Datasheet ne2114ds, nx2114 Datasheets

Page 1
Evaluation board available.
NX2114/2114A
300kHz & 600kHz SYNCHRONOUS PWM CONTROLLER
PRELIMINARY DATA SHEET
Pb Free Product
DESCRIPTION
The NX2114 controller IC is a synchronous Buck con­troller IC designed for step down DC to DC converter applications. Synchronous control operation replaces the traditional catch diode with an Nch MOSFET result­ing in improved converter efficiency. Although the NX2114 controller is optimized to convert single 5V bus voltages to supplies as low as 0.8V output voltage, however us­ing a few external components it can also be used for other input supplies such as 12V input (See NX2113 data sheet for more optimized solution). The NX2114 operates at 300kHz while 2114A is set at 600kHz operation which together with less than 50 nS of dead band provides an efficient and cost effective solution. Other features of the device are: Internal digital soft start; Vcc undervoltage lock out; Out­put undervoltage protection with digital filter and shut­down capability via the enable pin.
L2 1uH
D1 MBR0530T1
1
BST
Hdrv
SW
NX2114
Ldrv
ON
OFF
R6
R7
10k
10k
Vin
+5V
C4 47uF,70mohm
47uF,70mohm
2N3904
C1 47pF
C8
C2
1.5nF R4
22.1k
7
6
C6 1uF
Comp
Fb
5
Vcc
R5
10
Gnd
3
FEATURES
n Synchronous Controller in 8 Pin Package n Bus voltage operation from 2V to 25V n Single 5V Supply Operation n Short protection with feedback UVLO n Internal 300kHz for 2114 and 600kHz for 2114A n Internal Digital Soft Start Function n Shut Down via pulling comp pin low n Pb-free and RoHS compliant
APPLICATIONS
n Graphic Card on board converters n Memory Vddq Supply in mother board applications n On board DC to DC such as
5V to 3.3V, 2.5V or 1.8V
n Hard Disk Drive n Set Top Box
TYPICAL APPLICATION
C5
C7
0.1uF
2
8
4
1uF
M1
L1 1.5uH
M2
Cin
220uF,12mohm
Co 2 x (220uF,15mohm)
Vout +1.6V,6A
Rev. 4.0 06/20/06
R1
R3
1.5k
10.2k
C3
2.2nF
R2
10.2k
Figure1 - Typical application of 2114
ORDERING INFORMATION
Device Temperature Package Frequency Pb-Free NX2114CSTR 0 to 70oC SOIC-8L 300kHz Yes NX2114ACSTR 0 to 70oC SOIC-8L 600kHz Yes
1
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NX2114/2114A
130CW
θ≈/
ABSOLUTE MAXIMUM RATINGS(NOTE1)
Vcc to GND & BST to SW voltage ................... 6.5V
BST to GND Voltage ...................................... 35V
Storage Temperature Range ............................. -65oC to 150oC
Operating Junction Temperature Range ............. -40oC to 125oC
NOTE1: Stresses above those listed in "ABSOLUTE MAXIMUM RATINGS", may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
PACKAGE INFORMATION
8-PIN PLASTIC SOIC (S)
o
8
SW
7
Comp
6
Fb
5
Vcc
BST
HDrv
Gnd
LDrv
JA
1 2 3 4
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc = 5V, and TA = 0 to 70oC. Typical values refer to T = 25oC. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient temperature.
PARAMETER SYM Test Condition Min TYP MAX Units
Reference Voltage
Ref Voltage V Ref Voltage line regulation 0.1 %
Supply Voltage(Vcc)
VCC Voltage Range V VCC Supply Current (Static) ICC (Static) Outputs not switching 2.1 mA VCC Supply Current (Dynamic)
Supply Voltage(V
V
Supply Current (Static) I
BST
V
Supply Current
BST
(Dynamic)
BST
)
REF
CC
I
CC
(Dynamic)
(Static) Outputs not switching 0.15 mA
BST
I
BST
(Dynamic)
4.5V<Vcc<5.5V
C
=3300pF FS=300kHz 5 mA
LOAD
C
=3300pF FS=300kHz 5 mA
LOAD
4.5
0.8
5
5.5
V
V
A
Under Voltage Lockout
VCC-Threshold VCC_UVLO VCC Rising VCC-Hysteresis VCC_Hyst VCC Falling 0.22 V
Rev. 4.0 06/20/06
4.2
V
2
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NX2114/2114A
Fsw=300Khz, 2114
3.4
PARAMETER SYM Test Condition Min TYP MAX Units
SS
Soft Start time Tss
Oscillator (Rt)
Frequency F
S
2114 300 kHz 2114A 600 kHz Ramp-Amplitude Voltage V
RAMP
Max Duty Cycle Min Duty Cycle
1.7 V 94 %
0
Error Amplifiers
Transconductance 1900 umho Input Bias Current Ib 10 nA Comp SD Threshold 0.3 V
FB Under Voltage Protection
FB Under voltage threshold 0.4 V
High Side Driver(CL=3300pF)
R
(Hdrv) I=200mA
source
1.1 ohmOutput Impedance , Sourcing
Current Output Impedance , Sinking
R
(Hdrv) I=200mA
sink
Current Output Sourcing Current V
Output Sinking Current V
BST-VHDRV
HDRV-VSW
=5V 2 A
=5V 2 A Rise Time THdrv(Rise) 10% to 90% 50 ns Fall Time THdrv(Fall) 90% to 10% 50 ns Deadband Time Tdead(L to H)Ldrv going Low to Hdrv
30 ns
going High, 10%-10%
mS
%
ohm0.8
Low Side Driver (CL=3300pF)
Output Impedance, Sourcing
R
(Ldrv) I=200mA 1.1 ohm
source
Current Output Impedance, Sinking
R
(Ldrv) I=200mA 0.5 ohm
sink
Current Output Sourcing Current V
Output Sinking Current V
PVCC-VLDRV
-PGND=5V 4 A
LDRV
=5V 2 A
Rise Time TLdrv(Rise) 10% to 90% 50 ns Fall Time TLdrv(Fall) 90% to 10% 50 ns Deadband Time Tdead(H to L)SW going Low to Ldrv
30 ns
going High, 10% to 10%
Rev. 4.0 06/20/06
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PIN DESCRIPTIONS
PIN # PIN SYMBOL PIN DESCRIPTION 1 BST
This pin supplies voltage to the high side driver. A high frequency ceramic capacitor of 0.1 to 1 uF must be connected from this pin to SW pin.
NX2114/2114A
2 HDRV 3 GND 4 LDRV
5 Vcc
6 FB
7 COMP
8 SW
High side MOSFET gate driver. Ground pin. Low side MOSFET gate driver. Voltage supply for the internal circuit as well as the low side MOSFET gate
driver. A 1uF high frequency ceramic capacitor must be connected from this pin to GND pin.
This pin is the error amplifier inverting input. This pin is also connected to the output UVLO comparator. When this pin falls below 0.4V, both HDRV and LDRV outputs are latched off.
This pin is the output of the error amplifier and together with FB pin is used to compensate the voltage control feedback loop. This pin is also used as a shut down pin. When this pin is pulled below 0.3V, both drivers are turned off and internal soft start is reset.
This pin is connected to the source of the high side MOSFET and provides return path for the high side driver.
Rev. 4.0 06/20/06
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BLOCK DIAGRAM
VCC
5
UVLO
Q
Q
DRIVER
S
R
OSC
0.3V
NX2114/2114A
1
BST
2
Hdrv
8
SW
4
Ldrv
3
GND
7
COMP
6
FB
LATCH
DIGITAL SS
TIMER
VREF
Figure 1 - Simplified block diagram of the NX2114
0.4V
Rev. 4.0 06/20/06
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Demoboard design and waveforms
Vin
L2 1uH
sdfd
NX2114/2114A
+5V
C4 47uF,70mohm
47uF,70mohm
C8
C1 47pF
R2
10.2k
Bill of Material
R5
C2
1.5nF R4
22.1k
7
6
C6 1uF
Comp
Fb
10
5
Vcc
D1 1N5819
1
BST
Hdrv
SW
NX2114
Ldrv
C7
0.1uF
2
8
4
M1
M2
Gnd
3
R1
10.2k
R3
1.5kohm
C3
2.2nF
Figure 2 - demoboard design on NX2114
C5
1uF
L1 1.5uH
Cin
220uF,12mohm
Co 2 x (220uF,15mohm)
Vout +1.6V,6A
Name Component description Vendor Vendor P/N Number
R1 10.2k 1% chip resistor 1 R2 10.2k 1% chip resistor 1 R3 1.5k 1% chip resistor 1 R4 22.1k 1% chip resistor 1
sdfdsf
R5 10 chip resistor 1 C1 47pF ceramic 1 C2 1.5nF ceramic 1 C3 2.2nF ceramic 1 C4,C8 47uF,16V,70mohm,SMD Sanyo 16TQC47M 1 C5,C6 1uF ceramic 1 C7 0.1uF ceramic 1
C
IN
C
O
220uF,6.3V,12mohm,SMD Sanyo 6TPD220M 1 220uF,4V,15mohm,SMD Sanyo 4TPE220MF 2
D1 Diode D1N5819 1 M1,M2 MOSFET Fairchild FDS6294 1 L1 1.5uH,6.8A Coilcraft DO3316P-152 1 L2 1uH,6.4A Coilcraft DO3316P-102 1
Note: To make sure short circuit protection of device functions correctly, C8 and R5 are necessary for
filtering noise in single power supply design.
Rev. 4.0 06/20/06
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Vin=5V,Vout=1.6V
95
Efficiency (%) f
90
85
80
75
70
0 1 2 3 4 5 6
Current (A)
NX2114/2114A
Figure 3: Output efficiency
Figure 5: Start up time
Figure 4: Voltage ripple @1.6 V output voltage, 7A output current
Figure 6: Output voltage transient response for load curent 0A-6A
Figure 7: Output voltage droop during transient(0A-6A)
Rev. 4.0 06/20/06
Figure 8: Startup operation waveform
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NX2114/2114A
RIPPLEINS
1LIVF
0.46A5V300kHz
=2.4A
SOUT
==Ω
ESR=8.6m
ERIPPLE
15m2.3A
APPLICATION INFORMATION
Symbol Used In Application Information:
VIN - Input voltage VOUT - Output voltage IOUT - Output current DVRIPPLE - Output voltage ripple FS - Working frequency DIRIPPLE - Inductor current ripple
Design Example
The following is typical application for NX2114, the schematic is figure 2. VIN = 5V VOUT=1.6V IOUT=6A DVRIPPLE <=20mV DVDROOP<=60mV @ 6A step
Output Inductor Selection
The selection of inductor value is based on inductor ripple current, power rating, working frequency and efficiency. Larger inductor value normally means smaller ripple current. However if the inductance is chosen too large, it brings slow response and lower efficiency. Usually the ripple current ranges from 20% to 40% of the output current. This is a design freedom which can be decided by design engineer according to various application requirements. The inductor value can be calculated by using the following equations:
V-VV
INOUT OUT
=××
OUT
IkI
RIPPLEOUTPUT
where k is between 0.2 to 0.4.
Select k=0.4, then
L= L=1.51uH
Choose inductor from COILCRAFT DO3316P-152 with L=1.5uH is a good choice.
Current Ripple is recalculated as
5V-1.6V1.6V1
OUT
OUT
××
×
...(1)
V-VV
I=
∆××
RIPPLE
INOUT OUT
LVF
OUTINS
5V-1.6V1.6v1
1.5uH5v300kHz
××=
1
...(2)
Output Capacitor Selection
Output capacitor is basically decided by the amount of the output voltage ripple allowed during steady state(DC) load condition as well as specification for the load transient. The optimum design may require a couple of iterations to satisfy both condition.
Based on DC Load Condition
The amount of voltage ripple during the DC load condition is determined by equation(3).
I
∆=×∆+
VESRI
RIPPLERIPPLE
Where ESR is the output capacitors' equivalent series resistance,C
Typically when large value capacitors are selected such as Aluminum Electrolytic,POSCAP and OSCON types are used, the amount of the output voltage ripple is dominated by the first term in equation(3) and the second term can be neglected.
For this example, POSCAP are chosen as output capacitors, the ESR and inductor current typically de­termines the output voltage ripple.
tiple capacitors in parallel are better than a big capaci­tor. For example, for 20mV output ripple, POSCAP 4TPE220MF with 15m are chosen.
integer. Choose N =2.
desire
If low ESR is required, for most applications, mul-
ESRI
N
=
Number of Capacitor is calculated as
Ω×
=
N
N =1.8
The number of capacitor has to be round up to a
20mV
is the value of output capacitors.
OUT
V
RIPPLE
I2.3A
RIPPLE
20mV
×∆
V
RIPPLE
RIPPLE
××
8FC
...(5)
...(3)
...(4)
Rev. 4.0 06/20/06
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Page 9
NX2114/2114A
8300kHz100uF
DROOPTRAN
2
∆=×∆+×τ
OUTcrit
ESRCifLL
OUTOUTEEOUT
crit
LL
2
=+×τ
EEcrit
ESRCifLL
0.88H
15m220F2.3us
2
1.7×∆=+×τ
If ceramic capacitors are chosen as output ca­pacitors, both terms in equation (3) need to be evaluated to determine the overall ripple. Usually when this type of capacitors are selected, the amount of capacitance per single unit is not sufficient to meet the transient specifi­cation, which results in parallel configuration of multiple capacitors.
For example, one 100uF, X5R ceramic capacitor
with 2m ESR is used. The amount of output ripple is
∆=Ω×+
V2m2.3A
RIPPLE
4.6mV9.6mV13.2mV
=+=
Although this meets DC ripple spec, however it needs to be studied for transient requirement.
Based On Transient Requirement
Typically, the output voltage droop during transient is specified as:
V<V∆∆
@ step load DI
During the transient, the voltage droop during the transient is composed of two sections. One Section is dependent on the ESR of capacitor, the other section is a function of the inductor, output capacitance as well as input, output voltage. For example, for the overshoot, when load from high load to light load with a DI sient load, if assuming the bandwidth of system is high enough, the overshoot can be estimated as the following equation.
VESRI
overshootstep
where τ is the a function of capacitor, etc.
0ifLL
 
LI
×∆
τ=
 
V
OUT
crit
step
−×≥
where
ESRCVESRCV
××××
==
II
∆∆
stepstep
L
crit
where ESRE and CE represents ESR and capaci­tance of each capacitor if multiple capacitors are used in parallel.
The above equation shows that if the selected out­put inductor is smaller than the critical inductance, the
2.3A
××
STEP
STEP
V
OUT
2LC
××
OUT
...(6)
...(7)
...(8)
tran-
voltage droop or overshoot is only dependent on the ESR of output capacitor. For low frequency capacitor such as electrolytic capacitor, the product of ESR and ca-
pacitance is high and
is true. In that case, the
transient spec is dependent on the ESR of capacitor.
In most cases, the output capacitors are multiple capacitors in parallel. The number of capacitors can be calculated by the following
ESRI
×∆
N
Estep
V2LCV
∆×××∆
tranEtran
V
OUT
...(9)
where
0ifLL
 
LI
×∆
τ=
 
V
OUT
crit
step
−×≥
...(10)
For example, assume voltage droop during tran­sient is 100mV for 6A load step.
If the POSCAP 2R5TPE220MC (220uF, 12m ) is used, the critical inductance is given as
ESRCV
××
EEOUT
==
I
step
Ω×µ×
L
crit
15m220F1.6V
6A
The selected inductor is 1.5uH which is bigger than critical inductance. In that case, the output voltage tran­sient not only dependent on the ESR, but also capaci­tance.
number of capacitors is
LI
×∆
step
τ=−×
V
OUT
1.5H6A
µ×
=−Ω×µ=
1.6V
ESRI
N
15m6A
Ω×
=+
60mV
21.5H220F60mV
×µ×µ×
ESRC
EE
Estep
V2LCV
∆×××∆
tranEtran
1.6V
V
×
OUT
2.3us
2
=
The number of capacitors has to satisfied both ripple and transient requirement. Overall, we can choose N=2.
Rev. 4.0 06/20/06
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NX2114/2114A
F ...(11)
F ...(12)
F ...(13)
F ...(14)
OUT minin1
V1gZZ/R
f
OUT in
Z
VZ
It should be considered that the proposed equa­tion is based on ideal case, in reality, the droop or over­shoot is typically more than the calculation. The equa­tion gives a good start. For more margin, more capaci­tors have to be chosen after the test. Typically, for high frequency capacitor such as high quality POSCAP es­pecially ceramic capacitor, 20% to 100% (for ceramic) more capacitors have to be chosen since the ESR of capacitors is so low that the PCB parasitic can affect the results tremendously. More capacitors have to be selected to compensate these parasitic parameters.
Compensator Design
Due to the double pole generated by LC filter of the power stage, the power system has 180o phase shift , and therefore, is unstable by itself. In order to achieve accurate output voltage and fast transient response, compensator is employed to provide highest possible bandwidth and enough phase margin. Ideally, the Bode plot of the closed loop system has crossover frequency between 1/10 and 1/5 of the switching frequency, phase margin greater than 50o and the gain crossing 0dB with ­20dB/decade. Power stage output capacitors usually decide the compensator type. If electrolytic capacitors are chosen as output capacitors, type II compensator can be used to compensate the system, because the zero caused by output capacitor ESR is lower than cross­over frequency. Otherwise type III compensator should be chosen.
1
2RC
×π××
42
1
2(RR)C
×π×+×
233
1
2RC
×π××
33
1
CC
×
2R
×π××
4
CC
12
+
12
=
Z1
=
Z2
=
P1
=
P2
where FZ1,FZ2,FP1 and FP2 are poles and zeros in
the compensator. Their locations are shown in figure 10.
The transfer function of type III compensator for
transconductance amplifier is given by:
V 1gZ
e mf
=
−×
+×+
For the voltage amplifier, the transfer function of compensator is
V
e
=
To achieve the same effect as voltage amplifier, the compensator of transconductance amplifier must satisfy this condition: R4>>2/gm. R1||R2||R3>>1/gm is desirable.
Zin
Vout
Zf
C1
A. Type III compensator design
For low ESR output capacitors, typically such as Sanyo oscap and poscap, the frequency of ESR zero caused by output capacitors is higher than the cross­over frequency. In this case, it is necessary to compen­sate the system with type III compensator. The follow­ing figures and equations show how to realize the type III compensator by transconductance amplifier.
Rev. 4.0 06/20/06
R3
C2
R4
R2
C3
Fb
gm
Ve
R1
Vref
Figure 9 - Type III compensator using transconductance amplifier
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21.5uH440uF
27.5m440uF
20.756.2kHz22.1k
×π×××Ω
222.1k150kHz
248kHz2.2nF
FO=30kHz.
=(-)
210k6.2kHz48kHz
=2.2nF
=440uF
NX2114/2114A
power stage
LC
F
Gain(db)
40dB/decade
loop gain
ESR
F
20dB/decade
compensator
F
F
Z1 Z2
Figure 10 - Bode plot of Type III compensator
F
O
F
P1
F
P2
C=(-)
111
3
2RFF
×π×
×
2z2p1
111
×
×π×Ω
V2FL
OSCO
R=C
4out
VC
1.7V230kHz1.5uH 5V2.2nF
=19.2k
×π××
××
in3
×π××
××
Choose C3=2.2nF, R4=22.1k.
5. Calculate C2 with zero Fz1 at 75% of the LC
double pole by equation (11).
1
2FR
×π××
Z14
1
C
=
2
=
1.55nF
=
Design example for type III compensator are in order. The crossover frequency has to be selected as FLC<FO<F
1. Calculate the location of LC double pole F
and ESR zero F
and FO<=1/10~1/5F
ESR,
.
ESR
F
=
LC
2LC
×π××
=
s.
LC
1
OUTOUT
1
×π××
6.2kHz
=
F
=
ESR
2ESRC
=
48kHz
=
1
×π××
OUT
1
×π×Ω×
2. Set R2 equal to10.2kΩ, then R1= 10.2kΩ.
3. Set zero FZ2 = FLC and Fp1 =F
ESR
.
4. Calculate R4 and C3 with the crossover
frequency at 1/10~ 1/5 of the switching frequency. Set
Choose C2=1.5nF.
6. Calculate C1 by equation (14) with pole Fp2 at
half the switching frequency.
C
=
1
=
48pF
=
1
2RF
×π××
4P2
1
×π×Ω×
Choose C1=47pF.
7. Calculate R3 by equation (13).
1
2FC
×π××
P13
1
×π××
R
=
3
=
1.5k
=Ω
Choose R3=1.5kΩ.
Rev. 4.0 06/20/06
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NX2114/2114A
Gain=gR ... (15)
F= ... (16)
F ... (17)
21.5uH1360uF
220.5m1360uF
B. Type II compensator design
If the electrolytic capacitors are chosen as power stage output capacitors, usually the Type II compensa­tor can be used to compensate the system.
Type II compensator can be realized by simple RC circuit without feedback as shown in figure 12. R3 and C1 introduce a zero to cancel the double pole effect. C2 introduces a pole to suppress the switching noise. The following equations show the compensator pole zero location and constant gain.
R
1
××
m3
R+R
12
1
2RC
×π××
31
1
2RC
×π××
32
power stage
z
p
Vout
R2
Fb
gm
R1
Vref
Ve
R3
C2
C1
Figure 12 - Type II compensator with transconductance amplifier
For this type of compensator, FO has to satisfy
FLC<F
an example for type II compensator design, two 680uF with 41m electrolytic capacitors are used.
and ESR zero F
<<FO<=1/10~1/5F
ESR
s.
The following uses typical design in figure 19 as
1.Calculate the location of LC double pole F .
ESR
LC
40dB/decade
Gain(db)
loop gain
20dB/decade
compensator
Gain
F
F
F
LC
Z
ESR
P
F
F
O
Figure 11- Bode plot of Type II compensator
1
OUTOUT
1
F
=
LC
2LC
×π××
=
×π××
3.5kHz
=
1
×π××
OUT
1
×π×Ω×
F
=
ESR
2ESRC
=
5.7kHz
=
2.Set R2 equal to10.2k. Using equation 18, the
final selection of R1 is 3.24kΩ.
3. Set crossover frequency at 1/10~ 1/5 of the
swithing frequency, here FO=30kHz.
4.Calculate R3 value by the following equation.
Rev. 4.0 06/20/06
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NX2114/2114A
1220.51.9mA/V
24.51k0.753.5kHz
p
F
p3.74k300kHz
OUT
REF
2REF
OUT REF
R1.6V1.6V/(1/16W)40
=×=Ω
IID1-D
1.6V, the result of R1 is 10k.
V2FL
R=
3
VRgR
1.7V230kHz1.5uH1
=
=4.23k
×π××
OSCO 12
×××
inESRm1
×π××
××
10.2k+3.24k
×
ΩΩ
3.24k
R+R
1
Choose R3 =4.53kΩ.
5. Calculate C1 by setting compensator zero F
Z
at 75% of the LC double pole.
C=
1
=
1
2RF
×π××
3z
1
×π×Ω××
=13.3nF
Choose C1=12nF.
6. Calculate C2 by setting compensator pole
at half the swithing frequency.
C=
2
=
1
pRF
××
3s
1
×Ω×
=235pF
Choose C2=220pF.
Output Voltage Calculation
Output voltage is set by reference voltage and external voltage divider. The reference voltage is fixed at 0.8V. The divider consists of two ratioed resistors so that the output voltage applied at the Fb pin is 0.8V when the output voltage is at the desired value. The following equation and picture show the relationship between
value of R1 value can be set by voltage divider.
V ,
V and voltage divider..
RV
R=
1
×
V-V
...(18)
where R2 is part of the compensator, and the
Choose R2=10k, to set the output voltage at
Vout
R2
Fb
R1
Vref
Voltage divider
Figure 13 - Voltage divider
In general, the minimum output load impedance including the resistor divider should be less than 5k to prevent overcharge the output voltage by leakage cur­rent (e.g. Error Amplifier feedback pin bias current). A minimum load for 5k less (<1/16w for most of applica­tion) is recommended to put at the output. For example, in this application,
Vout=1.6V
The power loss is 1/16W less
LOAD
Select minimum load, 1k should be good enough.
Input Capacitor Selection
Input capacitors are usually a mix of high frequency ceramic capacitors and bulk capacitors. Ceramic ca­pacitors bypass the high frequency noise, and bulk ca­pacitors supply current to the MOSFETs. Usually 1uF ceramic capacitor is chosen to decouple the high fre­quency noise. The bulk input capacitors are decided by voltage rating and RMS current rating. The RMS current in the input capacitors can be calculated as:
=××
RMSOUT
V
VIN = 5V, VOUT=1.6V, IOUT=6A, using equation (19), the result of input RMS current is 2.80A.
ommended. One Sanyo TPD series POSCAP 6TPD220M 6V 220uF with 12m is chosen as input bulk capacitor.
OUT
D
=
V
IN
...(19)
For higher efficiency, low ESR capacitors are rec-
Rev. 4.0 06/20/06
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NX2114/2114A
gateHGATEHGSLGATELGSS
P(QVQV)F
=×+××
P=I(1D)RK
×−××
SWINOUTSWS
PVITF
=××××
Power MOSFETs Selection
The NX2114 requires two N-Channel power
MOSFETs. The selection of MOSFETs is based on maximum drain source voltage, gate source voltage, maximum current rating, MOSFET on resistance and power dissipation. The main consideration is the power loss contribution of MOSFETs to the overall converter efficiency. In this design example, two Fairchild FDS6294 are used. They have the following parameters: VDS=30V, ID =13A, R
There are three factors causing the MOSFET power
loss: conduction loss, switching loss and gate driver loss.
Gate driver loss is the loss generated by discharg­ing the gate capacitor and is dissipated in driver circuits. It is proportional to frequency and is defined as:
where QHGATE is the high side MOSFETs gate charge, QLGATE is the low side MOSFETs gate charge, VHGS is the high side gate source voltage, and VLGS is the low side gate source voltage.
According to equation (20), PGATE =0.03W. This power dissipation should not exceed maximum power dissipation of the driver device.
Conduction loss is simply defined as:
P=IDR
HCONOUTDS(ON)
LCONOUTDS(ON)
P=PP
TOTALHCONLCON
where the RDS(ON) will increases as MOSFET junc­tion temperature increases, K is RDS(ON) temperature dependency. As a result, RDS(ON) should be selected for the worst case, in which K equals to 1.43 at 125oC according to FDS6294 datasheet. Using equation (21), the result of PTOTAL is 0.75W. Conduction loss should not exceed package rating or overall system thermal budget.
Switching loss is mainly caused by crossover con­duction at the switching transition. The total switching loss can be approximated.
where IOUT is output current, TSW is swithing time,and FS is switching frequency. Swithing loss PSW is frequency
=14.4m,QGATE =10nC.
DSON
2
×××
2
+
1
2
...(20)
K
...(21)
...(22)
dependent.
Soft Start, Enable and shut Down
The NX2114 has a digital start up. It is based on digital counter with 1024 cycles. For NX2114 with 300kHz operation, the start up time is about 3.5ms. For NX2114A with 600kHz operation, the start up time is about half of NX2114, 1.75mS.
NX2114/NX2114A can be enabled or disabled by pulling COMP pin below 0.3V. The function is illustrated in the following diagram. During the normal operation, the lowest COMP voltage is clamped to be about 700mV , the COMP voltage is higher than 0.3V. If external switch with 10 R
or less to pull down COMP pin, when
dson
COMP is below 0.3V, the digital soft start will be reset to zero. All the drivers will be off. The synchronous buck is shut off. When external switch is released, and COMP is above 0.3V, a soft start will initiates and system starts from the beginning.
2114
Shut down
FB
Compensation Network
comp
OFF
ON
0.3V
0.6
1.3V Clamp
Figure 14 - Enable and Shut down NX2114 by pulling down COMP pin.
Feedback Under Voltage Shut Down
NX2114 relies on the Feedback Under Voltage Lock Out (FB UVLO ) to provide short circuit protection. Ba­sically, NX2114 has a comparator compare the feedback voltage with the FB UVLO threshold 0.4V.
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NX2114/2114A
During the normal operation, if the output is short, the feedback voltage will be lower than 0.4V and com­parator will change the state. After certain internal delay, both high side and low side driver will be turned off. The output will be latched. The normal operation should be achieved by removing the short and recycle the VCC.
Figure 15 - Operation waveforms during short con­dition.
CH3-bus voltage
5V/DIV
CH2-Vcc voltage
5V/DIV
CH1-Fb voltage
0.5V/DIV
Figure 16 - Operation waveform with start up at short.
During the start up, the output voltage is discharged to zero by the synchronous FET. FB voltage starts in­crease from zero when digital start block operates. Be­fore half of the start up time, the Feedback Under Volt-
CH4-output current
10A/DIV
age Lock Out comparator is disabled. After half of start up time, the Feedback UVLO comparator is enabled. The FB UVLO threshold is set to be half of voltage at the positive input of error amplifier. With this set up, if the output is short before soft start, the Feedback UVLO comparator can catch it and turn off the driver. The short circuit operation waveform during normal operation and during the soft start are shown as follows.
During the normal operation, Feedback UVLO will take the role. But during the soft start, due to the input voltage dropping, UVLO Vcc will take the role, hiccup happens.
The Feedback UVLO can provide short circuit pro­tection under certain conditions. However, since feed­back does not have accurate information of current, this protection only provides certain level of over current pro­tection. MOSFET should design such that it can survive with high pulse current for a short period of time.
Layout Considerations
The layout is very important when designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results.
There are two sets of components considered in the layout which are power components and small sig­nal components. Power components usually consist of input capacitors, high-side MOSFET, low-side MOSFET, inductor and output capacitors. A noisy environment is generated by the power components due to the switch­ing power. Small signal components are connected to sensitive pins or nodes. A multilayer layout which in­cludes power plane, ground plane and signal plane is recommended .
Layout guidelines:
1. First put all the power components in the top layer connected by wide, copper filled areas. The input capacitor, inductor, output capacitor and the MOSFETs should be close to each other as possible. This helps to reduce the EMI radiated by the power loop due to the high switching currents through them.
2. Low ESR capacitor which can handle input RMS ripple current and a high frequency decoupling ceramic
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cap which usually is 1uF need to be practically touch­ing the drain pin of the upper MOSFET, a plane connec­tion is a must.
3. The output capacitors should be placed as close as to the load as possible and plane connection is re­quired.
4. Drain of the low-side MOSFET and source of the high-side MOSFET need to be connected thru a plane ans as close as possible. A snubber nedds to be placed as close to this junction as possible.
5. Source of the lower MOSFET needs to be con­nected to the GND plane with multiple vias. One is not enough. This is very important. The same applies to the output capacitors and input capacitors.
6. Hdrv and Ldrv pins should be as close to MOSFET gate as possible. The gate traces should be wide and short. A place for gate drv resistors is needed to fine tune noise if needed.
7. Vcc capacitor, BST capacitor or any other by­passing capacitor needs to be placed first around the IC and as close as possible. The capacitor on comp to GND or comp back to FB needs to be place as close to the pin as well as resistor divider.
8. The output sense line which is sensing output back to the resistor divider should not go through high frequency signals.
9. All GNDs need to go directly thru via to GND plane.
10. The feedback part of the system should be kept away from the inductor and other noise sources, and be placed close to the IC.
11. In multilayer PCB, separate power ground and analog ground. These two grounds must be connected together on the PC board layout at a single point. The goal is to localize the high current path to a separate loop that does not interfere with the more sensitive ana­log control function.
NX2114/2114A
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TYPICAL APPLICATION
Single Supply 5V Input
NX2114/2114A
Vin
+5V
C1
150pF
C4
33uF
C3
33uF
C2
8.2nF R4
7k
7
6
C6 1uF
Comp
Fb
5
Vcc
R3
10
1
BST
NX2114
L2 1uH
D1 MBR0530T1
2
Hdrv
8
SW
4
Ldrv
C7
0.1uF
C5 1uF
M1
L1 1.5uH
M2
Cin
2 x (470uF,60mohm)
Co 4 x (330uF,80mohm)
Gnd
3
R1
10
k 1%
4.7
R2
k 1%
Figure 17 - Application of NX2114 for 5V input and 2.5V output with electrolytic capacitors
Vin
L2 1uH
Vout +2.5V,10A
+5V
C1
4.7pF
C3
22uF
C4
22uF
C2
330pF
R4
120
7
k
6
C6
1uF
5
Vcc
Comp
Fb
R3 10
1
BST
NX2114A
Hdrv
SW
Ldrv
2
8
4
D1 MBR0530T1
C7
0.1uF
C5
1uF
M1
L1 3.3uH
M2
Cin 3 x 22uF X7R
Co 10 x 22uF
X7R
Vout +1.2V,4A
Gnd
3
R1
10
R3
787
k 1%
C3 820pF
R2
20
k 1%
Figure 18 - Application of NX2114 A for 5V input and 1.2V output with ceramic output capacitors
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TYPICAL APPLICATIONS(CONT')
Dual power supply (+5V BIAS,+12V BUS)
NX2114/2114A
Vin
+12V
Vin
+5V
L2 1uH
C3 33uF
D1 MBR0530T1
C6
5
Vcc
1
BST
Hdrv
SW
NX2114
Ldrv
C4
0.1uF
2
8
4
1uF
1R8
k
5R7
10
R5
k
680R6
k
2N3904
2N3904
C1
270pF
3.74
C2 15nF
R4
7
k
6
Comp
Fb
C5 1uF
M1
L1 1.5uH
M2
Cin
2 x (47uF,60mohm)
Vout
Co
2 x (680uF,41mohm)
+3.3V,10A
Gnd
3
10.2R1
k 1%
3.24
R2
k 1%
Figure 19 -Application of NX2114 for 5V bias and 12V input bus
Single power supply (+11V to +24V BUS)
Vin
+11~25V
C4 33uF
TL431
3
C1
220pF
R5
k
2N3904
R6
k
10
R7
10
k
7
C2
2.7nF R4
15
k
6
R2
10
k 1%
C6
2.2uF 5
Vcc
Comp
Fb
L2 1uH
Gnd
3
R1
R3
787
D1 MBR0530T1
1
BST
Hdrv
SW
NX2114
Ldrv
10
k 1%
C3 1nF
C5 1uF
C7
0.1uF
2
8
4
M1
L1 5uH
M2
Cin
2 x (47uF,60mohm)
Co 2 x (680uF,41mohm)
Vout +1.6V,5A
Rev. 4.0 06/20/06
Figure 20 -Application of NX2114 for high input bus application
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SOIC8 PACKAGE OUTLINE DIMENSIONS
NX2114/2114A
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Page 20
NX2114/2114A
Rev. 4.0 06/20/06
20
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