Datasheet NCP1015AP065G, NCP1015AP100G Specification

Page 1
NCP1015
Self-Supplied Monolithic Switcher for Low Standby­Power Offline SMPS
Unlike other monolithic solutions, the NCP1015 is quiet by nature: during nominal load operation, the part switches at one of the available frequencies (65100 kHz). When the current setpoint falls below a given value, e.g. the output power demand diminishes, the IC automatically enters the socalled skip cycle mode and provides excellent efficiency at light loads. Because this occurs at typically 0.25 of the maximum peak value, no acoustic noise takes place. As a result, standby power is reduced to the minimum without acoustic noise generation.
Shortcircuit detection takes place when the feedback signal fades away e.g. untrue shortcircuit or is broken optocoupler cases. Finally softstart and frequency jittering further ease the designer task to quickly develop lowcost and robust offline power supplies.
For improved standby performance, the connection of an auxiliary winding stops the DSS operation and helps to consume less than 100 mW at high line.
Features
Builtin 700 V MOSFET with typical R
Large Creepage Distance between Highvoltage Pins
Currentmode Fixed Frequency Operation: 65 kHz 100 kHz
Skipcycle Operation at Low Peak Currents Only: No Acoustic Noise!
Dynamic SelfSupply, No Need for an Auxiliary Winding
Internal 1 ms Softstart
Autorecovery Internal Output Shortcircuit Protection
Frequency Jittering for Better EMI Signature
Below 100 mW Standby Power if Auxiliary Winding is Used
Internal Temperature Shutdown
Direct Optocoupler Connection
SPICE Models Available for TRANsient and AC Analysis
This is a PbFree Device
DS(on)
of 11 W
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DIAGRAMS
PDIP7
8
1
1
yy = 06 (65 kHz), 10 (100 kHz) y = A (65 kHz), B (100 kHz) A = Assembly Location WL = Wafer Lot YY = Year WW = Work Week G or G = PbFree Package
(*Note: Microdot may be in either location)
CASE 626A
AP SUFFIX
SOT223
4
CASE 318E
ST SUFFIX
PIN CONNECTIONS
PDIP7
V
1
CC
NC
2
GND
3
FB
4
(Top View)
SOT223
V
1
CC
FB
2
1
1
8
7
5
MARKING
P1015APyy
AWL
YYWWG
4
AYW
1015y G
G
GND
GND
DRAIN
4
GND
Typical Applications
Low Power acdc Adapters for Chargers
Auxiliary Power Supplies (USB, Appliances, TVs, etc.)
© Semiconductor Components Industries, LLC, 2011
March, 2011 Rev. 3
DRAIN
ORDERING INFORMATION
See detailed ordering and shipping information in the package dimensions section on page 20 of this data sheet.
1 Publication Order Number:
3
(Top View)
NCP1015/D
Page 2
Indicative Maximum Output Power from NCP1015
R
I
DS(on)
11 W 450 mA DSS
11 W 450 mA Auxiliary Winding
1. Informative values only, with: T
100250 Vac
p
= 50°C, circuit mounted on minimum copper area as recommended.
amb
+
NCP1015
+
230 Vac 100 250 Vac
14 W 6.0 W
19 W 8.0 W
18
27
3
45
V
out
+
Figure 1. Typical Application Example
PIN FUNCTION DESCRIPTION
Pin No.
SOT223 PDIP7
1 1 V
2 NC
3 GND The IC Ground
2 4 FB Feedback Signal Input By connecting an optocoupler to this pin, the peak current
3 5 DRAIN Drain Connection The internal drain MOSFET connection.
7 GND The IC Ground
4 8 GND The IC Ground
Pin Name Function Description
CC
Powers the Internal Circuitry This pin is connected to an external capacitor of typically
10 mF. The natural ripple superimposed on the V participates to the frequency jittering. For improved standby performance, an auxiliary VCC can be connected to Pin 1. The VCC also includes an active shunt which serves as an opto failsafe protection.
setpoint is adjusted accordingly to the output power demand.
GND
CC
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NCP1015
V
CC
1
V
CC
Startup Source
UVLO
Management
Drain
High when VCC t 3 V
250 ns
L.E.B.
R
sense
8
GND
NC
2
4 V
EMI Jittering
65 kHz
100 kHz
Set
Clock
Reset
FlipFlop
D
= 65%
max
7
Q
GND
Driver
Reset
V
18 k
CC
Error flag armed?
3
GND
+
+
0.5 V
+
-
Drain
5
FB
Overload?
Startup Sequence
SoftStart
Overload
4
DRAIN
Figure 2. Simplified Internal Circuit Architecture
MAXIMUM RATINGS
Symbol Rating Value Unit
V
CC
Vds Drain voltage 0.3 to 700 V
Ids
pk
I_V
CC
R
q
JL
R
q
JA
R
q
JL
R
q
JA
TJ
MAX
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability.
Power Supply voltage on all pins, except pin 5 (drain) −0.3 to 10 V
Drain peak current during transformer saturation 1 A
Maximum current into pin 1 15 mA
Thermal Characteristics
°C/W
P Suffix, Case 626A
JunctiontoLead
9.0
JunctiontoAir, 2.0 oz (70 mm) Printed Circuit Copper Clad
0.36 Sq. Inch (2.32 Sq. Cm)
1.0 Sq. Inch (6.45 Sq. Cm)
77 60
ST Suffix, Plastic Package Case 318E
JunctiontoLead
14
JunctiontoAir, 2.0 oz (70 mm) Printed Circuit Copper Clad
0.36 Sq. Inch (2.32 Sq. Cm)
1.0 Sq. Inch (6.45 Sq. Cm)
74 55
Maximum Junction Temperature 150 °C
Storage Temperature Range 60 to +150 °C
ESD Capability, Human Body Model (HBM) (All pins except HV) 2 kV
ESD Capability, Machine Model (MM) 200 V
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NCP1015
ELECTRICAL CHARACTERISTICS (For typical values T
Symbol
Rating Pin Min Typ Max Unit
=25°C, for min/max values TJ=−40°Cto125°C, VCC=8V unless otherwise noted)
J
SUPPLY SECTION AND VCC MANAGEMENT
V
CC(off)
V
CC(on)
V
CCLATCH
DV
VCC increasing level at which the current source turnsoff 1 7.9 8.5 9.1 V
VCC decreasing level at which the current source turnson 1 6.9 7.5 8.1 V
Decreasing level at which the Latchoff phase Ends 1 4.4 4.7 5.1 V
Hysteresis between V
CC
CC(off)
1 1.0
ICC1 Internal IC consumption, MOSFET switching at 65 kHz 1 0.92 1.1 mA
ICC1 Internal IC consumption, MOSFET switching at 100 kHz 1 0.95 1.15 mA
V
clamp
Active zener voltage positive offset to V
CC(off)
1 140 200 300 mV
POWER SWITCH CIRCUIT
R
DS(on)
V
I
DS(off)
t t
dsb
on
off
Power Switch Circuit onstate resistance (Id = 50 mA) T
= 25°C
J
T
= 125°C
J
Power Switch Circuit & Startup breakdown voltage (I
= 100 mA, TJ = 25°C)
DS(off)
Power Switch & Startup breakdown voltage offstate leakage current T
= 40°C (Vds = 650 V)
J
T
= 25°C (Vds = 700 V)
J
T
= 125°C (Vds = 700 V)
J
Switching characteristics (RL = 50 W, Vds set for Ids = 0.7 x Ids
lim
) Turnon time (90% 10%) Turnoff time (10% − 90%)
5 5
11
19 24
5 700 V
5 5 5
5 5
70 50 30
20 10
120
INTERNAL START−UP CURRENT SOURCE
IC1
Highvoltage current source, VCC = 8 V 0°C < TJ < 125°C
40°C < T
< 125°C
J
1 5.0
5.0
8.0
8.0
10 11
IC2 Highvoltage current source, VCC = 0 1 10 mA
CURRENT COMPARATOR TJ = 255C (Note 2)
I
peak
I
Lskip
t
t
DEL
LEB
Maximum internal current setpoint 5 405 450 495 mA
Default internal current setpoint for skip cycle operation, percentage Ipeak
max
25 %
Propagation delay from current detection to drain OFF state 125 ns
Leading Edge Blanking Duration 250 ns
INTERNAL OSCILLATOR
f
OSC
f
OSC
f
dither
D
max
Oscillation frequency, 65 kHz version, TJ = 25°C (Note 2) 59 65 71 kHz
Oscillation frequency, 100 kHz version, TJ = 25°C (Note 2) 90 100 110 kHz
Frequency dithering compared to switching frequency (with active DSS) ±3.3 %
Maximum Dutycycle 62 67 72 %
FEEDBACK SECTION
R
up
t
ss
Internal pullup resistor 4 18
Internal softstart (guaranteed by design) 1.0 ms
SKIP CYCLE GENERATION
V
skip
Default skip mode level on FB pin 4 0.5 V
TEMPERATURE MANAGEMENT
TSD
Temperature shutdown 150 °C
Hysteresis in shutdown 50 °C
2. See characterization curves for temperature evolution
W
mA
ns
mA
kW
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NCP1015
TYPICAL CHARACTERISTICS
2
3
4
5
6
7
IC1 ( mA)
8
9
10
11
12
20 0 20 40 60 100 120
40 80
TEMPERATURE (°C)
Figure 3. IC1 @ VCC = 8.0 V, FB = 1.5 V
vs. Temperature
0.40
0.38
0.36
0.34
0.32
0.30
0.28
ICC2 (mA)
0.26
0.24
0.22
0.20
40 0 20 40 60 80 120
20 100
TEMPERATURE (°C)
Figure 5. ICC2 @ VCC = 6.0 V, FB = Open
vs. Temperature
1.5
1.4
1.3
1.2
1.1
1.0
0.9
ICC1 (mA)
0.8
0.7
0.6
0.5
20 0 20 40 60 100 120
40 80
TEMPERATURE (°C)
Figure 4. ICC1 @ VCC = 8.0 V, FB = 1.5 V
vs. Temperature
9.0
8.9
8.8
8.7
8.6
8.5
VCCOFF ( V )
8.4
8.3
8.2
40 0 20 40 60 100 120
20 80
TEMPERATURE (°C)
Figure 6. VCC OFF, FB = 1.5 V vs. Temperature
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NCP1015
TYPICAL CHARACTERISTICS
8.0
7.9
7.8
7.7
7.6
7.5
7.4
VCCON ( V)
7.3
7.2
7.1
7.0
40 80 8020
20 0 20 40 60 100 120
TEMPERATURE (°C)
Figure 7. VCC ON, FB = 3.5 V vs. Temperature
600
550
500
69
68
67
DUTY CYCLE (%)
66
40 0 20 40 60 100 120
TEMPERATURE (°C)
Figure 8. Duty Cycle vs. Temperature
450
Ipeak (mA)
400
350
40 0 20 40 60 100 120
20 80
TEMPERATURE (°C)
Figure 9. Ipeak−RR, VCC = 8.0 V, FB = 3.5 V
vs. Temperature
110
100
90
(kHz)
80
OSC
f
70
60
50
20 0 20 40 60 100 120
40 80 6020
100 kHz
(W)
R
65 kHz
TEMPERATURE (°C)
Figure 10. Frequency vs. Temperature
25
20
15
DSon
10
5
0
40 0 20 40 80 100 120 TEMPERATURE (°C)
Figure 11. ON Resistance vs. Temperature
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NCP1015
APPLICATION INFORMATION
Introduction
The NCP1015 offers a complete currentmode control solution (actually an enhanced NCP1200 controller section) together with a highvoltage power MOSFET in a monolithic structure. The component integrates everything needed to build a rugged and lowcost Switch−Mode Power Supply (SMPS) featuring low standby power. The quick selection table details the differences in operating frequency.
No need for an auxiliary winding: ON Semiconductor
Very High Voltage Integrated Circuit technology lets you supply the IC directly from the highvoltage dc rail. We call it Dynamic SelfSupply (DSS). This solution simplifies the transformer design and ensures a better control of the SMPS in difficult output conditions, e.g. constant current operations. However, for improved standby performance, an auxiliary winding can be connected to the V
pin to disable the
CC
DSS operation.
Shortcircuit protection: by permanently monitoring
the feedback line activity, the IC is able to detect the presence shortcircuit, immediately reducing the output power for a total system protection. Once the short has disappeared, the controller resumes and goes back to normal operation.
Low standbypower: If SMPS naturally exhibit a good
efficiency at nominal load, they begin to be less efficient when the output power demand diminishes. By skipping unneeded switching cycles, the NCP1015 drastically reduces the power wasted during light load conditions. An auxiliary winding can further help decreasing the standby power to extremely low levels by invalidating the DSS operation. Typical measurements show results below 80 mW @ 230 Vac for a typical 7 W universal power supply.
No acoustic noise while operating: Instead of skipping
cycles at high peak currents, the NCP1015 waits until the peak current demand falls below a fixed 0.25 of the maximum limit. As a result, cycle skipping can take place without having a singing transformer. You can thus select cheap magnetic components free of noise problems.
SPICE model: a dedicated model to run transient
cyclebycycle simulations is available but also an
averaged version to help you closing the loop. Readytouse templates can be downloaded in OrCAD’s PSpice, and INTUSOFT’s IsSpice4 from ON Semiconductor web site, NCP1015 related section.
Dynamic SelfSupply
When the power supply is first powered from the mains outlet, the internal current source (typically 8 mA) is biased and charges up the V the voltage on this V
capacitor from the drain pin. Once
CC
capacitor reaches the V
CC
CC(off)
level (typically 8.5 V), the current source turns off and pulses are delivered by the output stage: the circuit is awake and activates the power MOSFET. Figure 12 details the internal circuitry:
Vref OFF = 8.5 V Vref ON = 7.5 V Vref
= 4.7 V
Latch
+
-
Internal Supply
+ Vref
Figure 12. The Current Source Regulates V
V
CC(off)
+200 mV
(8.7 V Typ.)
by Introducing a Ripple
Drain
Startup Source
V
CC
+
CV
CC
CC
Being loaded by the circuit consumption, the voltage on the V detects that V internal current source to bring V
capacitor goes down. When the DSS controller
CC
has reached 7.5 V (V
CC
CC
), it activates the
CC(on)
toward 8.5 V and stops again: a cycle takes place whose low frequency depends on the V takes place on the V (V
capacitor and the IC consumption. A 1 V ripple
CC
pin whose average value equals
CC
CC(off)
+ V
) / 2. Figure 13 shows a typical operation
CC(on)
of the DSS.
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NCP1015
8.00
Vcc
6.00
4.00
Device
2.00
0
internally pulses
Startup period
8.5V
Figure 13. The Charge/Discharge Cycle over a 10 mF VCC Capacitor
As one can see, the VCC capacitor shall be dimensioned to offer an adequate startup time, i.e. ensure regulation is reached before V
crosses 7.5 V (otherwise the part enters
CC
the fault condition mode). If we know that DV = 1 V and ICC1 is 1.2 mA (for instance we selected a 11 W device switching at 65 kHz), then the V
capacitor can be
CC
calculated using:
ICC1 @ t
C w
DV
startup
(eq. 1)
Let’s suppose that the SMPS needs 10 ms to startup, then we will calculate C to offer a 15 ms period. As a result, C should be greater than 18 mF thus the selection of a 33 mF / 16 V capacitor is appropriate.
Short Circuit Protection
The internal protection circuitry involves a patented arrangement that permanently monitors the assertion of an internal error flag. This error flag is, in fact, a signal that instructs the controller that the internal maximum peak current limit is reached. This naturally occurs during the startup period (V
is not stabilized to the target value) or
out
when the optocoupler LED is no longer biased, e.g in a shortcircuit condition or when the feedback network is broken. When the DSS normally operates, the logic checks for the presence of the error flag every time V V
. If the error flag is low (peak limit not active) then
CC(on)
crosses
CC
the IC works normally. If the error signal is active, then the NCP1015 immediately stops the output pulses, reduces its internal current consumption and does not allow the startup source to activate: V
drops toward ground until it reaches
CC
7.5V
the so−called latch−off level, where the current source activates again to attempt a new restart. If the error has gone, the IC automatically resumes its operation. If the default is still there, the IC pulses during 8.5 V down to 7.5 V and enters a new latch−off phase. The resulting burst operation guarantees a low average power dissipation and lets the SMPS sustain a permanent shortcircuit. Figure 14 presents the corresponding diagram:
Current Sense
Information
V
CC
V
CC(on)
Flag
+
Latch
Reset
FB
4 V
Division
Max
Ip
Clamp
Active?
Figure 14. Simplified NCP1015 ShortCircuit
Detection Circuitry
The protection burst duty−cycle can easily be computed
through the various timing events as portrayed by Figure 15:
To
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NCP1015
Ts w
1 V Ripple
Tstart
TLatch
Latchoff
Level
Figure 15. NCP1015 Facing a Fault Condition (Vin = 150 Vdc)
The rising slope from the latchoff level up to 8.5 V is expressed by:
P
+ Vin@ ICC1
DSS
start
DV1 @ C
+
IC1
t
The time during which the IC actually pulses is given by:
DV2 @ C
tsw+
ICC1
Finally, the latchoff time can be derived using the same formula topology:
latch
DV3 @ C
+
ICC2
t
From these three definitions, the burst duty−cycle D can be computed:
t
start
ǒ
sw
) tsw) t
DV2
DV2
DV1
)
ICC1
IC1
latch
)
DV3
ICC2
(eq. 2)
Ǔ
(eq. 3)
D +
D +
ICC1 @
t
Feeding the equation with values extracted from the parameter section gives a typical dutycycle D of 13%, precluding any lethal thermal runaway while in a fault condition.
DSS Internal Dissipation
The Dynamic SelfSupplied pulls the energy out from the drain pin. In the Flyback−based converters, this drain level can easily go above 600 V peak and thus increase the stress on the DSS startup source. However, the drain voltage evolves with time and its period is small compared to that of the DSS. As a result, the averaged dissipation, excluding capacitive losses, can be derived by:
P
+ ICC1 @t V
DSS
DS(t)
u
(eq. 4)
Figure 16 shows a typical drain−ground wave−shape
where leakage effects have been removed:
Vds(t)
toff
Vr
Vin
ton
Ts w
dt
Figure 16. A Typical Drainground Waveshape
where Leakage Effects are Not Accounted for
By looking at Figure 16 the average result can easily be
derived by additive square area calculation:
t
off
t V
u+ Vin@ (1 * D) ) Vr@
DS(t)
(eq. 5)
t
sw
By developing Equation 5 we obtain:
t V
DS(t)
t
can be expressed by:
off
u+ Vin* Vin@
t
+ Ip@
off
t
on
t
sw
L
p
V
r
) Vr@
t
off
(eq. 6)
t
sw
(eq. 7)
ton can be evaluated by:
L
ton+ Ip@
p
V
in
(eq. 8)
t
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NCP1015
Plugging Equation 7 and Equation 8 into Equation 6 leads to <V
> = Vin and thus:
ds(t)
P
DSS
+ Vin@ ICC1
(eq. 9)
The worse case occurs at high line, when Vin equals 370 Vdc. With ICC1 = 1.2 mA (65 kHz version), we can expect a DSS dissipation around 440 mW. If you select a higher switching frequency version, the ICC1 increases and it is likely that the DSS consumption exceeds 500 mW. In that case, we recommend adding an auxiliary winding in order to offer more dissipation room to the power MOSFET.
Please read application note AND8125/D “Evaluating the power capability of the NCP101X members” to help selecting the right part / configuration for your application.
Lowering the Standby Power with an Auxiliary Winding
The DSS operation can bother the designer when a) its dissipation is too high b) extremely low standby power is a must. In both cases, one can connect an auxiliary winding to disable the selfsupply. The current source then ensures the startup sequence only and stays in the off state as long as V
does not drop below V
CC
that the insertion of a resistor (R dc level and the V
pin is mandatory a) not to damage the
CC
or 7.5 V. Figure 17 shows
CC(on)
) between the auxiliary
limit
internal 8.7 V zener diode during an overshoot for instance (absolute maximum current is 15 mA) b) to implement the failsafe optocoupler protection as offered by the active clamp. Please note that there cannot be bad interaction between the clamping voltage of the internal zener and V of V
since this clamping voltage is actually built on top
CC(off)
with a fixed amount of offset (200 mV typical).
CC(off)
Selfsupplying controllers in extremely low standby applications often puzzles the designer. Actually, if a SMPS operated at nominal load can deliver an auxiliary voltage of an arbitrary 16 V (V 10 V (V
) when entering standby. This is because the
stby
), this voltage can drop to below
nom
recurrence of the switching pulses expands so much that the low frequency re−fueling rate of the V
capacitor is not
CC
enough to keep a proper auxiliary voltage. Figure 18 shows a typical scope shot of a SMPS entering deep standby (output unloaded). So care must be taken when calculating R
1) to not excess the maximum pin current in normal
limit
operation but 2) not to drop too much voltage over R
limit
when entering standby. Otherwise the DSS could reactivate and the standby performance would degrade. We are thus able to bound R
between two equations:
limit
lim
v
V
* V
stby
ICC1
CC(on)
(eq. 10)
V
* V
nom
clamp
I
trip
v R
Where:
V
is the auxiliary voltage at nominal load
nom
V
is the auxiliary voltage when standby is entered
stdby
is the current corresponding to the nominal operation.
I
trip
It thus must be selected to avoid false tripping in overshoot conditions.
ICC1 is the controller consumption. This number slightly decreases compared to ICC1 from the spec since the part in standby does almost not switch.
V
is the level above which V
CC(on)
must be maintained
aux
to keep the DSS in the OFF mode. It is good to shoot around 8 V in order to offer an adequate design margin, e.g. to not reactivate the startup source (which is not a problem in itself if low standby power does not matter)
Since R keep V select a V
shall not bother the controller in standby, e.g.
limit
to around 8 V (as selected above), we purposely
aux
well above this value. As explained before,
nom
experience shows that a 40% decrease can be seen on auxiliary windings from nominal operation down to standby mode. Let’s select a nominal auxiliary winding of 20 V to offer sufficient margin regarding 8 V when in standby (R
limit
also drops voltage in standby). Plugging the values in Equation 10 gives the limits within which R
limit
shall be
selected:
20 * 8.7
6.3 m
that is to say: 1.8 kW < R
v R
limit
12 * 8
v
limit
1.1 m
< 3.6 kW.
(eq. 11)
If we are designing a power supply delivering 12 V, then the ratio auxiliary/power must be: 12 / 20 = 0.6. The I current has to not exceed 6.4 mA. This will occur when V
CC
aux
growsup to: 8.7 V + 1.8 k x (6.4 m + 1.1 m) = 22.2 V for the first boundary or 8.7 V + 3.6 k x (6.4 m +1.1 m) = 35.7 V for second boundary. On the power output, it will respectively give 22.6 x 0.6 = 13.3 V and 35.7 x 0.6 = 21.4 V. As one can see, tweaking the R
value will allow the
limit
selection of a given overvoltage output level. Theoretically predicting the auxiliary drop from nominal to standby is an almost impossible exercise since many parameters are involved, including the converter time constants. Fine tuning of R experiments on a breadboard to check V
thus requires a few iterations and
limit
variations but
aux
also output voltage excursion in fault. Once properly adjusted, the failsafe protection will preclude any lethal voltage runaways in case a problem would occur in the feedback loop.
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NCP1015
V
CC(off)
V
CC(on)
= 8.5 V
= 7.5 V
+
+
-
+
+
Drain
Startup Source
V
CC
+ +
Ground
Rlimit
CVCC CAux
D1
Laux
Figure 17. A Detailed View of the NCP1015 with Properly Connected Auxiliary Winding
u30 ms
Figure 18. The Burst Frequency becomes So Low that it is Difficult to
Keep an Adequate Level on the Auxiliary V
Lowering the Standby Power with Skip−cycle
Skip cycle offers an efficient way to reduce the standby power by skipping unwanted cycles at light loads. However, the recurrent frequency in skip often enters the audible range and a high peak current obviously generates acoustic noise in the transformer. The noise takes its origins in the resonance of the transformer mechanical structure which is
CC
excited by the skipping pulses. A possible solution, successfully implemented in the NCP1200 series, also authorizes skip cycle but only when the power demand as dropped below a given level. At this time, the peak current is reduced and no noise can be heard. Figure 19 shows the peak current evolution of the NCP1015 entering standby:
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NCP1015
100%
Peak current at nominal power
Skipcycle current limit
25%
Figure 19. Low Peak Current SkipCycle Guarantees NoiseFree Operation
Full power operation involves the nominal switching frequency and thus avoids any noise when running.
Experiments carried on a 5 W universal mains board unveiled a standby power of 300 mW @ 230 Vac with the DSS activated and dropped to less than 100 mW when an auxiliary winding is connected.
Frequency Jittering for Improved EMI Signature
By sweeping the switching frequency around its nominal value, it spreads the energy content on adjacent frequencies rather than keeping it centered in one single ray. This offers
VCC Ripple
VCC
65 kHz
OFF
the benefit to artificially reduce the measurement noise on a standard EMI receiver and pass the tests more easily. The EMI sweep is implemented by routing the V
CC
ripple (induced by the DSS activity) to the internal oscillator. As a result, the switching frequency moves up and down to the DSS rhythm. Typical deviation is
±4% of the nominal
frequency. With a 1 V peak−to−peak ripple, the frequency will equal 65 kHz in the middle of the ripple and will increase as V
rises or decrease as VCC ramps down.
CC
Figure 20 shows the behavior we have adopted:
67.6 kHz
62.4 kHz
VCC
ON
Figure 20. The VCC Ripple Causes the Frequency Jittering on the Internal Oscillator Sawtooth
(65 kHz version)
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Internal Sawtooth
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NCP1015
SoftStart
The NCP1015 features an internal 1 ms soft−start activated during the power on sequence (P V
reaches V
CC
, the peak current is gradually
CC(off)
). As soon as
ON
increased from nearly zero up to the maximum internal clamping level (e.g. 350 mA). This situation lasts 1 ms and further to that time period, the peak current limit is blocked to the maximum until the supply enters regulation. The
V
CC
0 V (Fresh PON)
or
4.7 V (Overload)
Current
Sense
softstart is also activated during the over current burst (OCP) sequence. Every re−start attempt is followed by a softstart activation. Generally speaking, the softstart will be activated when V
ramps up either from zero (fresh
CC
poweron sequence) or 4.5 V, the latchoff voltage occurring during OCP. Figure 21 shows the soft−start behavior. The time scales are purposely shifted to offer a better zoom portion.
8.5 V
Max Ip
Figure 21. SoftStart is Activated During a Startup Sequence or an OCP Condition
Nonlatching Shutdown
In some cases, it might be desirable to shut off the part temporarily and authorize its restart once the default has disappeared. This option can easily be accomplished through a single NPN bipolar transistor wired between FB
ON/OFF
Figure 22. A Nonlatching Shutdown where Pulses are Stopped as long as the NPN is Biased
1.0 ms
and ground. By pulling FB below the internal skip level (V
), the output pulses are disabled. As soon as FB is
skip
relaxed, the IC resumes its operation. Figure 22 shows the application example:
18
27
3
45
+
CV
CC
Transformer
Full Latching Shutdown
Other applications require a full latching shutdown, e.g. when an abnormal situation is detected (over temp or overvoltage). This feature can easily be implemented through two external transistors wired as a discrete SCR.
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When the OVP level exceeds the zener breakdown voltage, the NPN biases the PNP and fires the equivalent SCR, permanently bringing down the FB pin. The switching pulses are disabled until the user unplugs the power supply.
13
Page 14
NCP1015
Rhold
DSS
12 k
BAT54
+ P
MOSFET
Clamping Elements
OVP
10 k
0.1 mF
10 k
Figure 23. Two Bipolar Transistors Ensures a Total Latch−off of the SMPS in Presence of an OVP
R
ensures that the SCR stays on when fired. The bias
hold
current flowing through R the V
ramp up (8.5 V) and down (7.5 V) when the SCR
CC
should be small enough to let
hold
is fired. The NPN base can also receive a signal from a temperature sensor. Typical bipolar can be MMBT2222 and MMBT2907 for the discrete latch. The NST3946 features two bipolar NPN + PNP in the same package and could also be used.
Power Dissipation and Heatsinking
The power dissipation of NCP1015 consists of the dissipation DSS currentsource (when active) and the dissipation of MOSFET. Thus P
tot
= P When the PDIP7 package is surrounded by copper, it becomes possible to drop its thermal resistance junctiontoambient, R
down to 75°C/W and thus
JA
q
dissipate more power. The maximum power the device can thus evacuate is:
18
27
3
45
+
CV
CC
P
+
max
T
J(max)
Transformer
* T
AMB(max)
R
qJA
which gives around 1 W for an ambient of 50°C. The losses inherent to the MOSFET R
can be evaluated using the
DS(on)
following formula:
1
P
+
mos
2
@ I
@ D @ R
p
3
DS(on)
where Ip is the worse case peak current (at the lowest line input), D is the converter operating duty−cycle and R the MOSFET resistance for TJ = 100°C. This formula is only valid for Discontinuous Conduction Mode (DCM)
.
operation where the turnon losses are null (the primary current is zero when you restart the MOSFET). Figure 24 gives a possible layout to help dropping the thermal resistance. When measured on a 35 mm (1 oz.) copper thickness PCB, we obtained a thermal resistance of 75°C/W:
(eq. 12)
(eq. 13)
DS(on)
DC
Figure 24. A Possible PCB Arrangement to Reduce the Thermal Resistance Junction−to−Ambient
Design Procedure
The design of a SMPS around a monolithic device does not differ from that of a standard circuit using a controller and a MOSFET. However, one needs to be aware of certain characteristics specific of monolithic devices:
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To Secondary Diode
1. In any case, the lateral MOSFET body−diode shall never be forward biased, either during startup (because of a large leakage inductance) or in normal operation as shown by Figure 25.
14
Page 15
NCP1015
ǒ
Ǔ
350
250
150
50.0
> 0 !!
50.0
1.004M 1.011M 1.018M 1.025M 1.032M
Figure 25. The DrainSource Wave Shall Always be Positive . . .
As a result, the Flyback voltage which is reflected on the drain at the switch opening cannot be larger than the input voltage. When selecting components, you thus must adopt a turn ratio which adheres to the following equation:
N @ (V
) Vf) t V
out
IN(min)
For instance, if you operate from a 120 V dc rail and you deliver 12 V, we can select a reflected voltage of 100 VDC maximum: 120 100 > 0. Therefore, the turn ratio Np : Ns must be smaller than 100 / (12 +
1) = 7.7 or Np : Ns < 7.7. We will see later on how it affects the calculation.
2. Currentmode architecture is, by definition, sensitive to subharmonic oscillations. Subharmonic oscillations only occur when the SMPS is operating in Continuous Conduction Mode (CCM) together with a dutycycle greater than 50%. As a result, we recommend operating the device in DCM only, whatever duty−cycle it implies (max. = 65%).
3. Lateral Mosfets have a poorly doped body−diode which naturally limits their ability to sustain the avalanche. A traditional RCD clamping network shall thus be installed to protect the MOSFET. In some low power applications, a simple capacitor can also be used since:
V
DRAIN(max)
+ Vin) N @ (V
) Vf) ) Ip@
out
Ǹ
where Lf is the leakage inductance, C capacitance at the drain node (which is increased by the capacitor you will wire between drain and source), N the Np : Ns turn ratio, V voltage, V finally, I
the secondary diode forward drop and
f
the maximum peak current. Worse case
p
out
occurs when the SMPS is very close to regulation,
(eq. 14)
L
f
(eq. 15)
C
tot
the total
tot
the output
e.g. the V
target is almost reached and Ip is still
out
pushed to the maximum.
Taking into account all previous remarks, it becomes possible to calculate the maximum power that can be transferred at low line:
When the switch closes, V inductance L
until the current reaches the level imposed by
p
is applied across the primary
in
the feedback loop. The duration of this event is called the ON time and can be defined by:
Lp@ I
ton+
p
V
in
(eq. 16)
At the switch opening, the primary energy is transferred to the secondary and the flyback voltage appears across L reseting the transformer core with a slope of:
the t
time is thus:
off
N @ (V
t
+
off
N @ (V
) Vf)
out
L
p
Lp@ I
out
p
) Vf)
@ t
off
(eq. 17)
If one wants to keep DCM only, but still need to pass the maximum power, we will not allow a deadtime after the core is reset, but rather immediately restart. The switching time t
tsw+ t
can be expressed by:
sw
) ton+ Lp@ Ip@
off
1
)
V
in
N @ (V
1
out
) Vf)
(eq. 18)
The Flyback transfer formula dictates that:
P
out
1
+
h
@ Lp@ I
2
2
@ f
p
sw
(eq. 19)
which, by extracting Ip and plugging into Equation 19 leads to:
tsw+ L
p
Ǹ
out
h @ fsw@ L
1
ǒ
@
)
V
p
in
N @ (V
1
out
) Vf)
Ǔ
(eq. 20)
2 @ P
Extracting Lp from Equation 20 gives:
,
p
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15
Page 16
NCP1015
(Vin@ Vr)2@ h
@ (V
out
with Vr = N . (V
If L
critical gives the inductance value above which
p
L
+ Vf) and h the efficiency.
out
Pcritical
+
2 @ f
sw
@ [P
DCM operation is lost, there is another expression we can write to connect L
, the primary peak current bounded by the
p
NCP1015 and the maximum dutycycle that needs to stay below 50%:
L
P(max)
P
max
+ t
+
sw
max
2
@ V
@ V
I
P(max)
IN(min)
IN(min)
2
@ V
@ t
r
sw
2
@ h @
(eq. 22)
(2L
P(max)
D
From Equation 22 we obtain the operating duty−cycle D:
Ip@ L
Vin@ t
sw
p
(eq. 24)
D +
This lets us calculate the RMS current circulating in the
MOSFET:
+ Ip@
Ǹ
3
(eq. 25)
I
D(rms)
D
From this equation, we obtain the average dissipation in
the MOSFET:
1
P
+
avg
2
@ I
@ D @ R
p
3
DS(on)
(eq. 26)
to which switching losses shall be added.
If we stick to Equation 23, compute Lp and follow the above calculations, we will discover that a power supply built with the NCP1015 and operating from a 100 Vac line minimum will not be able to deliver more than 7 W continuous, regardless of the selected switching frequency (however the transformer core size will go down as f
sw
is increased). This number grows up significantly when operated from single European mains (18 W).
For more different flyback converters then are the below
examples we recommend use following support:
1) Application note AND8125/D “Evaluating the power
capability of the NCP101X members”
2) Application note AND8134/D “Designing Converters
with the NCP101X members.”
3) Application note AND8142/D “A 6W/12W Universal
mains adapter with NCP101X series”.
4) The PSpice or Orcad simulation models
Example 1.: A 12 V 7.0 W SMPS Operating on a Large Mains with NCP1015:
Vin = 100 Vac ÷ 250 Vac or 140 Vdc ÷ 350 Vdc once rectified, assuming a low bulk ripple
Efficiency = 80%
V
= 12 V, I
out
= 65 kHz
f
sw
I
= 450 mA 10% = 405 mA
P(max)
= 580 mA
out
2
) 2 @ Vr@ Vin) V
r
where V
IN(min)
(eq. 21)
2
)]
in
corresponds to the lowest bulk voltage, hence the longest ton duration or largest dutycycle. I is the available peak current from the considered part, e.g. 450 mA typical for the NCP1015 (however, the minimum value of this parameter shall be considered for reliable evaluation). Combining Equations 21 and 22 gives the maximum theoretical power you can pass respecting the peak current capability of the NCP1015, the maximum dutycycle and the discontinuous mode operation:
f
P(max)
sw
VrV
IN(min)
) V
IN(min)
2
V
) 4L
r
2
)
(eq. 23)
Applying the above equations leads to :
Selected maximum reflected voltage = 120 V
with V
L
I
p
D
I
DRAIN(rms)
P
P
= 12 V, secondary drop = 0.5 V ³ Np : Ns = 1 : 0.1
out
critical = 3.9 mH
p
= 250 mA
= 0.39
max
= 90 mA
MOSFET
DSS
= 202 mW at R
= 1.2 mA x 350 V = 420 mW, if DSS is used
= 25 W (TJ > 100°C)
DS(on)
Secondary diode voltage stress = (350 x 0.1) + 12 = 47 V (e.g. a MBRS360T3, 3 A / 60 V would fit)
Example 2.: A 12 V 16 W SMPS Operating on Narrow European Mains with NCP1015:
Vin = 230 Vac ± 15%, or 276 Vdc ÷ 370 Vdc
Efficiency = 80%
= 12 V, I
V
out
= 65 kHz
f
sw
I
= 450 mA 10% = 405 mA
P(max)
= 1.25 A
out
Applying the equations leads to :
Selected maximum reflected voltage = 250 V
with V
L
I
p
D
I
DRAIN(rms)
P
P
= 12 V, secondary drop = 0.5 V ³ Np : Ns = 1:0.05
out
= 7,2 mH
p
= 0.27 mA
= 0.41
max
= 100 mA
MOSFET
DSS
= 250 mW at R
= 1.2 mA x 370 V = 444 mW, if DSS is used below an
= 25 W (TJ > 100°C)
DS(on)
ambient of 50°C.
Secondary diode voltage stress = (370 x 0.05) + 12 = 30.5 V (e.g. a MBRS340T3, 3 A / 40 V)
P(max)
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16
Page 17
NCP1015
Please note that these calculations assume a flat DC rail whereas a 10 ms ripple naturally affects the final voltage available on the transformer end. Once the Bulk capacitor has been selected, one should check that the resulting ripple (min V
?) is still compatible with the above calculations.
bulk
As an example, to benefit from the largest operating range, a 7 W board was built with a 47 mF bulk capacitor which ensured discontinuous operation even in the ripple minimum waves.
CVcc
HV
1
8
7
2
3
6
45
NCP1015
A
C
Figure 26. Different Options to Clamp the Leakage Spike
HV
Rclamp
CVcc
MOSFET Protection
As in any Flyback design, it is important to limit the drain excursion to a safe value, e.g. below the MOSFET BVdss which is 700 V. Figures 26A, B, and C present possible implementations:
HV
1
2
3
45
NCP1015
B
Cclamp
D
8
7
6
CVc c
Dz
1
2
3
45
NCP1015
C
D
8
7
6
Figure 26A: The simple capacitor limits the voltage according to Equation 15. This option is only valid for low power applications, e.g. below 5 W, otherwise chances exist to destroy the MOSFET. After evaluating the leakage inductance, you can compute C with Equation 15. Typical values are between 100 pF and up to 470 pF. Large capacitors increase capacitive losses.
Figure 26B: The most standard circuitry called the RCD network. You calculate R
clamp
and C
clamp
using the
following formulas:
R
+
clamp
V
is usually selected 5080 V above the reflected
clamp
value N x (V
2 @ V
@ (V
clamp
C
+
clamp
+ Vf). The diode needs to be a fast one and
out
clamp
L
leak
V
ripple
* (V
2
@ I
p
V
clamp
@ fsw@ R
) Vfsec) @ N)
out
@ f
sw
clamp
(eq. 27)
(eq. 28)
a MUR160 represents a good choice. One major drawback of the RCD network lies in its dependency upon the peak
current. Worse case occurs when I and V
is close to reach the steadystate value.
out
and Vin are maximum
p
Figure 26C: This option is probably the most expensive of all three but it offers the best protection degree. If you need a very precise clamping level, you must implement a zener diode or a TVS. There are little technology differences behind a standard zener diode and a TVS. However, the die area is far bigger for a transient suppressor than that of zener. A 5 W zener diode like the 1N5388B will accept 180 W peak power if it lasts less than 8.3 ms. If the peak current in the worse case (e.g. when the PWM circuit maximum current limit works) multiplied by the nominal zener voltage exceeds these 180 W, then the diode will be destroyed when the supply experiences overloads. A transient suppressor like the P6KE200 still dissipates 5 W of continuous power but is able to accept surges up to 600 W @ 1 ms. Select the zener or TVS clamping level between 40 to 80 volts above the reflected output voltage when the supply is heavily loaded.
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17
Page 18
NCP1015
Typical Application Examples
A 6.5 W NCP1015−based Flyback converter. (For
evaluation a universal NCP1012 demo−board can be used)
Figure 27 shows a converter originally built with a NCP1012 which can be easily used for evaluation of NCP1015 device delivering 6.5 W from a universal volts
D1 D2 1N4007 1N4007
E1 10 m/400 V
E2 10 m/63 V
47 R
J1
CEE7.5/2
R1
1 2
2
D3 D4 1N4007 1N4007
Figure 27. A NCP1012based Flyback Converter Delivering 6.5 W
input range. The board uses the Dynamic SelfSupply and a simplified zener−type feedback. This configuration was selected for cost reasons and a more precise circuitry can be used, e.g. based on a TL431:
D6
8 7
6 5
B150
E3
470 m/25 V
ZD1
11 V
R3
100 R
2 1
CZM5/2
R4 180 R
R2 150 k
1
2 3 7
IC1
NCP1012
V
CC
GND GND GND
C1 2n2/Y
DRAIN
GND
FB
D5
U160
5
4
4
8
TR1
1
4
PC817
2n2/Y
IC2
C2
J2
The converter built according to Figure 28 layouts, gave the following results:
Figure 28. The NCP1012based PCB Layout and its Associated Component Placement
Efficiency at V
Efficiency at V
= 100 Vac and P
in
= 230 Vac and P
in
= 6.5 W = 75.7%
out
= 6.5 W = 76.5%
out
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Page 19
NCP1015
A 7.0 W NCP1015based Flyback Converter Featuring Low Standby Power
Figure 29 shows another typical application showing a NCP101565 kHz operating in a 7 W converter up to 70°C of ambient temperature. We can grow−up the output power since an auxiliary winding is used, the DSS is disabled, and
Vbulk
1N4148 D4
C10
+
33 mF/25 V
R4 22
T1
Aux
C8 10 nF 400 V
thus offering more room for the MOSFET. In this application, the feedback is made via a TLV431 whose low bias current (100 mA min) helps to lower the no−load standby power.
R7 100 k/ 1 W
D2 MBRS360T3
T1
+ +
C6 C8
470 mF/16 V
L2
22 mH
12 V @
0.5 A
+
100 mF/16 V C7
GND
C2
47 mF/
450 V
R2
3.3 k
NCP1015
+
+
100 mF/10 V C3
1 8
V
GND
CC
NC
2
3
4
C9 1 nF
NC
FB
NC
DRAIN
D3
MUR160
7
5
IC1 SFH61562
C5
2.2 nF
Y1 Type
R3 1 k
C4
100 nF
IC2 TLV431
R5 39 k
R6
4.3 k
Figure 29. A Typical Converter Delivering 5 W from a Universal Mains
Measurements have been taken from a demonstration board implementing Figure 12 12’s sketch and the following results were achieved, with either the auxiliary winding in place or through the Dynamic Self−Supply:
V
= 230 Vac, auxiliary winding, P
in
V
= 100 Vac, auxiliary winding, P
in
= 230 Vac, Dynamic SelfSupply, P
V
in
= 0, Pin = 60 mW
out
= 0, Pin = 42 mW
out
= 0, Pin =
out
300 mW
V
= 100 Vac, Dynamic SelfSupply, P
in
= 0, Pin =
out
130 mW
P
= 7 W, h = 81% @ 230 Vac, with aux winding
out
= 7 W, h = 81.3% @ 100 Vac, with aux winding
P
out
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For a quick evaluation of Figure 29 application example,
the following transformers are available from Coilcraft:
A9619C, L
= 3 mH, Np : Ns = 1: 0.1, 7 W application on
p
universal mains, including auxiliary winding, NCP1015 65 kHz
A0032A, L
= 6 mH, Np : Ns = 1: 0.055, 10 W application
p
on European mains, DSS operation only, NCP101565 kHz
Coilcraft 1102 Silver Lake Road CARY, IL 60013 Email: info@coilcraft.com Tel. : 847−6396400 Fax.: 8476391469
19
Page 20
NCP1015
ORDERING INFORMATION
Frequency
Device Order Number
NCP1015AP065G 65 PDIP7
NCP1015AP100G 100 PDIP7
NCP1015ST65T3G 65 SOT223
NCP1015ST100T3G 100 SOT223
†For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging
Specifications Brochure, BRD8011/D.
(kHz)
Package Type Shipping
(PbFree)
(PbFree)
(PbFree)
(PbFree)
50 Units / Rail
4000 / Tape & Reel
R
DSon
(W)
11 450
11 450
11 450
11 450
Ipk (mA)
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20
Page 21
NOTE 3
T
SEATING PLANE
H
58
B
14
F
A
C
N
D
G
0.13 (0.005) B
NCP1015
PACKAGE DIMENSIONS
PDIP7
AP SUFFIX
CASE 626A01
ISSUE O
L
K
M
M
A
T
M
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
4. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
M
J
5. DIMENSIONS A AND B ARE DATUMS.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020
F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050
J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135
L 7.62 BSC 0.300 BSC M --- 10 --- 10 N 0.76 1.01 0.030 0.040
INCHESMILLIMETERS
__
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21
Page 22
b1
NCP1015
PACKAGE DIMENSIONS
SOT223
ST SUFFIX
CASE 318E04
ISSUE L
D
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: INCH.
0.08 (0003)
e1
H
E
A1
4
123
e
E
b
q
A
SOLDERING FOOTPRINT*
3.8
0.15
2.0
0.079
2.3
0.091
L1
2.3
0.091
DIMAMIN NOM MAX MIN
A1 0.02 0.06 0.10 0.001
b 0.60 0.75 0.89 0.024
b1 2.90 3.06 3.20 0.115
c 0.24 0.29 0.35 0.009 D 6.30 6.50 6.70 0.249 E 3.30 3.50 3.70 0.130
e 2.20 2.30 2.40 0.087
e1 L1 1.50 1.75 2.00 0.060
H
C
E
q
MILLIMETERS
1.50 1.63 1.75 0.060
0.85 0.94 1.05 0.033
6.70 7.00 7.30 0.264 0° 10° 0° 10°
INCHES
NOM MAX
0.064 0.068
0.002 0.004
0.030 0.035
0.121 0.126
0.012 0.014
0.256 0.263
0.138 0.145
0.091 0.094
0.037 0.041
0.069 0.078
0.276 0.287
6.3
0.248
2.0
0.079
mm
ǒ
1.5
0.059
SCALE 6:1
inches
Ǔ
*For additional information on our PbFree strategy and soldering
details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D.
SENSEFET is a trademark of Semiconductor Components Industries, LLC (SCILLC).
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
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For additional information, please contact your local Sales Representative
NCP1015/D
22
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