND Voltage ........................................ -0.3V to 35V
SW to GND ...................................................... -2V to 35V
All other pins .................................................... -0.3V to VCC+0.3V or 6.5V
Storage Temperature Range ............................... -65oC to 150oC
Operating Junction Temperature Range ............... -40oC to 125oC
ESD Susceptibility ........................................... 2kV
CAUTION: Stresses above those listed in "ABSOLUTE MAXIMUM RATINGS", may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
PACKAGE INFORMATION
8-LEAD PLASTIC SOIC(S) 8-LEAD PLASTIC MSOP
BST
HDrv
Gnd
LDrv
JA
1 2 3 4
o
8 7 6
SW Comp Fb
BST
HDrv
Gnd
LDrv
5
Vcc
JA
1 2
3 4
o
8
SW
7
Comp
6
Fb
5
Vcc
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc = 5V, and TA= 0 to 70oC. Typical values refer to Ta = 25oC. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient temperature.
PARAMETER SYM Test Condition Min TYP MAX Units
Reference Voltage
Ref Voltage V Ref Voltage line regulation 0.2 %
Supply Voltage(Vcc)
VCC Voltage Range V VCC Supply Current (Static) ICC (Static) Outputs not switching 3 mA VCC Supply Current (Dynamic)
Supply Voltage(V
V
Supply Current (Static) I
BST
V
Supply Current
BST
(Dynamic)
BST
)
REF
CC
I
CC
(Dynamic)
(Static) Outputs not switching 0.2 mA
BST
I
BST
(Dynamic)
C
=3300pF FS=300kHz TBD mA
LOAD
C
=3300pF FS=300kHz TBD mA
LOAD
4.5
0.8
5
5.5
V
V
Rev.3.2 04/10/08
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NX2119/2119A
Soft Start
OCP
Ldrv going Low to Hdrv going
PARAMETER SYM TEST CONDITION MIN TYP MAX UNITS
Under Voltage Lockout
VCC-Threshold VCC_UVLO VCC Rising
3.8
VCC-Hysteresis VCC_Hyst VCC Falling 0.2 V
Oscillator (Rt)
Frequency F
S
2119 300 kHz 2119A 600 kHz Ramp-Amplitude Voltage V Max Duty Cycle Min Duty Cycle
RAMP
Min LDRV on time 250 Controllable Min on time 100
Error Amplifiers
Transconductance 2000 umho Input Bias Current Ib 10 nA Comp SD Threshold 0.3 V
Soft Start time Tss FS=300kHz 6.8 mS
High Side
R
(Hdrv) I=200mA
source
Current Output Impedance , Sinking
R
(Hdrv) I=200mA
sink
Current Rise Time THdrv(Rise) V
Fall Time THdrv(Fall) V Deadband Time
Tdead(L to
H)
High, 10%-10%
BST-VSW BST-VSW
=4.5V 50 ns =4.5V 50 ns
4
4.2
1.5 V 93 %
0 %
nS nS
0.9 ohmOutput Impedance , Sourcing
ohm0.65
ns30
V
Low Side Driver (CL=3300pF)
Output Impedance, Sourcing Output Impedance, Sinking
R
(Ldrv) I=200mA 0.9 ohm
source
R
(Ldrv) I=200mA 0.5 ohm
sink
Rise Time TLdrv(Rise) 10% to 90% 50 ns Fall Time TLdrv(Fall) 90% to 10% 50 ns Deadband Time Tdead(H to L)SW going Low to Ldrv going
30
High, 10% to 10%
OCP voltage 320 mV
Rev.3.2 04/10/08
ns
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PIN DESCRIPTIONS
PIN # PIN SYMBOL PIN DESCRIPTION
Power supply voltage. A high freq 1uF ceramic capacitor is placed as close as
5
1
VCC
BST
possible to and connected to this pin and ground pin.
This pin supplies voltage to high side FET driver. A high freq 0.1uF ceramic capaci­tor is placed as close as possible to and connected to these pins and respected SW pins.
NX2119/2119A
3
6
7
8
2 4
GND
FB
COMP
SW
HDRV
LDRV
Ground pin. This pin is the error amplifier inverting input. This pin is connected via resistor divider
to the output of the switching regulator to set the output DC voltage. When FB pin voltage is lower than 0.6V, hiccup circuit starts to recycle the soft start circuit after 2048 switching cycles.
This pin is the output of the error amplifier and together with FB pin is used to compensate the voltage control feedback loop. This pin is also used as a shut down pin. When this pin is pulled below 0.3V, both drivers are turned off and internal soft start is reset.
This pin is connected to source of high side FET and provides return path for the high side driver. It is also used to hold the low side driver low until this pin is brought low by the action of high side turning off. LDRV can only go high if SW is below 1V threshold .
High side gate driver output. Low side gate driver output.
Rev.3.2 04/10/08
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BLOCK DIAGRAM
NX2119/2119A
VCC
FB
COMP
GND
Bias Generator
COMP
0.3V
START
Digital start Up
0.8V
1.25V
ramp
START
0.8V
OSC
UVLO
0.6V CLAMP
S R
1.3V CLAMP
FB
0.6V
POR
Q
OC
START
latch out
PWM
Hiccup Logic
OC
BST
HDRV
SW
Control Logic
VCC
LDRV
320mV
OCP comparator
Rev.3.2 04/10/08
Figure 2 - Simplified block diagram of the NX2119
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NX2119/2119A
RIPPLEINS
1
IVF
0.39A5V300kHz
=2.56A
SOUT
==Ω
ESR=7.8m
ERIPPLE
12m2.56A
APPLICATION INFORMATION
Symbol Used In Application Information:
VIN - Input voltage VOUT - Output voltage IOUT - Output current DVRIPPLE - Output voltage ripple FS - Working frequency DIRIPPLE - Inductor current ripple
Design Example
The following is typical application for NX2119, the schematic is figure 1. VIN = 5V VOUT=1.8V FS=300kHz IOUT=9A DVRIPPLE <=20mV DVDROOP<=100mV @ 9A step
Output Inductor Selection
The selection of inductor value is based on induc­tor ripple current, power rating, working frequency and efficiency. Larger inductor value normally means smaller ripple current. However if the inductance is chosen too large, it brings slow response and lower efficiency. Usu­ally the ripple current ranges from 20% to 40% of the output current. This is a design freedom which can be decided by design engineer according to various appli­cation requirements. The inductor value can be calcu­lated by using the following equations:
V-VV
OUT
INOUT OUT
××
×
5V-1.8V1.8V1
OUT
OUT
××
×
...(1)
L= I=kI
RIPPLEOUTPUT
where k is between 0.2 to 0.4.
Select k=0.3, then
L= L=1.4uH
Choose inductor from COILCRAFT DO5010P­152HC with L=1.5uH is a good choice.
Current Ripple is recalculated as
V-VV
∆××
I=
RIPPLE
INOUT OUT
LVF
OUTINS
5V-1.8V1.8v1
1.5uH5v300kHz
××=
1
...(2)
Output Capacitor Selection
Output capacitor is basically decided by the amount of the output voltage ripple allowed during steady state(DC) load condition as well as specification for the load transient. The optimum design may require a couple of iterations to satisfy both condition.
Based on DC Load Condition
The amount of voltage ripple during the DC load condition is determined by equation(3).
I
∆=×∆+
VESRI
RIPPLERIPPLE
Where ESR is the output capacitors' equivalent series resistance,C
Typically when large value capacitors are selected such as Aluminum Electrolytic,POSCAP and OSCON types are used, the amount of the output voltage ripple is dominated by the first term in equation(3) and the second term can be neglected.
For this example, POSCAP are chosen as output capacitors, the ESR and inductor current typically de­termines the output voltage ripple.
tiple capacitors in parallel are better than a big capaci­tor. For example, for 20mV output ripple, POSCAP 2R5TPE220MC with 12m are chosen.
integer. Choose N =2.
desire
If low ESR is required, for most applications, mul-
ESRI
N
=
Number of Capacitor is calculated as
Ω×
=
N
N =1.5
The number of capacitor has to be round up to a
If ceramic capacitors are chosen as output ca
20mV
is the value of output capacitors.
OUT
V
RIPPLE
I2.56A
RIPPLE
20mV
×∆
V
RIPPLE
RIPPLE
××
8FC
...(5)
...(3)
...(4)
Rev.3.2 04/10/08
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NX2119/2119A
8300kHz100uF
DROOPTRAN
2
∆=×∆+×τ
OUTcrit
ESRCifLL
OUTOUTEEOUT
crit
LL
2
=+×τ
EEcrit
ESRCifLL
0.56H
12m220F4.86us
2
1.7×∆=+×τ
pacitors, both terms in equation (3) need to be evalu­ated to determine the overall ripple. Usually when this type of capacitors are selected, the amount of capaci­tance per single unit is not sufficient to meet the tran­sient specification, which results in parallel configura­tion of multiple capacitors .
For example, one 100uF, X5R ceramic capacitor
with 2m ESR is used. The amount of output ripple is
∆=Ω×+
V2m2.56A
RIPPLE
15mV
=
Although this meets DC ripple spec, however it
needs to be studied for transient requirement.
Based On Transient Requirement
Typically, the output voltage droop during transient
is specified as:
V<V∆∆ @ step load DI
During the transient, the voltage droop during the transient is composed of two sections. One Section is dependent on the ESR of capacitor, the other section is a function of the inductor, output capacitance as well as input, output voltage. For example, for the overshoot, when load from high load to light load with a DI transient load, if assuming the bandwidth of system is high enough, the overshoot can be estimated as the fol­lowing equation.
VESRI
overshootstep
where τ is the a function of capacitor, etc.
0ifLL
 
LI
×∆
τ=
 
V
OUT
crit
step
−×≥
where
ESRCVESRCV
××××
==
II
∆∆
stepstep
L
crit
where ESRE and CE represents ESR and capaci­tance of each capacitor if multiple capacitors are used in parallel.
The above equation shows that if the selected out­put inductor is smaller than the critical inductance, the voltage droop or overshoot is only dependent on the ESR
2.56A
××
STEP
V
OUT
2LC
××
OUT
...(6)
...(7)
STEP
...(8)
of output capacitor. For low frequency capacitor such as electrolytic capacitor, the product of ESR and ca-
pacitance is high and
is true. In that case, the
transient spec is dependent on the ESR of capacitor.
In most cases, the output capacitors are multiple capacitors in parallel. The number of capacitors can be calculated by the following
ESRI
×∆
N
Estep
V2LCV
∆×××∆
tranEtran
V
OUT
...(9)
where
0ifLL
 
LI
×∆
τ=
 
V
OUT
crit
step
−×≥
...(10)
For example, assume voltage droop during tran­sient is 100mV for 9A load step.
If the POSCAP 2R5TPE220MC(220uF, 12m ) is used, the critical inductance is given as
ESRCV
××
EEOUT
==
I
step
Ω×µ×
L
crit
12m220F1.9V
9A
The selected inductor is 1.5uH which is bigger than critical inductance. In that case, the output voltage tran­sient not only dependent on the ESR, but also capaci­tance.
number of capacitors is
LI
×∆
step
τ=−×
V
OUT
1.5H9A
µ×
=−Ω×µ=
1.8V
ESRI
N
12m9A
Ω×
=+
100mV
21.5H220F100mV
×µ×µ×
ESRC
EE
Estep
V2LCV
∆×××∆
tranEtran
1.8V
V
OUT
(4.86us)
×
2
=
The number of capacitors has to satisfied both ripple and transient requirement. Overall, we can choose N=2.
Rev.3.2 04/10/08
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NX2119/2119A
F ...(11)
F ...(12)
F ...(13)
F ...(14)
OUT minin1
V1gZZ/R
f
OUT in
Z
VZ
It should be considered that the proposed equa­tion is based on ideal case, in reality, the droop or over­shoot is typically more than the calculation. The equa­tion gives a good start. For more margin, more capaci­tors have to be chosen after the test. Typically, for high frequency capacitor such as high quality POSCAP es­pecially ceramic capacitor, 20% to 100% (for ceramic) more capacitors have to be chosen since the ESR of capacitors is so low that the PCB parasitic can affect the results tremendously. More capacitors have to be selected to compensate these parasitic parameters.
Compensator Design
Due to the double pole generated by LC filter of the power stage, the power system has 180o phase shift , and therefore, is unstable by itself. In order to achieve accurate output voltage and fast transient response,compensator is employed to provide highest possible bandwidth and enough phase margin.Ideally,the Bode plot of the closed loop system has crossover fre­quency between1/10 and 1/5 of the switching frequency, phase margin greater than 50o and the gain crossing 0dB with -20dB/decade. Power stage output capacitors usually decide the compensator type. If electrolytic capacitors are chosen as output capacitors, type II com­pensator can be used to compensate the system, be­cause the zero caused by output capacitor ESR is lower than crossover frequency. Otherwise type III compensa­tor should be chosen.
1
2RC
×π××
42
1
2(RR)C
×π×+×
233
1
2RC
×π××
33
1
CC
×
2R
×π××
4
CC
12
+
12
=
Z1
=
Z2
=
P1
=
P2
where FZ1,FZ2,FP1 and FP2 are poles and zeros in
the compensator. Their locations are shown in figure 4.
The transfer function of type III compensator for
transconductance amplifier is given by:
V 1gZ
e mf
=
−×
+×+
For the voltage amplifier, the transfer function of compensator is
V
e
=
To achieve the same effect as voltage amplifier, the compensator of transconductance amplifier must satisfy this condition: R4>>2/gm. And it would be desir­able if R1||R2||R3>>1/gm can be met at the same time.
Zin
Vout
Zf
C1
A. Type III compensator design
For low ESR output capacitors, typically such as Sanyo oscap and poscap, the frequency of ESR zero caused by output capacitors is higher than the cross­over frequency. In this case, it is necessary to compen­sate the system with type III compensator. The follow­ing figures and equations show how to realize the type III compensator by transconductance amplifier.
Rev.3.2 04/10/08
R3
C2
R4
R2
C3
Fb
gm
Ve
R1
Vref
Figure 3 - Type III compensator using transconductance amplifier
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NX2119/2119A
21.5uH440uF
26m440uF
==Ω
R=8k
=(-)
210k6.2kHz60.3kHz
=2.3nF
=440uF
20.756.2kHz16.9k
×π×××Ω
216.9k150kHz
260.3kHz2.2nF
Case 1: FLC<FO<F
power stage
LC
F
Gain(db)
loop gain
compensator
F
F
Z1 Z2
ESR
40dB/decade
ESR
F
20dB/decade
F
O
P1
F
Choose R
3. Set zero FZ2 = FLC and Fp1 =F
4. Calculate R
=8kΩ.
1
ESR
and C3 with the crossover
4
.
frequency at 1/10~ 1/5 of the switching frequency. Set FO=30kHz.
C=(-)
R=C
=16.9k
111
3
2RFF
×π×
×π×Ω
V2FL
OSCO
4out
VC
1.5V230kHz1.5uH 5V2.2nF
×
2z2p1
111
in3
×
×π××
××
×π××
××
Choose C3=2.2nF, R4=16.9kΩ.
5. Calculate C2 with zero Fz1 at 75% of the LC
F
P2
double pole by equation (11).
Figure 4 - Bode plot of Type III compensator
Design example for type III compensator are in order. The crossover frequency has to be selected as FLC<FO<F
1.Calculate the location of LC double pole F
and ESR zero F
and FO<=1/10~1/5F
ESR,
.
ESR
F
=
LC
2LC
×π××
=
s.
LC
1
OUTOUT
1
×π××
6.2kHz
=
F
=
ESR
2ESRC
×π××
=
×π×Ω×
60.3kHz
=
1
OUT
1
2. Set R2 equal to 10kΩ.
×
RV
2REF
1
V-V1.8V-0.8V
OUT REF
Ω×
10k0.8V
1
2FR
×π××
Z14
1
C
=
2
=
2nF
=
Choose C2=2.2nF.
6. Calculate C1 by equation (14) with pole Fp2 at
half the switching frequency.
C
=
1
=
63pF
=
1
2RF
×π××
4P2
1
×π×Ω×
Choose C1=68pF.
7. Calculate R3 by equation (13).
1
2FC
×π××
P13
1
×π××
R
=
3
=
1.2k
=Ω
Choose R3=1.2kΩ.
Rev.3.2 04/10/08
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NX2119/2119A
21.5uH3000uF
26.5m3000uF
==Ω
R=8k
=(-)
210k2.3kHz8.2kHz
=4.76nF
28.2kHz4.7nF
1.5V230kHz1.5uH10k4k
5V6.5m10k4k
×π××Ω×Ω
ΩΩ+Ω
20.752.3kHz37.4k
×π×××Ω
237.4k150kHz
Case 2: FLC<F
power stage
Gain(db)
loop gain
compensator
F
Z1 Z2
ESR<FO
LC
F
ESR
F
F
40dB/decade
F
F
P1
O
20dB/decade
F
P2
2. Set R2 equal to 10kΩ.
RV
2REF
1
V-V1.8V-0.8V
OUT REF
10k0.8V
×
Choose R1=8.06kΩ.
3. Set zero FZ2 = FLC and Fp1 =F
4. Calculate C3 .
C=(-)
111
3
2RFF
×π×
×π×Ω
×
2z2p1
111
×
Choose C3=4.7nF.
5. Calculate R3 .
1
2FC
×π××
P13
1
×π××
R
=
3
=
4.1k
=Ω
Choose R3 =4kΩ.
6. Calculate R4 with FO=30kHz.
Ω×
ESR
.
Figure 5 - Bode plot of Type III compensator
(FLC<F
ESR<FO
)
If electrolytic capacitors are used as output capacitors, typical design example of type III compensator in which the crossover frequency is selected as FLC<F
and FO<=1/10~1/5Fs is shown
ESR<FO
as the following steps. Here two SANYO MV-WG1500 with 13 m is chosen as output capacitor.
1. Calculate the location of LC double pole F
and ESR zero F
F
=
LC
=
.
ESR
1
2LC
×π××
OUTOUT
1
LC
×π××
2.3kHz
=
F
=
ESR
2ESRC
=
8.2kHz
=
1
×π××
OUT
1
×π×Ω×
R=
= =37.3k
V2FLRR
4
VESRRR
×π×××
OSCO23
××
in23
+
×× Ω
Choose R4=37.4k.
7. Calculate C2 with zero Fz1 at 75% of the LC
double pole by equation (11).
1
2FR
×π××
Z14
1
C
=
2
=
2.4nF
=
Choose C2=2.2nF.
8. Calculate C1 by equation (14) with pole Fp2 at
half the switching frequency.
C
=
1
=
28pF
=
1
2RF
×π××
4P2
1
×π×Ω×
Choose C1=27pF.
Rev.3.2 04/10/08
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B. Type II compensator design
Gain=gR ... (15)
F= ... (16)
F ... (17)
21.5uH3000uF
26.5m3000uF
==Ω
R=800
If the electrolytic capacitors are chosen as power stage output capacitors, usually the Type II compensa­tor can be used to compensate the system.
Type II compensator can be realized by simple RC circuit without feedback as shown in figure 6. R3 and C introduce a zero to cancel the double pole effect. C introduces a pole to suppress the switching noise. The following equations show the compensator pole zero lo­cation and constant gain.
R
1
××
m3
R+R
12
1
2RC
×π××
31
1
2RC
×π××
32
power stage
40dB/decade
20dB/decade
z
p
Gain(db)
loop gain
NX2119/2119A
Vout
R2
Fb
1
2
R1
Vref
Figure 7 - Type II compensator with transconductance amplifier
For this type of compensator, FO has to satisfy
FLC<F
tor design. Input voltage is 5V, output voltage is 1.8V, output inductor is 1.5uH, output capacitors are two 1500uF with 13m electrolytic capacitors.
and ESR zero F
<<FO<=1/10~1/5F
ESR
s.
The following is parameters for type II compensa-
1.Calculate the location of LC double pole F .
ESR
F
=
LC
2LC
×π××
=
1
OUTOUT
1
×π××
2.3kHz
=
gm
Ve
R3
C2
C1
LC
compensator
F
Figure 6 - Bode plot of Type II compensator
Rev.3.2 04/10/08
F
=
ESR
2ESRC
Gain
F
F
LC
Z
ESR
P
F
F
O
8.2kHz
×π××
=
×π×Ω×
=
1
OUT
1
2.Set R2 equal to 1kΩ.
RV
2REF
1
V-V1.8V-0.8V
OUT REF
Ω×
1k0.8V
×
Choose R1=800Ω.
3. Set crossover frequency at 1/10~ 1/5 of the
swithing frequency, here FO=30kHz.
4.Calculate R3 value by the following equation.
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4.Calculate R3 value by the following equation.
5V6.5m2.0mA/V
214.7k0.752.3kHz
p
F
p14.7k300kHz
OUT
REF
2REF
OUT REF
IID1-D
V2FLV
R=
3
VRgV
1.5V230kHz1.5uH1
=
=14.6k
×π××
OSCOOUT
×××
inESRmREF
×π××
××
1.8V
×
0.8V
1
Choose R3 =14.7kΩ.
5. Calculate C1 by setting compensator zero F
Z
at 75% of the LC double pole.
C=
1
=
1
2RF
×π××
3z
1
×π×Ω××
=6.3nF
Choose C1=6.8nF.
6. Calculate C2 by setting compensator pole
at half the swithing frequency.
C=
2
=
1
RF
π××
3s
×Ω×
1
=72pF
Choose C1=68pF.
Output Voltage Calculation
Output voltage is set by reference voltage and external voltage divider. The reference voltage is fixed at 0.8V. The divider consists of two ratioed resistors so that the output voltage applied at the Fb pin is 0.8V when the output voltage is at the desired value. The following equation and picture show the relationship between
value of R1 value can be set by voltage divider.
Rev.3.2 04/10/08
V ,
V and voltage divider..
RV
R=
1
×
V-V
...(18)
where R2 is part of the compensator, and the
See compensator design for R1 and R2 selection.
NX2119/2119A
Vout
R2
Fb
R1
Vref
Voltage divider
Figure 8 - Voltage divider
Input Capacitor Selection
Input capacitors are usually a mix of high frequency ceramic capacitors and bulk capacitors. Ceramic ca­pacitors bypass the high frequency noise, and bulk ca­pacitors supply switching current to the MOSFETs. Usu­ally 1uF ceramic capacitor is chosen to decouple the high frequency noise.The bulk input capacitors are de­cided by voltage rating and RMS current rating. The RMS current in the input capacitors can be calculated as:
=××
RMSOUT
V
OUT
D
=
V
IN
VIN = 5V, VOUT=1.8V, IOUT=9A, using equation (19), the result of input RMS current is 4.3A.
For higher efficiency, low ESR capacitors are rec­ommended. One Sanyo OS-CON 16SP270M 16V 270uF 18m with 4.4A RMS rating are chosen as input bulk capacitors.
Power MOSFETs Selection
The power stage requires two N-Channel power MOSFETs. The selection of MOSFETs is based on maximum drain source voltage, gate source voltage, maximum current rating, MOSFET on resistance and power dissipation. The main consideration is the power loss contribution of MOSFETs to the overall converter efficiency. In this design example, two IRFR3706 are used. They have the following parameters: VDS=30V, I =75A,R
loss:conduction loss, switching loss.
=9mΩ,Q
DSON
GATE
=23nC.
There are two factors causing the MOSFET power
Conduction loss is simply defined as:
...(19)
12
D
Page 13
NX2119/2119A
P=I(1D)RK
×−××
SWINOUTSWS
PVITF
=××××
gateHGATEHGSLGATELGSS
P(QVQV)F
=×+××
I
KR
I23.7A
P=IDR
HCONOUTDS(ON)
LCONOUTDS(ON)
P=PP
TOTALHCONLCON
2
×××
2
K
+
...(20)
where the RDS(ON) will increases as MOSFET junc­tion temperature increases, K is RDS(ON) temperature dependency. As a result, RDS(ON) should be selected for the worst case, in which K approximately equals to 1.4 at 125oC according to IRFR3706 datasheet. Conduc- tion loss should not exceed package rating or overall system thermal budget.
Switching loss is mainly caused by crossover con­duction at the switching transition. The total switching loss can be approximated.
1 2
...(21)
where IOUT is output current, TSW is the sum of T and TF which can be found in mosfet datasheet, and FS is switching frequency. Switching loss PSW is frequency dependent.
Also MOSFET gate driver loss should be consid­ered when choosing the proper power MOSFET. MOSFET gate driver loss is the loss generated by dis­charging the gate capacitor and is dissipated in driver circuits.It is proportional to frequency and is defined as:
...(22)
where QHGATE is the high side MOSFETs gate charge,QLGATE is the low side MOSFETs gate charge,VHGS is the high side gate source voltage, and V
is the low
LGS
side gate source voltage.
This power dissipation should not exceed maxi­mum power dissipation of the driver device.
320mV
=
SET
If MOSFET R
×
DSON
=9m, the worst case thermal
DSON
consideration K=1.5, then
320mV320mV
===
SET
KR1.59m
××Ω
DSON
Layout Considerations
The layout is very important when designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results.
Start to place the power components, make all the connection in the top layer with wide, copper filled ar­eas. The inductor, output capacitor and the MOSFET should be close to each other as possible. This helps to
R
reduce the EMI radiated by the power traces due to the high switching currents through them. Place input ca­pacitor directly to the drain of the high-side MOSFET, to reduce the ESR replace the single input capacitor with two parallel units. The feedback part of the system should be kept away from the inductor and other noise sources,and be placed close to the IC. In multilayer PCB use one layer as power ground plane and have a control circuit ground (analog ground), to which all signals are referenced.
The goal is to localize the high current path to a separate loop that does not interfere with the more sen­sitive analog control function. These two grounds must be connected together on the PC board layout at a single point.
Over Current Limit Protection
Over current Limit for step down converter is achieved by sensing current through the low side MOSFET. For NX2119, the current limit is decided by the R FET is on, and the voltage on SW pin is below 320mV, the over current occurs. The over current limit can be calculated by the following equation.
Rev.3.2 04/10/08
of the low side mosfet. When synchronous
DSON
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SOIC8 PACKAGE OUTLINE DIMENSIONS
NX2119/2119A
Rev.3.2 04/10/08
14
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NX2119/2119A
Rev.3.2 04/10/08
15
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MSOP8 PACKAGE OUTLINE DIMENSIONS
NX2119/2119A
Rev.3.2 04/10/08
16
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