Datasheet nx2113ds, nx2113 Datasheets

Page 1
300kHz & 600kHz SYNCHRONOUS PWM CONTROLLER WITH
DESCRIPTION
The NX2113 controller IC is a synchronous Buck con­troller IC designed for step down DC to DC converter applications. Synchronous control operation replaces the traditional catch diode with an Nch MOSFET resulting in improved converter efficiency. The NX2113 controller is optimized to convert bus voltages from 2V to 25V to outputs as low as 0.8V voltage using Enable pin to program the BUS voltage start up threshold. The NX2113 operates at 300kHz while 2113A is set at 600kHz operation which together with less than 50 nS of dead band provides an efficient and cost effective solution. Other features of the device are: Internal digital soft start; Vcc undervoltage lock out; Output undervoltage protection with digital filter and shut­down capability via the enable pin.
Evaluation board available.
NX2113/2113A
PROGRAMMABLE BUS UVLO
PRELIMINARY DATA SHEET
Pb Free Product
FEATURES
n Synchronous Controller in 10 Pin Package n Bus voltage operation from 2V to 25V n Enable pin allows programmable BUS UVLO n Less than 50 nS adaptive deadband n Internal 300kHz for 2113 and 600kHz for 2113A n Internal Digital Soft Start Function n Separated power ground and analog ground for
extra noise filtering n Pb-free and RoHS compliant
APPLICATIONS
n Graphic Card on board converters n Memory Vcore or Vddq supply n On board DC to DC such as 12V, 5V to 3.3V, 2.5V or 1.8V n Hard Disk Drive
ON
OFF
TYPICAL APPLICATION
C6 1uF
6
Vcc
PGnd
3
L2 1uH
1
5
BST
PVcc
Hdrv
SW
NX2113A
Ldrv
Gnd
11
10k 1%R1
C8
R9
1.2k
D1
2.2nF
C5 1uF
C7
0.1uF
2
10
4
M1
L1 1.5uH
M2
Cin
270uF,18mohm
Co 3x (220uF,12mohm)
Vout +1.6V,10A
Vin
+12V
Vin
+5V
2N3904
R8
10k
R7
10k
C3
47uF
C9
1uF
R5
68k
R6
12.4k
C1
47pF
R3 10
C4
1uF
C2
2.7nF R4
11k
R2
10k 1%
7
9
8
EN
Comp
Fb
Figure1 - Typical application of 2113A
Rev. 2.0 11/18/05
ORDERING INFORMATION
Device Temperature Package Frequency Pb-Free NX2113CMTR 0 to 70oC MLPD-10L 300kHz Yes NX2113CUTR 0 to 70oC MSOP-10L 300kHz Yes
NX2113ACMTR 0 to 70oC MLPD-10L 600kHz Yes
NX2113ACUTR 0 to 70oC MSOP-10L 600kHz Yes
1
Page 2
NX2113/2113A
θ≈52/
CW
CW
θ≈200/
3.4
ABSOLUTE MAXIMUM RATINGS
Vcc to GND & BST to SW voltage ................... 6.5V
BST to GND Voltage ...................................... 35V
Storage Temperature Range ............................. -65oC to 150oC
Operating Junction Temperature Range ............. -40oC to 125oC
CAUTION: Stresses above those listed in "ABSOLUTE MAXIMUM RATINGS", may cause permanent damage to the device. This is a stress only rating and operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
PACKAGE INFORMATION
10-LEAD PLASTIC MSOP 10-LEAD PLASTIC MLPD
JA
PAD
(Gnd)
o
10
SW
9
Comp
8
Fb
7
EN
6
Vcc
BST
HDrv
PGnd/Gnd
LDrv
PVcc
JA
1 2 3 4 5
o
10
9 8 7 6
SW Comp Fb EN Vcc
PGnd
PVcc
BST
HDrv
LDrv
1 2 3 4
5
ELECTRICAL SPECIFICATIONS
Unless otherwise specified, these specifications apply over Vcc = 5V, and TA = 0 to 70oC. Typical values refer to T = 25oC. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient
PARAMETER SYM Test Condition Min TYP MAX Units
Reference Voltage
Ref Voltage V
REF
Ref Voltage line regulation 0.4 %
Supply Voltage(Vcc)
VCC Voltage Range V
CC
VCC Supply Current (Static) ICC (Static) Outputs not switching 2.1 mA VCC Supply Current (Dynamic)
Supply Voltage(V
V
Supply Current (Static) I
BST
V
Supply Current
BST
BST
)
(Dynamic)
I
CC
(Dynamic)
(Static) Outputs not switching 0.15 mA
BST
I
BST
(Dynamic)
4.5V<Vcc<5.5V
4.5
C
=3300pF FS=300kHz 5 mA
LOAD
C
=3300pF FS=300kHz 5 mA
LOAD
0.8
5
5.5
V
V
A
Under Voltage Lockout
VCC-Threshold VCC_UVLO VCC Rising VCC-Hysteresis VCC_Hyst VCC Falling 0.22 V
SS
Soft Start time Tss Fsw=300Khz, 2113
Rev. 2.0 11/18/05
Fsw=600Khz, 2113A
4.1
V
mS
1.7
2
Page 3
NX2113/2113A
PARAMETER SYM Test Condition Min TYP MAX Units
Oscillator (Rt)
Frequency F
S
2113A 600 kHz Ramp-Amplitude Voltage V
RAMP
Max Duty Cycle Min Duty Cycle
Error Amplifiers
Transconductance 2100 umho Input Bias Current Ib 10 nA
FB Under Voltage Protection
FB Under voltage threshold 0.4 V
EN
Enable Threshold Voltage Enable ramp up 1.25 V Enable Hysterises 0.2 V
High Side Driver(CL=3300pF)
2113 300 kHz
2.1 V 93 %
0
%
R
(Hdrv) I=200mA
source
1.1 ohmOutput Impedance , Sourcing
Current Output Impedance , Sinking
R
(Hdrv) I=200mA
sink
ohm0.8
Current Rise Time THdrv(Rise) V
Fall Time THdrv(Fall) V Deadband Time Ldrv going Low to Hdrv
Tdead(L to
H)
BST-VSW BST-VSW
going High, 10%-10%
=4.5V 50 ns =4.5V 50 ns
ns30
Low Side Driver (CL=3300pF)
Output Impedance, Sourcing
R
(Ldrv) I=200mA 1.1 ohm
source
Current Output Impedance, Sinking
R
(Ldrv) I=200mA 0.5 ohm
sink
Current Rise Time TLdrv(Rise) 10% to 90% 50 ns
Fall Time TLdrv(Fall) 90% to 10% 50 ns Deadband Time Tdead(H to L)SW going Low to Ldrv
30
ns
going High, 10% to 10%
Rev. 2.0 11/18/05
3
Page 4
PIN DESCRIPTIONS
PIN # PIN SYMBOL PIN DESCRIPTION 1 BST
This pin supplies voltage to the high side driver. A high frequency ceramic capacitor of 0.1 to 1 uF must be connected from this pin to SW pin.
NX2113/2113A
2 HDRV 3 PGND/Gnd
4 LDRV 5 PVcc
6 Vcc
7 EN
8 FB
9 COMP
High side MOSFET gate driver. Power and analog ground pin. For MLPD package, analog ground and power ground
are separated, additional pad pin(11) is available for analog ground. Low side MOSFET gate driver.
Ldrv supply voltage. A 1uF high frequency cap must be connected from this pin to GND directly.
Voltage supply for the internal circuit as well as the low side MOSFET gate driver. A 1uF high frequency ceramic capacitor must be connected from this pin to GND pin.
Pull up this pin to Vcc for normal operation. Pulling this pin down below 1.25V shuts down the controller and resets the soft start. This pin can also be used as a UVLO detector for the bus voltage via a resistor divider.
This pin is the error amplifier inverting input. This pin is also connected to the output UVLO comparator. When this pin falls below 0.4V, both HDRV and LDRV outputs are latched off.
This pin is the output of the error amplifier and together with FB pin is used to compensate the voltage control feedback loop.
10 SW
Rev. 2.0 11/18/05
This pin is connected to the source of the high side MOSFET and provides return path for the high side driver.
4
Page 5
BLOCK DIAGRAM
NX2113/2113A
VCC
EN
FB
COMP
GND
Bias Generator
1.25/1.15
START
Digital start Up
START
1.25V
0.8V
OSC
UVLO
FB
S R
POR
BST
START
DRVH
SW
0.4 PVCC
DRVL
Q
Rev. 2.0 11/18/05
5
Page 6
Demo Board Schematic
NX2113/2113A
TP1
2N3904
R13
10k
0
Q3
R14
10k
JP2
JP3
C16
open
1 2
1 2
C25
1uF
C17
open
R6
open
BUS
VCC
C11 47p
R12
68k
C24
1u
R11
12.4k
9
C15
2.7n
R5
11k
8
C12 47u
C13 47u
7
EN
COMP
Fb
VCC1
6
VCC
GND
11
L2
DO1608C-102
R10 OP
R4 10
U1
5
BST
PVCC
Hdrv
SW
Ldrv
1
2 10 4
C14 1u
D1N5819
VCC2
NX2113A
3
PGND
(GND PAD)
D1
C20
.1u
Hdrv
Ldrv
BUS1
Q1
IRFR3706
4
R1 0
R2 0
4
Q2
IRFR3706
C7
C8 OP
16SP270M
C9
1u
567
8
123
OUT1
567
8
D2
D1N5819
123
L1
DO5010P-781HC
C1
OP
R3 OP
C18
2R5TPE220MC
C21
OUT2
2R5TPE220MC
C22
2R5TPE220MC
R15 2k
1 2
JP5
Rev. 2.0 11/18/05
C19
R7
1.2k
2.2n
R9
10k
R8
10k
Figure 2 - Demoboard design on NX2113A
GND
C2
.1u
J1
1
234
5
6
Page 7
NX2113/2113A
Bill of Materials
Item Quantity Reference Part Manufacture
1 6 C1,R3,C8,R10,C23,D2 OPEN 2 2 C2,C20 .1uF 3 1 C7 16SP270M SANYO 4 3 C9,C14,C24 1uF 5 1 C11 47pF 6 2 C12,C13 47uF 7 1 C15 2.7nF 8 3 R6,C16,C17 OPEN
9 3 C18,C21,C22 220uF 2R5TPE220MC SANYO 10 1 C19 2.2nF 11 1 C25 1uF 12 2 D1 D1N5819 13 3 JP2,JP3,JP5 CON2 14 2 J1 SCOPE TP Tektronics 15 1 L1 DO5010P-781HC Coilcraft 16 1 L2 DO1608C-102 Coilcraft 17 2 Q1,Q2 IRFR3706 International Rectifier 18 1 Q3 2N3904 19 2 R1,R2 0 20 1 R4 10 21 1 R5 11k 22 2 R8,R9,R13,R14 10k 23 1 R7 1.2k 24 1 R11 12.4k 25 1 R12 68k 26 1 R15 2k 27 1 U1 NX2113 NEXSEM INC.
Rev. 2.0 11/18/05
7
Page 8
DEMO BOARD WAVEFORM
NX2113/2113A
Figure 3: Output efficiency
Figure 5: Output voltage transient response for load curent 0A-9A
Figure 4: Voltage ripple @1.6 V output voltage. (Ch2-ripple, Ch3-Hdrv)
Figure 6: Start up time(Ch1-input volatge, Ch2-output voltage)
Figure 7: ENABLE function.(Ch1-enable, Ch2-Ldrv, Ch3-output voltage)
Rev. 2.0 11/18/05
Figure 8: Startup operation waveform
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Page 9
NX2113/2113A
RIPPLEINS
1
IVF
0.310A12V600kHz
=3A
SOUT
ESR=6.7m
==Ω
ERIPPLE
12m3A
APPLICATION INFORMATION
Symbol Used In Application Information:
VIN - Input voltage VOUT - Output voltage IOUT - Output current DVRIPPLE - Output voltage ripple FS - Working frequency DIRIPPLE - Inductor current ripple
Design Example
The following is typical application for NX2113A, the schematic is figure 2. VIN = 12V VOUT=1.6V IOUT=10A DVRIPPLE <=20mV DVDROOP<=80mV @ 10A step FS=600kHz
Output Inductor Selection
The selection of inductor value is based on induc­tor ripple current, power rating, switching frequency and efficiency. Larger inductor value normally means smaller ripple current. However if the inductance is chosen too large, it brings slow response and lower efficiency. Usu­ally the ripple current ranges from 20% to 40% of the output current. This is a design freedom which can be decided by design engineer according to various appli­cation requirements. The inductor value can be calcu­lated by using the following equations:
V-VV
OUT
INOUT OUT
××
×
12V-1.6V1.6V1
OUT
OUT
×
××
...(1)
L= I=kI
RIPPLEOUTPUT
where k is between 0.2 to 0.4.
Select k=0.3, then
L= L=0.8uH
Choose inductor from COILCRAFT DO5010P­781HC with L=0.78uH is a good choice.
Current Ripple is recalculated as
V-VV
I=
∆××
RIPPLE
INOUT OUT
LVF
OUTINS
12V-1.6V1.6v1
0.78uH12v600kHz
××=
1
...(2)
Output Capacitor Selection
Output capacitor is basically decided by the amount of the output voltage ripple allowed during steady state(DC) load condition as well as specification for the load transient. The optimum design may require a couple of iterations to satisfy both condition.
Based on DC Load Condition
The amount of voltage ripple during the DC load condition is determined by equation(3).
I
∆=×∆+
VESRI
RIPPLERIPPLE
Where ESR is the output capacitors' equivalent series resistance,C
Typically when large value capacitors are selected such as Aluminum Electrolytic,POSCAP and OSCON types are used, the amount of the output voltage ripple is dominated by the first term in equation(3) and the second term can be neglected.
For this example, POSCAP are chosen as output capacitors, the ESR and inductor current typically de­termines the output voltage ripple.
tiple capacitors in parallel are better than a big capaci­tor. For example, for 20mV output ripple, POSCAP 2R5TPE220MC with 12m are chosen.
integer. Choose N =2.
desire
If low ESR is required, for most applications, mul-
ESRI
N
=
Number of Capacitor is calculated as
N
=
N =1.8
The number of capacitor has to be round up to a
If ceramic capacitors are chosen as output ca-
Ω×
20mV
is the value of output capacitors.
OUT
V
RIPPLE
I3A
RIPPLE
20mV
×∆
V
RIPPLE
RIPPLE
××
8FC
...(5)
...(3)
...(4)
Rev. 2.0 11/18/05
9
Page 10
NX2113/2113A
8600kHz100uF
DROOPTRAN
2
∆=×∆+×τ
OUTcrit
ESRCifLL
OUTOUTEEOUT
crit
LL
2
=+×τ
EEcrit
ESRCifLL
0.42H
12m220F2.24us
2
1.7×∆=+×τ
pacitors, both terms in equation (3) need to be evaluated to determine the overall ripple. Usually when this type of capacitors are selected, the amount of capacitance per single unit is not sufficient to meet the transient specifi­cation, which results in parallel configuration of multiple capacitors .
For example, one 100uF, X5R ceramic capacitor
with 2m ESR is used. The amount of output ripple is
∆=Ω×+
V2m3A
RIPPLE
6mV6.2mV12.2mV
=+=
3A
××
Although this meets DC ripple spec, however it
needs to be studied for transient requirement.
Based On Transient Requirement
Typically, the output voltage droop during transient
is specified as:
V<V∆∆ @ step load DI
STEP
During the transient, the voltage droop during the transient is composed of two sections. One Section is dependent on the ESR of capacitor, the other section is a function of the inductor, output capacitance as well as input, output voltage. For example, for the overshoot, when load from high load to light load with a DI
STEP
transient load, if assuming the bandwidth of system is high enough, the overshoot can be estimated as the fol­lowing equation.
V
VESRI
overshootstep
OUT
2LC
××
OUT
...(6)
where τ is the a function of capacitor, etc.
0ifLL
 
LI
×∆
τ=
 
V
OUT
crit
step
−×≥
...(7)
where
ESRCVESRCV
××××
==
II
∆∆
stepstep
...(8)
L
crit
where ESRE and CE represents ESR and capaci­tance of each capacitor if multiple capacitors are used in parallel.
The above equation shows that if the selected out­put inductor is smaller than the critical inductance, the voltage droop or overshoot is only dependent on the ESR
of output capacitor. For low frequency capacitor such as electrolytic capacitor, the product of ESR and ca-
pacitance is high and
is true. In that case, the
transient spec is dependent on the ESR of capacitor.
In most cases, the output capacitors are multiple capacitors in parallel. The number of capacitors can be calculated by the following
ESRI
×∆
N
Estep
V2LCV
∆×××∆
tranEtran
V
OUT
...(9)
where
0ifLL
 
LI
×∆
τ=
 
V
OUT
crit
step
−×≥
...(10)
For example, assume voltage droop during tran­sient is 100mV for 10A load step.
If the POSCAP 2R5TPE220MC(220uF, 12m ) is used, the critical inductance is given as:
ESRCV
××
L
crit
12m220F1.6V
EEOUT
==
I
step
Ω×µ×
10A
The selected inductor is 0.78uH which is bigger than critical inductance. In that case, the output voltage transient not only dependent on the ESR, but also ca­pacitance.
number of capacitors is
LI
×∆
step
τ=−×
V
0.78H10A
µ×
=−Ω×µ=
1.6V
ESRI
N
12m10A
Ω×
=+
80mV
21.5H220F80mV
×µ×µ×
ESRC
OUT
Estep
V2LCV
∆×××∆
1.6V
EE
V
OUT
tranEtran
(2.24us)
×
2
The number of capacitors has to satisfy both ripple and transient requirement. Overall, we can choose N=3.
Rev. 2.0 11/18/05
10
Page 11
It should be considered that the proposed equa-
F ...(11)
F ...(12)
F ...(13)
F ...(14)
OUT minin1
V1gZZ/R
f
OUT in
Z
VZ
tion is based on ideal case, in reality, the droop or over­shoot is typically more than the calculation. The equa­tion gives a good start. For more margin, more capaci­tors have to be chosen after the test. Typically, for high frequency capacitor such as high quality POSCAP es­pecially ceramic capacitor, 20% to 100% (for ceramic) more capacitors have to be chosen since the ESR of capacitors is so low that the PCB parasitic can affect the results tremendously. More capacitors have to be selected to compensate these parasitic parameters.
Compensator Design
Due to the double pole generated by LC filter of the power stage, the power system has 180o phase shift , and therefore, is unstable by itself. In order to achieve accurate output voltage and fast transient response, compensator is employed to provide highest possible bandwidth and enough phase margin. Ideally, the Bode plot of the closed loop system has crossover frequency between 1/10 and 1/5 of the switching frequency, phase margin greater than 50o and the gain crossing 0dB with ­20dB/decade. Power stage output capacitors usually decide the compensator type. If electrolytic capacitors are chosen as output capacitors, type II compensator can be used to compensate the system, because the zero caused by output capacitor ESR is lower than cross­over frequency. Otherwise type III compensator should be chosen.
NX2113/2113A
=
Z1
=
Z2
=
P1
=
P2
where FZ1,FZ2,FP1 and FP2 are poles and zeros in
the compensator. Their locations are shown in figure 10.
The transfer function of type III compensator for
transconductance amplifier is given by:
V 1gZ
e mf
For the voltage amplifier, the transfer function of compensator is
the compensator of transconductance amplifier must satisfy this condition: R4>>2/gm. R1||R2||R3>>1/gm is desirable.
=
V
e
=
To achieve the same effect as voltage amplifier,
Vout
Zin
1
2RC
×π××
42
1
2(RR)C
×π×+×
233
1
2RC
×π××
33
1
CC
×
2R
×π××
−×
+×+
4
CC
12
+
12
Zf
C1
A. Type III compensator design
For low ESR output capacitors, typically such as Sanyo oscap and poscap, the frequency of ESR zero caused by output capacitors is higher than the cross­over frequency. In this case, it is necessary to compen­sate the system with type III compensator. The follow­ing figures and equations show how to realize the type III compensator by transconductance amplifier.
Rev. 2.0 11/18/05
R3
C2
R4
R2
C3
Fb
gm
Ve
R1
Vref
Figure 9 - Type III compensator using transconductance amplifier
11
Page 12
NX2113/2113A
20.78uH660uF
24m660uF
211k300kHz
260kHz2.2nF
=(-)
210k7kHz60kHz
=2nF
=660uF
20.757kHz11k
×π×××Ω
smaller than 1/10~ 1/5 of the switching frequency. Set FO=45kHz.
power stage
LC
F
Gain(db)
40dB/decade
loop gain
ESR
F
20dB/decade
compensator
F
Z1 Z2
F
F
O
F
P1
F
P2
Figure 10 - Bode plot of Type III compensator
Design example for type III compensator are in order. Use the same power stage requirement as demo board. The crossover frequency has to be selected as FLC<FO<F
1.Calculate the location of LC double pole F
and ESR zero F
and FO<=1/10~1/5F
ESR,
.
ESR
F
=
LC
2LC
×π××
=
s.
LC
1
OUTOUT
1
×π××
7kHz
=
F
=
ESR
2ESRC
×π××
=
×π×Ω×
60kHz
=
1
OUT
1
C=(-)
111
3
2RFF
×π×
×
2z2p1
111
×
×π×Ω
V2FL
R=C
4out
VC
2V245kHz0.78uH
12V2.2nF
=11k
×π××
OSCO
××
in3
×π××
××
Choose C3=2.2nF, R4=11kΩ.
5. Calculate C2 with zero Fz1 at 75% of the LC
double pole by equation (11).
C
2.75nF
=
2
2FR
=
=
1
×π××
Z14
1
Choose C2=2.7nF.
6. Calculate C1 by equation (14) with pole Fp2 at
half the swithing frequency.
C
=
1
2RF
=
48pF
=
1
×π××
4P2
1
×π×Ω×
Choose C1=47pF.
7. Calculate R3 by equation (13).
1
2FC
×π××
P13
1
×π××
R
=
3
=
1.2k
=Ω
Choose R3=1.2kΩ.
2.Set R2 equal to10kΩ, then R1= 10kΩ.
3. Set zero FZ2 = FLC and Fp1 =F
4. Calculate R4 and C3 with the crossover frequency
Rev. 2.0 11/18/05
ESR
.
12
Page 13
NX2113/2113A
Gain=gR ... (15)
F= ... (16)
F ... (17)
24.7uH1360uF
218m1360uF
R4.7k
==Ω
12V18m2.5mA/V
B. Type II compensator design
If the electrolytic capacitors are chosen as power stage output capacitors, usually the Type II compensa­tor can be used to compensate the system.
Vout
R2
Fb
gm
R1
Vref
Figure 11 - Type II compensator with transconductance amplifier
power stage
Ve
R3
C2
C1
noise. The following equations show the compensator pole zero location and constant gain.
R
1
××
m3
R+R
12
1
z
2RC
×π××
p
31
1
2RC
×π××
32
For this type of compensator, FO has to satisfy
FLC<F
<<FO<=1/10~1/5F
ESR
s.
The following uses typical design in figure 18 as an example for type II compensator design, two 680uF with 36m electrolytic capacitors are used.
1.Calculate the location of LC double pole F
and ESR zero F
F
LC
.
ESR
=
2LC
×π××
=
1
OUTOUT
1
LC
×π××
2.0kHz
=
40dB/decade
Gain(db)
loop gain
20dB/decade
compensator
Gain
F
F
LC
Z
ESRFO
P
F
F
Figure 12 - Bode plot of Type II compensator
Type II compensator can be realized by simple RC circuit without feedback as shown in figure 11. R3 and C1 introduce a zero to cancel the double pole effect. C2 introduces a pole to suppress the switching
F
ESR
6.5kHz
2.Set R
1
=
2ESRC
×π××
=
×π×Ω×
=
equal to10k. Using equation 18.
2
10k0.8V
Ω×
2.5V-0.8V
1
OUT
1
3. Set crossover frequency at 1/10~ 1/5 of the
swithing frequency, here FO=30kHz.
4.Calculate R3 value by the following equation.
V2FL
OSCO
R=
3
VRgR
2V230kHz4.7uH1
=
=10.3k
×π××
×××
inESRm1
×π××
××
10k+4.7k
ΩΩ
×
4.7k
1
R+R
12
Choose R3 =10kΩ.
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NX2113/2113A
210k0.756.5kHz
p
F
10k300kHz
OUT
REF
2REF
OUT REF
R1.6V1.6V/(1/16W)40
=×=Ω
IID1-D
5. Calculate C1 by setting compensator zero F
Z
at 75% of the LC double pole.
C=
1
=
1
2RF
×π××
3z
1
×π×Ω××
=10.7nF
Choose C1=10nF.
6. Calculate C
by setting compensator pole
2
at
half the swithing frequency.
C=
2
=
1
RF
π××
3s
1
π×Ω×
=106pF
Choose C2=100pF.
Output Voltage Calculation
Output voltage is set by reference voltage and external voltage divider. The reference voltage is fixed at 0.8V. The divider consists of two ratioed resistors so that the output voltage applied at the Fb pin is 0.8V when the output voltage is at the desired value. The following equation and picture show the relationship between
value of R1 value can be set by voltage divider.
1.6V, the result of R1 is 10k.
V ,
R=
1
where R
V and voltage divider..
RV
×
V-V
2 is part of the compensator, and the
...(18)
Choose R2=10k, to set the output voltage at
Vout
R2
Fb
R1
Vref
Voltage divider
Figure 13 - Voltage divider load
In general, the minimum output load impedance including the resistor divider should be less than 5k to prevent overcharge the output voltage by leakage cur­rent (e.g. Error Amplifier feedback pin bias current). A minimum load for 5k less (<1/16w for most of applica­tion) is recommended to put at the output. For example, in this application,
Vout=1.6V
The power loss is 1/16W less
LOAD
Select minimum load is 1k should be good enough.
Input Capacitor Selection
Input capacitors are usually a mix of high frequency ceramic capacitors and bulk capacitors. Ceramic ca­pacitors bypass the high frequency noise, and bulk ca­pacitors supply current to the MOSFETs. Usually 1uF ceramic capacitor is chosen to decouple the high fre­quency noise. The bulk input capacitors are decided by voltage rating and RMS current rating. The RMS current in the input capacitors can be calculated as:
=××
RMSOUT
V
OUT
D
=
V
IN
...(19)
VIN = 12V, VOUT=1.6V, IOUT=10A, using equation (19), the result of input RMS current is 3.4A.
For higher efficiency, low ESR capacitors are recommended. One Sanyo OSCON SP series 16SP270M 16V 270uF with 4.4A is chosen as input bulk capacitor.
Power MOSFETs Selection
The NX2113 requires two N-Channel power MOSFETs. The selection of MOSFETs is based on maximum drain source voltage, gate source voltage, maximum current rating, MOSFET on resistance and power dissipation. The main consideration is the power loss contribution of MOSFETs to the overall converter efficiency. In this design example, two IRFR3706 are used. They have the following parameters: VDS=30V, I =75A,R
=9mΩ,Q
DSON
GATE
=23nC.
D
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NX2113/2113A
gateHGATEHGSLGATELGSS
P(QVQV)F
=×+××
P=I(1D)RK
×−××
SWINOUTSWS
PVITF
=××××
R6.8k
==Ω
There are three factors causing the MOSFET power
loss: conduction loss, switching loss and gate driver loss.
Gate driver loss is the loss generated by discharg­ing the gate capacitor and is dissipated in driver circuits. It is proportional to frequency and is defined as:
...(20)
where QHGATE is the high side MOSFETs gate charge,QLGATE is the low side MOSFETs gate charge,VHGS is the high side gate source voltage, and V
LGS
is
the low side gate source voltage.
According to equation (20), PGATE =0.14W. This power dissipation should not exceed maximum power dissipation of the driver device.
Conduction loss is simply defined as:
P=IDR
HCONOUTDS(ON)
LCONOUTDS(ON)
P=PP
TOTALHCONLCON
2
×××
2
K
+
...(21)
where the RDS(ON) will increases as MOSFET junc­tion temperature increases, K is RDS(ON) temperature dependency. As a result, RDS(ON) should be selected for the worst case, in which K equals to 1.4 at 125oC ac­cording to IRFR3706 datasheet. Using equation (21), the result of PTOTAL is 0.54W. Conduction loss should not exceed package rating or overall system thermal budget.
Switching loss is mainly caused by crossover con­duction at the switching transition. The total switching loss can be approximated.
1 2
...(22)
where IOUT is output current, TSW is the sum of TR and T which can be found in mosfet datasheet, and FS is switch­ing frequency. The result of PSW is 3W. Swithing loss PSW is frequency dependent.
Soft Start, Enable and shut Down
The NX2113 has a digital start up. It is based on digital counter with 1024 cycles. For NX2113 with 300kHz operation, the start up time is about 3.5ms. For NX2113A with 600kHz operation, the start up time is about half of NX2113, 1.75mS.
Vbus
+
POR
ON
OFF
10k
R1
R2
EN
1.25/1.15
Figure 14 - Enable and Shut down NX2113 by
pulling down EN pin.
The start up of NX2113/2113A can be programmed through resistor divider at Enable pin. For example, if the input bus voltage is 12V and we want NX2113 starts when Vbus is above 8V. We can select
R2=1.24k
(8V1.25V)R
1
1.25V
−×
2
The NX2113 can be turned off by pulling down the ENable pin by extra signal MOSFET or NPN transistor such as 2N3904 as shown in the above Figure. When Enable pin is below 1.15V, the digital soft start is reset to zero. In addition, all the high side is off and output voltage is turned off.
A resistor should be added as preload to prevent leakage current from FB pin charging the output capaci­tors.
Feedback Under Voltage Shut Down
NX2113 relies on the Feedback Under Voltage Lock Out (FB UVLO ) to provide short circuit protection. Ba-
F
sically, NX2113 has a comparator compares the feed­back voltage with the FB UVLO threshold 0.4V.
During the normal operation, if the output is short, the feedback voltage will be lower than 0.4V and com­parator will change the state. After certain internal delay, both high side and low side driver will be turned off. The output will be latched. The normal operation should be achieved by removing the short and recycle the VCC.
During the start up, the output voltage is dis­charged to zero by the synchronous FET. FB voltage starts increase from zero when digital start block
Digital start up
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NX2113/2113A
operates. Before half of the start up time, the Feedback
Under Voltage Lock Out comparator is disabled. After half of start up time, the Feedback UVLO comparator is enabled. The FB UVLO threshold is set to be half of voltage at the positive input of error amplifier. With this set up, if the output is short before soft start, the Feedback UVLO comparator can catch it and turn off the driver. The short circuit operation waveform during normal operation and during the soft start are shown as follows.
CH3-FB voltage
0.5V/DIV
CH1-SW voltage
10V/DIV
The Feedback UVLO can provide certain short cir­cuit protection. However, since feedback does not have accurate information of current, this protection only pro­vides certain level of over current protection. MOSFET should design such that it can survive with high pulse current for a short period of time.
The value of the capacitor on enable pin to ground and the resistor value of voltage divider on enable pin should be big enough to keep enable pin high during short. Otherwise, once output shorts, the input bus volt­age drops, the chip is disabled before Feedback UVLO takes effect, and the system goes into hiccup status. This phenomena is easy to be found during system startup, if related resistor and capacitor value is not big enough.
Figure 15 - Operation waveforms during short con-
dition.
Figure 16 - Feedback UVLO with start up at
short.
CH4-load current
10A/DIV
CH2-output voltage
1V/DIV
CH4-load current
10A/DIV
CH2-Output voltage
1V/DIV
CH4-load current
10A/DIV
Figure 17 -Hiccup with start up at short.
Layout Considerations
The layout is very important when designing high frequency switching converters. Layout will affect noise pickup and can cause a good design to perform with less than expected results.
Start to place the power components, make all the connection in the top layer with wide, copper filled ar­eas. The inductor, output capacitor and the MOSFET should be close to each other as possible. This helps to reduce the EMI radiated by the power traces due to the high switching currents through them. Place input ca­pacitor directly to the drain of the high-side MOSFET, to
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reduce the ESR replace the single input capacitor with two parallel units. The feedback part of the system should be kept away from the inductor and other noise sources, and be placed close to the IC. In multilayer PCB use one layer as power ground plane and have a control cir­cuit ground (analog ground), to which all signals are ref­erenced.
The goal is to localize the high current path to a separate loop that does not interfere with the more sen­sitive analog control function. These two grounds must be connected together on the PC board layout at a single point.
NX2113/2113A
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TYPICAL APPLICATION
Dual power supply (+5V BIAS,+12V BUS)
NX2113/2113A
Vin
+12V
Vin
+5V
1k
C4 47uF
R5
1k
R6
C1
100pF
R5 10
C5
1uF
C2 10nF
R4
10k
R2
4.7k 1%
7
9
8
C6
1uF
6
Vcc
EN
Comp
Fb
Figure 18 -Application of NX2113 for 5V bias and 12V input bus
Single power supply (+11V to +24V BUS)
5
PVcc
NX2113
PGnd/Gnd
3
10k 1%R1
L2 1uH
1
BST
Hdrv
SW
Ldrv
C5 1uF
D1
C7
2
0.1uF
10
4
M1
L1 4.7uH
M2
Cin
39uF,31mohm
Co 2 x (680uF,36mohm)
Vout +2.5V,4A
Vin
+11~25V
L2 1uH
TL431
C1
R5
3k
2N3904
R6
12.7k
R7
10k
C2 10nF
R4
10k
R2
4.7k 1%
R8
76.8k
R9
10k
7
9
8
R5 10
C8
1uF
EN
Comp
Fb
Vcc
PGnd
6
3
C6 1uF
PVcc
1
5
BST
Hdrv
SW
NX2113
Ldrv
Gnd
11
R1
10k 1%
D1
C7
2
0.1uF
10
4
M1
M2
C4
47uF
100pF
Figure 19 -Application of NX2113 for high input bus application
C5 1uF
L1 4.7uH
Cin
2 x (47uF,60mohm)
Co
2 x (680uF,36mohm)
Vout +1.6V,5A
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TYPICAL APPLICATION
Single Supply 5V Input
NX2113/2113A
Vin
+5V
R4
120k
C2
330pF
C4
10uF
X7R
C1
4.7pF
R2
20k 1%
L2 1uH
R5
10
C8 1uF
7
EN
9
Comp
8
Fb
6
Vcc
PGnd
C6 1uF
5
PVcc
Gnd
3
R1
10k 1%
R3
787
D1
1
BST
2
Hdrv
10
SW
NX2113A
11
C3
820pF
Ldrv
4
C7
0.1uF M1
L1 3.3uH
M2
C5 1uF
Cin 3 x 22uF X7R
Co 10 x 22uF
X7R
Vout +1.2V,4A
Figure 20 - Application of NX2113 A for 5V input and 1.6V output with ceramic output capacitors
Rev. 2.0 11/18/05
19
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