Datasheet MIC3172BM, MIC3172BN, MIC2172BM, MIC2172BN Datasheet (MICREL)

Page 1
MIC2172/3172 Micrel
MIC2172/3172
100kHz 1.25A Switching Regulators
Preliminary Information
General Description
The MIC2172 and MIC3172 are complete 100kHz SMPS current-mode controllers with internal 65V 1.25A power switches. The MIC2172 features external frequency syn­chronization or frequency adjustment, while the MIC3172 features an enable/shutdown control input.
Although primarily intended for voltage step-up applications, the floating switch architecture of the MIC2172/3172 makes it practical for step-down, inverting, and Cuk configurations as well as isolated topologies.
Operating from 3V to 40V, the MIC2172/3172 draws only 7mA of quiescent current making it attractive for battery operated supplies.
The MIC3172 is for applications that require on/off control of the regulator. The MIC3172 is externally shutdown by applying a TTL low signal to EN (enable). When disabled, the MIC3172 draws only leakage current (typically less than 1µA). EN must be high for normal operation. For applications not requiring control, EN must be tied to VIN or TTL high.
The MIC2172 is for applications requiring two or more SMPS regulators that operate from the same input supply. The MIC2172 features a SYNC input which allows locking of its internal oscillator to an external reference. This makes it possible to avoid the audible beat frequencies that result from the unequal oscillator frequencies of independent SMPS regulators.
A reference signal can be supplied by one MIC2172 desig­nated as a master. To insure locking of the slave’s oscillators, the reference oscillator frequency must be higher than the
slave’s. The master MIC2172’s oscillator frequency is in­creased up to 135kHz by connecting a resistor from SYNC to ground (see applications information).
The MIC2172/3172 is available in an 8-pin plastic DIP or SOIC for –40°C to +85°C operation.
Features
• 3V to 40V input voltage range
• Current-mode operation
• Internal cycle-by-cycle current limit
• Thermal shutdown
• Low external parts count
• Operates in most switching topologies
• 7mA quiescent current (operating)
•<1µA quiescent current, shutdown mode (MIC3172)
• TTL shutdown compatibility (MIC3172)
• External frequency synchronization (MIC2172)
• External frequency trim (MIC2172)
• Fits most LT1172 sockets (see applications info)
Applications
• Laptop/palmtop computers
• Toys
• Hand-held instruments
• Off-line converter up to 50W (requires external power switch)
• Predriver for higher power capability
• Master/slave configurations (MIC2172)
4
T ypical Applications
+5V
(4.75V min.)
V
IN
SYNC
N/C
MIC2172
COMP
C3 1µF
GND
P1 P2 S
R3
1k
* Locate near MIC2172 when supply leads > 2
V
FB
27µH
SW
L1
D1
1N5822
C1* 22µF
C2 470µF
V
OUT
+12V, 0.14A
R1
10.7k 1%
R2
1.24k 1%
"
Figure 1.
MIC2172 5V to 12V Boost Converter
1997 4-13
4V to 6V
Enable
Shutdown
R3
1k
* Optional voltage clipper (may be req’d if T1 leakage inductance too high)
V
R1
3.74k 1%
R2
1.24k 1%
OUT
5V, 0.25A
V
IN
C1
22µF
COMP
C2 1µF
EN
MIC3172
P1 P2 S
V
GND
R4*
IN
V
SW
L
FB
C3*
D1*
1:1.25
= 100µH
PRI
T1
D2
1N5818
C4
470µF
Figure 2.
MIC3172 5V Flyback Converter
Page 2
MIC2172/3172 Micrel
Ordering Information
Part Number Temperature Range Package
MIC2172BN –40°C to +85°C 8-pin plastic DIP MIC2172BM –40°C to +85°C 8-lead SOIC MIC3172BN –40°C to +85°C 8-pin plastic DIP MIC3172BM –40°C to +85°C 8-lead SOIC
Pin Configuration
S GND
*SYNC/
COMP
FB
EN
MIC2172*/3172
1 2
3 4
8 7
6 5
P GND 1 V
SW
P GND 2 V
IN
S GND
COMP
*SYNC/
MIC2172*/3172
1 2 3
FB
4
EN
8 7
6 5
P GND 1 V
SW
P GND 2 V
IN
8-lead SOIC (M)8-lead DIP (N)
Pin Description
Pin Number Pin Name Pin Function
1 S GND Signal Ground: Internal analog circuit ground. Connect directly to the input
filter capacitor for proper operation (see applications info). Keep separate from power grounds.
2 COMP Frequency Compensation: Output of transconductance type error amplifier.
Primary function is for loop stabilization. Can also be used for output voltage soft-start and current limit tailoring.
3 FB Feedback: Inverting input of error amplifier. Connect to external resistive
divider to set power supply output voltage.
4 (MIC2172) SYNC Synchronization/Frequency Adjust: Capacitively coupled input signal greater
than device’s free running frequency (up to 135kHz) will lock device’s oscillator on falling edge. Oscillator frequency can be trimmed up to 135kHz by adding a resistor to ground. If unused, pin must float (no connection).
4 (MIC3172) EN Enable: Apply TTL high or connect to V
TTL low or connect to ground to disable the regulator. Device draws only leakage current (<1µA) when disabled.
5V
IN
Supply Voltage: 3.0V to 40V
6 P GND 2 Power Ground #2: One of two NPN power switch emitters with 0.3 current
sense resistor in series. Required. Connect to external inductor or input voltage ground depending on circuit topology.
7V
SW
Power Switch Collector: Collector of NPN switch. Connect to external inductor or input voltage depending on circuit topology.
8 P GND 1 Power Ground #1: One of two NPN power switch emitters with 0.3 current
sense resistor in series. Optional. For maximum power capability connect to P GND 2. Floating pin reduces current limit by a factor of two.
to enable the regulator. Apply
IN
4-14 1997
Page 3
MIC2172/3172 Micrel
Absolute Maximum Ratings MIC2172
Input Voltage .................................................................40V
Switch Voltage ..............................................................65V
Sync Current ..............................................................50mA
Feedback Voltage (Transient, 1ms) ........................... ±15V
Operating Temperature Range
8-pin PDIP.................................................–40 to +85°C
8-pin SOIC ................................................–40 to +85°C
Junction Temperature ..............................–55°C to +150°C
Thermal Resistance
θJA 8-pin PDIP .................................................130°C/W
θJA 8-pin SOIC .................................................120°C/W
Storage Temperature ............................... –65°C to +150°C
Soldering (10 sec.) .................................................. +300°C
Electrical Characteristics MIC2172 Note 1. Unless otherwise specified, V
Parameter Conditions Min Typ Max Units Reference Section Pin 2 tied to pin 3
Feedback Voltage (V
Feedback Voltage 3V V Line Regulation
Feedback Bias Current (I
Error Amplifier Section
Transconductance (I
Voltage Gain (V Output Current V
Output Swing High Clamp, V
Compensation Pin Duty Cycle = 0 0.8 0.9 1.08 V Threshold 0.6 1.25 V
Output Switch Section
) 1.220 1.240 1.264 V
FB
40V 0.03 %/V
IN
) 310 750 nA
FB
/VFB) I
COMP
/VFB) 0.9V V
COMP
= ±25µA 3.0 3.9 6.0 µA/mV
COMP
1.4V 500 800 2000 V/V
COMP
= 1.5V 125 175 350 µA
COMP
= 1V 1.8 2.1 2.3 V
Low Clamp, VFB = 1.5V 0.25 0.35 0.52 V
FB
= 5V.
IN
1.214 1.274 V
1100 nA
2.4 7.0 µA/mV
100 400 µA
4
ON Resistance I
Current Limit Duty Cycle = 50%, T
Breakdown Voltage (BV) 3V VIN 40V 65 75 V
= 1A, VFB = 0.8V 0.76 1
SW
25°C 1.25 3 A Duty Cycle = 50%, T Duty Cycle = 80% Note 2 1 2.5 A
ISW = 5mA
J
< 25°C 1.25 3.5 A
J
1.1
1997 4-15
Page 4
MIC2172/3172 Micrel
Parameter Conditions Min Typ Max Units Oscillator Section
Frequency (fO) 88 100 112 kHz
85 115 kHz
Duty Cycle [δ(max)] 80 89 95 %
Sync Coupling Capacitor VPP = 3.0V 22 51 120 pF Required for Frequency Lock VPP = 40V 2.2 4.7 10 pF
Peak-to-Peak Voltage C Required for Frequency Lock
Input Supply Voltage Section
Minimum Operating Voltage 2.7 3.0 V Quiescent Current (IQ) 3V VIN 40V, V Supply Current Increase (IIN) ISW = 1A, V
Bold type denotes specifications applicable to the full operating temperature range. Note 1 Devices are ESD sensitive. Handling precautions required. Note 2 For duty cycles (δ) between 50% and 95%, minimum guaranteed switch current is given by ICL = 0.833 (2-δ) for the MIC3172.
COUPLING
= 12pF 2.2 12 30 V
= 0.6V, ISW = 0 7 9 mA
COMP
= 1.5V 9 20 mA
COMP
Absolute Maximum Ratings MIC3172
Input Voltage .................................................................40V
Switch Voltage ..............................................................65V
Enable Voltage..............................................................40V
Feedback Voltage (Transient, 1ms) ........................... ±15V
Operating Temperature Range
8-pin PDIP.................................................–40 to +85°C
8-pin SOIC ................................................–40 to +85°C
8-pin CerDIP ...........................................–55 to +125°C
Electrical Characteristics MIC3172 Note 1. Unless otherwise specified, V
Parameter Conditions Min Typ Max Units Reference Section Pin 2 tied to pin 3
Feedback Voltage (V
Feedback Voltage 3V V Line Regulation
) 1.224 1.240 1.264 V
FB
40V 0.07 %/V
IN
Junction Temperature ................................–55°C to 150°C
Thermal Resistance
θJA 8-pin PDIP .................................................130°C/W
θJA 8-pin SOIC .................................................120°C/W
θJA 8-pin CerDIP ..............................................100°C/W
Storage Temperature ................................. –65°C to 150°C
Soldering (10 sec.) .................................................... 300°C
= 5V.
IN
1.214 1.274 V
Feedback Bias Current (I
) 310 750 nA
FB
1100 nA
4-16 1997
Page 5
MIC2172/3172 Micrel
Parameter Conditions Min Typ Max Units Error Amplifier Section
Transconductance (I
COMP
/VFB) I
= ±25µA 3.0 3.9 6.0 µA/mV
COMP
2.4 7.0 µA/mV Voltage Gain (V Output Current V
/VFB) 0.9V V
COMP
1.4V 500 800 2000 V/V
COMP
= 1.5V 125 175 350 µA
COMP
100 400 µA
Output Swing High Clamp, V
= 1V 1.8 2.1 2.3 V
FB
Low Clamp, VFB = 1.5V 0.25 0.35 0.52 V
Compensation Pin Duty Cycle = 0 0.8 0.9 1.08 V Threshold 0.6 1.25 V
Output Switch Section
ON Resistance I
= 1A, VFB = 0.8V 0.76 1
SW
1.1
Current Limit Duty Cycle = 50%, T
Duty Cycle = 50%, T
25°C 1.25 3 A
J
< 25°C 1.25 3.5 A
J
Duty Cycle = 80% Note 2 1 2.5 A
Breakdown Voltage (BV) 3V VIN 40V 65 75 V
ISW = 5mA
Oscillator Section
Frequency (f
) 88 100 112 kHz
O
85 115 kHz
Duty Cycle [δ(max)] 80 89 95 %
4
Input Supply Voltage Section and Enable Section
Minimum Operating Voltage 2.7 3.0 V Quiescent Current (IQ) 3V VIN 40V, V
= 0.6V, ISW = 0 7 9 mA
COMP
Shutdown, VEN = 0V 0.1 5 µA
Quiescent Current Increase (I
) ISW = 1A, V
IN
= 1.5V 9 20 mA
COMP
Enable Input Threshold 0.4 1.2 2.4 V Enable Input Current VEN = 0V –1 0 1 µA
VEN = 2.4V 2 10 µA
Bold type denotes specifications applicable to the full operating temperature range. Note 1 Devices are ESD sensitive. Handling precautions required. Note 2 For duty cycles (δ) between 50% and 95%, minimum guaranteed switch current is given by ICL = 0.833 (2-δ) for the MIC3172.
1997 4-17
Page 6
MIC2172/3172 Micrel
Typical Performance Characteristics
MIC2172 Minimum Operating Voltage
2.9
2.8
2.7
2.6 Switch Current = 1A
2.5
2.4
Minimum Operating Voltage (V)
2.3
-100 -50 0 50 100 150
15 14 13 12 11 10
Supply Current (mA)
Temperature (°C)
Supply Current
ISW = 0
D.C. = 90%
D.C. = 50%
9 8
D.C. = 0%
7 6 5
0 10203040
VIN Operating Voltage (V)
Feedback Bias Current
800 700 600 500 400 300 200 100
Feedback Bias Current (nA)
0
-100 -50 0 50 100 150 Temperature (°C)
Supply Current
(Shutdown Mode)
8
MIC3172
7
V
= 40V
IN
6 5 4 3 2
Supply Current (µA)
1 0
-100 -50 0 50 100 150 Temperature (°C)
Feedback Voltage
Line Regulation
5 4 3 2 1 0
-1
-2
-3
-4
Feedback Voltage Change (mV)
-5 0 10203040
Enable Thresholds
1.4
MIC3172
1.3
1.2
1.1
1
0.9
Enable Pin Voltage (mV)
0.8
-100 -50 0 50 100 150
TJ = 125°C
TJ = 25°C
TJ = -40°C
VIN Operating (V)
ON
OFF
Temperature (°C)
50
40
30
20
10
Average Supply Current (mA)
10
Supply Current (mA)
Supply Current
δ = 90%
δ = 50%
0
0.0 0.5 1.0 1.5 2.0 Switch Current (A)
Supply Current
V
9 8 7 6 5 4 3 2 1 0
-100 -50 0 50 100 150
= 0.6V
COMP
Temperature (°C)
Switch ON Voltage
1.6
1.4
1.2
1.0
TJ = 25°C
0.8
0.6
0.4
Switch ON Voltage (V)
0.2
0.0
0.0 0.5 1.0 1.5
Oscillator Frequency
120
110
100
90
80
Frequency (kHz)
70
60
-50 0 50 100 150
TJ = –40°C
TJ = 125°C
Switch Current (A)
Temperature (°C)
4
3
2
1
Switch Current (A)
0
140
130
120
(kHz)
110
OSC
f
100
90
1 10 100 1000
Current Limit
–40°C
25°C
125°C
0 20406080100
Duty Cycle (%)
Oscillator Frequency
MIC2172
R
(k)
ADJ
4-18 1997
Page 7
MIC2172/3172 Micrel
Typical Performance Characteristics
5.0
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
Transconductance (µA/mV)
0.5
0.0
-100 -50 0 50 100 150 Temperature (°C)
Block Diagram MIC2172
7000 6000 5000 4000 3000 2000
Transconductance (µS)
1000
Error Amplifier GainError Amplifier Gain
0
1 10 100 1000 10000
Frequency (kHz)
Error Amplifier Phase
-30 0
30 60 90
120
Phase Shift (°)
150 180 210
1 10 100 1000 10000
Frequency (kHz)
4
V
Pin 5
SYNC
Pin 4
FB
Pin 3
V
SW
Pin 7
D1
P
GND
2
Pin 6
Q1
P
GND
1
Pin 8
IN
1.24V Ref.
S
GND
Pin 1
Reg.
2.3V
Error Amp.
100kHz
Osc.
COMP
Pin 2
Logic
Com-
parator
Anti-Sat.
Driver
Current
Amp.
1997 4-19
Page 8
MIC2172/3172 Micrel
Block Diagram MIC3172
V
SW
Pin 7
V
Pin 5
EN
Pin 4
FB
Pin 3
IN
1.24V Ref.
S GND Pin 1
Reg.
2.3V
Error Amp.
100kHz
Osc.
COMP
Pin 2
Logic
Com-
parator
Anti-Sat.
Driver
Current
Amp.
D1
P
GND
2
Pin 6
Q1
P
GND
1
Pin 8
Functional Description
Refer to “Block Diagram MIC2172” and “Block Diagram MIC3172.”
Internal Power
The MIC2172/3172 operates when VIN is 2.6V (and VEN
2.0V for the MIC3172). An internal 2.3V regulator supplies biasing to all internal circuitry including a precision 1.24V band gap reference.
The enable control (MIC3172 only) enables or disables the internal regulator which supplies power to all other internal circuitry.
PWM Operation
The 100kHz oscillator generates a signal with a duty cycle of approximately 90%. The current-mode comparator output is used to reduce the duty cycle when the current amplifier output voltage exceeds the error amplifier output voltage. The resulting PWM signal controls a driver which supplies base current to output transistor Q1.
Current Mode Advantages
The MIC2172/3172 operates in current mode rather than voltage mode. There are three distinct advantages to this
technique. Feedback loop compensation is greatly simplified because inductor current sensing removes a pole from the closed loop response. Inherent cycle-by-cycle current limit­ing greatly improves the power switch reliability and provides automatic output current limiting. Finally, current-mode op­eration provides automatic input voltage feed forward which prevents instantaneous input voltage changes from disturb­ing the output voltage setting.
Anti-Saturation
The anti-saturation diode (D1) increases the usable duty cycle range of the MIC2172/3172 by eliminating the base to collector stored charge which would delay Q1’s turnoff.
Compensation
Loop stability compensation of the MIC2172/3172 can be accomplished by connecting an appropriate network from either COMP to circuit ground (Typical Applications) or COMP to FB.
The error amplifier output (COMP) is also useful for soft start and current limiting. Because the error amplifier output is a transconductance type, the output impedance is relatively high which means the output voltage can be easily clamped or adjusted externally.
4-20 1997
Page 9
MIC2172/3172 Micrel
Applications Information
Using the MIC3172 Enable Control (New Designs)
For new designs requiring enable/shutdown control, connect EN to a TTL or CMOS control signal (figure 3). The very low driver current requirement ensures compatibility regardless of the driver or gate used.
U1
Enable
Shutdown
Logic Gate
Figure 3. MIC3172 TTL Enable/Shutdown
Using the MIC3172 in LT1172 Applications
The MIC3172 can be used in most original LT1172 applica­tions by adapting the MIC3172’s enable/shutdown feature to the existing LT1172 circuit.
Unlike the LT1172 which can be shutdown by reducing the voltage on pin 2 (VC) below 0.15V, the MIC3172 has a dedicated enable/shutdown pin. To replace the LT1172 with the MIC3172, determine if the LT1172’s shutdown feature is used.
Circuits without Shutdown
If the shutdown feature is not being used, connect EN to V to continuously enable the MIC3172 or use an MIC2172 with SYNC open (figure 4).
V
IN
V
N/C
4
SYNC
IN
MIC2172
Figure 4. MIC2172/3172 Always Enabled
4
EN
MIC3172
V
IN
V
4
EN
IN
MIC3172
By using the MIC3172, U1 and Q1 shown in figure 5 can be eliminated, reducing the total components count.
Synchronizing the MIC2172
Using several unsynchronized switching regulators in the same circuit will cause beat frequencies to appear on the inputs and outputs. These beat frequencies can be very low making them difficult to filter.
Micrel’s MIC2172 can be synchronized to a single master frequency avoiding the possibility of undesirable beat fre­quencies in multiple regulator circuits. The master frequency can be an external oscillator or a designated master MIC2172. The master frequency should be 1.05 to 1.20 times the slave’s 100kHz nominal frequency to guarantee synchroni­zation.
U2
45
U1
45
SYNC
0k
IN
MIC2172
Master
V
SW
Additional
Slaves
SYNC
MIC2172
Slave
U3
45
SYNC
MIC2172
Slave
Figure 6. Master/Slave Synchronization
Figure 6 shows a typical application where several MIC2172s operate from the same supply voltage. U1’s oscillator fre­quency is increased above U2’s and U3’s by connecting a resistor from SYNC to ground. U2-SYNC and U3-SYNC are capacitively coupled to the master’s output (VSW). The slaves lock to the negative (falling edge) of U1’s output waveform.
V
SW
V
SW
4
Circuits with Shutdown
If shutdown was used in the original LT1172 application, connect EN to a logic gate that produces a TTL logic-level output signal that matches the shutdown signal. The MIC3172 will be enabled by a logic-high input and shutdown with a logic-low input (figure 5). The actual components performing the functions of U1 and Q1 may vary according to the original application.
4
EN
MIC3172
Existing Q1 VN2222 or equiv.
COMP
R1
C1
Enable
Shutdown
add connection
U1
Existing
Logic
Gate
Figure 5. Adapting to the LT1172 Socket
1997 4-21
U1
45
xternal
Signal
Additional
Slaves
SYNC
MIC2172
45
SYNC
MIC2172
Slave
U2
Slave
V
SW
V
SW
Figure 7. External Synchronization
Care must be exercised to insure that the master MIC2172 is always operating in continuous mode.
Page 10
MIC2172/3172 Micrel
Figure 7 shows how one or more MIC2172s can be locked to an external reference frequency. The slaves lock to the negative (falling edge) of the external reference waveform.
Soft Start
A diode-coupled capacitor from COMP to circuit ground slows the output voltage rise at turn on (figure 8).
V
IN
V
IN
MIC2172/3172
COMP
D1
D2
C1
R1
C2
Figure 8. Soft Start
The additional time it takes for the error amplifier to charge the capacitor corresponds to the time it takes the output to reach regulation. Diode D1 discharges C1 when VIN is removed.
Current Limit
For designs demanding less output current than the MIC2172/ 3172 is capable of delivering, P GND 1 can be left open reducing the current capability of Q1 by one-half.
V
IN
Q1
V
IN
MIC2172/3172
GND
P1 P2 S
R1
C1
R2
V
COMP
SW
FB
0.6V/R2
I
R3
CL
Note: Input and output
C2
returns not common.
V
OUT
Figure 9. Current Limit
Alternatively, the maximum current limit of the MIC2172/3172 can be reduced by adding a voltage clamp to the COMP output (figure 9). This feature can be useful in applications requiring either a complete shutdown of Q1’s switching action or a form of current fold-back limiting. This use of the COMP output does not disable the oscillator, amplifiers or other circuitry, therefore the supply current is never less than approximately 5mA.
Thermal Management
Although the MIC2172/3172 family contains thermal protec­tion circuitry, for best reliability, avoid prolonged operation with junction temperatures near the rated maximum.
The junction temperature is determined by first calculating the power dissipation of the device. For the MIC2172/3172,
the total power dissipation is the sum of the device operating losses and power switch losses.
The device operating losses are the dc losses associated with biasing all of the internal functions plus the losses of the power switch driver circuitry. The dc losses are calculated from the supply voltage (VIN) and device supply current (IQ). The MIC2172/3172 supply current is almost constant regard­less of the supply voltage (see “Electrical Characteristics”). The driver section losses (not including the switch) are a function of supply voltage, power switch current, and duty cycle.
P
(bias+ driver )
=VIN I
()
Q
+V
ISW
IN
0.004+
 
50
δ
 
where:
P
(bias+driver)
= device operating losses VIN = supply voltage IQ = quiescent supply current ISW = power switch current
(see “ Design Hints: Switch Current Calculations”)
δ = duty cycle
V
OUT
δ
=
V
OUT
V
= output voltage
OUT
+ VF– V
+V
IN
F
VF = D1 forward voltage drop
As a practical example refer to figure 1.
VIN = 5.0V IQ = 0.006A ISW = 0.625A δ = 60% (0.6)
Then:
P
(bias+driver)
P
(bias+driver)
=5×0.006
()
+5 0.625
 
= 0.068W
0.004+0.6
 
50
 
Power switch dissipation calculations are greatly simplified by making two assumptions which are usually fairly accurate. First, the majority of losses in the power switch are due to on-losses. To find these losses, assign a resistance value to the collector/emitter terminals of the device using the satura­tion voltage versus collector current curves (see Typical Performance Characteristics). Power switch losses are calculated by modeling the switch as a resistor with the switch duty cycle modifying the average power dissipation.
PSW = (ISW)2 RSW δ
From the Typical performance Characteristics:
RSW = 1
4-22 1997
Page 11
MIC2172/3172 Micrel
Then:
PSW = (0.625)2 × 1 × 0.6
P
= 0.234W
(SW)
P
= 0.068 + 0.234
(total)
P
= 0.302W
(total)
The junction temperature for any semiconductor is calculated using the following:
TJ = TA + P
(total) θJA
Where:
TJ = junction temperature TA = ambient temperature (maximum) P
= total power dissipation
(total)
θJA = junction to ambient thermal resistance
For the practical example:
TA = 70°C
θJA = 130°C/W (for plastic DIP)
Then:
TJ = 70 + 0.30 × 130 TJ = 109°C
This junction temperature is below the rated maximum of 150°C.
Grounding
Refer to figure 10. Heavy lines indicate high current paths.
V
IN
V
IN
*
EN
MIC2172/3172
GND
P1 P2 S
V
SW
FB
V
C
Applications and Design Hints
Access to both the collector and emitter(s) of the NPN power switch makes the MIC2172/3172 extremely versatile and suitable for use in most PWM power supply topologies.
Boost Conversion
Refer to figure 11 for a typical boost conversion application where a +5V logic supply is available but +12V at 0.14A is required.
+5V
(4.75V min.)
V
IN
SYNC
N/C
MIC2172
COMP
C3 1µF
GND
P1 P2 S
R3
1k
* Locate near MIC2172 when supply leads > 2
V
FB
27µH
SW
L1
Figure 11. 5V to 12V Boost Converter
The first step in designing a boost converter is determining whether inductor L1 will cause the converter to operate in either continuous or discontinuous mode. Discontinuous mode is preferred because the feedback control of the converter is simpler.
When L1 discharges its current completely during the MIC2172/3172’s off-time, it is operating in discontinuous mode.
L1 is operating in continuous mode if it does not discharge completely before the MIC2172/3172 power switch is turned on again.
Discontinuous Mode Design
D1
1N5822
C1* 22µF
C2 470µF
V
OUT
+12V, 0.14A
R1
10.7k 1%
R2
1.24k 1%
"
4
* MIC3172 only
Single point ground
Figure 10. Single Point Ground
A single point ground is strongly recommended for proper operation.
The signal ground, compensation network ground, and feed­back network connections are sensitive to minor voltage variations. The input and output capacitor grounds and power ground conductors will exhibit voltage drop when carrying large currents. Keep the sensitive circuit ground traces separate from the power ground traces. Small voltage variations applied to the sensitive circuits can prevent the MIC2172/3172 or any switching regulator from functioning properly.
1997 4-23
Given the maximum output current, solve equation (1) to determine whether the device can operate in discontinuous mode without initiating the internal device current limit.
I
(1)
(1a)
I
OUT
δ
CL
2
V
=
+ VF– V
OUT
V
OUT
V
V
OUT
+V
δ
IN
IN
F
Where:
ICL = internal switch current limit
ICL = 1.25A when δ < 50% ICL = 0.833 (2 – δ) when δ 50% (Refer to Electrical Characteristics.)
I
= maximum output current
OUT
VIN = minimum input voltage δ = duty cycle
Page 12
MIC2172/3172 Micrel
V
= required output voltage
OUT
VF = D1 forward voltage drop
For the example in figure 11.
I
= 0.14A
OUT
ICL = 1.147A VIN = 4.75V (minimum) δ = 0.623 V
= 12.0V
OUT
VF = 0.6V
Then:
1.147
× 4. 75 × 0.623
2
12
I
OUT
I
OUT
0.141A
This value is greater than the 0.14A output current require­ment so we can proceed to find the inductance value of L1.
2
V
δ
()
(2)
L1
2 P
IN
OUT fSW
Where:
Switch Operation
During Q1’s on time (Q1 is the internal NPN transistor—see block diagrams), energy is stored in T1’s primary inductance. During Q1’s off time, stored energy is partially discharged into C4 (output filter capacitor). Careful selection of a low ESR capacitor for C4 may provide satisfactory output ripple volt­age making additional filter stages unnecessary.
C1 (input capacitor) may be reduced or eliminated if the MIC3172 is located near a low impedance voltage source.
Output Diode
The output diode allows T1 to store energy in its primary inductance (D2 nonconducting) and release energy into C4 (D2 conducting). The low forward voltage drop of a Schottky diode minimizes power loss in D2.
Frequency Compensation
A simple frequency compensation network consisting of R3 and C2 prevents output oscillations.
High impedance output stages (transconductance type) in the MIC2172/3172 often permit simplified loop-stability solu­tions to be connected to circuit ground, although a more conventional technique of connecting the components from the error amplifier output to its inverting input is also possible.
P
= 12 × 0.14 = 1.68W
OUT
fSW = 1×105Hz (100kHz)
For our practical example:
4.75 × 0. 623
L1
()
2 × 1.68 × 1×10
2
5
IL1 ≤ 26.062µH (use 27µH)
Equation (3) solves for L1’s maximum current value.
V
T
IN
(3)
I
L1(peak)
=
ON
L1
Where:
TON = δ / fSW = 6.23×10-6 sec
I
L1(peak)
I
L1(peak)
4.75 × 6.2 3 × 10
=
27×10
= 1.096A
-6
-6
Use a 27µH inductor with a peak current rating of at least
1.4A.
Flyback Conversion
Flyback converter topology may be used in low power appli­cations where voltage isolation is required or whenever the input voltage can be less than or greater than the output voltage. As with the step-up converter the inductor (trans­former primary) current can be continuous or discontinuous. Discontinuous operation is recommended.
Figure 12 shows a practical flyback converter design using the MIC3172.
Voltage Clipper
Care must be taken to minimize T1’s leakage inductance, otherwise it may be necessary to incorporate the voltage clipper consisting of D1, R4, and C3 to avoid second break­down (failure) of the MIC3172’s power NPN Q1.
Enable/Shutdown
The MIC3172 includes the enable/shutdown feature. When the device is shutdown, total supply current is less than 1µA. This is ideal for battery applications where portions of a system are powered only when needed. If this feature is not required, simply connect EN to VIN or to a TTL high voltage.
Discontinuous Mode Design
When designing a discontinuous flyback converter, first de­termine whether the device can safely handle the peak primary current demand placed on it by the output power. Equation (8) finds the maximum duty cycle required for a given input voltage and output power. If the duty cycle is greater than 0.8, discontinuous operation cannot be used.
2 P
ICL V
OUT
IN(min)
(8)
δ
For a practical example let:
P
= 5.0V × 0.25A = 1.25W
OUT
VIN = 4.0V to 6.0V ICL = 1.25A when δ < 50%
0.833 (2 – δ) when δ 50%
4-24 1997
Page 13
MIC2172/3172 Micrel
Then:
2 × 1. 2 5
δ
1. 25 × 4
δ ≥ 0.5 (50%) Use 0.55.
The slightly higher duty cycle value is used to overcome circuit inefficiencies. A few iterations of equation (8) may be required if the duty cycle is found to be greater than 50%.
Calculate the maximum transformer turns ratio a, or N
PRI/NSEC
, that will guarantee safe operation of the MIC2172/
3172 power switch.
(9)
a
V
CE FCE
– V
V
SEC
IN(max)
Where:
a = transformer maximum turns ratio VCE = power switch collector to emitter
maximum voltage
FCE = safety derating factor (0.8 for most
commercial and industrial applications) V V
= maximum input voltage
IN(max)
= transformer secondary voltage (V
SEC
OUT
+ VF)
For the practical example:
VCE = 65V max. for the MIC2172/3172 FCE = 0.8 V
= 5.6V
SEC
Then:
65 × 0.8 – 6.0
a
5.6
a 8.2143
Next, calculate the maximum primary inductance required to store the needed output energy with a power switch duty cycle of 55%.
2
(10)
SW
V
P
IN(min)
OUT
L
0.5 f
PRI
T
ON
2
Where:
L
= maximum primary inductance
PRI
fSW = device switching frequency (100kHz) V
= minimum input voltage
IN(min)
TON = power switch on time
Then:
2
-6
L
PRI
L
≤ 19.23µH
PRI
0.5 × 1×10
5
× 4. 02 5.5 × 10
()
1. 2 5
Use an 18µH primary inductance to overcome circuit ineffi­ciencies.
To complete the design the inductance value of the second­ary is found which will guarantee that the energy stored in the transformer during the power switch on time will be com­pleted discharged into the output during the off-time. This is necessary when operating in discontinuous-mode.
(11)
L
SEC
0.5 f
SW VSEC
P
OUT
2
T
OFF
2
Where:
L
= maximum secondary inductance
SEC
T
= power switch off time
OFF
Then:
2
-6
L
L
SEC
SEC
0.5 × 1×10
≤ 25.4µH
5
× 5. 62 × 4.5×10
()
1. 2 5
4
V
IN
4V to 6V
C1
22µF
Enable
Shutdown
R3
1k
C2 1µF
* Optional voltage clipper (may be req’d if T1 leakage inductance too high)
EN
COMP
P1 P2 S
V
MIC3172
GND
R4*
IN
V
SW
L
FB
Figure 12. MIC3172 5V 0.25A Flyback Converter
1997 4-25
C3*
D1*
1:1.25
= 100µH
PRI
T1
D2
1N5818
C4
470µF
R1
3.74k 1%
R2
1.24k 1%
V
OUT
5V, 0.25A
Page 14
MIC2172/3172 Micrel
Finally, recalculate the transformer turns ratio to insure that it is less than the value earlier found in equation (9).
L
(12)
a
L
PRI
SEC
Then:
a
1. 8 × 10
2.54 ×10
-5
-5
a ≤ 0.84 Use 0.8 (same as 1:1.25).
This ratio is less than the ratio calculated in equation (9). When specifying the transformer it is necessary to know the primary peak current which must be withstood without satu­rating the transformer core.
(13)
I
PEAK(pri)
V
=
IN(min)
L
PRI
T
ON
So:
I
PEAK(pri)
I
PEAK(pri)
4.0 × 5.5 ×10
=
= 1.22A
18µH
-6
Now find the minimum reverse voltage requirement for the output rectifier. This rectifier must have an average current rating greater than the maximum output current of 0.25A.
(14)
VBR≥
V
IN(max)
+ V
F
a
BR
a
()
OUT
Where:
VBR = output rectifier maximum peak
reverse voltage rating
a = transformer turns ratio (0.8) FBR = reverse voltage safety derating factor (0.8)
Then:
VBR≥
6.0 + 5. 0 × 0.8
()
0. 8 × 0.8
VBR ≥ 15.625V
A 1N5817 will safely handle voltage and current require­ments in this example.
Forward Converters
Micrel’s MIC2172/3172 can be used in several circuit con­figurations to generate an output voltage which is less than the input voltage (buck or step-down topology). Figure 13 shows the MIC3172 in a voltage step-down application. Because of the internal architecture of these devices, more external components are required to implement a step-down regulator than with other devices offered by Micrel (refer to the LM257x or LM457x family of buck switchers). However, for step-down conversion requiring a transformer (forward), the MIC2172/3172 is a good choice.
A 12V to 5V step-down converter using transformer isolation (forward) is shown in figure 14. Unlike the isolated flyback converter which stores energy in the primary inductance during the controller’s on-time and releases it to the load during the off-time, the forward converter transfers energy to the output during the on-time, using the off-time to reset the transformer core. In the application shown, the transformer core is reset by the tertiary winding discharging T1’s peak magnetizing current through D2.
For most forward converters the duty cycle is limited to 50%, allowing the transformer flux to reset with only two times the input voltage appearing across the power switch. Although during normal operation this circuit’s duty cycle is well below
V
IN
EN
C2
2.2µF
470
R3
COMP
C3 1µF
C1*
100µF
* Locate near MIC2172/3172 when supply leads > 2
R3/R2 sets output voltage
D1 1N4148
V
IN
MIC3172
GND
P1 P2 S
V
SW
FB
Figure 13. Step-Down or Buck Converter
D3
1N4148
R3
3.7k
R2
1.2k
C4 1µF
100µH
D2
"
330µF
R4 10
L1
C5
5V, 0.1A to 1A
(I
> 100mA)
LOAD
4-26 1997
Page 15
MIC2172/3172 Micrel
50%, the MIC2172 (and MIC3172) has a maximum duty cycle capability of 90%. If 90% was required during operation (start-up and high load currents), a complete reset of the transformer during the off-time would require the voltage across the power switch to be ten times the input voltage. This would limit the input voltage to 6V or less for forward converter applications.
To prevent core saturation, the application given here uses a duty cycle limiter consisting of Q1, C4 and R3. Whenever the MIC3172 exceeds a duty cycle of 50%, T1’s reset winding current turns Q1 on. This action reduces the duty cycle of the MIC3172 until T1 is able to reset during each cycle.
Fluorescent Lamp Supply
An extremely useful application of the MIC3172 is generating an ac voltage for fluorescent lamps used as liquid crystal display back lighting in portable computers.
Figure 15 shows a complete power supply for lighting a fluorescent lamp. Transistors Q1 and Q2 together with ca­pacitor C2 form a Royer oscillator. The Royer oscillator generates a sine wave whose frequency is determined by the series L/C circuit comprised of T1 and C2. Assuming that the MIC3172 and L1 are absent, and the transistors’ emitters are grounded, circuit operation is described in “Oscillator Opera­tion.”
Oscillator Operation
Resistor R2 provides initial base current that turns transistor Q1 on and impresses the input voltage across one half of T1’s primary winding (Pri 1). T1’s feedback winding provides additional base drive (positive feedback) to Q1 forcing it well
into saturation for a period determined by the Pri 1/C2 time constant. Once the voltage across C2 has reached its maximum circuit value, Q1’s collector current will no longer increase. Since T1 is in series with Q1, this drop in primary current causes the flux in T1 to change and because of the mutual coupling to the feedback winding further reduces primary current eventually turning Q1 off. The primary wind­ings now change state with the feedback winding forcing Q2 on repeating the alternate half cycle exactly as with Q1. This action produces a sinusoidal voltage wave form; whose amplitude is proportional to the input voltage, across T1’s primary winding which is stepped up and capacitively coupled to the lamp.
Lamp Current Regulation
Initial ionization (lighting) of the fluorescent lamp requires several times the ac voltage across it than is required to sustain current through the device. The current through the lamp is sampled and regulated by the MIC3172 to achieve a given intensity. The MIC3172 uses L1 to maintain a constant average current through the transistor emitters. This current controls the voltage amplitude of the Royer oscillator and maintains the lamp current. During the negative half cycle, lamp current is rectified by D3. During the positive half cycle, lamp current is rectified by D2 through R4 and R5. R3 and C5 filter the voltage dropped across R4 and R5 to the MIC3172’s feedback pin. The MIC3172 maintains a constant lamp current by adjusting its duty cycle to keep the feedback voltage at 1.24V. The intensity of the lamp is adjusted using potentiometer R5. The MIC3172 adjusts its duty cycle accordingly to bring the average voltage across R4 and R5 back to 1.24V.
4
T1
1:1:1
V
IN
12V
C2*
D1*
D2
1N5819
Q1
C4
* Voltage clipper
Duty cycle limiter
Enable
Shutdown
C1 22µF
EN
MIC3172
GND
P1 P2 S
V
IN
C3
1µF
COMP
R2
1k
R1*
V
FB
SW
Figure 14. 12V to 5V Forward Converter
1997 4-27
R3
D3
1N5819
L1 100µH
D4
1N5819
C5
470µF
R4
3.74k 1%
R5
1.24k 1%
V
OUT
5V, 1A
Page 16
MIC2172/3172 Micrel On/Off Control
Especially important for battery powered applications, the lamp can be remotely or automatically turned off using the MIC3172’s EN pin. The entire circuit draws less than 1µA while shutdown.
R2
D1
L1
300µH
L1: Coiltronics CTX300-4P T1: Coiltronics CTX110602 C2: Polyfilm, WIMA FKP2 0.1µF to 0.68µF C4: 15pF to 30pF, 3kV min.
4.5V to 20V
Enable (On)
Shutdown (Off)
V
IN
V
MIC3172
GND
P1 P2 S
IN
V
COMP
SW
FB
R1
C1
EN
Efficiency
To obtain maximum circuit efficiency careful selection of Q1 and Q2 for low collector to emitter saturation voltage is a must. Inductor L1 should be chosen for minimal core and copper losses at the switching frequency of the MIC3172, and T1 should be carefully constructed from magnetic materials optimized for the output power required at the Royer oscillator frequency. Suitable inductors may be obtained from Coiltronics, Inc., tel: (407) 241-7876.
Cold Cathode
T1
Fluorescent
C4
Sec
Lamp
D2
1N4148
R3 R4
C5
D3 1N4148
R5 Intensity Control
Q1
Q2
C2
C3
FB
Pri 1
Pri 2
Figure 15. LCD Backlight Fluorescent Lamp Supply
4-28 1997
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