High Performance Resonant
Mode Controller featuring
High--Voltage Drivers
The NCP1396 A/B offers everything needed to build a reliable and
rugged resona nt mode power supply. Its unique architecture includes
a 500 kHz Voltage Controlled Oscillator whose control mode brings
flexibility when an ORing function is a necessity, e.g. in multiple
feedback paths implementations. Thanks to its proprietary
high--voltage technology, the controller welcomes a bootstrapped
MOSFET driver for half--bridge applications accepting bulk voltages
up to 600 V. Protections featuring various reaction times, e.g.
immediate shutdown or timer--based event, brown--out, broken
opto--coupler detection etc., contribute to a safer converter design,
without engende ring additional circuitry complexity. An adjustable
deadtime also helps lowering the shoot--through current contribution
as the switching frequency increases.
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16
1
SO--16, LESS PIN 13
D SUFFIX
CASE 751AM
MARKING
DIAGRAMS
16
NCP1396xG
AWLYWW
1
Features
High--frequency Operation from 50 kHz up to 500 kHz
600 V High--Voltage Floating Driver
Selectable Minimum Switching Frequency with 3% Accuracy
Adjustable Deadtime from 100 ns to 2 ms.
Startup Sequence via an Adjustable Soft--start
Brown--out Protection for a Simpler PFC Association
Latched Input for Severe Fault Conditions, e.g. Over Temperature
or OVP
Timer--based Input with Auto--recovery Operation for Delayed
Event Reaction
Enable Input for Immediate Eve nt Reaction or Simple ON/OFF
Control
V
Operationupto20V
CC
Low Startup Current of 300 mA
1 A / 0.5 A Peak Current Sink / Source Drive Capability
Common Collector Optocoupler Connection for Easier ORing
Internal Temperature Shutdown
B Version features 10 V V
Startup Threshold
CC
These are Pb-- Free Devices
Typical Applications
Flat Panel Display Power Converters
High Power AC/DC Adapters for Notebooks
Industrial and Medical Power Sources
Offline Battery Chargers
x=AorB
A= Assembly Location
WL= Wafer Lot
Y= Year
WW= Work Week
G= Pb--Free Package
PIN CONNECTIONS
1
CSS
Fmax
2
Ctimer
3
Rt
4
BO
5
FB
6
DT
7
Fast Fault
See detailed ordering and shipping information in the package
dimensions section on page 24 of this data sheet.
8
(Top View)
ORDERING INFORMATION
16
15
14
12
11
10
9
Vboot
Mupper
HB
VCC
Mlower
GND
Slow Fault
Semiconductor Components Industries, LLC, 2010
November, 2010 -- Rev. 7
1Publication Order Number:
NCP1396/D
Page 2
HV
U2A
Fmax
C9
R19C8R9
OVPFB
U3A
R7
Fast
Input
C10
R14R18
R13
Rt
R6
NCP1396A, NCP1396B
R8R17
U5
1
2
3
4
5
6
7
8
16
15
14
12
11
10
9
R24
R20
C12
D8
R21
Slow Input
R10
R11
M1
M2
R23
+
C6
L1
C13
D9
D3
C11
+
C7
C14
R22
D7
R16
T1
C1
D4
D1
D2
U1
R4
+
C2
FBOVP
R3
C4
C3
Vout
R12
R1R5
U3BU2B
D6
R2
Soft--
start
Timer
Skip
Selection
DTBO
Figure 1. Typical Application Example
PIN FUNCTION DESCRIPTION
Pin No.Pin NameFunctionPin Description
1CSSSoft--startSelect the soft--start duration
2FmaxFrequency clampA resistor sets the maximum frequency excursion
3CtimerTimer durationSets the timer duration in presence of a fault
4RtTiming resistorConnecting a resistor to this pin, sets the minimum oscillator frequency
5BOBrown--OutDetects low input voltage conditions. When brought above Vlatch, it fully
6FBFeedbackInjecting current in this pin increases the oscillation frequency up to Fmax.
7DTDead--timeA simple resistor adjusts the dead--time width
8Fast FaultQuick fault detectionFast shut--down pin. Upon release, a clean startup sequence occurs. Can be
9Slow FaultSlow fault detectionWhen asserted, the timer starts to countdown and shuts down the controller
10GNDAnalog ground--
11MlowerLow side outputDrives the lower side MOSFET
12V
CC
Supplies the controllerThecontrolleracceptsupto20V
13------
14HBHalf-- bridge connectionConnects to the half--bridge output
15MupperHigh side outputDrives the higher side MOSFET
16VbootBootstrap pinThefloatingVCCsupply for the upper stage
reached for VFB = 1 V
latches off the controller.
used for skip cycle purposes.
at the end of its time duration.
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Vdd
Vdd
NCP1396A, NCP1396B
Temperature
Shutdown
Rt
I = Imax for Vfb = 5.3 V
I = 0 for Vfb < Vfb_min
Fmax
Tim er
Vref
Vref
Vdd
Vref
If FAULT Itimer else 0
+
Vdd
C
Itimer
Vref
Imin
Vfb Vfb_off
IDT
Vdd
Imax
Vfb = 5
+
--
+
PON
Reset
Fault
+
--
DT Adj.
SS
Timeout
Fault
S
D
Q
PON
Reset
Fault
Timeout
Fault
Vref
Management
FF
VCC
BO
Reset
Fast
Fault
Level
Shifter
UVLO
Clk
Q
R
50% DC
V
BOOT
Mupper
HB
NC
V
CC
SS
FB
DT
BO
RFB
Slow
Fault
ISS
IBO
+
Vfb_fault
Vdd
+
Vref Fault
+
--
IDT
+
VBO
Fault
Filter
Mlower
GND
Fast
Fault
+
G=1
> 0 only
--
V=V(FB)--Vfb_min
+
Vfb_min
Vref
20 msNoise
Filter
+
--
+
--
+
Vlatch
20 msNoise
Filter
Vdd
Deadtime
Adjustment
--
+
Vref Fault
Q
Q
S
R
PON Reset
20 ns Noise
+
+
--
Figure 2. Internal Circuit Architecture
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NCP1396A, NCP1396B
MAXIMUM RATINGS
RatingSymbolValu eUnit
High Voltage bridge pin, pin 14VBRIDGE--1to600V
Floating supply voltageVBOOT--
VBRIDGE
High side output voltageVDRV_HIVBRIDGE-- 0.3 to
Low side output voltageVDRV_LO--0.3toVCC+0.3V
Allowable output slew ratedVBRIDGE/dt50V/ns
Power Supply voltage, pin 12V
CC
Maximum voltage, all pins (except pin 11 and 10)----0.3to10V
ESD Capability, Human Body Model (All pins except HV Pins)--2kV
ESD Capability, Machine Model--200V
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the
Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect
device reliability.
1. This device series contains ESD protection and exceeds the following tests:
Human Body Model 2000V per JESD22--A114--B
Machine Model Method 200V per JESD22--A115--A.
2. This device meets latch--up tests defined by JEDEC Standard JESD78.
0to20V
V
VBOOT+0.3
20V
130C/W
--40 to +125C
+150C
--60 to +150C
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NCP1396A, NCP1396B
ELECTRICAL CHARACTERISTICS
(For typical values TJ=25C, for min/max values TJ=--40C to +125C, Max TJ= 150C, VCC= 12 V, unless otherwise noted.)
Characteristic
SUPPLY SECTION
Turn--on threshold level, V
going up – A version12VCC
CC
Turn--on threshold level, VCCgoing up – B version12VCC
Minimum operating voltage after turn-- on12VCC
Startup voltage on the floating section16--14Vboot
Cutoff voltage on the floating section16--14Vboot
Startup current, VCC<VCC
ON
0C<TJ< +125C
-- 4 0 C<T
< +125C
J
VCClevel at which the internal logic gets reset12VCC
Internal IC consumption, no output load on pin 15/14 – 11/10, Fsw =
300 kHz
Internal IC consumption, 1 nF output load on pin 15/14 – 11/10, Fsw =
300 kHz
Consumption in fault mode (All drivers disabled, VCC>V
)12ICC3--1.2--mA
CC(min)
VOLTAGE CONTROL OSCILLATOR (VCO)
Characteristic
Minimum switching frequency, Rt = 18 kΩ on pin 4, Vpin 6 = 0.8 V , DT =
300 ns
Delay before any driver re--start in fault mode--Tdel--20--ms
FEEDBACK SECTION
Characteristic
Internal pull--down resistor6Rfb--20--kΩ
Voltage on pin 6 below which the FB level has no VCO action6Vfb_min--1.2--V
Voltage on pin 6 below which the controller considers a fault6Vfb_off--0.6--V
DRIVE OUTPUT
Characteristic
Output voltage rise--time @ CL = 1 nF, 10--90% of output signal15--14/1
Output voltage fall--time @ CL = 1 nF, 10--90% of output signal15--14/1
Source resistance15--14/1
Sink resistance15-- 14/1
Dead time with RDT=10kΩ frompin7toGND7T_dead250300340ns
Maximum dead--time with RDT=82kΩ frompin7toGND7T_dead--max--2--ms
Minimum dead-- time, RDT=3kΩ frompin7toGND7T_dead--min--100--ns
Leakage current on high voltage pins to GND14,
PinSymbolMinTypMaxUnit
ON
ON
(min)
ON
(min)
12Istartup--
reset
12.313.414.3V
9.510.511. 5V
8.59.510.5V
8910V
7.48.49.4V
--
--
300
--
350
--6.5--V
12ICC1--4--mA
12ICC2--11--mA
PinSymbolMinTypMaxUnit
4Fsw min58.26061.8kHz
2Fsw max425500575kHz
PinSymbolMinTypMaxUnit
PinSymbolMinTypMaxUnit
1--10
1--10
1--10
1--10
T
r
T
f
R
OH
R
OL
--40--ns
--20--ns
--13--Ω
--5.5--Ω
IHV_LEAK----5mA
15,16
mA
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NCP1396A, NCP1396B
ELECTRICAL CHARACTERISTICS
(For typical values TJ=25C, for min/max values TJ=--40C to +125C, Max TJ= 150C, VCC= 12 V, unless otherwise noted.)
TIMERS
Characteristic
Timer charge current3Itimer--160--mA
Timer duration with a 1 mF capacitor anda1MΩ resistor3T--timer--25--ms
Timer recurrence in permanent fault, same values as above3T--timerR--1.4--s
Voltage at which pin 3 stops output pulses3VtimerON3.544.4V
Voltage at which pin 3 re--starts output pulses3VtimerOFF0.911.1V
Soft-- start ending voltage1VSS--2--V
Soft-- start charge current0C<TJ< +125C
Soft-- start duration with a 100 nF capacitor (Note 3)1T--SS--1.8--ms
PROTECTION
Characteristic
Reference voltage for fast input (Note 4)8--9VrefFaultF1.001.051.10V
Hysteresis for fast input (Note 4)8--9HysteFaultF--80--mV
Reference voltage for slow input0C<TJ< +125C
Hysteresis for slow input8--9HysteFaultS--60--mV
Propagation delay for fast fault input drive shutdown8TpFault--5590ns
Brown-- Out input bias current5IBObias--0.02--mA
Brown-- Out level (Note 4)5VBO0.991.041.09V
Hysteresis current, Vpin5 > VBO – A version0C<TJ< +125C
Hysteresis current, Vpin5 > VBO – B version0C<TJ< +125C
Latching voltage5Vlatch3.644.4V
Temperature shutdown--TSD140----C
Hysteresis--TSDhyste--30--C
3. The A version does not activate soft-- start (unless the feedback pin voltage is below 0.6 V) when the fast--fault is released, this is for skip cycle
implementation. The B version does activate the soft--start upon release of the fast--fault input for any feedback conditions.
Figure 29. Brown--Out Reference (VBO)Figure 30. Brown--Out Hysteresis Current (IBO)
107
106
105
104
103
IBO (mA)
102
101
100
99
95 11065 80
125--103580--252065
-- 4 055 0
TEMPERATURE (C)
125--1035110-- 252095
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NCP1396A, NCP1396B
Application Information
The NCP1396A/B includes all necessaryfeatures to help
building a rugged and safe switch--mode power supply
featuring an extremely low sta ndby power. The below
bullets detail the benefits brought by implementing the
NCP1396 controller:
Wide frequency range: A high--speed Voltage
Control Oscillator allows an output frequency
excursion from 50 kHz up to 500 kHz on Mlower and
Mupper outputs.
Adjustable dead--time: Thanks to a single resistor
wired to ground, the user has the ability to include
some dead --time, helping to fight cross--conduction
between the upper and the lower transistor.
Adjustable soft--start: Every time the controller starts
to operate (power on), the switching frequency is
pushed to the programmed maximum value and slowly
moves down toward the minimum frequency, until the
feedback loop closes. The soft--start sequence is
activated in the following cases: a) normal startup
b) back to operation from an off state: during hiccup
faulty mode, brown--out or temperature shutdown
(TSD). In the NCP1396A, the soft--start is not
activated back to operation from the fast fault input,
unless the feedback pin voltage is below 0.6 V. To the
opposite, in the B version, the soft--start is always
activated back from the fast fault input whatever the
feedback level is.
Adjustable minimum and maximum frequency
excursion: In resonant applications, it is important to
stay away from the resonating peak to keep operating
the converter in the right region. Thanks to a single
external resistor, the designer can program its lowest
frequency point, obtained in lack of feedback voltage
(during the startup sequence or in short--circuit
conditions). Internally trimmed capacitors offer a 3%
precision on the selection of the minimum switching
frequency. The adjustable upper stop being less
precise to 15%.
Low startup current: When directly powered from
the high--voltage DC rail, the device only requires
300 mA t o start --up. In case of an a uxiliary supply, the
B version offers a lower start--up threshold to cope
with a 12 V dc rail.
Brown--Out detection: To avoid operation from a low
input voltage, it is interesting to prevent the controller
from switching if the high-- voltage rail is not within
the right boundaries. Also, when teamed with a PFC
front--end circuitry, the brown-- out detection can
ensure a clean start--up sequence with soft--start,
ensuring that the PFC is stabilized before energizing
the resonant tank. The A version features a 26.5 mA
hysteresis current for the lowest consumption and the
B version slightly increases this current to 100 mAin
order to improve the noise immunity.
Adjustable fault timer duration: When a fault is
detected on the slow fault input or when the FB path is
broken, a timer starts to charge an external capacitor.
If the fault is removed, the timer opens the charging
path and nothing happens. When the timer reaches its
selected duration (via a capacitor on pin 3), all pulses
are stopped. The controller now wait s for the
discharge via an external resistor of pin 3 capacitor to
issue a new clean startup sequence with soft--start.
Cumulative fault events: In the NCP1396A/B, the
timer capacitor is not reset when the fault disappears.
It actually integrates the information and cumulates
the occurrences. A resistor placed in parallel with the
capacitor will offer a simple way to adjust the
discharge rate and thus the auto--recovery retry rate.
Fast and slow fault detection: In some application,
subject to heavy load transients, it is interesting to
give a certain time to the fault circuit, before
activating the protection. On the other hands, some
critical faults cannot accept any delay before a
corrective action is taken. For this reason, the
NCP1396A/B includes a fast fault and a slow fault
input. Upon assertion, the fast fault immediately stops
all pulses and stays in the position as long as the
driving signal is high. When released low (the fault
has gone), the controller has several choices: in the A
version, pulses are back to a level imposed by the
feedback pin without soft--start, but in the B version,
pulses are back through a regular soft--start sequence.
Skip c ycle possibility: The absence of soft--start on
the NCP1396A fast fault input offers an easy way to
implement skip cycle when power saving features are
necessary. A simple resistive connection from the
feedback pin to the fast fault input, and skip can be
implemented.
Broken feedback loop detection: Upon start--up or
any time during operation, if the FB signal is missing,
the timer starts to charge a capacitor. If the loop is
really broken, the FB level does not grow--up before
the timer e nds counting. The controller then stops all
pulses and waits that the timer pin voltage collapses to
1 V typically before a new attempt to re --start, via the
soft--start. If the optocoupler is permanently broken, a
hiccup takes place.
Finally, two circuit versions, A and B: The A and B
versions differ because of the following changes:
1. The sta rtup thresholds are different, the A starts
to pulse for V
for V
however. The A is recommended for consumer
= 10.5 V. The turn off levels are the same
CC
= 13.3 V whereas the B pulses
CC
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NCP1396A, NCP1396B
products where the designer can use an external
startup resistor, whereas the B is more
recommended for industrial / medical
applications where a 12 V auxiliary supply
directly powers the chip.
2. The A version does not activate the soft--start
upon release of the fast fault input. This is to let
the designer implement skip cycle. To the
opposite, the B version goes back to operation
upon the fast fault pin release via a soft--start
sequence.
Vdd
Vref
Rt
Rt sets
Fmin for V(FB) = 0
Imin
Cint
Voltage-- Controlled Oscillator
The VCO section features a high--speed circuitry
allowing operation from 100 kHz up to 1 MHz. However,
as a division by two internally creates the two Q and Q
outputs, the final effective signal on output Mlower and
Mupper switches between 50 kHz and 500 kHz. The VCO
is configured in such a way that if the fee dback pin goes up,
the switching frequency also goes up. Figure 31 shows the
architecture of this oscillator.
FBinternal
+
--
0toI_Fmax
+
max
Fsw
max
+
--
DSQ
Clk
R
Q
Vdd
Vref
DT
Rdt sets
the dead--time
V
CC
Fmax
Fmax sets
the maximum Fsw
FB
Rfb
20 k
Figure 31. The Simplified VCO Architecture
Imin
Vdd
The designer needs to program the maximum switching
frequency and the minimum switching frequency. In LLC
configurations, for circuits working above the resonant
frequency, a high precision is required on the minimum
frequency, hence the 3% specification. This minimum
switching frequency is actually reached when no feedback
closes the loop. It can happen during the startup sequence,
a strong output transient loading or in a short--circuit
condition. By installing a resistor from pin 4 to GND, the
minimum frequency is set. Using the same philosophy,
IDT
AB
Vb_off
+
--
+
Vfb < Vb_off
Start fault timer
wiring a resistor from pin 2 to GND will set the maximum
frequency excursion. To improve the circuit protection
features, we have purposely createda dead zone, wherethe
feedback l oop has no action. This is typically below 1.2 V.
Figure 32 details the arrangement where the internal
voltage (that drives the VCO) varies between 0 and 2.3 V.
However, to create this swing, the feedback pin (to which
the optocoupler emitter connects), will need to swing
typically between 1.2 V and 5.3 V.
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NCP1396A, NCP1396B
V
CC
FB
R1
11. 3 k
R3
100 k
R2
8.7 k
D1
2.3 V
Figure 32. The OPAMP Arrangement Limits the
VCO Modulation Signal between 0.5 and 2.3 V
This techniques allows us to detect a fault on the
converter in case the FB pin cannot rise above 0.6 V (to
actually close the loop) in less than a duration imposed by
the programmable timer. Please refer to the fault sectionfor
detailed operation of this mode.
As shown on Figure 32, the inte r nal dynamics of the
VCO control voltage will be constraine d between 0.5 V
and 2.3 V, whereas the feedback loop will drive pin 6 (FB)
between 1.2 V and 5.3 V. If we take the default FB pin
excursion numbers, 1.2 V = 50 kHz, 5.3 V = 500 kHz, then
the VCO maximum slope will be:
500 k − 50 k
4.1
= 109.7 kHz∕V
Figures 33 and 34 portray the frequency evolution
depending on the feedback pin voltage level in a different
frequency clamp combination.
F
Mu&Lu
Fmax
+
--
+
Vref
0.5 V
No variations
Fmax
Rfmax
500 kHz
F
Mu&Lu
No var iations
Fmax
Fmin
Fault
area
0.6 V
1.2 V
ΔVFB = 4.1 V
5.3 V
450 kHz
ΔFsw = 300 kHz
150 kHz
VFB
Figure 34. Here a different minimum frequency was
programmed as well as a maximum frequency
excursion
Please note that theprevious small--signal VCO slope has
now been reduced to 300 k / 4.1 = 73 kHz / V on Mupper
and Mlower outputs. This offers a mean to magnify the
feedback excursion on systems where the load range does
not generate a wide switching frequency excursion. Thanks
to this option, we will see how it becomes possible to
observe the feedback level and implement skip cycle at
light loads. It is important to note that the frequency
evolution does not have a real linear relationship with the
feedback voltage. This is due to the deadtime presence
which stays constant as the switching period changes.
The selection of the three setting resistors (Fmax, Fmin
deadtime) requires the usage of the selection charts
displayed below:
650
VCC=12V
550
450
FB = 6.5 V
DT = 300 ns
ΔFsw = 450 kHz
Fmin
Fault
area
0.6 V
1.2 V
ΔVFB = 4.1 V
5.3 V
Figure 33. Maximal Default Excursion, Rt =
22 kΩ on pin 4 and Rfmax = 1.3 kΩ on pin 2
50 kHz
VFB
350
250
Fmax (kHz)
150
50
Figure 35. Maximum Switching Frequency Resistor
Selection Depending on the Adopted Minimum
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Fmin = 200 kHz
Fmin = 50
1.5 3.55.57.59.511.5 13.5 15.5 17.5
RFmax (kΩ)
kHz
Switching Frequency
Page 16
NCP1396A, NCP1396B
500
450
400
350
300
250
Fmin (kHz)
200
150
100
1357 911
RFmin (kΩ)
VCC=12V
FB = 1 V
DT = 300 ns
Figure 36. Minimum Switching Frequency Resistor
Selection (Fmin = 100 kHz to 500 kHz)
100
90
80
70
60
50
Fmin (kHz)
40
30
20
10152025303540455055
RFmin (kΩ)
VCC=12V
FB = 1 V
DT = 300 ns
Figure 37. Minimum Switching Frequency Resistor
Selection (Fmin = 20 kHz to 100 kHz)
ORing Capability
If for any particular reason, there is a need for a
frequency vari ation linked to an event appearance (instead
of abruptly stopping pulses), then the FB pin lends itself
very well to the addition of other sweeping loops. Several
diodescan easilybe usedperform thejob in case of reaction
to a fault event or to regulate on the output current (CC
operation). Figure 39 shows how to do it.
V
CC
In2
FBIn1
20 k
VCO
Figure 39. Thanks to the FB Configuration, Loop
ORing is Easy to Implement
Dead--time Control
Dead--time control is an absolute necessity when the
half--bridge configuration comes to play. The dead-- time
technique consists in inserting a period during which both
high and low side switches are off. Of course, the
dead--time amount differs depending on the switching
frequency, hence the ability to adjust it on this controller.
The option ranges between 100 ns a nd 2 ms. Thedead--time
is actually made by controlling the oscillator discharge
current. Figure 40 portrays a simplified VCO circuit based
on Figure 31.
During the discharge time, the clock comparator is high
and un--validates the AND gates: both outputs are low.
When the comparator goes back to the low level, during the
timing capacitor Ct recharge time, A and B outputs are
validated. By connecting a resistor RDT to ground, it
creates a current whose image serves to discharge the Ct
capacitor: we control the dead-- time. The typical range
evolves between 100 ns (RDT = 3.5 kΩ) and 2 ms(RDT=
83.5 kΩ). Figure 43 shows the typical waveforms.
Soft--start Sequence
In resonant controllers, a soft--start is needed to avoid
suddenly applying the full current into the resonating
circuit. In this controller, a soft--start capacitor connects to
pin 1 and offers a smooth frequency variation upon
start--up: when the circuit starts to pulse, the VCO is pushed
to the maximum switching frequency imposed by pin 2.
Then, it linearly decreases its frequency toward the
minimum frequency selected by a resistor on pin 4. Of
course, practically, the feedback loop is suppose to take
20.0
10.0
--10.0
Ires1 in Amperes
--20.0
0
SS
Action
Plot1
overthe VCOlead assoonas the output voltage has reached
the target. If not, then the minimum switching frequency is
reached and a fault is detected on the feedback pin
(typically below 600 mV). Figure 41 depicts a typical
frequency evolution with soft--start.
Fsw
Fmax
If no FB
Action
Fmin
Vss
Soft-- start Duration
Figure 41. Soft-- start Behavior
Ires
177
175
173
Plot2
171
Vout in Volts
169
Figure 42. A Typical Start-- up Sequence on a LLC Converter
Target is
Reached
600 m200 m
time in seconds
Please note that the soft--start will be activated in the
following conditions:
-- A startup sequence
-- During auto-- recovery burst mode
-- A brown--out recovery
-- A temperature shutdown recovery
The fast fault input undergoes a special treatment. Since
we want to implement skip cycle through the fast fault
input on the NCP1396A, we cannot activate the soft--start
every time the feedback pin stops the operations in low
power mode. Therefore, when the fast fault pin is released,
Vout
1.00 m1.40 m1.80 m
no soft--start occurs to offer the best skip cycle behavior.
However, it is very possible to combine skip cycle and true
fast fault input, e.g. via ORing diodes driving pin 6. In that
case, if a signal maintains the fast fault input high long
enough to bring the feedback level down (that is to say
below 0.6 V) sinc e the output voltage starts to fall down,
then the soft-- start is activated after the release of the pin.
In the B version tailored to operate from an auxiliary 12 V
power supply, the soft--start is always activated upon the
fast fault input release, whatever the feedback condition is.
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NCP1396A, NCP1396B
4.00
3.00
2.00
Plot1
Vct in Volts
1.00
0
16.0
12.0
8.00
Plot2
4.00
Clock in Volts
0
Ct Voltage
Clock Pulses
DT
8.00
4.00
0
Plot3
--4.00
Difference in Volts
--8.00
A--B
56.2 m65.9 m75.7 m85.4 m95.1 m
DT
Figure 43. Typical Oscillator Waveforms
Brown--Out Protection
The Brown-- Out circuitry(BO) offers a way toprotect the
resonant converter from low DC input voltages. Below a
given level, the controller blocks the output pulses, above
it, it authorizes them. The internal circuitry, depicted by
Figure 44, offers a way to observe the high--voltage (HV)
rail. A resistive divider made of Rupper and Rlower, brings
a portion of the HV rail on pin 5. Be low the turn--on level,
the 26.5 mA current source IBO is off. Therefore, the
turn--on level solely depends on t he division ratio brought
by the resistive divider.
time in seconds
Figure 44. The Internal Brown-- out Configuration with
DT
Vbulk
Rupper
Rlower
Vdd
IBO
BO
an Offset Current Source
ON/OFF
+
VBO
+
--
BO
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450
16.0
NCP1396A, NCP1396B
351 Volts
350
12.0
250
8.0
Vcmp in Volts
Plot1 Vin in Volts
150
4.0
50
0
Vin
BO
20 m60 m100 m140 m180 m
time in seconds
Figure 45. Simulation Results for 350 / 250 ON / OFF Levels
To the contrary, when t he internal BO signal is high
(Mlower and Mupper pulse), the IBO source is acti vated
and creates a hysteresis. As a result, it becomes possible to
select the turn--on and turn--off levels via a few lines of
algebra:
IBO is off
R
V(+) = V
bulk1
×
R
lower
lower
+ R
upper
(eq. 1)
IBO is on
(eq. 2)
R
V(+) = V
bulk2
R
R
lower
lower
+ R
upper
+ IBO ×
×
R
lower
lower
× R
+ R
upper
upper
We can nowextract Rlower from equation1 and plug it into
equation 2, then solve for Rupper:
− VBO
V
bulk1
×
V
bulk1
IBO × (V
VBO
− V
bulk1
bulk2
− VBO)
(eq. 3)
(eq. 4)
R
lower
R
upper
= VBO ×
= R
lower
250 Volts
If we decide to turn--on our converter for Vbulk1 equals
350 V and turn it off for Vbulk2 equals 250 V, then for A
version (IBO_A = 26.5 m A, VBO = 1.04 V) we obtain:
Rupper = 3.77 MΩ
Rlower = 11.25 kΩ
2
The bridge power dissipation is 400
/ 3.781 MΩ =42 mW
when front-- end PFC stage delivers 400 V.
Figure 45 simulation result confirms our calculations.
Latch --off Protection
There are some situations where the converter shall be
fully turned--off and stay latched. This can ha ppen in
presence of an over--voltage (the feedback loop is drifting)
or when an over temperature is detected. Thanks to the
addition of a comparator on the BO pin, a simple external
circuit can lift up this pin above VLATCH (4 V typical) and
permanently disable pulses. The V
needs to be cycled
CC
down below 6.5 V typically to reset the controller.
CC
Q1
Vout
NTC
VbulkV
Rupper
Rlower
BO
+
VBO
+
--
+
Vlatch
IBO
+
--
20 ms
RC
To permanent
latch
Vdd
BO
Figure 46. Adding a comparator on the BO pin offers a way to latch--off the controller
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NCP1396A, NCP1396B
On Figure 46, Q1 is blocked and does not bother the BO
measurement as long as the NTC and the optocoupler are
not activate d. As soon as the secondary optocoupler senses
an OVP condition, or the NTC reacts to a high ambient
temperature, Q1 base is brought to ground and the BO pin
goes up, permanently latching off the cont roller.
Protection Circuitry
This resonant controller differs from competitors thanks
to its protection features. The device can react to various
inputs like:
-- Fast events input: like an over--current condition, a
need to shut down (sleep mode) or a way to force a
controlled burst mode (skip cycle at low output
power): as soon as the input level exceeds 1 V typical,
Vdd
Itimer
UVLO
Reset
+
+
--
1 = fault
0=ok
ON/OFF
Vref Fault
pulses are immediately stopped. When the input is
released, the controller performs a clean startup
sequence including a soft--start period.
-- Slow events input: this input serves as a delayed
shutdown, where an event like a transient overload
does not immediately stopped pulses but start a timer.
If the e vent duration lasts longer than what the timer
imposes, then all pulses are disabled. The voltage on
the timer capacitor (pin 3) starts to decrease until it
reaches 1 V. The decrease rate is actually depending
on the resistor the user will put in parallel with the
capacitor, giving another flexibility during design.
Figure 47 depicts the architecture of the fault circuitry.
Ctimer
+
--
+
Ctimer
Rtimer
Slow Fault
Average
Input
Current
To P r im ar y
Current Sensing
Circuitry
Reset
VtimerON
VtimerOFF
DRIVING
LOGIC
1=ok
0 = fault
Vref Fault
SS
-+
+
1=ok
0 = fault
Figure 47. This circuit combines a slow and fast input for improved protection features
Slow Input
On this circuit, the slow input goes to a comparator.
When this input exceeds 1 V typical, the current source
V
CC
FB
FB
Fast Fault
A
B
A
B
Skip
Itimer turns on, charging the external capacitor Ctimer. If
the fault duration is long enough, when Ctimer voltage
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NCP1396A, NCP1396B
reaches the VtimerON level (4 V typical), then all pulses
are stopped. If the fault input signal is still present, then the
controller permanently stays off and the voltage on the
timer capacitor does not move (Itimer is on and thevoltage
is cla mped to 5 V). If the fault input signal is removed
(because pulses are off for instance), Itimer turns off and
the capacitor slowly discharges t o ground via a resistor
installed in parallel with it. As a result, the designer can
easily determine the time during which the power supply
stays locked by playing on Rtimer. Now, when the timer
capacitor voltage reaches 1 V typical (VtimerOFF), the
comparatorinstructs the internal logicto issues pulses ason
a clean soft--start sequence (soft--start is activated). Please
note that the discharge resistor can not be lower than 4 V
SMPS Stops
Fault is Gone
/ Itimer otherwise the voltage on Ctimer will not reach the
turn--off voltage of 4 V.
In both cases, when the fault is validate d, both outputs
Mlower and Mupper are internally pulled down to ground.
On Figure 46 example, a voltage proporti onal to primary
current, once averaged, gives an ima ge of the input power
in case Vin is kept constant via a PFC circuit. If the output
loading increases above a certain level, the voltage on this
pin will pass the 1 V threshold a nd start the timer. If the
overload stays there, after a few tens of milli--seconds,
switching pulses will disappear and a protective
auto--recovery cycle will take place. Adjusting the resistor
R in parallel with the timer capacitor will give the
flexibility to adjust the fault burst mode.
4V
SMPS Re--starts
Figure 48. A resistor can easily program the capacitor discharge time
V
CC
FB
Fast Fault
Figure 49. Skip cycle can be implemented via two
resistors on the FB pin to the Fast fault input
Fast Input
The fast input is not affected bya delayed action. As soon
as its voltage exceeds 1 V typical, all pulses are off and
maintained off as long as the fault is present. When the pin
is released, pulsescome backand the soft--start isactivated.
Thanks to the low activation level of 1 V, this pin can
observe the feedback pin via a resistive divided and thus
implement skip cycle operation. The resonant converter
1V
ResetatRe--start
can be designed to lose regulation in light load conditions,
forcing the FB level to increase. When it reaches the
programmed level, it triggers t he fast fault input and stops
pulses. Then Vout slowly drops, the loop reacts by
decreasing the feedback level which, in turn, unlocks the
pulses, Vout goes up again and so on: we are in skip cycle
mode.
Startup Behavior
When the VCCvoltage grows--up, the internal current
consumption is kept to Istrup, allowing to cra nk--up the
converter via a resistor connected to the bulk capacitor.
When V
reaches the V
CC
level, output Mlower goes
CC(on)
high first and then output Mupper. This sequence will
always be the same whatever triggers the pulse delivery:
fault, OFF to ON etc Pulsing the output Mlower highfirst
gives an immediate charge of the bootstrap capacitor.
Then, the re st of pulses follow, delivered at the highest
switching value, set by the resistor on pin 2. The soft--start
capacitor ensures a smooth frequencydecrease toeither the
programmed minimum value (in case of fault) or to a value
corresponding to the operating point if the feedback loop
closes first. Figure 50 shows typical signals evolution at
power on.
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V
CC(on)
V
CC(min)
NCP1396A, NCP1396B
Vcc from an auxiliary supply
SS
FB
A&B
Timer
0.6 V
4V
1V
A B
A B
T
SS
Slopes are similar
Fault!
A B
A B
T
SS
Figure 50. At power on, output A is first activated and the frequency slowly decreases via the soft--start capacitor
Figure 50 depicts an auto --recovery situation, where the
timer has triggeredthe endof outputpulses. Inthat case,the
level was given by an auxiliary power supply, hence
V
CC
its stability during the hiccup. A similar situation can arise
if the user selects a more traditional startup method, with
an auxiliary winding. In that case,the V
CC(min)
comparator
say, when V
pin still receives its bias current from the startup
V
CC
resistor and heads toward V
When the voltage reaches V
takes place, involving a soft--start. Figure 51 portrays this
behavior.
falls below 10 V typical. At this time, the
CC
via the VCCcapacitor.
CC(on)
, a standard sequence
CC(on)
stops the output pulses whenever it is activa ted, that is to
V
CC(on)
V
CC(min)
SS
VCCfrom a
Startup Resistor
Fault!
Fault is
Released
FB
A&B
Timer
0.6 V
4V
1V
A B
A B
T
SS
A B
A B
T
SS
Figure 51. When the VCCis too low, all pulses are stopped until VCCgoes back to the startup voltage
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NCP1396A, NCP1396B
As described in the data--sheet, two startup levels
V
CC(on)
are available, via two circuit versions. The
NCP1396 features sufficient hysteresis (3 V typic ally) to
allow a classical startup method with a resistor connected
to the bulk capacitor. Then, at the end of the startup
sequence, an auxiliary winding is supposed to take over the
controller supply voltage. To the opposite, for applications
where the re sonant controller is powered from a standby
power supply, the startup level is 10 V typically and allows
Fault
B
A
Pulse
Trigger
Delay
Level
Shifter
for the direct a connection from a 12 V source. Thanks to
this NCP1396B, simple ON/OFF operation is therefore
feasible.
The High--voltage Driver
The driver features a tra ditional bootstrap circuitry,
requiring an external high--voltage diode for the capacitor
refueling path. Figure 52 shows the internal arc hitecture of
the high--voltage section.
HV
Vboot
S
Q
Q
R
UVLO
Mupper
HB
V
CC
Mlower
GND
cboot
dboot
aux
V
CC
+
Figure 52. The Internal High-- voltage Section of the NCP1396
The device incorporates an upper UVLO circuitry that
makes sure enough Vgs is available for the upper side
MOSFET. The B and A outputs are delivered by the
internal logic, as Figure 47 testifies. A delay is inserted in
As stated in the maximum rating section, the floating
portion can go up to 600 VDC and makes the IC perfectly
suitable for offline applications featuring a 400 V PFC
front--end stage.
the lower rail to ensure good matching between these
propagating signals.
ORDERING INFORMATION
DevicePackageShipping†
NCP1396ADR2GSOIC--16, Less Pin 13
(Pb--Free)
NCP1396BDR2GSOIC--16, Less Pin 13
(Pb--Free)
†For information on tape and reelspecifications, including part orientation and tapesizes, please refer to our Tape and Reel Packaging Specification
Brochure, BRD8011/D.
2500 / Tape & Reel
2500 / Tape & Reel
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NCP1396A, NCP1396B
a
PACKAGE DIMENSIONS
SOIC--16 NB, LESS PIN 13
CASE 751AM --01
ISSUE O
M
0.25B
169
D
A B
H
18
M
SEATING
C
PLANE
15X
e
b 15X
0.25A
A1
A
SOLDERING FOOTPRINT*
15X
0.58
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME
Y14.5M, 1994.
2. CONTROLLING DIMENSION: MILLIMETERS.
3. DIMENSION b DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE PROTRUSION SHALL BE
0.13 TOTAL IN EXCESS OF THE b DIMENSION AT
E
C
L
M
S
S
B
T
x45
h
_
M
MAXIMUM MATERIAL CONDITION.
4. DIMENSIONS D AND E DO NOT INCLUDE MOLD
PROTRUSIONS.
*For additional information on our Pb--Free strategy and soldering
details, please download the ON Semiconductor Soldering and
Mounting Techniques Reference Manual, SOLDERRM/D.
ON Semiconductor andare registered trademarks of Semiconductor Components Indus tries, LLC (SCILLC). SCILLC reserves the right tomake changes without furthernotice
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the s uitability of its products for any particular purpose, nor does SCILLC assume any
liability arising out of the application or us e of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental
damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specificati ons can and do vary in different applications and actual performance may vary over
time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not c onv ey any license under
its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body,
or other applications intended to support or sustain l ife, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death
may occ ur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized applicati on, Buyer shall indemnify and holdSCILLC and its officers, employees,
subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any cl aim of
personal injury or death associated with such unintended or unauthorized use, even if such claim alleges thatSCILLC was negligent regarding the design or manufacture of the part.
SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and i s not for resale in any manner.
PUBLICATION ORDERING INFORMATION
LITERATURE FULFILLMENT:
Literature Distribution Center for ON Semiconductor
P.O. Box 5163, Denver, Colorado 80217 USA
Phone: 303-- 675--2175 or 800--344-- 3860 Tol l Free USA/Canada
Fax: 303-- 675--2176 or 800-- 344--3867 Toll Free USA/Canada
Email: orderlit@onsemi.c om
N. American Technical Support: 800-- 282--9855 Toll Free
USA/Canada
Europe, Middle East and Africa T echnical Support:
Phone: 421 33 790 2910
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Phone: 81-- 3--5773 --3850
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ON Semiconductor Website: www.onsemi.com
Order Literature: http://www.onsemi.com/orderlit
For additional information, please contact your loc
Sales Representative
NCP1396/D
25
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