Datasheet NCP1234AD65R2G Specification

Page 1
NCP1234
Fixed Frequency Current Mode Controller for Flyback Converters
The DSS function greatly simplifies the design of the auxiliary supply and the V source to supply the controller during transients.
Due to frequency foldback, the controller exhibits excellent efficiency in light load condition while still achieving very low standby power consumption. Internal frequency jittering, ramp compensation, and a versatile latch input make this controller an excellent candidate for converters where components cost is the key constraints.
It features a timer−based fault detection that ensures the detection of overload independently of an auxiliary winding, and an adjustable compensation to help keep the maximum power independent of the input voltage.
Finally, due to a careful design, the precision of critical parameters is well controlled over the entire temperature range (−40°C to +125°C).
Features
Fixed−Frequency Current−Mode Operation with Built−In Ramp
Compensation
65 kHz or 100 kHz Oscillator Frequency version
Frequency Foldback then Skip Mode for Maximized Performance in
Light Load and Standby Conditions
Timer−Based Overload Protection with Latched (option A) or
Auto−Recovery (option B) Operation
High−voltage Current Source with Dynamic Self−Supply,
Simplifying the Design of the V
Frequency Modulation for Softened EMI Signature, including during
Frequency Foldback mode
Adjustable Overpower Compensation
Latch−off Input for Severe Fault Conditions, Allowing Direct
Connection of an NTC for Overtemperature Protection (OTP)
V
Operation up to 28 V, with Overvoltage Detection
CC
±500 mA Peak Source/Sink Current Drive Capability
4.0 ms Soft−Start
Internal Thermal Shutdown
Pin−to−Pin Compatible with the Existing NCP12xx
Series
These Devices are Pb−Free, Halogen Free/BFR Free
and are RoHS Compliant
capacitor by activating the internal startup current
CC
Capacitor
CC
Typical Applications
AC−DC Adapters for Notebooks, LCD, and Printers
Offline Battery Chargers
Consumer Electronic Power Supplies
Auxiliary/Housekeeping Power Supplies
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SOIC−7
CASE 751U
MARKING DIAGRAM
8
34Xff
ALYWX
G
1
34Xff = Specific Device Code
X = A or B
ff = 65 or 100 A = Assembly Location L = Wafer Lot Y = Year W = Work Week G = Pb−Free Package
PIN CONNECTIONS
Latch
18
FB
2 3
CS
GND
4
(Top View)
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 32 of this data sheet.
HV
V
6
CC
DRV
5
© Semiconductor Components Industries, LLC, 2016
January , 2016 − Rev. 2
1 Publication Order Number:
NCP1234/D
Page 2
NCP1234
TYPICAL APPLICATION EXAMPLE
VIN
(dc)
LATCH
CS
GND
FB
NCP1234
HV
VCC DRV
Figure 1. Flyback Converter Application Using the NCP1234
PIN FUNCTION DESCRIPTION
Pin No Pin Name Function Pin Description
1 LATCH Latch−Off Input Pull the pin up or down to latch−off the controller. An internal current source
2 FB Feedback An optocoupler collector to ground controls the output regulation. 3 CS Current Sense This Input senses the Primary Current for current−mode operation, and Offers
4 GND IC Ground 5 DRV Drive output Drives external MOSFET 6 V
CC
VCC input This supply pin accepts up to 28 Vdc, with overvoltage detection
allows the direct connection of an NTC for over temperature detection
an overpower compensation adjustment.
VOUT
8 HV High−voltage pin Connects to the bulk capacitor or the rectified AC line to perform the functions
of Start−up Current Source and Dynamic Self−Supply
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Page 3
I
NTC
NCP1234
SIMPLIFIED INTERNAL BLOCK SCHEMATIC
V
DD
I
NTC
+
+
V
OVP
blanking
t
Latch(OVP)
HV
HV
Latch
FB
CS
1 kW
V
FB(ref)
20 kW
HV sample
V
clamp
I
OPC
(V
V
V to I = 0.5m x
− 125)
HV
FB(OPC)
+
blanking
t
LEB
blanking
t
BCS
+
+
V
OTP
Soft−start end
blanking
t
Latch(OTP)
S
Q
Latch
R
TSD
UVLO
VDD
IC Start
Reset UVLO V
DD
Start
TSD
HV currentTSD
V
CC
management
Dual HV start−up current source
Reset
V
+
+
V
skip
/ 5
slope
comp.
PWM
+
Soft−start
+
+
Soft−start ramp
End
t
SSTART
Start
Reset
IC Start IC Stop
Soft−start end
Sawtooth
Stop
Oscillator
Jitter
Foldback
Clamp
S
Q
R
+
+
I
V
ILIM
LIMIT
IC stop
CC
DRV
GND
I
LIMIT
+
S
Fault Flag
Q
R
+
V
CS(stop)
Protection
Mode release
For Autorecovery protection mode only
Latch TSD
UVLO
timer
PWM
timer
t
fault
Fault
t
autorec
Reset
Figure 2. Simplified Internal Block Schematic
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NCP1234
MAXIMUM RATINGS
Rating Symbol Value Unit
Supply Pin (pin 6) (Note 2)
Voltage range Current range
High Voltage Pin (pin 8) (Note 2)
Voltage range Current range
Driver Pin (pin 5) (Note 2)
Voltage range Current range
All other pins (Note 2)
Voltage range
Current range
Thermal Resistance SOIC−7
Junction−to−Air, low conductivity PCB (Note 3) Junction−to−Air, medium conductivity PCB (Note 4) Junction−to−Air, high conductivity PCB (Note 5)
Temperature Range
Operating Junction Temperature Storage Temperature Range
ESD Capability (Note 1)
Human Body Model (All pins except HV) Machine Model
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected.
1. This device series contains ESD protection and exceeds the following tests: Human Body Model 2000 V per JEDEC standard JESD22, Method A114E Machine Model Method 200 V per JEDEC standard JESD22, Method A115A
2. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78
3. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 50 mm for a JEDEC 51−1 conductivity test PCB. Test conditions were under natural convection or zero air flow.
4. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 100 mm for a JEDEC 51−2 conductivity test PCB. Test conditions were under natural convection or zero air flow.
5. As mounted on a 80 x 100 x 1.5 mm FR4 substrate with a single layer of 650 mm
2
of 2 oz copper traces and heat spreading area. As specified
2
of 2 oz copper traces and heat spreading area. As specified
2
of 2 oz copper traces and heat spreading area. As specified
for a JEDEC 51−3 conductivity test PCB. Test conditions were under natural convection or zero air flow.
V
CCMAX
I
CCMAX
V
HVMAX
I
HVMAX
V
DRVMAX
I
DRVMAX
V
MAX
I
MAX
R
θ
J−A
T
JMAX
T
STRGMAX
–0.3 to 28
±30
–0.3 to 500
±20
–0.3 to 20
±1000
–0.3 to 10
±10
162 147
115
−40 to +150
−60 to +150
2000
200
V
mA
V
mA
V
mA
V
mA
°C/W
°C
V
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NCP1234
ELECTRICAL CHARACTERISTICS (For typical values T
V
= 11 V unless otherwise noted)
CC
= 25°C, for min/max values TJ = −40°C to +125°C, VHV = 125 V,
J
Characteristics Test Condition Symbol Min Typ Max Unit
HIGH VOLTAGE CURRENT SOURCE
Minimum voltage for current source operation
Current flowing out of VCC pin VCC = 0 V
V
CC
= V
CC(on)
− 0.5 V
Off−state leakage current VHV = 500 V I
V
HV(min)
I
start1
I
start2
start(off)
SUPPLY
Turn−on threshold level, V going up
CC
V
CC(on)
HV current source stop threshold HV current source restart
threshold Turn−off threshold V Overvoltage threshold V Blanking duration on V
V
detection
CC(ovp)
CC(off)
and
VCC decreasing level at which the internal logic resets
VCC level for I transition
Internal current consumption (Note 6)
START1
to I
START2
DRV open, VFB = 3 V, 65 kHz DRV open, VFB = 3 V, 100 kHz C
= 1 nF, VFB = 3 V, 65 kHz
drv
= 1 nF, VFB = 3 V, 100 kHz
C
drv
Off mode (skip or before start−up) Fault mode (fault or latch)
V
CC(min)
CC(off)
CC(ovp)
t
VCC(blank)
V
CC(reset)
V
CC(inhibit)
I
CC1
I
CC1
I
CC2
I
CC2
I
CC3
I
CC4
OSCILLATOR
Oscillator frequency
Maximum duty cycle D Frequency jittering amplitude, in
percentage of F
OSC
Frequency jittering modulation frequency
f
A
F
OSC
MAX
jitter
jitter
OUTPUT DRIVER
Rise time, 10% to 90 % of V Fall time, 90% to 10 % of V
CC
CC
VCC = V VCC = V
Current capability VCC = V
DRV high, V DRV low, V
Clamping voltage (maximum gate voltage)
High−state voltage drop
VCC = V
= 33 kW, C
R
DRV
VCC = V DRV high
+ 0.2 V, C
CC(min)
+ 0.2 V, C
CC(min)
+ 0.2 V, C
CC(min)
= 0 V
DRV
= V
DRV
CC
– 0.2 V, DRV high,
CCmax
CC(min)
load
+ 0.2 V, R
DRV DRV DRV
= 220 pF
DRV
= 1 nF t = 1 nF t = 1 nF
I
DRV(source)
I
DRV(sink)
V
DRV(clamp)
= 33 kW,
V
DRV(drop)
rise
fall
6. internal supply current only, current in FB pin not included (current flowing in GND pin only).
30 40 V
0.2 3
0.5 6
9
0.8
25 50
11.0 12.0 13.0 V
9.5 10.5 11.5 V
8.5 9.5 10.5 V 25 26.5 28 V
7 10 13
3.6 5.0 6.0 V
0.4 1.0 1.6 V
1.2
1.3
1.9
2.2
0.67
0.4
60 92
1.8
1.9
2.5
2.9
0.9
0.7
65
100
2.2
2.3
3.2
3.6
1.13
1.0
70
108 75 80 85 % ±4 ±6 ±8 %
85 125 165 Hz
40 70 ns
40 70 ns
500 500
11 13.5 16 V
1 V
mA
mA
ms
mA
kHz
mA
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Page 6
NCP1234
ELECTRICAL CHARACTERISTICS (For typical values T
V
= 11 V unless otherwise noted)
CC
Characteristics
Test Condition Symbol Min Typ Max Unit
= 25°C, for min/max values TJ = −40°C to +125°C, VHV = 125 V,
J
FEEDBACK
Internal pull−up resistor
TJ = 25°C R
VFB to internal current setpoint division ratio
Internal pull−up voltage on the FB pin
CURRENT SENSE
Input Bias Current Maximum internal current
VCS = 0.7 V I VFB > 3.5 V V
setpoint Propagation delay from V
detection to DRV off
Ilimit
VCS = V
ILIM
Leading Edge Blanking Duration for V
ILIM
Threshold for immediate fault protection activation
Leading Edge Blanking Duration for V
CS(stop)
Slope of the compensation ramp S
Soft−start duration From 1st pulse to VCS = V
ILIM
OVERPOWER COMPENSATION
to I
V
HV
conversion ratio K
OPC
Current flowing out of CS pin VHV = 125 V
V
= 162 V
HV
VHV = 325 V VHV = 365 V
FB voltage above which I applied
FB voltage below which is no I
applied
OPC
OPC
is
VHV = 365 V V
VHV = 365 V V
Watchdog timer for dc operation t HV sampling level V
OVERCURRENT PROTECTION
Fault timer duration
From CS reaching V
to DRV stop t
ILIMIT
Autorecovery mode latch−off time duration
FREQUENCY FOLDBACK
Feedback voltage threshold below which frequency foldback starts
Feedback voltage threshold below which frequency foldback is complete
Minimum switching frequency VFB = V
+ 0.2 f
skip(in)
SKIP−CYCLE MODE
Feedback voltage thresholds for skip mode
VFB going down V
going up
FB
FB(up)
K
FB
V
FB(ref)
bias
ILIM
t
delay
t
LEB
V
CS(stop)
t
BCS
comp(65kHz)
S
comp(100kHz)
t
SSTART
OPC
I
OPC(125)
I
OPC(162)
I
OPC(325)
I
OPC(365)
FB(OPCF)
FB(OPCE)
WD(OPC)
HVsample
fault
t
autorec
V
FB(foldS)
V
FB(foldE)
OSC(min)
V
skip(in)
V
skip(out)
15 20 25
4.7 5 5.3
4.3 5 5.7 V
0.02
0.66 0.7 0.74 V
80 110 ns
190 250 310 ns
0.95 1.05 1.15 V
90 120 150 ns
−32.5
−50
mV /
2.8 4.0 5.2 ms
0.54
105
0
20
110
130
150
mA / V
2.12 2.35 2.58 V
2.15 V
32 ms
92 V
98 128 168 ms
0.85 1.00 1.35 s
1.8 2.0 2.2 V
1.22 1.35 1.48 V
22 27 32 kHz
0.63
0.72
0.7
0.80
0.77
0.88
kW
mA
ms
mA
V
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Page 7
NCP1234
ELECTRICAL CHARACTERISTICS (For typical values T
V
= 11 V unless otherwise noted)
CC
Characteristics UnitMaxTypMinSymbolTest Condition
LATCH−OFF INPUT
V
High threshold Low threshold V Current source for direct NTC
connection
During normal operation During soft−start
Blanking duration on high latch detection
Blanking duration on low latch detection
Clamping voltage I
TEMPERATURE SHUTDOWN
Temperature shutdown Temperature shutdown
hysteresis
going up V
Latch
going down V
Latch
V
= 0 V
Latch
65 kHz version 100 kHz version
= 0 mA
Latch
I
= 1 mA
Latch
TJ going up T TJ going down T
= 25°C, for min/max values TJ = −40°C to +125°C, VHV = 125 V,
J
OVP OTP
I
NTC
I
NTC(SSTART)
t
Latch(OVP)
t
Latch(OTP)
V
clamp0(Latch)
V
clamp1(Latch)
TSD
TSD(HYS)
2.35 2.5 2.65 V
0.76 0.8 0.84 V
65
130
35 25
95
190
50 35
105
210
70 45
350
1.0
2.0
1.2
2.4
1.4
3.0
135 150 165 °C
20 30 40 °C
mA
ms
ms
V
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Page 8
NCP1234
40.00
V
(V)
35
5
V
(V)
5
t
(ns)
delay
LEB
5
TYPICAL PERFORMANCE CHARACTERISTICS
38.00
36.00
34.00
32.00
30.00
HV(min)
28.00
26.00
24.00
22.00
20.00
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 3. Minimum Current Source Operation
V
HV(min)
0.75
0.74
0.73
0.72
0.71
0.70
ILIM
0.69
0.68
0.67
0.66
0.65
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 5. Maximum Internal Current Setpoint
V
ILIM
30
25
20
(V)
15
start(off)
I
10
5
0
−50 −25 0 25 50 75 100 12 TEMPERATURE (°C)
Figure 4. Off−State Leakage Current I
1.15
1.13
1.11
1.09
1.07
(V)
1.05
1.03
CS(stop)
V
1.01
0.99
0.97
0.95
−50 −25 0 25 50 75 100 12
TEMPERATURE (°C)
Figure 6. Threshold for Immediate Fault
Protection Activation V
CS(stop)
start(off)
110
100
90
80
70
delay
60
50
40
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 7. Propagation Delay t
300 290 280 270 260
(ns)
250
LEB
t
240 230 220 210 200
−50 −25 0 25 50 75 100 12
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TEMPERATURE (°C)
Figure 8. Leading Edge Blanking Duration t
Page 9
NCP1234
TYPICAL PERFORMANCE CHARACTERISTICS
24 23 22 21 20
(kW)
19
FB(up)
R
18 17 16 15
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 9. FB Pin Internal Pull−up Resistor
R
FB(up)
70 69 68 67 66 65
(kHz)
64
OSC
f
63 62 61 60
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 11. Oscillator Frequency f
OSC
5.30
5.20
5.10
5.00
(V)
4.90
FB(ref)
V
4.80
4.70
4.60
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 10. FB Pin Open Voltage V
85 84 83 82 81
(%)
80
MAX
79
D
78 77 76 75
−50 −25 0 25 50 75 100 125
TEMPERATURE (°C)
FB(ref)
Figure 12. Maximum Duty Cycle D
MAX
2.20
2.15
2.10
2.05
(V)
2.00
FB(foldS)
1.95
V
1.90
1.85
1.80
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 13. FB Pin Voltage Below Which
Frequency Foldback Starts V
FB(foldS)
1.50
1.45
1.40
(V)
1.35
FB(foldE)
V
1.30
1.25
1.20
−50 −25 0 25 50 75 100 125
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TEMPERATURE (°C)
Figure 14. FB Pin Voltage Below Which
Frequency Foldback is Complete V
FB(foldE)
Page 10
NCP1234
0.77
V
(V)
0.88
5
f
(kHz)
5
V
(V)
5
TYPICAL PERFORMANCE CHARACTERISTICS
0.75
0.73
0.71
0.69
skip(in)
0.67
0.65
0.63
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 15. FB Pin Skip−in Level V
30 29 28 27 26 25 24
OSC(min)
23 22 21 20
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
skip(in)
Figure 17. Minimum Switching Frequency
f
OSC(min)
2.60
2.55
2.50
2.45
2.40
2.35
2.30
FB(OPCF)
2.25
2.20
2.15
2.10
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 19. FB Pin Level V
FB(OPCF)
Above
Which is the Overpower Compensation
Applied
0.86
0.84
0.82
(V)
0.80
skip(out)
0.78
V
0.76
0.74
0.72
−50 −25 0 25 50 75 100 12 TEMPERATURE (°C)
Figure 16. FB Pin Skip−Out Level V
150 145 140 135
(mA)
130 125
OPC(365)
I
120
115 110
−50 −25 0 25 50 75 100 12
TEMPERATURE (°C)
Figure 18. Maximum Overpower
Compensating Current I
OPC(365)
Flowing Out
of CS Pin
2.40
2.35
2.30
2.25
2.20
(V)
2.15
2.10
FB(OPCE)
V
2.05
2.00
1.95
1.90
−50 −25 0 25 50 75 100 12 TEMPERATURE (°C)
Figure 20. FB Pin Level V
FB(OPCE)
Which is No Overpower Compensation
Applied
skip(out)
Below
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NCP1234
2.65
V
(V)
0.85
5
V
(V)
5
I
(
A)
5
TYPICAL PERFORMANCE CHARACTERISTICS
2.60
2.55
2.50
OVP
2.45
2.40
2.35
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 21. Latch Pin High Threshold V
1.34
1.32
1.30
1.28
1.26
clamp0
1.24
OVP
0.84
0.83
0.82
0.81
(V)
0.80
OTP
0.79
V
0.78
0.77
0.76
0.75
−50 −25 0 25 50 75 100 12 TEMPERATURE (°C)
Figure 22. Latch Pin Low Threshold V
2.80
2.70
2.60
2.50
(V)
2.40
clamp1
2.30
V
OTP
1.22
1.20
1.18
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 23. Latch Pin Open Voltage V
110 105 100
95
m
90
NTC
85 80 75 70
−50 −25 0 25 50 75 100 125 TEMPERATURE (°C)
Figure 25. Current I
Sourced from the
NTC
Latch Pin, Allowing Direct NTC Connection
clamp0
2.20
2.10
2.00
−50 −25 0 25 50 75 100 12
Figure 24. Latch Pin Voltage V
TEMPERATURE (°C)
clamp1
Pin is Sinking 1 mA)
220 210 200 190
(mA)
180 170
NTC(SSTART)
I
160 150 140
−50 −25 0 25 50 75 100 12 TEMPERATURE (°C)
Figure 26. Current I
NTC(SSTART)
Sourced from
the Latch Pin, During Soft−Start
(Latch−off
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NCP1234
APPLICATION INFORMATION
Introduction
The NCP1234 includes all necessary features to build a safe and efficient power supply based on a fixed−frequency flyback converter. It is particularly well suited for applications where low part count is a key parameter, without sacrificing safety.
Current−Mode Operation with slope compensation:
The primary peak current is permanently controlled by the FB voltage, ensuring maximum safety: the DRV turn−off event is dictated by the peak current setpoint. It also ensures that the frequency response of the system stays a first order if in DCM, which eases the design of the FB loop. The controller can be also used in CCM applications with a wide input voltage range thanks to its fixed ramp compensation that prevents the appearance of sub−harmonic oscillations in most applications.
Fixed−Frequency Oscillator with Jittering: The
NCP1234 is available in different frequency options to fit any application. The internal oscillator features a low−frequency jittering that helps passing the EMI limits by spreading out the energy content of frequency peaks in quasi−peak and average mode of measurement.
Latched Timer−Based Overload Protection: The
overload protection depends only on the FB signal, making it able to work with any transformer, even with very poor coupling or high leakage inductance. The protection is fully latched on the A version (the power supply has to be stopped then restarted in order to resume operation, even if the overload condition disapears), and autorecovery on the B version. The timer duration is fixed. The controller also enters the same protection mode if the voltage on the CS pin reaches 1.5 times the maximum internal setpoint (allows to detect winding short-circuits).
High Voltage Start−Up Current Source: Thanks to
ON Semiconductor’s Very High Voltage technology, the NCP1234 can directly be connected to the high input voltage. The start-up current source ensures a clean start-up while ensuring low losses when it is off, and the Dynamic Self-Supply (DSS) restarts the start-up current source to supply the controller if the
supply transiently drops.
V
CC
Adjustable Overpower Compensation: The high
input voltage sensed on the HV pin is converted into a current to build on the current sense voltage an offset proportional to the input voltage. By choosing the value of the resistor in series with the CS pin, the amount of compensation can be adjusted to the application.
Frequency foldback then skip mode for light load
operation: In order to ensure a high efficiency under all load conditions, the NCP1234 implements a frequency
foldback for light load condition and a skip mode for extremely low load condition. The switching frequency is decreased down to 27 kHz to reduce switching losses.
Extended VCC range: The NCP1234 accepts a supply
voltage as high as 28 V, with an overvoltage threshold V off.
(typically 26.5 V) that latches the controller
CC(ovp)
Clamped Driver Stage: Despite the high maximum
supply voltage, the voltage on DRV pin is safely clamped below 16 V, allowing the use of any standard MOSFET, and reducing the current consumption of the controller.
Dual Latch−off Input: The NCP1234 can be latched
off by 2 ways: The voltage increase applied to its Latch pin (typically an overvoltage) or by a decrease this voltage. Thanks to the internal precise pull−up current source a NTC can be directly connected to the latch pin. This NTC will provide an overtemperature protection by decreasing its resistance and consequently the voltage at Latch pin,
Soft−Start: At every start−up the peak current is
gradually increased during 4.0 ms to minimize the stress on power components.
Temperature Shutdown: The NCP1234 is internally
protected against self−overheating: if the die temperature is too high, the controller shuts all circuitries down (including the HV start−up current source), allowing the silicon to cool down before attempting to restart. This ensures a safe behavior in case of failure.
Typical Operation
Start−up: The HV start−up current source ensures the
charging of the V threshold V enough (above V start. The controller then delivers pulses, starting with a soft−start period t linearly increases before the current−mode control takes over. During the soft−start period, the low level latch is ignored, and the latch current is double, to ensure a fast pre−charge of the Latch pin decoupling capacitor.
CC(on)
capacitor up to the start−up
CC
, until the input voltage is high
HV(start)
) to allow the switching to
during which the peak current
SSTART
Normal operation: As long as the feedback voltage is
within the regulation range and V above V (with jittering) in current−mode control. The peak current (sensed on the CS pin) is set by the voltage on the FB pin. Fixed ramp compensation is applied internally to prevent sub−harmonic oscillations from occurring.
, the NCP1234 runs at a fixed frequency
CC(min)
is maintained
CC
Light load operation: When the FB voltage decreases
below V
FB(foldS)
, typically corresponding to a load of
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12
Page 13
NCP1234
33% of the maximum load (for a DCM design), the switching frequency starts to decrease down to f
OSC(min)
. By lowering the switching losses, this feature helps to improve the efficiency in light load conditions. The frequency jittering is enabled in light load operation as well.
No load operation: When the FB voltage decreases
below V of the maximum load, the controller enters skip mode. By completely stopping the switching while the feedback voltage is below V further reduced. This allows minimizing the power dissipation under extremely low load conditions. As the skip mode is entered at very light loads, for which the peak current is very small, there is no risk of audible noise. V V
CC(min)
, typically corresponding to a load of 2%
skip(in)
, the losses are
skip(out)
can be maintained between V
CC
CC(on)
and
by the DSS, if the auxiliary winding does not
provide sufficient level of V
voltage under this
CC
condition.
Overload: The NCP1234 features timer−based
overload detection, solely dependent on the feedback information: as soon as the internal peak current setpoint hits the V
clamp, an internal timer starts to
ILIM
count. When the timer elapses, the controller stops and enter the protection mode, autorecovery for the B version (the controller initiates a new start−up after
elapses), or latched for the A version (the latch
t
autorec
is released only if V
is reset).
CC
Latch−off: When the Latch input is pulled up (typically
by an over−voltage condition), or pulled down (typically by an over−temperature condition, using the provided current source with an NTC), the controller latches off. The latch is released when the V
is reset.
CC
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NCP1234
DETAILED DESCRIPTION
High−Voltage Current Source
The NCP1234 HV pin can be connected either to the rectified bulk voltage, or to the ac line through a rectifier.
Start−up
HV
However, the overpower compensation will work correctly only if the HV pin is connected to the bulk voltage.
VCC
Istart
Control
+
VCC(on)
+
VCC(min)
+
VCC(off )
+
VCC(reset)
+
+
+
+
IC Start
blanking
tUVLO(blank)
TSD
R
Q
S
UVLO
Reset
Figure 27. HV Start−up Current Source Functional Schematic
At start−up, the current source turns on when the voltage on the HV pin is higher than V V
CC
V
CC(min)
reaches V
, until VCC is supplied by an internal source. The
, then turns on again when VCC reaches
CC(on)
controller actually starts the next time V
Even though the DSS is able to maintain the V between V
CC(on)
and V
by turning the HV start−up
CC(min)
, and turns off when
HV(min)
CC
reaches V
CC
CC(on)
voltage
current source on and off, it can only be used in light load
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condition, otherwise the power dissipation on the die would be too much. As a result, an auxiliary voltage source is needed to supply V
during normal operation.
CC
The DSS is useful to keep the controller alive when no
.
switching pulses are delivered, e.g. in latch condition, or to prevent the controller from stopping during load transients when the V
14
might drop.
CC
Page 15
V
HV(min)
V
NCP1234
HV
V
CC
V
CC(on)
V
CC(min)
HV
current
source =
I
start1
V
CC(inhibit)
DRV
Figure 28. Start−up Timing Diagram
For safety reasons, the start−up current is lowered when V
is below V
CC
case the V
CC(inhibit)
pin is shorted to GND (in case of VCC capacitor
CC
failure, or external pull−down on V controller).
There are only two conditions for which the current source doesn’t turn on when V HV pin is too low (below V condition (TSD) has been detected. In all other conditions, the HV current source will always turn on and off to maintain V
between V
CC
CC(min)
When the application is turned off, the input capacitor quickly discharges, and the output starts to fall out of
, to reduce the power dissipation in
to disable the
CC
reaches V
CC
HV(min)
and V
), or a thermal shutdown
.
CC(on)
CC(min)
: the voltage on
time
HV
current
source =
I
start2
time
time
regulation. At the same time, V is no voltage anymore on the HV pin, the DSS isn’t able to turn on. As a result, V V
threshold, that turns the controller off, and resets the
CC(off)
drops even more and reach the
CC
internal fault timer, to prevent any unwanted latch−off and allow a fast restart in case of a short OFF/ON sequence.
As soon as the application is turned back on, the HV start−up current source starts to charge the V Note that the threshold at which V influence on the ability of the controller to restart. The switching then turns on when V additional delay or “hiccup”.The case of a fast OFF/ON sequence is described at Figure 29.
drops, but because there
CC
capacitor.
CC
discharges has no
CC
reaches V
CC
CC(on)
, without
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15
Page 16
V
HV(min)
V
CC(on)
V
CC(min)
V
CC(off)
NCP1234
The board is
V
HV
V
CC
unplugged
time
Output
DRV
Fault timer
(internal)
Controller
stops at
V
CC(off)
Loss of
regulation when
V
is too low
HV
Fault timer
reset by
V
CC(off)
VCC charges
up when V
high enough
Switching
restarts at
V
CC(on)
is
HV
time
time
time
Figure 29. Fast Application Off − On Sequence
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16
time
Page 17
NCP1234
Oscillator with Maximum Duty Cycle and Frequency Jittering
The NCP1234 includes an oscillator that sets the switching frequency with an accuracy of ±7%. Two frequency options can be ordered: 65 kHz and 100 kHz. The maximum duty cycle of the DRV pin is 80%, with an accuracy of ±7%.
In order to improve the EMI signature, the switching frequency jitters ±6% around its nominal value, with a triangle−wave shape and at a frequency of 125 Hz. This frequency jittering is active even when the frequency is decreased to improve the EMI in light load condition.
f
OSC
f
+ 6
OSC
Nominal f
OSC
f
− 6
OSC
Figure 30. Frequency Jittering
Time
8%
(125 Hz)
Clamped Driver
The supply voltage for the NCP1234 can be as high as 28 V , but most of the MOSFETs that will be connected to the DRV pin cannot accept more than 20 V on their gate. The driver pin is therefore clamped safely below 16 V. This driver has a typical current capability of ±500 mA.
VCC
Clamp
DRV signal
Figure 31. Clamped Driver
DRV
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NCP1234
CURRENT−MODE CONTROL WITH OVERPOWER COMPENSATION AND SOFT−START
Current sensing
NCP1234 is a current−mode controller, which means that the FB voltage sets the peak current flowing in the inductance and the MOSFET. This is done through a PWM comparator: the current is sensed across a resistor and the resulting voltage is applied to the CS pin. It is applied to one
V
FB(ref)
PWM
+
Soft−start
+
Soft−start ramp t
SSTART
Start
Reset
+
V
IC Start
IC Stop
+
ILIM
FB
CS
R
FB(up)
blanking
t
LEB
K
FB
input of the PWM comparator through a 250 ns LEB block. On the other input the FB voltage divided by 5 sets the threshold: when the voltage ramp reaches this threshold, the output driver is turned off.
The maximum value for the current sense is 0.7 V, and it
is set by a dedicated comparator.
Jitter
Oscillator
S
Q
R
IC stop
DRV Stage
blanking
t
BCS
+
+
V
CS(stop)
Fault
Figure 32. Current Sense Block Schematic
Each time the controller is starting, i.e. the controller was off and starts – or restarts – when V
reaches V
CC
CC(on)
, a soft−start is applied: the current sense setpoint is linearly increased from 0 (the minimum level can be higher than 0 because of the LEB and propagation delay) until it reaches V
(after a duration of t
ILIM
), or until the FB loop
SSTART
Protection
Mode
UVLO
Latch TSD
imposes a setpoint lower than the one imposed by the soft−start (the 2 comparators outputs are OR’ed). The soft−start ramp signal is generated by the D/A converter in the NCP1234, that’s why there are observable 15 discrete steps instead the truly linearly increasing current setpoint ramp.
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Page 19
V
FB
V
FB(fault)
Soft-start ramp
V
ILIM
NCP1234
Time
VFB takes
over soft-start
CS Setpoint
V
ILIMI
Figure 33. Soft−Start
Under some conditions, like a winding short−circuit for instance, not all the energy stored during the on time is transferred to the output during the off time, even if the on time duration is at its minimum (imposed by the propagation delay of the detector added to the LEB duration). As a result, the current sense voltage keeps on increasing above V because the controller is blind during the LEB blanking time. Dangerously high current can grow in the system if nothing is done to stop the controller. That’s what the additional comparator, that senses when the current sense voltage on CS pin reaches V
CS(stop)
(= 1.5 x V as soon as this comparator toggles, the controller immediately enters the protection mode (latched or autorecovery according to the chosen option).
ILIM
ILIM
), does:
t
SSTART
Time
Time
Overpower compensation
The power delivered by a flyback power supply is proportional to the square of the peak current in the discontinuous conduction mode:
OUT
1
+
@ h @ Lp@ FSW@ I
2
p
,
P
Unfortunately, due to the inherent propagation delay of the logic, the actual peak current is higher at high input voltage than at low input voltage, leading to a significant difference in the maximum output power delivered by the power supply.
2
(eq. 1)
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NCP1234
I
P
I
LIMIT
High
Line
Low Line
t
delay
Figure 34. Line Compensation for True Overpower Protection
t
delay
IP to be
compensated
time
To compensate this and have an accurate overpower protection, an offset proportional to the input voltage is added on the CS signal by turning on an internal current source: by adding an external resistor in series between the sense resistor and the CS pin, a voltage offset is created across it by the current. The compensation can be adjusted by changing the value of the resistor.
But this offset is unwanted to appear when the current sense signal is small, i.e. in light load conditions, where it
HV
V
HVstop
A/D 3 bit
Converter
+
Peak Detector
FB
V
FB(OPC)
would be in the same order of magnitude. Therefore the compensation current is only added when the FB voltage is higher than V
FB(OPCE)
.
However, because the HV pin can be connected to an ac voltage, there is needed an additional circuitry to read or at least closely estimate the actual voltage on the bulk capacitor.
(32 ms)
Watch
Dog
3 bit
Register
To C S Block
T
blanking
LEB
I Generator
I ctrl
CS
Figure 35. Schematic Overpower Compensation Circuit
A 3 bit A/D converter with the peak detector senses the ac input, and its output is periodically sampled and reset, in order to follow closely the input voltage variations. The sample and reset events are given by the V
HVsample
comparator used for sampling detection for the AC line
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input. If only the DC high voltage input is used, no reset signal is generated by the V
HVsample
condition and the 32 ms watch dog is used to generate the sampling events for sampling the DC input high voltage line.
20
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NCP1234
I
OPC
V
HV
V
V
FB(OPCE)
V
FB(OPCF)
Figure 36. Overpower Compensation Current Relation to Feedback Voltage and Input Voltage
VHV
V
HVsample
FB
Peak
detector
I
OPC
Sample
Reset
Sample
Reset
Sample
Reset
Reset
Sample
time
t
wd
Reset
time
Reset
time
Figure 37. Overpower Compensation Current if the HV Pin is Connected to AC Voltage
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21
Page 22
V
V
HV(stop)
Peak
detector
I
OPC
HV
t
wd
Sample
NCP1234
t
wd
Sample
t
wd
Sample
time
Reset
time
Reset
Figure 38. Overpower Compensation if the HV Pin is Connected to DC Voltage
Feedback with Slope Compensation
The ratio from the FB voltage to the current sense setpoint
is 5, meaning that the FB voltage corresponding to V
FB
ILIM
20 kW
is
V
FB(ref)
t
HV
3.5 V. There is a pull−up resistor of 20 kW from FB pin to an internal reference.
K
FB
+
PWM
time
CS
blanking
t
LEB
Figure 39. FB Circuitry
In order to allow the NCP1234 to operate in CCM with a duty cycle above 50%, a fixed slope compensation is internally applied to the current−mode control. The slope
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appearing on the internal voltage setpoint for the PWM comparator is −32.5 mV/ms typical for the 65 kHz version, and −50 mV/ms for the 100 kHz version.
22
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NCP1234
Overcurrent protection with Fault timer
When an overcurrent occurs on the output of the power supply, the FB loop asks for more power than the controller can deliver, and the CS setpoint reaches V event occurs, an internal t
timer is started: once the timer
fault
ILIMIT
. When this
times out, DRV pulses are stopped and the controller is either
PWM
+
− R
Q
S
+
+
FB
CS
/ 5
blanking
tLEB
VILIM
Figure 40. Timer−Based Overcurrent Protection
latched off (latched protection, version A), or it enters an autorecovery mode (version B). The timer is reset when the CS setpoint goes back below V
before the timer elapses.
ILIM
To provide maximum output power at the low input line voltages the fault timer is not started if the driver signal is reset by the max duty cycle.
timer
tfault
Protection
Mode
release
timer
Autorecovery
t autorec
protection mode only
Reset DRV
Reset
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23
Page 24
NCP1234
In autorecovery mode, the controller tries to restart after t
the system starts a new burst cycle.
Output Load
Overcurrent
applied
Max Load
Fault Flag
Fault timer starts
V
CC
. If the fault has gone, the supply resumes operation; if not,
autorec
Fault
disappears
time
time
V
CC(on)
V
CC(min)
DRV
Fault timer
t
fault
Controller
stops
Restart
At
V
CC(on)
(new burst cycle if Fault still present)
time
time
t
fault
Figure 41. Autorecovery Timer−Based Protection Mode
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24
t
autorec
time
Page 25
NCP1234
In the latched version, the controller can restart only if a
V
reset occurs, which in a real application can only
CC
Output Load
Overcurrent
applied
Max Load
Fault Flag
Fault timer
starts
V
CC
happen if the power supply is unplugged from the mains line.
No restart
when fault
disappears
time
time
V
CC(on)
V
CC(min)
DRV
Fault timer
t
fault
time
Controller
latches off
time
t
fault
Figure 42. Latched Timer−Based Overcurrent Protection
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25
time
Page 26
NCP1234
LOW LOAD OPERATION
Frequency Foldback
In order to improve the efficiency in light load conditions, the frequency of the internal oscillator is linearly reduced from its nominal value down to f
OSC(min)
. This frequency
foldback starts when the voltage on FB pin goes below
f
OSC
Nominal f
OSC
Skip
f
OSC(min)
V
Skip Cycle Mode
skip(in)
V
FB(foldE)
Figure 43. Frequency Foldback when the FB Voltage Decreases
V
V
FB(foldS)
, and is complete before VFB reaches V whatever the nominal switching frequency option is. The current−mode control is still active while the oscillator frequency decreases. Note that the frequency foldback is disabled if the controller runs at its maximum duty cycle.
FB
FB(foldS)
skip(in)
,
+
+
V
skip
FB
CS
K
FB
blanking
t
LEB
+
Figure 44. Skip Cycle Schematic
When the FB voltage reaches V
while decreasing,
skip(in)
skip mode is activated: the driver stops, and the internal consumption of the controller is decreased. While V
FB
is
below V soon as V
, the controller remains in this state; but as
skip(out)
crosses the skip out threshold, the DRV pin
FB
starts to pulse again.
S
R
DRV stage
Q
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26
Page 27
V
FB(fold)
V
skip(out)
V
skip(in)
NCP1234
V
FB
DRV
Latch−off Input
Latch
Enters
skip
INTC
1 kW
VDD
Exits
skip
Enters
skip
Figure 45. Skip Cycle Timing Diagram
+
I
NTC
+
+
VOVP
+
VOTP
blanking
tLatch(OVP)
blanking
tLatch(OTP)
Exits
skip
S
Q
R
Time
Time
Latch
Vclamp
Soft−start
end
Figure 46. Latch Detection Schematic
The Latch pin is dedicated to the latch−off function: it includes two levels of detection that define a working window, between a high latch and a low latch: within these two thresholds, the controller is allowed to run; but as soon as either the low or the high threshold is crossed, the controller is latched off. The lower threshold is intended to be used with an NTC thermistor, thanks to an internal current source I
NTC
.
An active clamp prevents the voltage from reaching the high threshold if it is only pulled up by the I
current. T o
NTC
reach the high threshold, the pull−up current has to be higher than the pull−down capability of the clamp (typically
1.5 mA at V
OVP
).
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Reset
To avoid any false triggering, spikes shorter than 50 ms (for the h i g h latch and 65 kHz version) or 350 ms (for the lo w latch) are blanked and only longer signals can actually latch the controller.
Reset occurs when V
is cycled down to a reset voltage,
CC
which in a real application can only happen if the power supply is unplugged from the AC line.
Upon start−up, the internal references take some time before being at their nominal values; so one of the comparators could toggle even if it should not. Therefore the internal logic does not take the latch signal into account before the controller is ready to start: once V V
27
, the latch pin High latch state is taken into account
CC(on)
CC
reaches
Page 28
NCP1234
and the DRV switching starts only if it is allowed; whereas the Low latch (typically sensing an overtemperature) is taken into account only after the soft−start is finished. In addition, the NTC current is doubled to I
NTC(SSTART)
during the soft−start period, to speed up the charging of the Latch pin capacitor. The maximum value of Latch pin capacitor is given by the following formula (The standard start−up condition is considered and the NTC current is neglected) :
V
CC
V
CC(on)
V
CC(min)
C
LATCHmax
Start-up
initiated by
V
CC(on)
t
SSTARTmin
+
2.8 @ 10
+
@ I
NTC(SSTART)min
V
clamp0min
−3
@ 130 @ 10
1.0
(eq. 2)
−6
F + 364 nF
Internal Latch Signal
DRV
Latch signal
high during
pre-start phase
Switching allowed (no latch event)
Figure 47. Latch−off Function Timing Diagram
Noise spike
ignored
(t
blanking)
Latch
time
time
Latch-off
time
Temperature Shutdown
The die includes a temperature shutdown protection with a trip point guaranteed above 135°C and below 165°C, and a typical hysteresis of 30°C. When the temperature rises above the high threshold, the controller stops switching
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instantaneously, and the HV current source is turned off. Internal logic state is reset. When the temperature falls below the low threshold, the HV start−up current source is enabled, and a regular start−up sequence takes place.
28
Page 29
HV Start−up Current Source
TSD
Stop
No TSD
NCP1234
STATE DIAGRAMS
I
start1
TSD
TSD
TSD
VCC < V
CC(inhibit)
VCC < V
V
CC
CC(min)
> V
CC(inhibit)
I
start2
VCC > V
CC(on)
Off
Figure 48. HV Start−up Current Source State Diagram
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29
Page 30
Controller Operation (Latched Version: A Option)
TSD
Stopped
NCP1234
V
CC>VCC(on)
High Latch
VCC>V
CC(ovp)
Soft−start
V
CC<VCC(off )
TSD
Soft−start ends
Latch
VCC reset
High Latch
Low Latch
VCC>V
CC(ovp)
With Fault=
VCC<V
TSD
CC(off )
t
fault
V
CS>VCS(stop)
Skip
Skip out
VCC>V
High Latch
Low Latch
expires
Skip in
Running
CC(ovp)
Fault
VCC<V
TSD
CC(off )
Figure 49. Controller Operation State Diagram (Latched Protection)
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30
Page 31
NCP1234
s
Controller Operation (Autorecovery Version: B Option)
V
CC>VCC(on)
High Latch
V
CC>VCC(ovp)
Soft−start
V
CC<VCC(off)
TSD
Soft−start end
Latch
t
autorec
TSD
VCC reset
counting
Stopped
High Latch
Low Latch
V
CC>VCC(ovp)
V
CC<VCC(off)
TSD Skip
Skip out
V
High Latch
Low Latch
Skip in
Running
CC>VCC(ovp)
Fault
V
CC<VCC(off)
TSD
t
expires
With Fault=
Figure 50. Controller Operation State Diagram (Autorecovery Protection)
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fault
V
CS>VCS(stop)
31
Page 32
NCP1234
Table 1. ORDERING INFORMATION
Part No. Overload Protection Switching Frequency Package Shipping
NCP1234AD65R2G Latched 65 kHz SOIC−7
(Pb−Free)
2500 / Tape & Reel
NCP1234BD65R2G Autorecovery 65 kHz SOIC−7
(Pb−Free)
NCP1234AD100R2G Latched 100 kHz SOIC−7
(Pb−Free)
NCP1234BD100R2G Autorecovery 100 kHz SOIC−7
(Pb−Free)
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
2500 / Tape & Reel
2500 / Tape & Reel
2500 / Tape & Reel
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32
Page 33
NCP1234
P
al
PACKAGE DIMENSIONS
SOIC−7
CASE 751U
ISSUE E
−T−
−A−
58
S
1
4
−B−
0.25 (0.010)
M
M
B
G
C
SEATING PLANE
H
D
7 PL
0.25 (0.010) T
M
B
SAS
R
X 45
_
M
K
SOLDERING FOOTPRINT*
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A AND B ARE DATUMS AND T IS A DATUM SURFACE.
4. DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION.
5. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
MILLIMETERS
DIMAMIN MAX MIN MAX
4.80 5.00 0.189 0.197
B 3.80 4.00 0.150 0.157 C 1.35 1.75 0.053 0.069 D 0.33 0.51 0.013 0.020
J
G 1.27 BSC 0.050 BSC H 0.10 0.25 0.004 0.010
J 0.19 0.25 0.007 0.010 K 0.40 1.27 0.016 0.050 M 0 8 0 8
____
N 0.25 0.50 0.010 0.020
S 5.80 6.20 0.228 0.244
INCHES
1.52
0.060
7.0
0.275
4.0
0.155
0.6
0.024
1.270
0.050
SCALE 6:1
ǒ
inches
mm
Ǔ
*For additional information on our Pb−Free strategy and soldering
details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to m ake c hanges w ithout f urt her n otice t o a ny p roducts h erein. SCILLC makes no warranty, r epresentat ion o r g uar antee r egar ding the suitability of its products f or a ny particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequent ial o r i ncidental d amages. “ Typical” parameters which may b e p rovided i n S CILLC d ata s heets and/or specifications can and d o v ary i n d if ferent a pplicat ions and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into t he b ody, or other applications intended t o s upport o r sustain life, or for any o ther a pplication i n w hich t he f ailure o f t he S CILLC p roduct c ould c reate a s ituation w here personal injury or death may occur. S hould B uyer p urchase o r u se S CILLC p r oduct s for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, e mployees, s ubsidiaries, a ffiliat es, a nd d istributor s h arm less a gainst a ll c laims, c osts, d amages, a nd e xpenses, and r easonable a ttorney f ees a rising o ut o f, d irectly o r i ndirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim a lleges t hat SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
UBLICATION ORDERING INFORMATION
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