Datasheet NCP1396ADR2G Specification

Page 1
NCP1396A, NCP1396B
High Performance Resonant Mode Controller featuring High--Voltage Drivers
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16
1
SO--16, LESS PIN 13
D SUFFIX
CASE 751AM
MARKING
DIAGRAMS
16
NCP1396xG
AWLYWW
1
Features
High--frequency Operation from 50 kHz up to 500 kHz600 V High--Voltage Floating DriverSelectable Minimum Switching Frequency with 3% AccuracyAdjustable Deadtime from 100 ns to 2 ms.Startup Sequence via an Adjustable Soft--startBrown--out Protection for a Simpler PFC AssociationLatched Input for Severe Fault Conditions, e.g. Over Temperature
or OVP
Timer--based Input with Auto--recovery Operation for Delayed
Event Reaction
Enable Input for Immediate Eve nt Reaction or Simple ON/OFF
Control
V
Operationupto20V
CC
Low Startup Current of 300 mA1 A / 0.5 A Peak Current Sink / Source Drive CapabilityCommon Collector Optocoupler Connection for Easier ORingInternal Temperature ShutdownB Version features 10 V V
Startup Threshold
CC
These are Pb-- Free Devices
Typical Applications
Flat Panel Display Power ConvertersHigh Power AC/DC Adapters for NotebooksIndustrial and Medical Power SourcesOffline Battery Chargers
x=AorB A = Assembly Location WL = Wafer Lot Y = Year WW = Work Week G = Pb--Free Package
PIN CONNECTIONS
1
CSS
Fmax
2
Ctimer
3
Rt
4
BO
5
FB
6
DT
7
Fast Fault
See detailed ordering and shipping information in the package dimensions section on page 24 of this data sheet.
8
(Top View)
ORDERING INFORMATION
16
15
14
12
11
10
9
Vboot
Mupper
HB
VCC
Mlower
GND
Slow Fault
Semiconductor Components Industries, LLC, 2010
November, 2010 -- Rev. 7
1 Publication Order Number:
NCP1396/D
Page 2
HV
U2A
Fmax
C9
R19C8R9
OVPFB
U3A
R7
Fast
Input
C10
R14 R18
R13
Rt
R6
NCP1396A, NCP1396B
R8R17
U5
1
2
3
4
5
6
7
8
16
15
14
12
11
10
9
R24
R20
C12
D8
R21
Slow Input
R10
R11
M1
M2
R23
+
C6
L1
C13
D9
D3
C11
+
C7
C14
R22
D7
R16
T1
C1
D4
D1
D2
U1
R4
+
C2
FB OVP
R3
C4
C3
Vout
R12
R1R5
U3BU2B
D6
R2
Soft--
start
Timer
Skip
Selection
DTBO
Figure 1. Typical Application Example
PIN FUNCTION DESCRIPTION
Pin No. Pin Name Function Pin Description
1 CSS Soft--start Select the soft--start duration
2 Fmax Frequency clamp A resistor sets the maximum frequency excursion
3 Ctimer Timer duration Sets the timer duration in presence of a fault
4 Rt Timing resistor Connecting a resistor to this pin, sets the minimum oscillator frequency
5 BO Brown--Out Detects low input voltage conditions. When brought above Vlatch, it fully
6 FB Feedback Injecting current in this pin increases the oscillation frequency up to Fmax.
7 DT Dead--time A simple resistor adjusts the dead--time width
8 Fast Fault Quick fault detection Fast shut--down pin. Upon release, a clean startup sequence occurs. Can be
9 Slow Fault Slow fault detection When asserted, the timer starts to countdown and shuts down the controller
10 GND Analog ground --
11 Mlower Low side output Drives the lower side MOSFET
12 V
CC
Supplies the controller Thecontrolleracceptsupto20V
13 -- -- --
14 HB Half-- bridge connection Connects to the half--bridge output
15 Mupper High side output Drives the higher side MOSFET
16 Vboot Bootstrap pin ThefloatingVCCsupply for the upper stage
reached for VFB = 1 V
latches off the controller.
used for skip cycle purposes.
at the end of its time duration.
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Vdd
Vdd
NCP1396A, NCP1396B
Temperature
Shutdown
Rt
I = Imax for Vfb = 5.3 V I = 0 for Vfb < Vfb_min
Fmax
Tim er
Vref
Vref
Vdd
Vref
If FAULT Itimer else 0
+
Vdd
C
Itimer
Vref
Imin Vfb Vfb_off
IDT
Vdd
Imax Vfb = 5
+
--
+
PON Reset Fault
+
--
DT Adj.
SS
Timeout Fault
S
D
Q
PON Reset
Fault
Timeout Fault
Vref
Management
FF
VCC
BO Reset
Fast Fault
Level
Shifter
UVLO
Clk
Q
R
50% DC
V
BOOT
Mupper
HB
NC
V
CC
SS
FB
DT
BO
RFB
Slow Fault
ISS
IBO
+
Vfb_fault
Vdd
+
Vref Fault
+
--
IDT
+
VBO
Fault
Filter
Mlower
GND
Fast Fault
+
G=1
> 0 only
--
V=V(FB)--Vfb_min
+
Vfb_min
Vref
20 msNoise
Filter
+
--
+
--
+
Vlatch
20 msNoise
Filter
Vdd
Deadtime
Adjustment
--
+
Vref Fault
Q
Q
S
R
PON Reset
20 ns Noise
+
+
--
Figure 2. Internal Circuit Architecture
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NCP1396A, NCP1396B
MAXIMUM RATINGS
Rating Symbol Valu e Unit
High Voltage bridge pin, pin 14 VBRIDGE --1to600 V
Floating supply voltage VBOOT--
VBRIDGE
High side output voltage VDRV_HI VBRIDGE-- 0.3 to
Low side output voltage VDRV_LO --0.3toVCC+0.3 V
Allowable output slew rate dVBRIDGE/dt 50 V/ns
Power Supply voltage, pin 12 V
CC
Maximum voltage, all pins (except pin 11 and 10) -- --0.3to10 V
Thermal Resistance -- Junction--to-- Air, SOIC version R
Operating Junction Temperature Range T
Maximum Junction Temperature T
Storage Temperature Range T
θ
JA
J
JMAX
STG
ESD Capability, Human Body Model (All pins except HV Pins) -- 2 kV
ESD Capability, Machine Model -- 200 V
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability.
1. This device series contains ESD protection and exceeds the following tests:
Human Body Model 2000V per JESD22--A114--B Machine Model Method 200V per JESD22--A115--A.
2. This device meets latch--up tests defined by JEDEC Standard JESD78.
0to20 V
V
VBOOT+0.3
20 V
130 C/W
--40 to +125 C
+150 C
--60 to +150 C
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NCP1396A, NCP1396B
ELECTRICAL CHARACTERISTICS
(For typical values TJ=25C, for min/max values TJ=--40C to +125C, Max TJ= 150C, VCC= 12 V, unless otherwise noted.)
Characteristic
SUPPLY SECTION
Turn--on threshold level, V
going up – A version 12 VCC
CC
Turn--on threshold level, VCCgoing up – B version 12 VCC
Minimum operating voltage after turn-- on 12 VCC
Startup voltage on the floating section 16--14 Vboot
Cutoff voltage on the floating section 16--14 Vboot
Startup current, VCC<VCC
ON
0C<TJ< +125C
-- 4 0 C<T
< +125C
J
VCClevel at which the internal logic gets reset 12 VCC
Internal IC consumption, no output load on pin 15/14 – 11/10, Fsw = 300 kHz
Internal IC consumption, 1 nF output load on pin 15/14 – 11/10, Fsw = 300 kHz
Consumption in fault mode (All drivers disabled, VCC>V
) 12 ICC3 -- 1.2 -- mA
CC(min)
VOLTAGE CONTROL OSCILLATOR (VCO)
Characteristic
Minimum switching frequency, Rt = 18 kΩ on pin 4, Vpin 6 = 0.8 V , DT = 300 ns
Maximum switching frequency, Rfmax = 1.3 kΩ on pin 2, Vpin 6 > 5.3 V, Rt = 18 kΩ, DT = 300 ns
Feedback pin swing above which Δf=0 6 FBSW -- 5.3 -- V
Operating duty-- cycle symmetry 11- -15 DC 48 50 52 %
Delay before any driver re--start in fault mode -- Tdel -- 20 -- ms
FEEDBACK SECTION
Characteristic
Internal pull--down resistor 6 Rfb -- 20 -- kΩ
Voltage on pin 6 below which the FB level has no VCO action 6 Vfb_min -- 1.2 -- V
Voltage on pin 6 below which the controller considers a fault 6 Vfb_off -- 0.6 -- V
DRIVE OUTPUT
Characteristic
Output voltage rise--time @ CL = 1 nF, 10--90% of output signal 15--14/1
Output voltage fall--time @ CL = 1 nF, 10--90% of output signal 15--14/1
Source resistance 15--14/1
Sink resistance 15-- 14/1
Dead time with RDT=10kΩ frompin7toGND 7 T_dead 250 300 340 ns
Maximum dead--time with RDT=82kΩ frompin7toGND 7 T_dead--max -- 2 -- ms
Minimum dead-- time, RDT=3kΩ frompin7toGND 7 T_dead--min -- 100 -- ns
Leakage current on high voltage pins to GND 14,
Pin Symbol Min Typ Max Unit
ON
ON
(min)
ON
(min)
12 Istartup --
reset
12.3 13.4 14.3 V
9.5 10.5 11. 5 V
8.5 9.5 10.5 V
8 9 10 V
7.4 8.4 9.4 V
--
--
300
--
350
-- 6.5 -- V
12 ICC1 -- 4 -- mA
12 ICC2 -- 11 -- mA
Pin Symbol Min Typ Max Unit
4 Fsw min 58.2 60 61.8 kHz
2 Fsw max 425 500 575 kHz
Pin Symbol Min Typ Max Unit
Pin Symbol Min Typ Max Unit
1--10
1--10
1--10
1--10
T
r
T
f
R
OH
R
OL
-- 40 -- ns
-- 20 -- ns
-- 13 -- Ω
-- 5.5 -- Ω
IHV_LEAK -- -- 5 mA
15,16
mA
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NCP1396A, NCP1396B
ELECTRICAL CHARACTERISTICS
(For typical values TJ=25C, for min/max values TJ=--40C to +125C, Max TJ= 150C, VCC= 12 V, unless otherwise noted.)
TIMERS
Characteristic
Timer charge current 3 Itimer -- 160 -- mA
Timer duration with a 1 mF capacitor anda1MΩ resistor 3 T--timer -- 25 -- ms
Timer recurrence in permanent fault, same values as above 3 T--timerR -- 1.4 -- s
Voltage at which pin 3 stops output pulses 3 VtimerON 3.5 4 4.4 V
Voltage at which pin 3 re--starts output pulses 3 VtimerOFF 0.9 1 1.1 V
Soft-- start ending voltage 1 VSS -- 2 -- V
Soft-- start charge current 0C<TJ< +125C
Soft-- start duration with a 100 nF capacitor (Note 3) 1 T--SS -- 1.8 -- ms
PROTECTION
Characteristic
Reference voltage for fast input (Note 4) 8--9 VrefFaultF 1.00 1.05 1.10 V
Hysteresis for fast input (Note 4) 8--9 HysteFaultF -- 80 -- mV
Reference voltage for slow input 0C<TJ< +125C
Hysteresis for slow input 8--9 HysteFaultS -- 60 -- mV
Propagation delay for fast fault input drive shutdown 8 TpFault -- 55 90 ns
Brown-- Out input bias current 5 IBObias -- 0.02 -- mA
Brown-- Out level (Note 4) 5 VBO 0.99 1.04 1.09 V
Hysteresis current, Vpin5 > VBO – A version 0C<TJ< +125C
Hysteresis current, Vpin5 > VBO – B version 0C<TJ< +125C
Latching voltage 5 Vlatch 3.6 4 4.4 V
Temperature shutdown -- TSD 140 -- -- C
Hysteresis -- TSDhyste -- 30 -- C
3. The A version does not activate soft-- start (unless the feedback pin voltage is below 0.6 V) when the fast--fault is released, this is for skip cycle
implementation. The B version does activate the soft--start upon release of the fast--fault input for any feedback conditions.
4. Guaranteed by design
-- 4 0 C<T
-- 4 0 C<T
-- 4 0 C<T
-- 4 0 C<T
< +125C
J
< +125C
J
< +125C
J
< +125C
J
Pin Symbol Min Typ Max Unit
1 ISS 80
75
Pin Symbol Min Typ Max Unit
8--9 VrefFaultS 0.95
0.92
5 IBO_A 21.51926.5
5 IBO_B 86
80
110 110
1.00
1.00
26.5
106 106
125 130
1.05
1.05
31.5 33
126 132
mA
V
mA
mA
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NCP1396A, NCP1396B
V
Y
TYPICAL CHARACTERISTICS -- A VERSION
13.55
13.5
13.45
13.4
(V)
13.35
13.3
CC(on)
13.25
13.2
13.15
13.1
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 3. V
60.2
60.1
60.0
(kHz)
59.9
59.8
CC(on)
9.60
9.58
9.56
9.54
9.52
(V)
9.50
9.48
CC(min)
9.46
V
9.44
9.42
9.40
95 110 65 80
125--10 35 80--25 20 65
9.38
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 4. V
501
500
499
498
497
CC(min)
125--10 35 110-- 25 20 95
59.7
FREQUENC
59.6
59.5
59.4
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
Figure 5. Fsw min Figure 6. Fsw max
29
27
25
23
21
RFB (kΩ)
19
17
15
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
496
FREQUENCY (kHz)
495
494
493
125--10 50 110--25 20 95
125--10 50 110--25 20 95
-- 4 0 5 6 5
TEMPERATURE (C)
1.060
1.055
1.050
1.045
1.040
1.035
VrefFaultFF (V)
1.030
1.025
1.020
-- 4 0 5 6 5
TEMPERATURE (C)
50 80
35 80
125--10 35 110--25 20 95
125--10 50 110-- 25 20 95
Figure 7. Pulldown Resistor (RFB)
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Figure 8. Fast Fault (VrefFaultF)
Page 8
NCP1396A, NCP1396B
TYPICAL CHARACTERISTICS -- A VERSION
20
19
18
17
16
15
ROH (Ω)
14
13
12
11
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 9. Source Resistance (ROH) Figure 10. Sink Resistance (ROL)
109
108
107
106
105
104
103
DT_min (ns)
102
101
100
99
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
8.0
7.5
7.0
6.5
6.0
5.5
ROL (Ω)
5.0
4.5
4.0
3.5
95 110 65 80
125--10 35 80--25 20 65
125--10 50 110--25 20 95
-- 4 0 5 5 0
TEMPERATURE (C)
296
295
294
293
292
291
290
DT_nom (ns)
289
288
287
286
-- 4 0 5 6 5
TEMPERATURE (C)
50 80
125--10 35 110-- 25 20 95
125--10 35 110--25 20 95
Figure 11. T_dead_min Figure 12. T_dead_nom
1.970
1.968
1.966
1.964
DT_max (ms)
1.962
1.960
1.958
-- 4 0 5 6 5
35 80 35 80
TEMPERATURE (C)
Figure 13. T_dead_max
3.960
3.955
3.950
3.945
3.940
3.935
3.930
Vlatch (V)
3.925
3.920
3.915
3.910
125--10 50 110--25 20 95
-- 4 0 5 6 5
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125--10 50 110-- 25 20 95
TEMPERATURE (C)
Figure 14. Latch Level (Vlatch)
Page 9
NCP1396A, NCP1396B
TYPICAL CHARACTERISTICS -- A VERSION
1.045
1.040
1.035
VBO (V)
1.030
1.025
1.020
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 15. Brown--Out Reference (VBO) Figure 16. Brown--Out Hysteresis Current (IBO)
26.8
26.6
26.4
26.2
26.0
25.8
IBO (mA)
25.6
25.4
25.2
25.0
95 110 65 80
125--10 35 80--25 20 65
-- 4 0 5 5 0
TEMPERATURE (C)
125--10 35 110-- 25 20 95
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NCP1396A, NCP1396B
V
Y
TYPICAL CHARACTERISTICS -- B VERSION
10.65
10.60
10.55
(V)
10.50
CC(on)
10.45
10.40
10.35
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 17. V
60.1
60.0
59.9
(kHz)
59.8
59.7
59.6
FREQUENC
59.5
59.4
59.3
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
CC(on)
9.56
9.54
9.52
9.50
9.48
(V)
9.46
CC(min)
9.44
V
9.42
9.40
9.38
9.36
95 110 65 80
125--10 35 80--25 20 65
125--10 50 110--25 20 95
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 18. V
502
501
500
499
498
497
FREQUENCY (kHz)
496
495
-- 4 0 5 6 5
TEMPERATURE (C)
CC(min)
50 80
125--10 35 110-- 25 20 95
125--10 35 110--25 20 95
Figure 19. Fsw min Figure 20. Fsw max
29
27
25
23
21
RFB (kΩ)
19
17
15
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
Figure 21. Pulldown Resistor (RFB)
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1.060
1.055
1.050
1.045
1.040
VrefFaultFF (V)
1.035
1.030
1.025
125--10 50 110--25 20 95
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
125--10 50 110-- 25 20 95
Figure 22. Fast Fault (VrefFaultF)
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NCP1396A, NCP1396B
TYPICAL CHARACTERISTICS -- B VERSION
19
18
17
16
15
14
ROH (Ω)
13
12
11
10
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 23. Source Resistance (ROH) Figure 24. Sink Resistance (ROL)
108
107
106
105
104
103
102
DT_min (ns)
101
100
99
98
-- 4 0 5 6 5
35 80
TEMPERATURE (C)
8.0
7.5
7.0
6.5
6.0
5.5
ROL (Ω)
5.0
4.5
4.0
3.5
95 110 65 80
125--10 35 80--25 20 65
125--10 50 110--25 20 95
-- 4 0 5 5 0
TEMPERATURE (C)
294
293
292
291
290
289
288
DT_nom (ns)
287
286
285
284
-- 4 0 5 6 5
TEMPERATURE (C)
50 80
125--10 35 110-- 25 20 95
125--10 35 110--25 20 95
Figure 25. T_dead_min Figure 26. T_dead_nom
1.970
1.968
1.966
1.964
DT_max (ms)
1.962
1.960
1.958
-- 4 0 5 6 5
35 80 35 80
TEMPERATURE (C)
Figure 27. T_dead_max
3.980
3.975
3.970
3.965
3.960
3.955
3.950
Vlatch (V)
3.945
3.940
3.935
3.930
125--10 50 110--25 20 95
-- 4 0 5 6 5
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125--10 50 110-- 25 20 95
TEMPERATURE (C)
Figure 28. Latch Level (Vlatch)
Page 12
NCP1396A, NCP1396B
TYPICAL CHARACTERISTICS -- B VERSION
1.050
1.045
1.040
VBO (V)
1.035
1.030
1.025
-- 4 0 5 5 0
TEMPERATURE (C)
Figure 29. Brown--Out Reference (VBO) Figure 30. Brown--Out Hysteresis Current (IBO)
107
106
105
104
103
IBO (mA)
102
101
100
99
95 110 65 80
125--10 35 80--25 20 65
-- 4 0 5 5 0
TEMPERATURE (C)
125--10 35 110-- 25 20 95
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NCP1396A, NCP1396B
Application Information
The NCP1396A/B includes all necessaryfeatures to help building a rugged and safe switch--mode power supply featuring an extremely low sta ndby power. The below bullets detail the benefits brought by implementing the NCP1396 controller:
Wide frequency range: A high--speed Voltage
Control Oscillator allows an output frequency excursion from 50 kHz up to 500 kHz on Mlower and Mupper outputs.
Adjustable dead--time: Thanks to a single resistor
wired to ground, the user has the ability to include some dead --time, helping to fight cross--conduction between the upper and the lower transistor.
Adjustable soft--start: Every time the controller starts
to operate (power on), the switching frequency is pushed to the programmed maximum value and slowly moves down toward the minimum frequency, until the feedback loop closes. The soft--start sequence is activated in the following cases: a) normal startup b) back to operation from an off state: during hiccup faulty mode, brown--out or temperature shutdown (TSD). In the NCP1396A, the soft--start is not activated back to operation from the fast fault input, unless the feedback pin voltage is below 0.6 V. To the opposite, in the B version, the soft--start is always activated back from the fast fault input whatever the feedback level is.
Adjustable minimum and maximum frequency
excursion: In resonant applications, it is important to stay away from the resonating peak to keep operating the converter in the right region. Thanks to a single external resistor, the designer can program its lowest frequency point, obtained in lack of feedback voltage (during the startup sequence or in short--circuit conditions). Internally trimmed capacitors offer a 3% precision on the selection of the minimum switching frequency. The adjustable upper stop being less precise to 15%.
Low startup current: When directly powered from
the high--voltage DC rail, the device only requires 300 mA t o start --up. In case of an a uxiliary supply, the B version offers a lower start--up threshold to cope with a 12 V dc rail.
Brown--Out detection: To avoid operation from a low
input voltage, it is interesting to prevent the controller from switching if the high-- voltage rail is not within the right boundaries. Also, when teamed with a PFC front--end circuitry, the brown-- out detection can ensure a clean start--up sequence with soft--start, ensuring that the PFC is stabilized before energizing the resonant tank. The A version features a 26.5 mA hysteresis current for the lowest consumption and the
B version slightly increases this current to 100 mAin order to improve the noise immunity.
Adjustable fault timer duration: When a fault is
detected on the slow fault input or when the FB path is broken, a timer starts to charge an external capacitor. If the fault is removed, the timer opens the charging path and nothing happens. When the timer reaches its selected duration (via a capacitor on pin 3), all pulses are stopped. The controller now wait s for the discharge via an external resistor of pin 3 capacitor to issue a new clean startup sequence with soft--start.
Cumulative fault events: In the NCP1396A/B, the
timer capacitor is not reset when the fault disappears. It actually integrates the information and cumulates the occurrences. A resistor placed in parallel with the capacitor will offer a simple way to adjust the discharge rate and thus the auto--recovery retry rate.
Fast and slow fault detection: In some application,
subject to heavy load transients, it is interesting to give a certain time to the fault circuit, before activating the protection. On the other hands, some critical faults cannot accept any delay before a corrective action is taken. For this reason, the NCP1396A/B includes a fast fault and a slow fault input. Upon assertion, the fast fault immediately stops all pulses and stays in the position as long as the driving signal is high. When released low (the fault has gone), the controller has several choices: in the A version, pulses are back to a level imposed by the feedback pin without soft--start, but in the B version, pulses are back through a regular soft--start sequence.
Skip c ycle possibility: The absence of soft--start on
the NCP1396A fast fault input offers an easy way to implement skip cycle when power saving features are necessary. A simple resistive connection from the feedback pin to the fast fault input, and skip can be implemented.
Broken feedback loop detection: Upon start--up or
any time during operation, if the FB signal is missing, the timer starts to charge a capacitor. If the loop is really broken, the FB level does not grow--up before the timer e nds counting. The controller then stops all pulses and waits that the timer pin voltage collapses to 1 V typically before a new attempt to re --start, via the soft--start. If the optocoupler is permanently broken, a hiccup takes place.
Finally, two circuit versions, A and B: The A and B
versions differ because of the following changes:
1. The sta rtup thresholds are different, the A starts to pulse for V for V however. The A is recommended for consumer
= 10.5 V. The turn off levels are the same
CC
= 13.3 V whereas the B pulses
CC
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NCP1396A, NCP1396B
products where the designer can use an external startup resistor, whereas the B is more recommended for industrial / medical applications where a 12 V auxiliary supply directly powers the chip.
2. The A version does not activate the soft--start upon release of the fast fault input. This is to let the designer implement skip cycle. To the opposite, the B version goes back to operation upon the fast fault pin release via a soft--start sequence.
Vdd
Vref
Rt
Rt sets Fmin for V(FB) = 0
Imin
Cint
Voltage-- Controlled Oscillator
The VCO section features a high--speed circuitry allowing operation from 100 kHz up to 1 MHz. However, as a division by two internally creates the two Q and Q outputs, the final effective signal on output Mlower and Mupper switches between 50 kHz and 500 kHz. The VCO is configured in such a way that if the fee dback pin goes up, the switching frequency also goes up. Figure 31 shows the architecture of this oscillator.
FBinternal
+
--
0toI_Fmax
+
max Fsw
max
+
--
DSQ
Clk
R
Q
Vdd
Vref
DT
Rdt sets the dead--time
V
CC
Fmax
Fmax sets the maximum Fsw
FB
Rfb 20 k
Figure 31. The Simplified VCO Architecture
Imin
Vdd
The designer needs to program the maximum switching frequency and the minimum switching frequency. In LLC configurations, for circuits working above the resonant frequency, a high precision is required on the minimum frequency, hence the 3% specification. This minimum switching frequency is actually reached when no feedback closes the loop. It can happen during the startup sequence, a strong output transient loading or in a short--circuit condition. By installing a resistor from pin 4 to GND, the minimum frequency is set. Using the same philosophy,
IDT
AB
Vb_off
+
--
+
Vfb < Vb_off Start fault timer
wiring a resistor from pin 2 to GND will set the maximum frequency excursion. To improve the circuit protection features, we have purposely createda dead zone, wherethe feedback l oop has no action. This is typically below 1.2 V. Figure 32 details the arrangement where the internal voltage (that drives the VCO) varies between 0 and 2.3 V. However, to create this swing, the feedback pin (to which the optocoupler emitter connects), will need to swing typically between 1.2 V and 5.3 V.
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NCP1396A, NCP1396B
V
CC
FB
R1
11. 3 k
R3
100 k
R2
8.7 k
D1
2.3 V
Figure 32. The OPAMP Arrangement Limits the
VCO Modulation Signal between 0.5 and 2.3 V
This techniques allows us to detect a fault on the converter in case the FB pin cannot rise above 0.6 V (to actually close the loop) in less than a duration imposed by the programmable timer. Please refer to the fault sectionfor detailed operation of this mode.
As shown on Figure 32, the inte r nal dynamics of the VCO control voltage will be constraine d between 0.5 V and 2.3 V, whereas the feedback loop will drive pin 6 (FB) between 1.2 V and 5.3 V. If we take the default FB pin excursion numbers, 1.2 V = 50 kHz, 5.3 V = 500 kHz, then the VCO maximum slope will be:
500 k 50 k
4.1
= 109.7 kHzV
Figures 33 and 34 portray the frequency evolution depending on the feedback pin voltage level in a different frequency clamp combination.
F
Mu&Lu
Fmax
+
--
+
Vref
0.5 V
No variations
Fmax
Rfmax
500 kHz
F
Mu&Lu
No var iations
Fmax
Fmin
Fault area
0.6 V
1.2 V
ΔVFB = 4.1 V
5.3 V
450 kHz
ΔFsw = 300 kHz
150 kHz
VFB
Figure 34. Here a different minimum frequency was
programmed as well as a maximum frequency
excursion
Please note that theprevious small--signal VCO slope has now been reduced to 300 k / 4.1 = 73 kHz / V on Mupper and Mlower outputs. This offers a mean to magnify the feedback excursion on systems where the load range does not generate a wide switching frequency excursion. Thanks to this option, we will see how it becomes possible to observe the feedback level and implement skip cycle at light loads. It is important to note that the frequency evolution does not have a real linear relationship with the feedback voltage. This is due to the deadtime presence which stays constant as the switching period changes.
The selection of the three setting resistors (Fmax, Fmin deadtime) requires the usage of the selection charts displayed below:
650
VCC=12V
550
450
FB = 6.5 V DT = 300 ns
ΔFsw = 450 kHz
Fmin
Fault area
0.6 V
1.2 V
ΔVFB = 4.1 V
5.3 V
Figure 33. Maximal Default Excursion, Rt =
22 kΩ on pin 4 and Rfmax = 1.3 kΩ on pin 2
50 kHz
VFB
350
250
Fmax (kHz)
150
50
Figure 35. Maximum Switching Frequency Resistor
Selection Depending on the Adopted Minimum
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15
Fmin = 200 kHz
Fmin = 50
1.5 3.5 5.5 7.5 9.5 11.5 13.5 15.5 17.5
RFmax (kΩ)
kHz
Switching Frequency
Page 16
NCP1396A, NCP1396B
500
450
400
350
300
250
Fmin (kHz)
200
150
100
1357 911
RFmin (kΩ)
VCC=12V FB = 1 V DT = 300 ns
Figure 36. Minimum Switching Frequency Resistor
Selection (Fmin = 100 kHz to 500 kHz)
100
90
80
70
60
50
Fmin (kHz)
40
30
20
10 15 20 25 30 35 40 45 50 55
RFmin (kΩ)
VCC=12V FB = 1 V DT = 300 ns
Figure 37. Minimum Switching Frequency Resistor
Selection (Fmin = 20 kHz to 100 kHz)
ORing Capability
If for any particular reason, there is a need for a frequency vari ation linked to an event appearance (instead of abruptly stopping pulses), then the FB pin lends itself very well to the addition of other sweeping loops. Several diodescan easilybe usedperform thejob in case of reaction to a fault event or to regulate on the output current (CC operation). Figure 39 shows how to do it.
V
CC
In2
FBIn1
20 k
VCO
Figure 39. Thanks to the FB Configuration, Loop
ORing is Easy to Implement
Dead--time Control
Dead--time control is an absolute necessity when the half--bridge configuration comes to play. The dead-- time technique consists in inserting a period during which both high and low side switches are off. Of course, the dead--time amount differs depending on the switching frequency, hence the ability to adjust it on this controller. The option ranges between 100 ns a nd 2 ms. Thedead--time is actually made by controlling the oscillator discharge current. Figure 40 portrays a simplified VCO circuit based on Figure 31.
2000 1900 1800 1700 1600 1500 1400 1300 1200 1100 1000
900 800 700
DT (ns)
600 500 400 300 200 100
3.5 13.5 23.5 33.5 43.5 53.5 63.5 73.5 83.5 Rdt (kΩ)
Vcc = 12 V
Figure 38. Dead-- Time Resistor Selection
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Vdd
Icharge: Fsw min + Fsw max
NCP1396A, NCP1396B
DT
RDT
Vref
Idis
Ct
DSQ
Clk
+
+
--
3V--1V
Figure 40. Dead-- time Generation
Q
R
AB
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NCP1396A, NCP1396B
During the discharge time, the clock comparator is high and un--validates the AND gates: both outputs are low. When the comparator goes back to the low level, during the timing capacitor Ct recharge time, A and B outputs are validated. By connecting a resistor RDT to ground, it creates a current whose image serves to discharge the Ct capacitor: we control the dead-- time. The typical range evolves between 100 ns (RDT = 3.5 kΩ) and 2 ms(RDT=
83.5 kΩ). Figure 43 shows the typical waveforms.
Soft--start Sequence
In resonant controllers, a soft--start is needed to avoid suddenly applying the full current into the resonating circuit. In this controller, a soft--start capacitor connects to pin 1 and offers a smooth frequency variation upon start--up: when the circuit starts to pulse, the VCO is pushed to the maximum switching frequency imposed by pin 2. Then, it linearly decreases its frequency toward the minimum frequency selected by a resistor on pin 4. Of course, practically, the feedback loop is suppose to take
20.0
10.0
--10.0
Ires1 in Amperes
--20.0
0
SS Action
Plot1
overthe VCOlead assoonas the output voltage has reached the target. If not, then the minimum switching frequency is reached and a fault is detected on the feedback pin (typically below 600 mV). Figure 41 depicts a typical frequency evolution with soft--start.
Fsw
Fmax
If no FB Action
Fmin
Vss
Soft-- start Duration
Figure 41. Soft-- start Behavior
Ires
177
175
173
Plot2
171
Vout in Volts
169
Figure 42. A Typical Start-- up Sequence on a LLC Converter
Target is Reached
600 m200 m
time in seconds
Please note that the soft--start will be activated in the following conditions:
-- A startup sequence
-- During auto-- recovery burst mode
-- A brown--out recovery
-- A temperature shutdown recovery
The fast fault input undergoes a special treatment. Since we want to implement skip cycle through the fast fault input on the NCP1396A, we cannot activate the soft--start every time the feedback pin stops the operations in low power mode. Therefore, when the fast fault pin is released,
Vout
1.00 m 1.40 m 1.80 m
no soft--start occurs to offer the best skip cycle behavior. However, it is very possible to combine skip cycle and true fast fault input, e.g. via ORing diodes driving pin 6. In that case, if a signal maintains the fast fault input high long enough to bring the feedback level down (that is to say below 0.6 V) sinc e the output voltage starts to fall down, then the soft-- start is activated after the release of the pin. In the B version tailored to operate from an auxiliary 12 V power supply, the soft--start is always activated upon the fast fault input release, whatever the feedback condition is.
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NCP1396A, NCP1396B
4.00
3.00
2.00
Plot1
Vct in Volts
1.00
0
16.0
12.0
8.00
Plot2
4.00
Clock in Volts
0
Ct Voltage
Clock Pulses
DT
8.00
4.00
0
Plot3
--4.00
Difference in Volts
--8.00
A--B
56.2 m 65.9 m 75.7 m 85.4 m 95.1 m
DT
Figure 43. Typical Oscillator Waveforms
Brown--Out Protection
The Brown-- Out circuitry(BO) offers a way toprotect the resonant converter from low DC input voltages. Below a given level, the controller blocks the output pulses, above it, it authorizes them. The internal circuitry, depicted by Figure 44, offers a way to observe the high--voltage (HV) rail. A resistive divider made of Rupper and Rlower, brings a portion of the HV rail on pin 5. Be low the turn--on level, the 26.5 mA current source IBO is off. Therefore, the turn--on level solely depends on t he division ratio brought by the resistive divider.
time in seconds
Figure 44. The Internal Brown-- out Configuration with
DT
Vbulk
Rupper
Rlower
Vdd
IBO
BO
an Offset Current Source
ON/OFF
+
VBO
+
--
BO
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450
16.0
NCP1396A, NCP1396B
351 Volts
350
12.0
250
8.0
Vcmp in Volts
Plot1 Vin in Volts
150
4.0
50
0
Vin
BO
20 m 60 m 100 m 140 m 180 m
time in seconds
Figure 45. Simulation Results for 350 / 250 ON / OFF Levels
To the contrary, when t he internal BO signal is high (Mlower and Mupper pulse), the IBO source is acti vated and creates a hysteresis. As a result, it becomes possible to select the turn--on and turn--off levels via a few lines of algebra:
IBO is off
R
V(+) = V
bulk1
×
R
lower
lower
+ R
upper
(eq. 1)
IBO is on
(eq. 2)
R
V(+) = V
bulk2
R
R
lower
lower
+ R
upper
+ IBO ×
×
R
lower
lower
× R
+ R
upper
upper
We can nowextract Rlower from equation1 and plug it into equation 2, then solve for Rupper:
VBO
V
bulk1
×
V
bulk1
IBO × (V
VBO
V
bulk1
bulk2
VBO)
(eq. 3)
(eq. 4)
R
lower
R
upper
= VBO ×
= R
lower
250 Volts
If we decide to turn--on our converter for Vbulk1 equals 350 V and turn it off for Vbulk2 equals 250 V, then for A version (IBO_A = 26.5 m A, VBO = 1.04 V) we obtain:
Rupper = 3.77 MΩ
Rlower = 11.25 kΩ
2
The bridge power dissipation is 400
/ 3.781 MΩ =42 mW
when front-- end PFC stage delivers 400 V.
Figure 45 simulation result confirms our calculations.
Latch --off Protection
There are some situations where the converter shall be fully turned--off and stay latched. This can ha ppen in presence of an over--voltage (the feedback loop is drifting) or when an over temperature is detected. Thanks to the addition of a comparator on the BO pin, a simple external circuit can lift up this pin above VLATCH (4 V typical) and permanently disable pulses. The V
needs to be cycled
CC
down below 6.5 V typically to reset the controller.
CC
Q1
Vout
NTC
VbulkV
Rupper
Rlower
BO
+
VBO
+
--
+
Vlatch
IBO
+
--
20 ms
RC
To permanent latch
Vdd
BO
Figure 46. Adding a comparator on the BO pin offers a way to latch--off the controller
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NCP1396A, NCP1396B
On Figure 46, Q1 is blocked and does not bother the BO measurement as long as the NTC and the optocoupler are not activate d. As soon as the secondary optocoupler senses an OVP condition, or the NTC reacts to a high ambient temperature, Q1 base is brought to ground and the BO pin goes up, permanently latching off the cont roller.
Protection Circuitry
This resonant controller differs from competitors thanks to its protection features. The device can react to various inputs like:
-- Fast events input: like an over--current condition, a
need to shut down (sleep mode) or a way to force a controlled burst mode (skip cycle at low output power): as soon as the input level exceeds 1 V typical,
Vdd
Itimer
UVLO
Reset
+
+
--
1 = fault 0=ok
ON/OFF
Vref Fault
pulses are immediately stopped. When the input is released, the controller performs a clean startup sequence including a soft--start period.
-- Slow events input: this input serves as a delayed shutdown, where an event like a transient overload does not immediately stopped pulses but start a timer. If the e vent duration lasts longer than what the timer imposes, then all pulses are disabled. The voltage on the timer capacitor (pin 3) starts to decrease until it reaches 1 V. The decrease rate is actually depending on the resistor the user will put in parallel with the capacitor, giving another flexibility during design.
Figure 47 depicts the architecture of the fault circuitry.
Ctimer
+
--
+
Ctimer
Rtimer
Slow Fault
Average
Input
Current
To P r im ar y Current Sensing Circuitry
Reset
VtimerON
VtimerOFF
DRIVING
LOGIC
1=ok 0 = fault
Vref Fault
SS
-­+
+
1=ok 0 = fault
Figure 47. This circuit combines a slow and fast input for improved protection features
Slow Input
On this circuit, the slow input goes to a comparator.
When this input exceeds 1 V typical, the current source
V
CC
FB
FB
Fast Fault
A
B
A
B
Skip
Itimer turns on, charging the external capacitor Ctimer. If the fault duration is long enough, when Ctimer voltage
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NCP1396A, NCP1396B
reaches the VtimerON level (4 V typical), then all pulses are stopped. If the fault input signal is still present, then the controller permanently stays off and the voltage on the timer capacitor does not move (Itimer is on and thevoltage is cla mped to 5 V). If the fault input signal is removed (because pulses are off for instance), Itimer turns off and the capacitor slowly discharges t o ground via a resistor installed in parallel with it. As a result, the designer can easily determine the time during which the power supply stays locked by playing on Rtimer. Now, when the timer capacitor voltage reaches 1 V typical (VtimerOFF), the comparatorinstructs the internal logicto issues pulses ason a clean soft--start sequence (soft--start is activated). Please note that the discharge resistor can not be lower than 4 V
SMPS Stops
Fault is Gone
/ Itimer otherwise the voltage on Ctimer will not reach the turn--off voltage of 4 V.
In both cases, when the fault is validate d, both outputs
Mlower and Mupper are internally pulled down to ground.
On Figure 46 example, a voltage proporti onal to primary current, once averaged, gives an ima ge of the input power in case Vin is kept constant via a PFC circuit. If the output loading increases above a certain level, the voltage on this pin will pass the 1 V threshold a nd start the timer. If the overload stays there, after a few tens of milli--seconds, switching pulses will disappear and a protective auto--recovery cycle will take place. Adjusting the resistor R in parallel with the timer capacitor will give the flexibility to adjust the fault burst mode.
4V
SMPS Re--starts
Figure 48. A resistor can easily program the capacitor discharge time
V
CC
FB
Fast Fault
Figure 49. Skip cycle can be implemented via two
resistors on the FB pin to the Fast fault input
Fast Input
The fast input is not affected bya delayed action. As soon as its voltage exceeds 1 V typical, all pulses are off and maintained off as long as the fault is present. When the pin is released, pulsescome backand the soft--start isactivated.
Thanks to the low activation level of 1 V, this pin can observe the feedback pin via a resistive divided and thus implement skip cycle operation. The resonant converter
1V
ResetatRe--start
can be designed to lose regulation in light load conditions, forcing the FB level to increase. When it reaches the programmed level, it triggers t he fast fault input and stops pulses. Then Vout slowly drops, the loop reacts by decreasing the feedback level which, in turn, unlocks the pulses, Vout goes up again and so on: we are in skip cycle mode.
Startup Behavior
When the VCCvoltage grows--up, the internal current consumption is kept to Istrup, allowing to cra nk--up the converter via a resistor connected to the bulk capacitor. When V
reaches the V
CC
level, output Mlower goes
CC(on)
high first and then output Mupper. This sequence will always be the same whatever triggers the pulse delivery: fault, OFF to ON etcPulsing the output Mlower highfirst gives an immediate charge of the bootstrap capacitor. Then, the re st of pulses follow, delivered at the highest switching value, set by the resistor on pin 2. The soft--start capacitor ensures a smooth frequencydecrease toeither the programmed minimum value (in case of fault) or to a value corresponding to the operating point if the feedback loop closes first. Figure 50 shows typical signals evolution at power on.
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V
CC(on)
V
CC(min)
NCP1396A, NCP1396B
Vcc from an auxiliary supply
SS
FB
A&B
Timer
0.6 V
4V
1V
A B
A B
T
SS
Slopes are similar
Fault!
A B
A B
T
SS
Figure 50. At power on, output A is first activated and the frequency slowly decreases via the soft--start capacitor
Figure 50 depicts an auto --recovery situation, where the
timer has triggeredthe endof outputpulses. Inthat case,the
level was given by an auxiliary power supply, hence
V
CC
its stability during the hiccup. A similar situation can arise if the user selects a more traditional startup method, with an auxiliary winding. In that case,the V
CC(min)
comparator
say, when V
pin still receives its bias current from the startup
V
CC
resistor and heads toward V When the voltage reaches V takes place, involving a soft--start. Figure 51 portrays this behavior.
falls below 10 V typical. At this time, the
CC
via the VCCcapacitor.
CC(on)
, a standard sequence
CC(on)
stops the output pulses whenever it is activa ted, that is to
V
CC(on)
V
CC(min)
SS
VCCfrom a
Startup Resistor
Fault!
Fault is Released
FB
A&B
Timer
0.6 V
4V
1V
A B
A B
T
SS
A B
A B
T
SS
Figure 51. When the VCCis too low, all pulses are stopped until VCCgoes back to the startup voltage
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NCP1396A, NCP1396B
As described in the data--sheet, two startup levels
V
CC(on)
are available, via two circuit versions. The NCP1396 features sufficient hysteresis (3 V typic ally) to allow a classical startup method with a resistor connected to the bulk capacitor. Then, at the end of the startup sequence, an auxiliary winding is supposed to take over the controller supply voltage. To the opposite, for applications where the re sonant controller is powered from a standby power supply, the startup level is 10 V typically and allows
Fault
B
A
Pulse
Trigger
Delay
Level
Shifter
for the direct a connection from a 12 V source. Thanks to this NCP1396B, simple ON/OFF operation is therefore feasible.
The High--voltage Driver
The driver features a tra ditional bootstrap circuitry, requiring an external high--voltage diode for the capacitor refueling path. Figure 52 shows the internal arc hitecture of the high--voltage section.
HV
Vboot
S
Q
Q
R
UVLO
Mupper
HB
V
CC
Mlower
GND
cboot
dboot
aux V
CC
+
Figure 52. The Internal High-- voltage Section of the NCP1396
The device incorporates an upper UVLO circuitry that makes sure enough Vgs is available for the upper side MOSFET. The B and A outputs are delivered by the internal logic, as Figure 47 testifies. A delay is inserted in
As stated in the maximum rating section, the floating portion can go up to 600 VDC and makes the IC perfectly suitable for offline applications featuring a 400 V PFC front--end stage.
the lower rail to ensure good matching between these propagating signals.
ORDERING INFORMATION
Device Package Shipping
NCP1396ADR2G SOIC--16, Less Pin 13
(Pb--Free)
NCP1396BDR2G SOIC--16, Less Pin 13
(Pb--Free)
†For information on tape and reelspecifications, including part orientation and tapesizes, please refer to our Tape and Reel Packaging Specification
Brochure, BRD8011/D.
2500 / Tape & Reel
2500 / Tape & Reel
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NCP1396A, NCP1396B
a
PACKAGE DIMENSIONS
SOIC--16 NB, LESS PIN 13
CASE 751AM --01
ISSUE O
M
0.25 B
16 9
D
A B
H
18
M
SEATING
C
PLANE
15X
e
b 15X
0.25 A
A1
A
SOLDERING FOOTPRINT*
15X
0.58
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.
2. CONTROLLING DIMENSION: MILLIMETERS.
3. DIMENSION b DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE PROTRUSION SHALL BE
0.13 TOTAL IN EXCESS OF THE b DIMENSION AT
E
C
L
M
S
S
B
T
x45
h
_
M
MAXIMUM MATERIAL CONDITION.
4. DIMENSIONS D AND E DO NOT INCLUDE MOLD PROTRUSIONS.
5. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
MILLIMETERS
DIM MIN MAX
A 1.35 1.75
A1 0.10 0.25
b 0.35 0. 49 C 0.19 0.25 D 9.80 10.00 E 3.80 4. 00 e 1.27 BSC H 5.80 6.20 h 0.25 0. 50 L 0.40 1. 25
M 07
__
6.40
15X
1.12
1
16
1.27
PITCH
89
DIMENSIONS: MILLIMETERS
*For additional information on our Pb--Free strategy and soldering
details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
ON Semiconductor and are registered trademarks of Semiconductor Components Indus tries, LLC (SCILLC). SCILLC reserves the right tomake changes without furthernotice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the s uitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or us e of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specificati ons can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not c onv ey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain l ife, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occ ur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized applicati on, Buyer shall indemnify and holdSCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any cl aim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges thatSCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and i s not for resale in any manner.
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For additional information, please contact your loc Sales Representative
NCP1396/D
25
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