Datasheet NCP1421DMR2G Datasheet

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NCP1421
600 mA Sync−Rect PFM Step−Up DC−DC Converter with True−Cutoff and Ring−Killer
NCP1421 is a monolithic micropower high−frequency step−up switching converter IC specially designed for battery−operated hand−held electronic products up to 600 mA loading. It integrates Sync−Rect to improve efficiency and to eliminate the external Schottky Diode. High switching frequency (up to 1.2 MHz) allows for a low profile, small−sized inductor and output capacitor to be used. When the device is disabled, the internal conduction path from LX or BAT to OUT is fully blocked and the OUT pin is isolated from the battery. This True−Cutoff function reduces the shutdown current to typically only 50 nA. Ring−Killer is also integrated to eliminate the high−frequency ringing in discontinuous conduction mode. In addition to the above, Low−Battery Detector, Logic−Controlled Shutdown, Cycle−by−Cycle Current Limit and Thermal Shutdown provide value−added features for various battery−operated applications. With all these functions on, the quiescent supply current is typically only 8.5 A. This device is available in the compact and low profile Micro8 package.
Features
Pb−Free Package is Available
High Efficiency: 94% for 3.3 V Output at 200 mA from 2.5 V Input
88% for 3.3 V Output at 500 mA from 2.5 V Input
High Switching Frequency, up to 1.2 MHz (not hitting current limit)
Output Current up to 600 mA at V
True−Cutoff Function Reduces Device Shutdown Current to
typically 50 nA
Anti−Ringing Ring−Killer for Discontinuous Conduction Mode
High Accuracy Reference Output, 1.20 V 1.5%, can Supply
2.5 mA Loading Current when V
Low Quiescent Current of 8.5 A
Integrated Low−Battery Detector
Open Drain Low−Battery Detector Output
1.0 V Startup at No Load Guaranteed
Output Voltage from 1.5 V to 5.0 V Adjustable
1.5 A Cycle−by−Cycle Current Limit
Multi−function Logic−Controlled Shutdown Pin
On Chip Thermal Shutdown with Hysteresis
T ypical Applications
Personal Digital Assistants (PDA)
Handheld Digital Audio Products
Camcorders and Digital Still Cameras
Hand−held Instruments
Conversion from one to two Alkaline, NiMH, NiCd Battery Cells to
3.0−5.0 V or one Lithium−ion cells to 5.0 V
White LED Flash for Digital Cameras
= 2.5 V and V
IN
> 3.3 V
OUT
OUT
= 3.3 V
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MARKING DIAGRAM
8
1
1421 = Device Code A = Assembly Location Y = Year W = Work Week
FB
LBI/EN
LBO REF
ORDERING INFORMATION
Device Package Shipping
NCP1421DMR2 Micro8 4000 Tape & Reel NCP1421DMR2G Micro8
†For information on tape and reel specifications,
including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D.
Micro8 DM SUFFIX CASE 846A
PIN CONNECTIONS
18 2
3 4
(Top View)
(Pb−Free)
1421 AYW
OUT LX
7 6
GND
5
BAT
4000 Tape & Reel
Semiconductor Components Industries, LLC, 2004
October, 2004 − Rev. 6
1 Publication Order Number:
NCP1421/D
Page 2
NCP1421
M3
BAT
5
V
BAT
FB
REF
LBI/EN
0.5 V
ZLC
Chip
Enable
+
+
20 mV
CONTROL LOGIC
_ZCUR
_TSDON
TRUE CUTOFF
CONTROL
V
DD
SENSEFET
M2
LX
7
V
DD
V
OUT
OUT
8
_MSON
_MAINSW2ON
GND
_CEN
1
+
PFM
_PFM
_MAINSWOFD
M1
6
GND
V
DD
_SYNSW2ON
GND
_V
REFOK
_SYNSWOFD
Voltage
4
Reference
_ILIM
+
+
1.20 V
+
2
GND
R
SENSE
LBO
3
GND
Figure 1. Detailed Block Diagram
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PIN FUNCTION DESCRIPTIONS
NCP1421
Pin
Symbol Description
1 FB Output Voltage Feedback Input. 2 LBI/EN Low−Battery Detector Input and IC Enable. With this pin pulled down below 0.5 V, the device is disabled and
enters the shutdown mode.
3 LBO Open−Drain Low−Battery Detector Output. Output is LOW when V
is < 1.20 V . LBO is high impedance in
LBI
shutdown mode.
4 REF 1.20 V Reference Voltage Output, bypass with 1.0 F capacitor. If this pin is not loaded, bypass with 300 nF
capacitor; this pin can be loaded up to 2.5 mA @ V
OUT
= 3.3 V . 5 BAT Battery input connection for internal ring−killer. 6 GND Ground. 7 LX N−Channel and P−Channel Power MOSFET drain connection. 8 OUT Power Output. OUT also provides bootstrap power to the device.
MAXIMUM RATINGS (T
= 25°C unless otherwise noted.)
C
Rating Symbol Value Unit
Power Supply (Pin 8) V Input/Output Pins (Pin 1−5, Pin 7) V
OUT
IO
−0.3, 5.5 V
−0.3, 5.5 V
Thermal Characteristics
Micro8 Plastic Package
Thermal Resistance Junction−to−Air Operating Junction Temperature Range T Operating Ambient Temperature Range T Storage Temperature Range T
P
D
R
JA J
A
stg
520 240
mW
C/W
−40 to +150 C
−40 to +85 C
−55 to +150 C
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied, damage may occur and reliability may be affected.
1. This device contains ESD protection and exceeds the following tests: Human Body Model (HBM) ±2.0 kV per JEDEC standard: JESD22−A114. *Except OUT pin, which is 1k V. Machine Model (MM) ±200 V per JEDEC standard: JESD22−A115. *Except OUT pin, which is 100 V.
2. The maximum package power dissipation limit must not be exceeded.
T
P
D
J(max)
R
JA
T
A
3. Latchup Current Maximum Rating: ±150 mA per JEDEC standard: JESD78.
4. Moisture Sensitivity Level: MSL 1 per IPC/JEDEC standard: J−STD−020A.
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NCP1421
ELECTRICAL CHARACTERISTICS (V
= 3.3 V , TA = 25°C for typical value, −40°C TA 85°C for min/max values unless
OUT
otherwise noted.)
Characteristic Symbol Min Typ Max Unit
Operating Voltage V Output Voltage Range V Reference Voltage
(V
OUT
= 3.3 V , I
LOAD
= 0 A, C
= 200 nF, TA = 25°C)
REF
Reference Voltage
(V
OUT
= 3.3 V , I
LOAD
= 0 A, C
= 200 nF, TA = −40°C to 85°C)
REF
Reference Voltage Temperature Coefficient TC Reference Voltage Load Current
(V
OUT
= 3.3 V , V
REF
= V
REF_NL
1.5% C
= 1.0 F) (Note 5)
REF
Reference Voltage Load Regulation
(V
= 3.3 V , I
OUT
= 0 to 100 A, C
LOAD
REF
= 1.0 F)
Reference Voltage Line Regulation
(V
from 1.5 V to 5.0 V , C
OUT
FB Input Threshold (I FB Input Threshold (I LBI Input Threshold (I
LOAD
LOAD
LOAD
= 1.0 F)
REF
= 0 mA, TA = 25°C) V = 0 mA, TA = −40°C to 85°C) V
= 0 mA, TA= −40C to 85C) V LBI Input Threshold (TA = 25C) V Internal NFET ON−Resistance R Internal PFET ON−Resistance R LX Switch Current Limit (N−FET) (Note 7) I Operating Current into BAT
(V
= 1.8 V , V
BAT
Operating Current into OUT (V LX Switch MAX. ON−Time (VFB = 1.0 V , V LX Switch MIN. OFF−Time (VFB = 1.0 V , V
= 1.8 V , V
FB
= 1.8 V , V
LX
= 1.4 V , V
FB
= 3.3 V)
OUT
= 3.3 V) I
OUT
= 3.3 V , TA = 25C) t
OUT
= 3.3 V , TA = 25C) t
OUT
FB Input Current I True−Cutoff Current into BAT
(LBI/EN = GND, V
OUT
BAT−to−LX Resistance (V
= 0, V
= 3.3 V , LX = 3.3 V)
IN
= 1.4 V , V
FB
= 3.3 V) (Note 7) R
OUT
LBI/EN Input Current I LBO Low Output Voltage (V Soft−Start Time (V
= 2.5 V , V
IN
LBI
= 0, I
OUT
= 1.0 mA) V
SINK
= 5.0 V , C
= 200 nF) (Note 6) T
REF
EN Pin Shutdown Threshold (TA = 25°C) V Thermal Shutdown Temperature (Note 7) T Thermal Shutdown Hysteresis (Note 7) T
5. Loading capability increases with V
6. Design guarantee, value depends on voltage at V
7. Values are design guaranteed.
OUT.
OUT.
IN
OUT
V
REF_NL
V
REF_NL
VREF
I
REF
V
REF_LOAD
V
REF_LINE
FB
FB LBI LBI
DS(ON)_N DS(ON)_P
LIM
I
QBAT
Q
ON
OFF
FB
I
BAT
BAT_LX
LBI
LBO_L
SS
SHDN
SHDN
SDHYS
1.0 5.0 V
1.5 5.0 V
1.183 1.200 1.217 V
1.174 1.220 V
0.03 mV/°C
2.5 mA
0.05 1.0 mV
0.05 1.0 mV/V
1.192 1.200 1.208 V
1.184 1.210 V
1.162 1.230 V
1.182 1.200 1.218 V
0.3
0.3
1.5 A
1.3 3 A
8.5 14 A
0.46 0.72 1.15 s
0.12 0.22 s
1.0 50 nA
50 nA
100
1.5 50 nA
0.2 V
1.5 20 ms
0.35 0.5 0.67 V
145 °C
30 °C
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NCP1421
0
TYPICAL OPERATING CHARACTERISTICS
1.220
/V
REF
1.210
1.200
V
= 3.3 V
OUT
L = 10 H C
= 22 F
IN
C
= 22 F
OUT
C
= 1.0 F
REF
T
= 25C
A
VIN = 1.5 V
VIN = 2.0 V
1.190
REFERENCE VOLTAGE, V
1.180 1 10 100 1000
OUTPUT CURRENT, I
LOAD
/mA
Figure 2. Reference Voltage vs. Output Current
1.205
/V
1.200
REF
1.195
1.190
V
1.185
REFERENCE VOLTAGE, V
1.180
−40 −20
0 20 40 60 80 100
AMBIENT TEMPERATURE, TA/°C
C I
REF
OUT REF
= 0 mA
VIN = 2.5 V
= 3.3 V = 200 nF
1.220 C
/V
REF
1.210
I
REF
T
REF
A
= 200 nF
= 0 mA
= 25°C
1.200
1.190
REFERENCE VOLTAGE, V
1.180
1.5 2 2.5 3 3.5 4 4.5 5 VOLTAGE AT OUT PIN, V
OUT
/V
Figure 3. Reference Voltage vs. Voltage at OUT Pin
0.6
/
0.5
DS(ON)
0.4
0.3
0.2
0.1
SWITCH ON RESISTANCE, R
0.0
V
= 3.3 V
OUT
P−FET (M2)
N−FET (M1)
−40 −20 0 20 40 60 80 100 AMBIENT TEMPERATURE, TA/°C
Figure 4. Reference Voltage vs. Temperature Figure 5. Switch ON Resistance vs. Temperature
1.0
/S
ON
0.9
0.8
0.7
0.6
SWITCH MAXIMUM, ON TIME, t
X
L
0.5
−40 −20
0 20 40 60 80 100
AMBIENT TEMPERATURE, TA/°C
Figure 6. L
Switch Max. ON Time vs. Temperature Figure 7. Minimum Startup Battery Voltage vs.
X
1.6
1.4
/V
BATT
1.1
VOLTAGE, V
0.9
MINIMUM STARTUP BATTERY
0.6 0 50 100 150 200 25
OUTPUT LOADING CURRENT, I
LOAD
Loading Current
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5
TA = 25°C
/mA
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NCP1421
TYPICAL OPERATING CHARACTERISTICS
100
90
80
V
= 3.3 V
70
EFFICIENCY/%
60
50
1 10 100 1000
OUTPUT LOADING CURRENT, I
IN
V
= 5.0 V
OUT
L = 12 H C
= 22 F
IN
C
= 22 F
OUT
T
= 25C
A
/mA
LOAD
Figure 8. Efficiency vs. Load Current
100
90
80
V
= 2.5 V
70
EFFICIENCY/%
V
IN OUT
= 5.0 V L = 6.8 H C
60
50
1 10 100 1000
OUTPUT LOADING CURRENT, I
IN
C
OUT
T
A
LOAD
= 22 F
= 22 F
= 25C
/mA
Figure 10. Efficiency vs. Load Current Figure 11. Efficiency vs. Load Current
100
90
80
V
= 2.5 V
70
EFFICIENCY/%
60
50
1 10 100 1000
OUTPUT LOADING CURRENT, I
IN
V
= 3.3 V
OUT
L = 10 H C
= 22 F
IN
C
= 22 F
OUT
T
= 25C
A
LOAD
Figure 9. Efficiency vs. Load Current
100
90
80
V
= 2.0 V
70
EFFICIENCY/%
60
50
1 10 100 1000
OUTPUT LOADING CURRENT, I
IN
V
= 3.3 V
OUT
L = 10 H C
= 22 F
IN
C
= 22 F
OUT
T
= 25C
A
LOAD
/mA
/mA
100
90
80
V
70
EFFICIENCY/%
V
= 1.5 V
IN OUT
= 5.0 V L = 2.2 H C
60
50
1 10 100 1000
OUTPUT LOADING CURRENT, I
IN
C
OUT
T
A
= 22 F
= 22 F
= 25C
LOAD
/mA
Figure 12. Efficiency vs. Load Current Figure 13. Efficiency vs. Load Current
100
90
80
70
EFFICIENCY/%
60
50
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V
= 1.5 V
IN
V
= 1.8 V
OUT
L = 2.2 H C
= 22 F
IN
C
= 22 F
OUT
T
= 25C
A
1 10 100 1000
OUTPUT LOADING CURRENT, I
LOAD
/mA
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NCP1421
TYPICAL OPERATING CHARACTERISTICS
10
5
V
= 2.5 V
V
IN
= 2.0 V
IN
0
V
= 3.3 V
OUT
L = 5.6 H
−5
OUTPUT VOLTAGE CHANGE/%
C
IN
C
OUT
T
A
= 22 F
= 22 F
= 25C
−10 10 100 1000
OUTPUT LOADING CURRENT, I
LOAD
/mA
Figure 14. Output Voltage Change vs. Load
Current
50
p−p
/mV
40
V V
= 2.5 V
IN OUT
= 3.3 V L = 6.8 H C
= 22 F
RIPPLE
30
IN
C
OUT
T
A
= 22 F
= 25C
500 mA
20
300 mA
10
RIPPLE VOLTAGE, V
100 mA
0
1.5 1.7 1.9 2.1 2.3 2.5 BATTERY INPUT VOLTAGE, V
BATT
/V
Figure 16. Battery Input Voltage vs. Output Ripple
Voltage
10
5
0
V
= 5.0 V
OUT
L = 5.6 H
−5
OUTPUT VOLTAGE CHANGE/%
C C T
IN OUT
A
= 22 F
= 22 F
= 25C
V
= 1.5 V
IN
V
IN
V
IN
−10 10 100 1000
OUTPUT LOADING CURRENT, I
LOAD
/mA
Figure 15. Output Voltage Change vs. Load
Current
Upper Trace: Voltage at LBI Pin, 1.0 V/Division Lower Trace: V oltage at LBO Pin, 1.0 V/Division
Figure 17. Low Battery Detect
= 3.3 V
= 2.5 V
/A
15
BATT
12.5
10
7.5
5.0
2.5
NO LOAD OPERATING CURRENT, I
1.5 2.0 2.5 3.0 3.5 5.0 INPUT VOL TAGE AT OUT PIN, V
4.0 4.5 /V
OUT
Figure 18. No Load Operating Current vs. Input
V oltage at OUT Pin
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V
= 2.5 V
IN
V
= 5.0 V
OUT
I
= 10 mA
LOAD
Upper Trace: Input Voltage Waveform, 1.0 V/Division Lower Trace: Output V oltage Waveform, 2.0 V/Division
Figure 19. Startup Transient Response
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NCP1421
TYPICAL OPERATING CHARACTERISTICS
(VIN = 2.5 V, V Upper Trace: Output V oltage Ripple, 20 mV/Division
OUT
= 3.3 V, I
= 50 mA; L = 5.6 H, C
LOAD
Lower Trace: V oltage at Lx pin, 1.0 V/Division
Figure 20. Discontinuous Conduction Mode
Switching Waveform
(VIN = 1.5 V to 2.5 V; L = 5.6 H, C Upper Trace: Output V oltage Ripple, 100 mV/Division Lower Trace: Battery Voltage, V
= 22F, I
OUT
1.0 V/Division
IN,
LOAD
Figure 22. Line Transient Response for V
OUT
= 22 F)
(VIN = 2.5 V, V Upper Trace: Output V oltage Ripple, 20 mV/Division
OUT
= 3.3 V, I
= 500 mA; L = 5.6 H, C
LOAD
Lower Trace: Voltage at LX pin, 1.0 V/Division
Figure 21. Continuous Conduction Mode
Switching Waveform
= 100 mA)
= 3.3 V Figure 23. Line Transient Response For V
OUT
= 1.5 V to 2.5 V; L = 5.6 H, C
(V
IN
Upper Trace: Output V oltage Ripple, 100 mV/Division Lower Trace: Battery Voltage, V
= 22F, I
OUT
1.0 V/Division
IN,
LOAD
= 22F)
OUT
= 100 mA)
= 5.0 V
OUT
(V
= 3.3 V, I
OUT
Upper Trace: Output V oltage Ripple, 50 mV/Division Lower Trace: Load Current, I
= 50 mA to 500 mA; L = 5.6 H, C
LOAD
, 500 mA/Division
LOAD
OUT
= 22 F)
Figure 24. Load Transient Response For VIN = 2.5 V
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(V
= 5.0 V, I
OUT
Upper Trace: Output V oltage Ripple, 100 mV/Division Lower Trace: Load Current, I
= 50 mA to 500 mA; L = 5.6 H, C
LOAD
, 500 mA/Division
LOAD
Figure 25. Load Transient Response For V
8
OUT
= 22 F)
= 3.0 V
IN
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NCP1421
DETAILED OPERATION DESCRIPTION
NCP1421 is a monolithic micropower high−frequency step−up voltage switching converter IC specially designed for battery operated hand−held electronic products up to 600 mA loading. It integrates a Synchronous Rectifier to improve efficiency as well as to eliminate the external Schottky diode. High switching frequency (up to 1.2 MHz) allows for a low profile inductor and output capacitor to be used. Low−Battery Detector, Logic−Controlled Shutdown, and Cycle−by−Cycle Current Limit provide value−added features for various battery−operated applications. With all these functions ON, the quiescent supply current is typically only 8.5 A. This device is available in a compact Micro8 package.
PFM Regulation Scheme
From the simplified functional diagram (Figure 1), the output voltage is divided down and fed back to pin 1 (FB). This voltage goes to the non−inverting input of the PFM comparator whereas the comparator’s inverting input is connected to the internal voltage reference, REF. A switching cycle is initiated by the falling edge of the comparator, at the moment the main switch (M1) is turned ON. After the maximum ON−time (typically 0.72 S) elapses or the current limit is reached, M1 is turned OFF and the synchronous switch (M2) is turned ON. The M1 OFF time is not less than the minimum OFF−time (typically 0.12 S), which ensures complete energy transfer from the inductor to the output capacitor. If the regulator is operating in Continuous Conduction Mode (CCM), M2 is turned OFF just before M1 is supposed to be ON again. If the regulator is operating in Discontinuous Conduction Mode (DCM), which means the coil current will decrease to zero before the new cycle starts, M1 is turned OFF as the coil current is almost reaching zero. The comparator (ZLC) with fixed offset is dedicated to sense the voltage drop across M2 as it is conducting; when the voltage drop is below the offset, the ZLC comparator output goes HIGH and M2 is turned OFF. Negative feedback of closed−loop operation regulates voltage at pin 1 (FB) equal to the internal reference voltage (1.20 V).
Synchronous Rectification
The Synchronous Rectifier is used to replace the Schottky Diode to reduce the conduction loss contributed by the forward voltage of the Schottky Diode. The Synchronous Rectifier is normally realized by powerFET with gate control circuitry that incorporates relatively complicated timing concerns.
As the main switch (M1) is being turned OFF and the synchronous switch M2 is just turned ON with M1 not being completely turned OFF, current is shunt from the output bulk capacitor through M2 and M1 to ground. This power loss lowers overall efficiency and possibly damages the switching FETs. As a general practice, a certain amount
of dead time is introduced to make sure M1 is completely turned OFF before M2 is being turned ON.
The previously mentioned situation occurs when the regulator is operating in CCM, M2 is being turned OFF, M1 is just turned ON, and M2 is not being completely turned OFF. A dead time is also needed to make sure M2 is completely turned OFF before M1 is being turned ON.
As coil current is dropped to zero when the regulator is operating in DCM, M2 should be OFF. If this does not occur, the reverse current flows from the output bulk capacitor through M2 and the inductor to the battery input, causing damage to the battery. The ZLC comparator comes with fixed offset voltage to switch M2 OFF before any reverse current builds up. However, if M2 is switched OFF too early, large residue coil current flows through the body diode of M2 and increases conduction loss. Therefore, determination of the offset voltage is essential for optimum performance. With the implementation of the synchronous rectification scheme, efficiency can be as high as 94% with this device.
Cycle−by−Cycle Current Limit
In Figure 1, a SENSEFET is used to sample the coil current as M1 is ON. With that sample current flowing through a sense resistor, a sense−voltage is developed. The threshold detector (I
) detects whether the
LIM
sense−voltage is higher than the preset level. If the sense voltage is higher than the present level, the detector output notifies the Control Logic to switch OFF M1, and M1 can only be switched ON when the next cycle starts after the minimum OFF−time (typically 0.12 S). With proper sizing of the SENSEFET and sense resistor, the peak coil current limit is typically set at 1.5 A.
Voltage Reference
The voltage at REF is typically set at 1.20 V and can output up to 2.5 mA with load regulation ±2% at V equal to 3.3 V. If V
is increased, the REF load
OUT
OUT
capability can also be increased. A bypass capacitor of 200 nF is required for proper operation when REF is not loaded. If REF is loaded, a 1.0 F capacitor at the REF pin is needed.
True−Cutoff
The NCP1421 has a True−Cutoff function controlled by the multi−function pin LBI/EN (pin 2). Internal circuitry can isolate the current through the body diode of switch M2 to load. Thus, it can eliminate leakage current from the battery to load in shutdown mode and significantly reduce battery current consumption during shutdown. The shutdown function is controlled by the voltage at pin 2 (LBI/EN). When pin 2 is pulled to lower than 0.3 V, the controller enters shutdown mode. In shutdown mode, when switches M1 and M2 are both switched OFF, the internal
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NCP1421
reference voltage of the controller is disabled and the controller typically consumes only 50 nA of current. If the pin 2 voltage is raised to higher than 0.5 V (for example, by a resistor connected to V
, the IC is enabled again, and the
IN)
internal circuit typically consumes 8.5 A of current from the OUT pin during normal operation.
Low−Battery Detection
A comparator with 30 mV hysteresis is applied to
perform the low−battery detection function. When pin 2
APPLICATIONS INFORMATION
Output Voltage Setting
A typical application circuit is shown in Figure 26. The output voltage of the converter is determined by the external feedback network comprised of R1 and R2. The relationship is given by:
R1
V
1.20 V 1
OUT
R2
where R1 and R2 are the upper and lower feedback resistors, respectively.
Low Battery Detect Level Setting
The Low Battery Detect Voltage of the converter is determined by the external divider network that is comprised of R3 and R4. The relationship is given by:
R3
VLB 1.20 V 1
R4
where R3 and R4 are the upper and lower divider resistors respectively.
Inductor Selection
The NCP1421 is tested to produce optimum performance with a 5.6 H inductor at VIN = 2.5 V and V
OUT
= 3.3 V, supplying an output current up to 600 mA. For other input/output requirements, inductance in the range 3 H to 10 H can be used according to end application specifications. Selecting an inductor is a compromise between output current capability, inductor saturation limit, and tolerable output voltage ripple. Low inductance values can supply higher output current but also increase the ripple at output and reduce efficiency. On the other hand, high inductance values can improve output ripple and efficiency; however, it is also limited to the output current capability at the same time.
Another parameter of the inductor is its DC resistance. This resistance can introduce unwanted power loss and reduce overall efficiency. The basic rule is to select an inductor with the lowest DC resistance within the board space limitation of the end application. In order to help with the inductor selection, reference charts are shown in Figure 27 and 28.
Capacitors Selection
In all switching mode boost converter applications, both the input and output terminals see impulsive
(LBI/EN) is at a voltage (defined by a resistor divider from the battery voltage) lower than the internal reference voltage of 1.20 V, the comparator output turns on a 50 low side switch. It pulls down the voltage at pin 3 (LBO) which has hundreds of k of pull−high resistance. If the pin 2 voltage is higher than 1.20 V + 3 0 mV, the comparator output turns off the 50 low side switch. When this occurs, pin 3 becomes high impedance and its voltage is pulled high again.
voltage/current waveforms. The currents flowing into and out of the capacitors multiply with the Equivalent Series Resistance (ESR) of the capacitor to produce ripple voltage at the terminals. During the Syn−Rect switch−off cycle, the charges stored in the output capacitor are used to sustain the output load current. Load current at this period and the ESR combine and reflect as ripple at the output terminals. For all cases, the lower the capacitor ESR, the lower the ripple voltage at output. As a general guideline, low ESR capacitors should be used. Ceramic capacitors have the lowest ESR, but low ESR tantalum capacitors can also be used as an alternative.
PCB Layout Recommendations
Good PCB layout plays an important role in switching mode power conversion. Careful PCB layout can help to minimize ground bounce, EMI noise, and unwanted feedback that can affect the performance of the converter. Hints suggested below can be used as a guideline in most situations.
Grounding
A star−ground connection should be used to connect the output power return ground, the input power return ground, and the device power ground together at one point. All high−current paths must be as short as possible and thick enough to allow current to flow through and produce insignificant voltage drop along the path. The feedback signal path must be separated from the main current path and sense directly at the anode of the output capacitor.
Components Placement
Power components (i.e., input capacitor, inductor and output capacitor) must be placed as close together as possible. All connecting traces must be short, direct, and thick. High current flowing and switching paths must be kept away from the feedback (FB, pin 1) terminal to avoid unwanted injection of noise into the feedback path.
Feedback Network
Feedback of the output voltage must be a separate trace detached from the power path. The external feedback network must be placed very close to the feedback (FB, pin 1) pin and sense the output voltage directly at the anode of the output capacitor.
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NCP1421
TYPICAL APPLICATION CIRCUIT
V
IN
C1 22 F
L
6.5 H
R1 350 k
1 2 3 4
C3 200 nF
Shutdown
Open Drain
Input
Low Battery
Open Drain
Output
R3
C4
220 k
R2 200 k
*Optional
10 p*
R4 330 k
Figure 26. Typical Application Schematic for 2 Alkaline Cells Supply
GENERAL DESIGN PROCEDURES
Switching mode converter design is considered a complicated process. Selecting the right inductor and capacitor values can allow the converter to provide optimum performance. The following is a simple method based on the basic first−order equations to estimate the inductor and capacitor values for NCP1421 to operate in Continuous Conduction Mode (CCM). The set component values can be used as a starting point to fine tune the application circuit performance. Detailed bench testing is still necessary to get the best performance out of the circuit.
Design Parameters:
VIN = 1.8 V to 3.0 V, Typical 2.4 V V
= 3.3 V
OUT
I
= 500 mA (600 mA max)
OUT
VLB = 2.0 V V
OUT−RIPPLE
= 45 mV
p−p
at I
= 500 mA
OUT
Calculate the feedback network:
Select R2 = 200 k
R1 R2
R1 200 k
V
REF
1.20 V
1
3.3 V
1 350 k
V
OUT
Calculate the Low Battery Detect divider:
VLB = 2.0 V Select R4 = 330 k
V
LB
R3 R4
V
REF
1
NCP1421
FB LBI/EN LBO
REF BAT
OUT
LX
GND
8
V
+
7 6 5
C2
22 F
500 mA
Determine the Steady State Duty Ratio, D, for typical
VIN. The operation is optimized around this point:
V
D 1
V
OUT
V
V
IN
OUT
IN
1 D
1
1
2.4 V
3.3 V
0.273
Determine the average inductor current, I
maximum I
OUT
I
LAVG
:
I
OUT
1 D
500 mA
1 0.273
688 mA
Determine the peak inductor ripple current, I
and calculate the inductor value: Assume I
RIPPLE−P
is 20% of I
. The inductance of the
LAVG
power inductor can be calculated as follows:
L
VIN t
2I
RIPPLEP
ON
2.4 V 0.75 S
2 (137.6 mA)
6.5 H
A standard value of 6.5 H is selected for initial trial.
Determine the output voltage ripple, V
OUT−RIPPLE,
calculate the output capacitor value: V
OUT−RIPPLE
C
where tON = 0.75 uS and ESR
C
OUT
= 40 mV
OUT
V
45 mV 500 mA 0.05
P−P
OUTRIPPLE
500 mA 0.75 S
at I
OUT
I
OUT
COUT
= 500 mA
t
ON
I
OUT
= 0.05 ,
ESR
18.75 F
OUT
COUT
=3.3 V
LAVG,
RIPPLE−P,
at
and
R3 300 k
2.0 V
1.20 V
1 220 k
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NCP1421
From the previous calculations, you need at least 18.75 F in order to achieve the specified ripple level at the conditions stated. Practically, a capacitor that is one level larger is used to accommodate factors not taken into account in the calculations. Therefore, a capacitor value of 22 F is selected. The NCP1421 is internally compensated for most applications, but in case additional compensation
16 14 12 10
8
I
= 500 mA
6 4
INDUCTOR VALUE (H)
2 0
1.4
1.8 2.0 2.2
1.6 INPUT VOL TAGE (V)
Figure 27. Suggested Inductance of V
OUT
2.4
2.6 2.8 3.0
= 3.3 V Figure 28. Suggested Inductance of V
OUT
is required, the capacitor C4 can be used as external compensation adjustment to improve system dynamics.
In order to provide an easy way for customers to select external parts for NCP1421 in different input voltage and output current conditions, values of inductance and capacitance are suggested in Figure 27, 28 and 29.
21
18
15
12
9
6
INDUCTOR VALUE (H)
3
0
1.6
1.9
2.2 2.5 2.8 3.1 3.4 3.7 4.0 INPUT VOLTAGE (V)
I
OUT
= 500 mA
= 5.0 V
OUT
40 35 30
V
25 20 15 10
CAPACITOR VALUE (F)
OUT−RIPPLE
5 0
200 250 300 350 400 450 500 550 600
V
OUT−RIPPLE
= 45 mV
OUTPUT CURRENT (mA)
= 40 mV
V
OUT−RIPPLE
= 50 mV
25
CAPACITOR ESR (m)
33
50
100
Figure 29. Suggested Capacitance for Output Capacitor
T able 1. Suggestions for Passive Components
Output Current Inductors Capacitors
500 mA Sumida CR43, CR54,CDRH6D28 series Panasonic ECJ series
250 mA Sumida CR32 series Panasonic ECJ series
Kemet TL494 series
Kemet TL494 series
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NCP1421
PACKAGE DIMENSIONS
Micro8
DM SUFFIX
CASE 846A−02
ISSUE F
SEATING PLANE
−T−
0.038 (0.0015)
PIN 1 ID
−A−
K
G
−B−
D
8 PL
0.08 (0.003) A
M
T
S
B
S
C
H
J
L
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.15 (0.006) PER SIDE.
4. DIMENSION B DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSION. INTERLEAD FLASH OR PROTRUSION SHALL NOT EXCEED 0.25 (0.010) PER SIDE.
5. 846A−01 OBSOLETE, NEW STANDARD 846A−02.
DIM MIN MAX MIN MAX
A 2.90 3.10 0.114 0.122 B 2.90 3.10 0.114 0.122 C −−− 1.10 −−− 0.043 D 0.25 0.40 0.010 0.016 G 0.65 BSC 0.026 BSC H 0.05 0.15 0.002 0.006
J 0.13 0.23 0.005 0.009
K 4.75 5.05 0.187 0.199
L 0.40 0.70 0.016 0.028
INCHESMILLIMETERS
SOLDERING FOOTPRINT*
8X
1.04
0.041
0.38
0.015
8X
6X
0.0256
3.20
0.126
0.65
0.167
4.24
SCALE 8:1
5.28
0.208
inches
mm
*For additional information on our Pb−Free strategy and soldering
details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
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NCP1421
Micro8 is a trademark of International Rectifier. SENSEFET is a trademark of Semiconductor Components Industries, LLC.
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NCP1421/D
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