Datasheet MIC2178-5.0BWM, MIC2178BWM, MIC2178-3.3BWM Datasheet (MICREL)

Page 1
MIC2178
Micrel
MIC2178
2.5A Synchronous Buck Regulator
General Description
The Micrel MIC2178 is a 200kHz synchronous buck (step­down) switching regulator designed for high-efficiency, bat­tery-powered applications.
The MIC2178 operates from a 4.5V to 16.5V input and features internal power MOSFETs that can supply up to 2.5A output current. It can operate with a maximum duty cycle of 100% for use in low-dropout conditions. It also features a shutdown mode that reduces quiescent current to less than 5µA.
The MIC2178 achieves high efficiency over a wide output current range by operating in either PWM or skip mode. The operating mode is externally selected, typically by an intelli­gent system, which chooses the appropriate mode according to operating conditions, efficiency, and noise requirements. The switching frequency is preset to 200kHz and can be synchronized to an external clock signal of up to 300kHz.
The MIC2178 uses current-mode control with internal current sensing. Current-mode control provides superior line regula­tion and makes the regulator control loop easy to compen­sate. The output is protected with pulse-by-pulse current limiting and thermal shutdown. Undervoltage lockout turns the output off when the input voltage is less than 4.5V.
The MIC2178 and is packaged in a 20-lead wide power SOIC package with an operating temperature range of –40°C to +85°C.
See the MIC2177 for automatic selection of PWM or skip­mode operation.
Features
• 4.5V to 16.5V input voltage range
• Dual-mode operation for high efficiency (up to 96%) PWM mode for > 200mA load current Skip mode for < 200mA load current
• 100m internal power MOSFETs at 12V input
• 200kHz preset switching frequency
• Low quiescent current
1.0mA in PWM mode 600µA in skip mode < 5µA in shutdown mode
• Current-mode control Simplified loop compensation Superior line regulation
• 100% duty cycle for low dropout operation
• Current limit
• Thermal shutdown
• Undervoltage lockout
Applications
• High-efficiency, battery-powered supplies
• Buck (step-down) dc-to-dc converters
• Palmtop computers
• Laptop computers
• Cellular telephones
• Hand-held instruments
• Battery Chargers
Typical Application
V
IN
6V to 16.5V
C1
22µF
35V
OUTPUT GOOD
OUTPUT LOW
Micrel, Inc. • 1849 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 944-0970 • http://www.micrel.com
June 1998 1 MIC2178
SKIP MODE
PWM MODE
C2
22µF
35V
R1 20k
U1
20
EN
11
PWRGD
10
PWM
18
SYNC
COMP
13 14–17 19
R2
15k
C6
10nF
1,2,9
VIN
MIC
2178-5.0
SW
PGND
FB
BIASSGND
3,8
4–7
12
C5
0.01µF
L1
33µH
D1 MBRS140
C3 220µF 10V
C4 220µF 10V
V
OUT
5V/2.5A
5V Output
100
95
90
85
80
EFFICIENCY (%)
75
70
10 100 1000 2500
Efficiency
VIN = 6V
SKIP
PWM
OUTPUT CURRENT (mA)
Page 2
MIC2178
Ordering Information
Part Number Voltage Temperature Range Package
MIC2178BWM Adjustable –40°C to +85°C 20-lead Wide SOIC MIC2178-3.3BWM 3.3V –40°C to +85°C 20-lead Wide SOIC MIC2178-5.0BWM 5.0V –40°C to +85°C 20-lead Wide SOIC
Pin Configuration
Micrel
VIN
PWM
1VIN 2VIN 3SW 4PGND 5PGND 6PGND 7PGND 8SW 9
10
14 13 12 11
EN20 BIAS19 SYNC18 SGND17 SGND16 SGND15 SGND COMP FB PWRGD
20-Lead Wide Power SOIC
Pin Description
Pin Number Pin Name Pin Function
1, 2, 9 VIN Supply Voltage (Input): Requires bypass capacitor to PGND. All three pins
must be connected to VIN.
3, 8 SW Switch (Output): Internal power MOSFET output switches. Both pins must
be externally connected together.
4, 5, 6, 7 PGND Power Ground: Connect all pins to central ground point.
10 PWM PWM/Skip-Mode Control (Input): Logic-level input. Controls regulator
operating mode. Logic low enables PWM mode. Logic high enables skip mode. Do not allow pin to float.
11 PWRGD Error Flag (Output): Open-drain output. Active low when FB input is 10%
below the reference voltage (V 12 FB Feedback (Input): Connect to output voltage divider resistors. 13 COMP Compensation: Output of internal error amplifier. Connect capacitor or
series RC network to compensate the regulator control loop.
14, 15, 16, 17 SGND Signal Ground: Connect all pins to ground, PGND*.
18 SYNC Frequency Synchronization (Input): Optional. Connect an external clock
signal to synchronize the oscillator. Leading edge of signal above 1.7V
terminates switching cycle. Connect to SGND if not used. 19 BIAS Internal 3.3V Bias Supply: Decouple with 0.01µF bypass capacitor to
SGND. Do not apply any external load. 20 EN Enable (Input): Logic high enables operation. Logic low shuts down
regulator. Do not allow pin to float.
REF
).
MIC2178 2 June 1998
Page 3
MIC2178
Micrel
Absolute Maximum Ratings
Supply Voltage [100ms transient] (VIN).........................18V
Output Switch Voltage (VSW) ........................................18V
Operating Ratings
Supply Voltage (VIN) ..................................... 4.5V to 16.5V
Junction Temperature Range (TJ) ........... –40°C to +125°C
Output Switch Current (ISW).........................................6.0A
Enable, PWM Control Voltage (VEN, V Sync Voltage (V
) .....................................................6V
SYNC
) .................18V
PWM
Electrical Characteristics
VIN = 7.0V; TA = 25°C, bold indicates –40°C TA 85°C; unless noted. Symbol Parameter Condition Min Typ Max Units
I
SS
V
BIAS
V
FB
V
OUT
V
TH
V
TL
I
FB
A
VOL
f
O
D
MAX
t
ON min
I
SYNC
I
LIM
R
ON
I
SW
Input Supply Current PWM mode, output not switching, 1.0 1.5 mA
4.5V ≤ VIN 16.5V skip mode, output not switching, 600 750 µA
4.5V VIN 16.5V
VEN = 0V, 4.5V VIN 16.5V 1 25 µA Bias Regulator Output Voltage VIN = 16.5V 3.10 3.30 3.4 V Feedback Voltage MIC2178 [adj.]: V Output Voltage MIC2178 [adj.]: V
5V ≤ VIN 16V, 10mA I
MIC2178-5.0: I
= 3.3V, I
OUT
= 3.3V, 3.20 3.3 3.40 V
OUT
LOAD
= 0 4.85 5.0 5.15 V
LOAD
= 0 1.22 1.245 1.27 V
LOAD
2A 3.14 3.46 V
MIC2178-5.0: 4.85 5.0 5.15
6V VIN 16V, 10mA I
MIC2178-3.3: I
= 0 3.20 3.3 3.40 V
LOAD
2A 4.75 5.25 V
LOAD
MIC2178-3.3: 3.20 3.3 3.40 V
5V VIN 16V, 10mA I
2A 3.14 3.46 V
LOAD
Undervoltage Lockout upper threshold 4.25 4.35 V
lower threshold 3.90 4.15 V Feedback Bias Current MIC2178 [adj.] 60 150 nA
MIC2178-5.0, MIC2178-3.3 20 40 µA Error Amplifier Gain 0.6V ≤ V
0.8V 15 18 20
COMP
Error Amplifier Output Swing upper limit 0.9 1.5 V
lower limit 0.05 0.1 V Error Amplifier Output Current source and sink 15 25 35 µA Oscillator Frequency 160 200 240 kHz Maximum Duty Cycle VFB = 1.0V 100 % Minimum On-Time VFB = 1.5V 300 400 ns SYNC Frequency Range 220 300 kHz SYNC Threshold 0.8 1.6 2.2 V SYNC Minimum Pulse Width 500 ns SYNC Leakage V
= 0V to 5.5V –1 0.01 1 µA
SYNC
Current Limit PWM mode, VIN = 12V 3.8 4.7 5.7 A
skip mode 600 mA Switch On-Resistance high-side switch, VIN = 12V 90 250 m
low-side switch, VIN = 12V 110 250 m Output Switch Leakage VSW = 16.5V 1 10 µA
June 1998 3 MIC2178
Page 4
MIC2178
Micrel
Symbol Parameter Condition Min Typ Max Units
Enable Threshold 0.8 1.6 2.2 V
I
EN
Enable Leakage VEN = 0V to 5.5V –1 0.01 1 µA PWM Threshold 0.6 1.1 1.4 V
I
PWM
PWM Leakage V
= 0V to 5.5V –1 0.01 1 µA
PWM
PWRGD Threshold MIC2178 [adj.]: measured at FB pin 1.09 1.13 1.17 V
MIC2178-5.0: measured at FB pin 4.33 4.54 4.75 V
MIC2178-3.3: measured at FB pin 2.87 3.00 3.13 V PWRGD Output Low I PWRGD Off Leakage V
General Note: Devices are ESD sensitive. Handling precautions recommended.
= 1.0mA 0.25 0.4 V
SINK
= 5.5V 0.01 1 µA
PWRGD
MIC2178 4 June 1998
Page 5
MIC2178
1.238
1.240
1.242
1.244
1.246
1.248
1.250
1.252
-60 -30 0 30 60 90 120 150
REFERENCE VOLTAGE (V)
TEMPERATURE (°C)
16.0
16.5
17.0
17.5
18.0
18.5
19.0
-60 -30 0 30 60 90 120 150
AMPLIFIER VOLTAGE GAIN
TEMPERATURE (°C)
0
50
100
150
200
250
24681012141618
ON-RESISTANCE (m)
INPUT VOLTAGE (V)
70
75
80
85
90
95
100
10 100 1000 2500
EFFICIENCY (%)
OUTPUT CURRENT (mA)
Typical Characteristics
Micrel
Oscillator Frequency
205
200
195
190
185
FREQUENCY (kHz)
180
175
vs. Temperature
-60 -30 0 30 60 90 120 150
TEMPERATURE (°C)
Reference Voltage
5.030
5.020
5.010
5.000
4.990
4.980
REFERENCE VOLTAGE (V)
4.970
vs. Temperature
MIC2178-5.0
-60 -30 0 30 60 90 120 150
TEMPERATURE (°C)
Reference Voltage
vs. Temperature
MIC2178 [adj.]
Error-Amplifier Gain
vs. Temperature
Reference Voltage
3.320
3.315
3.310
3.305
3.300
3.295
3.290
3.285
REFERENCE VOLTAGE (V)
3.280
vs. Temperature
MIC2178-3.3
-60 -30 0 30 60 90 120 150
TEMPERATURE (°C)
Feedback Input Bias Current
120
100
BIAS CURRENT (nA)
vs. Temperature
80
60
40
20
0
-60 -30 0 30 60 90 120 150
TEMPERATURE (°C)
5.0
4.9
4.8
4.7
4.6
4.5
4.4
4.3
CURRENT LIMIT (A)
4.2
4.1
4.0
-60 -30 0 30 60 90 120 150
12
10
8
6
June 1998 5 MIC2178
4
2
SUPPLY CURRENT (mA)
0
24681012141618
Current Limit
vs. Temperature
TEMPERATURE (°C)
PWM-Mode
Supply Current
OUTPUT
SWITCHING
INPUT VOLTAGE (V)
High-Side Switch
On-Resistance
125°C
3.3V Output
100
95 90 85 80 75
EFFICIENCY (%)
70 65 60
10 100 1000 2500
Efficiency
VIN = 5V
12V
SKIP
PWM
OUTPUT CURRENT (mA)
8V
85°C 25°C
0°C
Low-Side Switch
On-Resistance
125°C
0
24681012141618
INPUT VOLTAGE (V)
ON-RESISTANCE (m)
350 300 250 200 150 100
50
5V Output Efficiency
VIN = 6V
8V
12V
SKIP PWM
85°C 25°C
0°C
Page 6
MIC2178
Block Diagram
Enable
Shutdown
Skip Mode
PWM Mode
Stop
C
C
0.01µF
EN
20
BIAS
19
PWM
10
SYNC
18
R
C
COMP
13
MIC2178 [Adjustable]
3.3V
Regulator
internal
supply Voltage
PWM/
Skip-Mode
Select
200kHz
Oscillator
UVLO,
Thermal
Shutdown
Corrective Ramp
Reset Pulse
Micrel
V
IN
4.5V to 16.5V
100µF
VIN
21
9
1.245
L
C
OUT
*
to P
Output Good
GND
R1
R2
R1
R2
1
V
OUT
Output Control
Logic
I
SENSE
Amp.
100m
P-channel
SW
3 8
V
OUT
D
100m
N-channel
I
LIMIT
Comp.
I
LIMIT
Thresh. Voltage
Skip-Mode
R
Q
S
PWM
Comp.
Comp.
V
SGND
1.245V
REF
14 15 16 17
Power Good
Comp.
1.13V
PGND
4 5 6 7
Bold lines indicate high current traces
FB
12
V
PWRGD
11
* Connect
S
GND
IN
20k
MIC2178 6 June 1998
Page 7
MIC2178
Micrel
Functional Description
Micrel’s MIC2178 is a synchronous buck regulator that oper­ates from an input voltage of 4.5V to 16.5V and provides a regulated output voltage of 1.25V to 16.5V. Its has internal power MOSFETs that supply up to 2.5A load current and operates with up to 100% duty cycle to allow low-dropout operation. To optimize efficiency, the MIC2178 operates in PWM and skip mode. Skip mode provides the best efficiency when load current is less than 200mA, while PWM mode is more efficient at higher current. PWM or skip-mode operation is selected externally, allowing an intelligent system (i.e. microprocessor controlled) to select the correct operating mode for efficiency and noise requirements.
During PWM operation, the MIC2178 uses current-mode control which provides superior line regulation and makes the control loop easier to compensate. The PWM switching frequency is set internally to 200kHz and can be synchro­nized to an external clock frequency up to 300kHz. Other features include a low-current shutdown mode, current limit, undervoltage lockout, and thermal shutdown. See the follow­ing sections for more detail.
Switch Output
The switch output (SW) is a half H-bridge consisting of a high­side P-channel and low-side N-channel power MOSFET. These MOSFETs have a typical on-resistance of 100m when the MIC2178 operates from a 12V supply. Antishoot­through circuitry prevents the P-channel and N-channel from turning on at the same time.
Current Limit
The MIC2178 uses pulse-by-pulse current limiting to protect the output. During each switching period, a current limit comparator detects if the P-Channel current exceeds 4.7A. When it does, the P-channel is turned off until the next switching period begins.
Undervoltage Lockout
Undervoltage lockout (UVLO) turns off the output when the input voltage (VIN) is to low to provide sufficient gate drive for the output MOSFETs. It prevents the output from turning on until VIN exceeds 4.3V. Once operating, the output will not shut off until VIN drops below 4.2V.
Thermal Shutdown
Thermal shutdown turns off the output when the MIC2178 junction temperature exceeds the maximum value for safe operation. After thermal shutdown occurs, the output will not turn on until the junction temperature drops approximately 10°C.
Shutdown Mode
The MIC2178 has a low-current shutdown mode that is controlled by the enable input (EN). When a logic 0 is applied to EN, the MIC2178 is in shutdown mode, and its quiescent current drops to less than 5µA.
Internal Bias Regulator
An internal 3.3V regulator provides power to the MIC2178 control circuits. This internal supply is brought out to the BIAS pin for bypassing by an external 0.01µF capacitor. Do not
connect an external load to the BIAS pin. It is not designed to provide an external supply voltage.
Frequency Synchronization
The MIC2178 operates at a preset switching frequency of 200kHz. It can be synchronized to a higher frequency by connecting an external clock to the SYNC pin. The SYNC pin is a logic level input that synchronizes the oscillator to the rising edge of an external clock signal. It has a frequency range of 220kHz–300kHz, and can operate with a minimum pulse width of 500ns. If synchronization is not required, connect SYNC to ground.
Power Good Flag
The power good flag (PWRGD) is an error flag that alerts a system when the output is not in regulation. When the output voltage is 10% below its nominal value, PWRGD is logic low, signaling that V
is to low. PWRGD is an open-drain output
OUT
that can sink 1mA from a pull-up resistor connected to VIN.
Low-Dropout Operation
Output regulation is maintained in PWM or skip mode even when the difference between VIN and V 1V. As VIN – V
decreases, the duty cycle increases until
OUT
decreases below
OUT
it reaches 100%. At this point, the P-channel is kept on for several cycles at a time, and the output stays in regulation until VIN – V
falls below the dropout voltage (dropout
OUT
voltage = P-channel on-resistance × load current).
PWM-Mode Operation
Refer to “PWM Mode Functional Diagram” which is a simpli­fied block diagram of the MIC2178 operating in PWM mode and its associated waveforms.
When operating in PWM mode, the output P-channel and N­channel MOSFETs are alternately switched on at a constant frequency and variable duty cycle. A switching period begins when the oscillator generates a reset pulse. This pulse resets the RS latch which turns on the P-channel and turns off the N-channel. During this time, inductor current (IL1) increases and energy is stored in the inductor. The current sense amplifier (I
SENSE
Amp) measures the P-channel drain-to­source voltage and outputs a voltage proportional to IL1. The output of I
SENSE
Amp is added to a sawtooth waveform (corrective ramp) generated by the oscillator, creating a composite waveform labeled I When I
is greater than the error amplifier output, the
SENSE
on the timing diagram.
SENSE
PWM comparator will set the RS latch which turns off the P­channel and turns on the N-channel. Energy is then dis­charged from the inductor and I
decreases until the next
L1
switching cycle begins. By varying the P-channel on-time (duty cycle), the average inductor current is adjusted to whatever value is required to regulate the output voltage.
The MIC2178 uses current-mode control to adjust the duty cycle and regulate the output voltage. Current-mode control has two signal loops that determine the duty cycle. One is an outer loop that senses the output voltage, and the other is a faster inner loop that senses the inductor current. Signals from these two loops control the duty cycle in the following way: V
is fed back to the error amplifier which compares
OUT
the feedback voltage (VFB) to an internal reference voltage
June 1998 7 MIC2178
Page 8
MIC2178 (V
). When V
REF
is lower than its nominal value, the error
OUT
amplifier output voltage increases. This voltage then inter­sects the current sense waveform later in switching period which increases the duty cycle and the average inductor current . If V
is higher than nominal, the error amplifier
OUT
output voltage decreases, reducing the duty cycle. The PWM control loop is stabilized in two ways. First, the
inner signal loop is compensated by adding a corrective ramp to the output of the current sense amplifier. This allows the regulator to remain stable when operating at greater than 50% duty cycle. Second, a series resistor-capacitor load is connected to the error amplifier output (COMP pin). This places a pole-zero pair in the regulator control loop.
One more important item is synchronous rectification. As mentioned earlier, the N-channel output MOSFET is turned on after the P-channel turns off. When the N-channel turns on, its on-resistance is low enough to create a short across the output diode. As a result, inductor current flows through the N-channel and the voltage drop across it is significantly lower than a diode forward voltage. This reduces power dissipation and improves efficiency to greater than 95% under certain operating conditions.
To prevent shoot through current, the output stage employs break-before-make circuitry that provides approximately 50ns of delay from the time one MOSFET turns off and the other turns on. As a result, inductor current briefly flows through the output diode during this transition.
Skip-Mode Operation
Refer to “Skip Mode Functional Diagram” which is a simplified block diagram of the MIC2178 operating in skip mode and its associated waveforms.
Skip-mode operation turns on the output P-channel at a frequency and duty cycle that is a function of VIN, V
OUT
, and the output inductor value. While in skip mode, the N-channel is kept off to optimize efficiency by reducing gate charge dissipation. V
is regulated by skipping switching cycles
OUT
that turn on the P-channel. To begin analyzing MIC2178 skip mode operation, assume
the skip-mode comparator output is high and the latch output has been reset to a logic 1. This turns on the P-channel and causes IL1 to increase linearly until it reaches a current limit of 600mA. When IL1 reaches this value, the current limit comparator sets the RS latch output to logic 0, turning off the
Micrel
P-channel. The output switch voltage (VSW) then swings from VIN to 0.4V below ground, and IL1 flows through the Schottky diode. L1 discharges its energy to the output and IL1 de­creases to zero. When IL1 = 0, VSW swings from –0.4V to V
, and this triggers a one-shot that resets the RS latch.
OUT
Resetting the RS latch turns on the P-channel, and this begins another switching cycle.
The skip-mode comparator regulates V when the MIC2178 skips cycles. It compares VFB to V
by controlling
OUT
REF
and has 10mV of hysteresis to prevent oscillations in the control loop. When V
is less than V
FB
–5mV, the comparator
REF
output is logic 1, allowing the P-channel to turn on. Con­versely, when V
is greater than V
FB
+ 5mV, the P-channel
REF
is turned off. Note that this is a self oscillating topology which explains why
the switching frequency and duty cycle are a function of VIN, V
, and the value of L1. It has the unique feature (for a
OUT
pulse-skipping regulator) of supplying the same value of maximum load current for any value of VIN, V
, or L1. This
OUT
allows the MIC2178 to always supply up to 300mA of load current when operating in skip mode.
Selecting PWM- or Skip-Mode Operation
PWM or skip mode operation is selected by an external logic signal applied to the PWM pin. A logic low places the MIC2178 into PWM mode, and logic high places it into skip mode. Skip mode operation provides the best efficiency when load current is less than 200mA, and PWM operation is more efficient at higher currents.
The MIC2178 was designed to be used in intelligent systems that determine when it should operate in PWM or skip mode. This makes the MIC2178 ideal for applications where a regulator must guarantee low noise operation when supply­ing light load currents, such as cellular telephone, audio, and multimedia circuits.
There are two important items to be aware of when selecting PWM or skip mode. First, the MIC2178 can start-up only in PWM mode, and therefore requires a logic low at PWM during start-up. Second, in skip mode, the MIC2178 will supply a maximum load current of approximately 300mA, so the output will drop out of regulation when load current exceeds this limit. To prevent this from occurring, the MIC2178 should change from skip to PWM mode when load current exceeds 200mA.
MIC2178 8 June 1998
Page 9
MIC2178
PWM-Mode Functional Diagram
VIN
V
IN
4.5V to 16.5V
21
9
Micrel
C
IN
Stop
1.245
L1
C
OUT
R1 R2
R1
1
V
OUT
SYNC
I
SENSE
Amp.
100m
P-channel
SW
3 8
V
OUT
L1
I
D
100m
N-channel
Corrective
200kHz
Oscillator
18
Ramp
Reset Pulse
PGND
4 5 6 7
FB
12
R2
R
Q
S
PWM
Comp.
Error Amp.
COMP
13
R
C
C
C
V
1.245V
REF
MIC2178 [Adjustable] PWM-Mode Signal Path
14 15 16 17
SGND
V
SW
Reset Pulse
I
L1
SENSE
LOAD
I
L1
I
Error Amp. Output
I
June 1998 9 MIC2178
Page 10
MIC2178
Skip-Mode Functional Diagram
Output Control Logic
One Shot
I
LIMIT
Comp.
I
LIMIT
Thresh. Voltage
Micrel
V
IN
4.5V to 16.5V
C
IN
VIN
21
9
S
Q
R
I
SENSE
Amp.
100m
P-channel
SW
3 8
V
OUT
L1
I
D
PGND
4 5 6 7
1.245
L1
C
OUT
R1
R2
1
V
OUT
MIC2178 [Adjustable] Skip-Mode Signal Path
V
IN
V
OUT
V
SW
0
One-Shot Pulse
I
LIM
I
L1
0
Skip-Mode Comp.
V
REF
SGND
R1
FB
12
R2
1.245V
14 15 16 17
V
+ 5mV
REF
V
FB
V
– 5mV
REF
MIC2178 10 June 1998
Page 11
MIC2178
Micrel
Application Information
Feedback Resistor Selection (Adjustable Version)
The output voltage is programmed by connecting an external resistive divider to the FB pin as shown in “MIC2178 Block Diagram.” The ratio of R1 to R2 determines the output voltage. To optimize efficiency during low output current operation, R2 should not be less than 20k. However, to prevent feedback error due to input bias current at the FB pin, R2 should not be greater than 100k. After selecting R2, calculate R1 with the following formula:
V
R1 = R2
1.245V
OUT
Input Capacitor Selection
The input capacitor is selected for its RMS current and voltage rating and should be a low ESR (equivalent series resistance) electrolytic or tantalum capacitor. As a rule of thumb, the voltage rating for a tantalum capacitor should be twice the value of VIN, and the voltage rating for an electrolytic should be 40% higher than V be equal or greater than the maximum RMS input ripple current. A simple, worst case formula for calculating this RMS current is:
I
I =
RMS(max)
LOAD(max)
Tantalum capacitors are a better choice for applications that require the most compact layout or operation below 0°C. The input capacitor must be located very close to the VIN pin (within 0.2in, 5mm). Also, place a 0.1µF ceramic bypass capacitor as close as possible to VIN.
Inductor Selection
The MIC2178 is a current-mode controller with internal slope compensation. As a result, the inductor must be at least a minimum value to prevent subharmonic oscillations. This minimum value is calculated by the following formula:
L = V 3.0 H/V
MIN
OUT
×µ
In general, a value at least 20% greater than L selected because inductor values have a tolerance of ±20%.
Two other parameters to consider in selecting an inductor are winding resistance and peak current rating. The inductor must have a peak current rating equal or greater than the peak inductor current. Otherwise, the inductor may saturate, causing excessive current in the output switch. Also, the inductor’s core loss may increase significantly. Both of these effects will degrade efficiency. The formula for peak inductor current is:
I = I
L(peak)
LOAD(max)
Where:
I = V 1
L(max)
OUT
1
The RMS current rating must
IN.
2
should be
MIN
I
L(max)
+
2
 
V
V
IN(max)
OUT
×
 
5s
µ
L
To maximize efficiency, the inductor’s resistance must be less than the output switch on-resistance (preferably, 50m or less).
Output Capacitor Selection
Select an output capacitor that has a low value of ESR. This parameter determines a regulator’s output ripple voltage (V
) which is generated by ∆IL x ESR. Therefore, ESR
RIPPLE
must be equal or less than a maximum value calculated for a specified V age) and ∆I
ESR =
MAX
(typically less than 1% of the output volt-
RIPPLE
:
L(max)
V
RIPPLE
I
L(max)
Typically, capacitors in the range of 100 to 220µF have ESR less than this maximum value. The output capacitor can be a low ESR electrolytic or tantalum capacitor, but tantalum is a better choice for compact layout and operation at tempera­tures below 0°C. The voltage rating of a tantalum capacitor must be 2 × V must be 1.4 × V
, and the voltage rating of an electrolytic
OUT
.
OUT
Output Diode Selection
In PWM operation, inductor current flows through the output diode approximately 50ns during the dead time when one output MOSFET turns off the other turns on. In skip mode, the inductor current flows through the diode during the entire P­channel off time. The correct diode for both of these condi­tions is a 1A diode with a reverse voltage rating greater than VIN. It must be a Schottky or ultrafast-recovery diode (tR< 100ns) to minimize power dissipation from the diode’s reverse-recovery charge.
Compensation
Compensation is provided by connecting a series RC load to the COMP pin. This creates a pole-zero pair in the regulator control loop, allowing the regulator to remain stable with enough low frequency loop-gain for good load and line regulation. At higher frequencies, the pole-zero reduces loop-gain to a level referred to as the mid-band gain. The mid­band gain is low enough so that the loop gain crosses 0db with sufficient phase margin. Typical values for the RC load are 4.7nF to 10nF for the capacitor and 5k to 20k for the resistor.
Printed Circuit Board Layout
A well designed PC board will prevent switching noise and ground bounce from interfering with the operation of the MIC2178. A good design takes into consideration compo­nent placement and routing of power traces.
The first thing to consider is the locations of the input capacitor, inductor, output diode, and output capacitor. The input capacitor must be placed very close to the VIN pin, the inductor and output diode very close to the SW pin, and the output capacitor near the inductor. These components pass large high-frequency current pulses, so they must use short, wide power traces. In addition, their ground pins and PGND are connected to a ground plane that is nearest the power supply ground bus.
June 1998 11 MIC2178
Page 12
MIC2178
Micrel
The feedback resistors, RC compensation network, and BIAS pin bypass capacitor should be located close to their respective pins. To prevent ground bounce, their ground traces and SGND should not be in the path of switching
V
IN
4.5V to 16.5V
C1
22µF
35V
Skip Mode
PWM Mode
R1 20k
U1
20
EN
11
PWRGD
10
PWM
18
SYNC
COMP
13 14–17 19
R2
10k
C4
6.8nF
1,2,9
VIN
MIC2178
SW
PGND
FB
BIASSGND
currents returning to the power supply ground bus. SGND and PGND should be tied together by a ground plane that extends under the MIC2178.
L1
3,8
4–7
12
C3
0.01µF
50µH
D1 MBRS130L
U1 Micrel MIC2178-3.3BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSD107M010R0100, ESR = 0.1 C3 Z5UorX7R Ceramic Dielectric Material C4 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 L1 Coiltronics CTX50-4P, DCR = 0.097 L1 Coilcraft DO3316P-473, DCR = 0.12 L1 Bi HM77-11003, DCR = 0.073
C2 100µF 10V
V
OUT
3.3V/1A
Figure 1. MIC2178 4.5V–16.5V to 3.3V/1A Regulator
V
IN
5.4V to 16.5V
C1
22µF
35V
Skip Mode
PWM Mode
R1 20k
U1
20
EN
11
PWRGD
10
PWM
18
SYNC
COMP
13 14–17 19
R2
10k
C4
6.8nF
1,2,9
VIN
MIC2178
SW
PGND
FB
BIASSGND
L1
3,8
4–7
12
C3
0.01µF
50µH
D1 MBRS130L
U1 Micrel MIC2178-5.0BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSD107M010R0100, ESR = 0.1 C3 Z5UorX7R Ceramic Dielectric Material C4 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 L1 Coiltronics CTX50-4P, DCR = 0.097 L1 Coilcraft DO3316P-473, DCR = 0.12 L1 Bi HM77-11003, DCR = 0.073
C2 100µF 10V
V
OUT
5V/1A
Figure 2. MIC2178 5.4V–16.5V to 5V/1A Regulator
MIC2178 12 June 1998
Page 13
MIC2178
V
IN
12.5V to 16.5V
C1
22µF
35V
Skip Mode
PWM Mode
R1 20k
V
IN
10V to 16.5V
C1
22µF
35V
X2
Skip Mode
PWM Mode
1,2,9
VIN
SW
MIC2178
PGND
BIASSGND
13 14–17 19
FB
3,8
4–7
12
C3
0.01µF
L1
68µH
D1 MBRS130L
V
OUT
12V/1A R2 174k 1%
R1 20k 1%
C2 68µF 20V
U1 Micrel MIC2178BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSE686M020R0150, ESR = 0.15 C3 Z5UorX7R Ceramic Dielectric Material C4 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 L1 Coiltronics CTX68-4P, DCR = 0.238 L1 Coilcraft DO3316P-683, DCR = 0.016 L1 Bi HM77-11003, DCR = 0.233
20
11
10
18
C4
6.8nF
U1
EN PWRGD PWM SYNC
COMP
R2
10k
Figure 3. MIC2178 12.5V–16.5V to 12V/1A Regulator
R1 20k
20
11
10
18
10k
C4
6.8nF
U1
EN PWRGD PWM SYNC
COMP
R2
1,2,9
VIN
SW
MIC2178
PGND
FB
BIASSGND
13 14–17 19
L1
3,8
4–7
12
C3
0.01µF
33µH
D1 MBRS130L
U1 Micrel MIC2178-3.3BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSE227M010R0100, ESR = 0.1 C3 Z5UorX7R Ceramic Dielectric Material C4 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 L1 Bi HM77-18004, DCR = 0.075
C2 220µF 10V X2
V
OUT
3.3V/2.5A
Micrel
Figure 4. MIC2178 10V–16.5V to 3.3V/2.5A Regulator
V
IN
4.5V to 10V
C1
22µF
35V
Skip Mode
PWM Mode
R1 20k
U1
20
EN
11
PWRGD
10
PWM
18
SYNC
COMP
13 14–17 19
R2
10k
C4
6.8nF
1,2,9
VIN
MIC2178
SW
PGND
FB
BIASSGND
L1
3,8
4–7
12
C3
0.01µF
33µH
D1 MBRS130L
U1 Micrel MIC2178-3.3BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSD107M010R0100, ESR = 0.1 C3 Z5UorX7R Ceramic Dielectric Material C4 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 L1 Coiltronics CTX33-3P, DCR = 0.077 L1 Coilcraft DO3316-333, DCR = 0.088 L1 Bi HM77-60002, DCR = 0.035
C2 100µF 10V
V
OUT
3.3V/1A
Figure 5. MIC2178 4.5V–10V to 3.3V/1A Regulator
June 1998 13 MIC2178
Page 14
MIC2178
V
IN
4.5V to 16.5V
V
IN
8V to 16.5V
Q1
SI9435
SD
C1
G
22µF
35V
Skip Mode
PWM Mode
R1 20k
20
11
10
18
C4
6.8nF
U1
EN PWRGD PWM SYNC
COMP
R2
10k
1,2,9
VIN
SW
MIC2178
PGND
FB
BIASSGND
13 14–17 19
L1
3,8
4–7
12
C3
0.01µF
50µH
D1 MBRS130L
U1 Micrel MIC2178-3.3BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSD107M010R0100, ESR = 0.1 C3 Z5UorX7R Ceramic Dielectric Material C4 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 Q1 Siliconix Si9435DY PMOS L1 Coiltronics CTX50-4P, DCR = 0.097 L1 Coilcraft DO3316-473, DCR = 0.12 L1 Bi HM77-11003, DCR = 0.073
Figure 6. MIC2178 Reversed Battery Protected Regulator
C2 100µF 10V
V
OUT
3.3V/1A
Micrel
C1
22µF
35V
Skip Mode
PWM Mode
U1 Micrel MIC2178-5.0BWM C1 AVX TPSE226M035R0300, ESR = 0.3 C2 AVX TPSD107M010R0100, ESR = 0.1 C3 AVX TPSD107M010R0100, ESR = 0.1 C4 AVX TPSD107M010R0100, ESR = 0.1 C5 Z5UorX7R Ceramic Dielectric Material C6 X7RorNP0 Ceramic Dielectric Material D1 Motorola MBRS130LT3 D2 Motorola MBRS130LT3 L1 Coiltronics CTX50-4P, DCR = 0.097
R1 20k
U1
20
EN
11
PWRGD
10
PWM
18
SYNC
COMP
13 14–17 19
R2
10k
C6
6.8nF
1,2,9
VIN
MIC2178
SW
PGND
FB
BIASSGND
Figure 7. MIC2178 8V–16.5V to ±5V/500mA Regulator
3,8
4–7
12
C5
0.01µF
D1 MBRS130L
C4
100µF
10V
+I
OUT
DC = + DC 40% then –I
DC 40% then –I
+ (–I
V
4
3
OUT
OUT
V
IN
T1
50µH
2
) 1A
1
D2
MBRS130L
OUT OUT
+I +I
OUT OUT
C2 100µF 10V
C2 100µF 10V
(1–DC)
+V
OUT
5V/0.5A
–V
OUT
–5V/0.5A
+I
/
OUT
/-I
OUT
MIC2178 14 June 1998
Page 15
MIC2178
Suggested Manufacturers List
Inductors Capacitors Diodes Transistors
Coilcraft AVX Corp. General Instruments (GI) Siliconix
1102 Silver Lake Rd. 801 17th Ave. South 10 Melville Park Rd. 2201 Laurelwood Rd. Cary, IL 60013 Myrtle Beach, SC 29577 Melville, NY 11747 Santa Clara, CA 96056 tel: (708) 639-2361 tel: (803) 448-9411 tel: (516) 847-3222 tel: (800) 554-5565 fax: (708) 639-1469 fax: (803) 448-1943 fax: (516) 847-3150
Coiltronics Sanyo Video Components Corp. International Rectifier Corp.
6000 Park of Commerce Blvd. 2001 Sanyo Ave. 233 Kansas St. Boca Raton, FL 33487 San Diego, CA 92173 El Segundo, CA 90245 tel: (407) 241-7876 tel: (619) 661-6835 tel: (310) 322-3331 fax: (407) 241-9339 fax: (619) 661-1055 fax: (310) 322-3332
Bi Technologies Sprague Electric Motorola Inc.
4200 Bonita Place Lower Main St. MS 56-126 Fullerton, CA 60005 Sanford, ME 04073 3102 North 56th St. tel: (714) 447-2345 tel: (207) 324-4140 Phoenix, AZ 85018 fax: (714) 447-2500 tel: (602) 244-3576
fax: (602) 244-4015
Micrel
June 1998 15 MIC2178
Page 16
MIC2178
Package Information
0.301 (7.645)
0.297 (7.544)
PIN 1
DIMENSIONS: INCHES (MM)
Micrel
0.027 (0.686)
0.031 (0.787)
0.094 (2.388)
0.090 (2.286)
0.050 (1.270) TYP
0.509 (12.929)
0.505 (12.827)
0.016 (0.046) TYP
0.103 (2.616)
0.099 (2.515)
SEATING
PLANE
0.015
(0.381)
0.015
(0.381)
MIN
TYP R
7°
20-Pin Wide SOIC (WM)
0.297 (7.544)
0.293 (7.442)
0.330 (8.382)
0.326 (8.280)
0.032 (0.813) TYP
0.408 (10.363)
0.404 (10.262)
0.022 (0.559)
0.018 (0.457)
10° TYP
5° TYP
MICREL INC. 1849 FORTUNE DRIVE SAN JOSE, CA 95131 USA
TEL + 1 (408) 944-0800 FAX + 1 (408) 944-0970 WEB http://www.micrel.com
This information is believed to be accurate and reliable, however no responsibility is assumed by Micrel for its use nor for any infringement of patents or
other rights of third parties resulting from its use. No license is granted by implication or otherwise under any patent or patent right of Micrel Inc.
© 1998 Micrel Incorporated
MIC2178 16 June 1998
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