Datasheet MC44608P Specification

Page 1
MC44608
Few External Components Reliable and Flexible SMPS Controller
The device also features a very high efficiency stand−by management consisting of an effective Pulsed Mode operation. This technique enables the reduction of the stand−by power consumption to approximately 1.0 W while delivering 300 mW in a 150 W SMPS.
Integrated Start−Up Current Source
Lossless Off−Line Start−Up
Direct Off−Line Operation
Fast Start−Up
General Features
Flexibility
Duty Cycle Control
Undervoltage Lockout with Hysteresis
On Chip Oscillator Switching Frequency 40, 75, or 100 kHz
Secondary Control with Few External Components
Protections
Maximum Duty Cycle Limitation
Cycle by Cycle Current Limitation
Demagnetization (Zero Current Detection) Protection
“Over V
Programmable Low Inertia Over Voltage Protection
Against Open Loop
Internal Thermal Protection
SMPS Controller
Pulsed Mode Techniques for a Very High Efficiency
Low Power Mode
Lossless Startup
Low dV/dT for Low EMI Radiations
Protection” Against Open Loop
CC
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8
PDIP−8
P SUFFIX
CASE 626
PIN CONNECTIONS AND
MARKING DIAGRAM
Demag
Control Input
Device
MC44608P40 40 kHz
MC44608P75 75 kHz
1 8
2
I
sense
3
(Top View)
44608Pxxx
4
GND
(Top View)
AWL = Manufacturing Code YYWW = Date Code
ORDERING INFORMATION
Switching
Frequency Shipping
1
AWL
YYWW
Package
7
6 5
Plastic DIP−8
Plastic DIP−8
V
i
V
CC
Driver
50/Rail
50/Rail
Semiconductor Components Industries, LLC, 2003
December, 2003 − Rev. 6
MC44608P100 100 kHz
1 Publication Order Number:
Plastic DIP−8
50/Rail
MC44608/D
Page 2
Isense
10
S1
2
DMG
200 A
Demag
Logic
Output
Start−up
Phase
Stand−by
+
50 mV /20 mV
Switching
Phase
&
Management
Leading Edge
Blanking
Latched off
Phase
Start−up
Phase
Stand−by
Output
MC44608
Demag Vi
18
1 V
>24 A
Enable
NOCOC
+
CS
OSC
>120 A
OSC
&
2 S
Clock
+
PWM
VPWM
4 kHz Filter
&
&
&
Latched off Phase
Start−up Phase
Switching Phase
S
R
Latched off Phase
Regulation
Block
UVLO2
OVP UVLO1 UVLO2
OUT Disable
DMG
Thermal
Shutdown
PWM Latch
Q
Stand−by
9 mA
Switching Phase
Start−up
Source
V
CC
Management
&
S2 S3
Buffer
6
V
CC
5
Driver
4
GND
3
Control Input
Figure 1. Representative Block Diagram
MAXIMUM RATINGS
Rating Symbol Value Unit
Total Power Supply Current I Output Supply Voltage with Respect to Ground V All Inputs except Vi V Line Voltage Absolute Rating V Recommended Line Voltage Operating Condition V Power Dissipation and Thermal Characteristics
Maximum Power Dissipation at TA = 85°C P Thermal Resistance, Junction−to−Air R
Operating Junction Temperature T Operating Ambient Temperature T
CC
CC
inputs
i i
D
JA J
A
30 mA 16 V
−1.0 to +16 V 500 V 400 V
600 mW 100 °C/W
150 °C
−25 to +85 °C
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MC44608
ELECTRICAL CHARACTERISTICS
Characteristic Symbol Min Typ Max Unit
OUTPUT SECTION
Output Resistor
Sink Resistance R
Source Resistance R Output Voltage Rise Time (from 3.0 V up to 9.0 V) (Note 1) t Output Voltage Falling Edge Slew−Rate (from 9.0 V down to 3.0 V) (Note 1) t
CONTROL INPUT SECTION
Duty Cycle @ I Duty Cycle @ I Control Input Clamp Voltage (Switching Phase) @ I Latched Phase Control Input Voltage (Stand−by) @ I Latched Phase Control Input Voltage (Stand−by) @ I
= 2.5 mA d
pin3
= 1.0 mA d
pin3
= −1.0 mA 4.75 5.0 5.25 V
pin3
= +500 A V
pin3
= +1.0 mA V
pin3
CURRENT SENSE SECTION
Maximum Current Sense Input Threshold Input Bias Current I Stand−By Current Sense Input Current I Start−up Phase Current Sense Input Current I Propagation Delay (Current Sense Input to Output @ VTH T MOS = 3.0 V) T Leading Edge Blanking Duration MC44608P40 T Leading Edge Blanking Duration MC44608P75 T Leading Edge Blanking Duration MC44608P100 T Leading Edge Blanking + Propagation Delay MC44608P40 T Leading Edge Blanking + Propagation Delay MC44608P75 T Leading Edge Blanking + Propagation Delay MC44608P100 T
OSCILLATOR SECTION
Normal Operation Frequency MC44608P40 Normal Operation Frequency MC44608P75 f Normal Operation Frequency MC44608P100 f Maximum Duty Cycle @ f = f
osc
OVERVOLTAGE SECTION
Quick OVP Input Filtering (R Propagation Delay (I
demag
= 100 k) T
demag
> I
to output low) T
ovp
Quick OVP Current Threshold I Protection Threshold Level on V Minimum Gap Between V
CC−OVP
CC
and V
stup−th
1. This parameter is measured using 1.0 nF connected between the output and the ground.
OL
OH
r f
2mA 1mA
LP−stby LP−stby
V
CS−th
B−cs CS−stby CS−stup
PLH(In/Out)
LEB LEB LEB DLY DLY DLY
f
osc osc osc
d
max
filt
PHL(In/Out)
OVP
V
CC−OVP
V
CC−OVP
V
stup
5.0 8.5 15
15
50 ns
50 ns
2.0 %
36 43 48 %
3.4 3.9 4.3 V
2.4 3.0 3.7 V
0.95 1.0 1.05 V
−1.8 1.8 A 180 200 220 A 180 200 220 A
220 ns
480 ns
250 ns
200 ns 500 680 900 ns 370 470 570 ns 300 420 500 ns
36 40 44 kHz 68 75 82 kHz 90 100 110 kHz 78 82 86 %
250 ns
2.0 s 105 120 140 A
14.8 15.3 15.8 V
1.0 V
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MC44608
ELECTRICAL CHARACTERISTICS (V
= 12 V, for typical values TA = 25°C, for min/max values TA = −25°C to +85°C unless otherwise
CC
noted) (Note 2)
Characteristic
Symbol Min Typ Max Unit
DEMAGNETIZATION DETECTION SECTION (Note 3)
Demag Comparator Threshold (V
increasing) V
pin1
Demag Comparator Hysteresis (Note 4) H Propagation Delay (Input to Output, Low to High) t Input Bias Current (V Negative Clamp Level (I Positive Clamp Level @ I
Positive Clamp Level @ I
= 50 mV) I
demag
= −1.0 mA) V
demag
= 125 A V
demag
= 25 A V
demag
PHL(In/Out)
cl−neg−dem
dmg−th
dmg
dem−lb
cl−pos−
dem−H
cl−pos−
dem−L
30 50 69 mV
30 mV
300 ns
−0.6 A
−0.9 −0.7 −0.4 V
2.05 2.3 2.8 V
1.4 1.7 1.9 V
OVERTEMPERATURE SECTION
Trip Level Over Temperature Hysteresis T
T
high hyst
160 °C
30 °C
STAND−BY MAXIMUM CURRENT REDUCTION SECTION
Normal Mode Recovery Demag Pin Current Threshold
I
dem−NM
20 25 30 A
K FACTORS SECTION FOR PULSED MODE OPERATION
/ I
I
CCS
stup
I
/ I
CCS
stup
I
/ I
CCS
stup
I
/ I
CCL
stup
(V
− UVLO2) / (V
stup
(UVLO1 − UVLO2) / (V ICS / V
csth
Demag ratio I (V3
1.0 mA
V
control
ovp
− V3
Latch−off V3 4.8 V
− UVLO1) 102 x K
stup
− UVLO1) 102 x K
stup
/ I
NM Dmgr 3.0 4.7 5.5
dem
) / (1.0 mA − 0.5 mA) R3 1800
0.5 mA
MC44608P40 10 x K1 2.4 2.9 3.8 − MC44608P75 10 x K1 2.8 3.3 4.2 − MC44608P100 10 x K1 3.1 7.0 4.5
103 x K2 46 52 63
1.8 2.2 2.6
90 120 150
175 198 225
106 x Y
sstup
sl
cstby
SUPPLY SECTION
Minimum Start−up Voltage VCC Start−up Voltage V Output Disabling VCC Voltage After Turn On V Hysteresis (V
stup−th
− V
) H
uvlo1
VCC Undervoltage Lockout Voltage V Hysteresis (V
uvlo1
− V
) H
uvlo2
uvlo1−uvlo2
Absolute Normal Condition VCC Start Current @ (Vi = 100 V) and
(V
= 9.0 V)
CC
Switching Phase Supply Current (no load) MC44608P40
MC44608P75
MC44608P100 Latched Off Phase Supply Current I Hiccup Mode Duty Cycle (no load)
V
ilow
stup−th
uvlo1
stup−uvlo1
uvlo2
−(ICC) 7.0 9.5 12.8 mA
I
CCS
CC−latch
Hiccup
50 V
12.5 13.1 13.8 V
9.5 10 10.5 V
3.1 V
6.2 6.6 7.0 V
3.4 V
2.0
2.4
2.6
2.6
3.2
3.4
3.6
4.0
4.5
mA
0.3 0.5 0.68 mA
10 %
2. Adjust VCC above the start−up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient as possible.
3. This function can be inhibited by connecting pin 1 to GND.
4. Guaranteed by design (non tested).
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MC44608
PIN FUNCTION DESCRIPTION
Pin Name Description
1 Demag The Demag pin offers 3 different functions: Zero voltage crossing detection (50 mV), 24 A current detection
2 I
3 Control Input A feedback current from the secondary side of the SMPS via the Opto−coupler is injected into this pin. A
4 Ground This pin is the ground of the primary side of the SMPS. 5 Driver The current and slew rate capability of this pin are suited to drive Power MOSFETs. 6 V
7 This pin is to provide isolation between the Vi pin 8 and the VCC pin 6. 8 V
sense
CC
i
and 120 A current detection. The 24 A level is used to detect the secondary reconfiguration status and the 120 A level to detect an Over Voltage status called Quick OVP.
The Current Sense pin senses the voltage developed on the series resistor inserted in the source of the power MOSFET. When I Current Protection function. A 200 A current source is flowing out of the pin 3 during the start−up phase and during the switching phase in case of the Pulsed Mode of operation. A resistor can be inserted between the sense resistor and the pin 2, thus a programmable peak current detection can be performed during the SMPS stand−by mode.
resistor can be connected between this pin and GND to allow the programming of the Burst duty cycle during the Stand−by mode.
This pin is the positive supply of the IC. The driver output gets disabled when the voltage becomes higher than 15 V and the operating range is between 6.6 V and 13 V. An intermediate voltage level of 10 V creates a disabling condition called Latched Off phase.
This pin can be directly connected to a 500 V voltage source for start−up function of the IC. During the Start−up phase a 9.0 mA current source is internally delivered to the V
capacitor. As soon as the IC starts−up, this current source is disabled.
V
CC
reaches 1.0 V, the Driver output (pin 5) is disabled. This is known as the Over
sense
pin 6 allowing a rapid charge of the
CC
OPERATING DESCRIPTION
Regulation
V
V
CC
Control
Input
LP−stby
10
S3
Stand−by
&
Latched off Phase
3
5 V
10
S2
20
V
dd
4 kHz
Filter
Regulation
Switching Phase
Output
Comparator
PWM
1.6 V
Figure 2. Regulator
The pin 3 senses the feedback current provided by the Opto coupler. During the switching phase the switch S2 is closed and the shunt regulator is accessible by the pin 3. The shunt regulator voltage is typically 5.0 V. The dynamic resistance of the shunt regulator represented by the zener diode is 20 . The gain of the Control input is given on Figure 11 which shows the duty cycle as a function of the current injected into the pin 3.
A 4.0 kHz filter network is inserted between the shunt regulator and the PWM comparator to cancel the high frequency residual noise.
The switch S3 is closed in Stand−by mode during the Latched Off Phase while the switch S2 remains open. (See section PULSED MODE DUTY CYCLE CONTROL).
The resistor Rdpulsed (Rduty cycle burst) has no effect on the regulation process. This resistor is used to determine the burst duty cycle described in the chapter “Pulsed Duty Cycle Control” on page 8.
PWM Latch
The MC44608 works in voltage mode. The on−time is controlled by the PWM comparator that compares the oscillator sawtooth with the regulation block output (refer to the block diagram on page 2).
The PWM latch is initialized by the oscillator and is reset by the PWM comparator or by the current sense comparator in case of an over current. This configuration ensures that only a single pulse appears at the circuit output during an oscillator cycle.
Current Sense
The inductor current is converted to a positive voltage by inserting a ground reference sense resistor R
Sense
in series
with the power switch.
The maximum current sense threshold is fixed at 1.0 V. The peak current is given by the following equation:
Ipk
max
R
sense
1
(A)
()
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MC44608
In stand−by mode, this current can be lowered as due to the
activation of a 200 A current source:
1 (Rcs(k)  0,2)
10
200 A
R
sense
Switching Phase
&
L.E.B.
()
(A)
STAND−BY
START−UP
Overcurrent Comparator
+
1 V
OC
Rsense
Ipk
maxstby
Isense
Rcs
2
Figure 3. Current Sense
The current sense input consists of a filter (6.0 k, 4.0 pF) and of a leading edge blanking. Thanks to that, this pin is not sensitive to the power switch turn on noise and spikes and practically in most applications, no filtering network is required to sense the current.
Finally, this pin is used:
− as a protection against over currents (Isense > I)
− as a reduction of the peak current during a Pulsed Mode
switching phase.
The overcurrent propagation delay is reduced by producing a sharp output turn off (high slew rate). This results in an abrupt output turn off in the event of an over current and in the majority of the pulsed mode switching sequence.
Demagnetization Section
The MC44608 demagnetization detection consists of a comparator designed to compare the VCC winding voltage to a reference that is typically equal to 50 mV.
This reference is chosen low to increase effectiveness of the demagnetization detection even during start−up.
A latch is incorporated to turn the demagnetization block output into a low level as soon as a voltage less than 50 mV is detected, and to keep it in this state until a new pulse is generated on the output. This avoids any ringing on the input signal which may alter the demagnetization detection.
For a higher safety, the demagnetization block output is also directly connected to the output, which is disabled during the demagnetization phase.
The demagnetization pin is also used for the quick, programmable OVP. In fact, the demagnetization input current is sensed so that the circuit output is latched off when this current is detected as higher than 120 A.
Oscillator Buffer
DMG
Output
RQ DMG
S
+
&
> 24 A
>120 A
Figure 4. Demagnetization Block
50/20 mV
Idemag
Current Mirror
Demag
1
Idemag
This function can be inhibited by grounding it but in this
case, the quick and programmable OVP is also disabled.
Oscillator
The MC44608 contains a fixed frequency oscillator. It is built around a fixed value capacitor CT successively charged and discharged by two distinct current sources ICH and IDCH. The window comparator senses the CT voltage value and activates the sources when the voltage is reaching the 2.4 V/4.0 V levels.
ICH
DMG
from Demag
logic block
SDCH
SCH
CT
4 V
2.4 V
+
&
IDCH
Figure 5. Oscillator Block
Window
comp
OSC
Clock
The complete demagnetization status DMG is used to inhibit the recharge of the CT capacitor. Thus in case of incomplete transformer demagnetization the next switching cycle is postpone until the DMG signal appears. The oscillator remains at 2.4 V corresponding to the sawtooth valley voltage. In this way the SMPS is working in the so called SOPS mode (Self Oscillating Power Supply). In that case the effective switching frequency is variable and no longer depends on the oscillator timing but on the external working conditions (Refer to DMG signal in the Figure 6).
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MC44608
OSC
4 V
Vcont
2.4 V
Clock
DMG
Iprim
Figure 6.
The OSC and Clock signals are provided according to the Figure 6. The Clock signals correspond to the CT capacitor discharge. The bottom curve represents the current flowing in the sense resistor Rcs. It starts from zero and stops when the sawtooth value is equal to the control voltage Vcont. In this way the SMPS is regulated with a voltage mode control.
Overvoltage Protection
The MC44608 offers two OVP functions:
− a fixed function that detects when VCC is higher than
15.4 V
− a programmable function that uses the demag pin. The current flowing into the demag pin is mirrored and compared to the reference current Iovp (120 A). Thus this OVP is quicker as it is not impacted by the V
inertia and
CC
is called QOVP.
In both cases, once an OVP condition is detected, the
output is latched off until a new circuit START−UP.
Start−up Management
The Vi pin 8 is directly connected to the HV DC rail Vin. This high voltage current source is internally connected to the V
pin and thus is used to charge the VCC capacitor. T h e
CC
VCC capacitor charge period corresponds to the Start−up phase. When the VCC voltage reaches 13 V, the high voltage
9.0 mA current source is disabled and the device starts working. The device enters into the switching phase.
It is to be noticed that the maximum rating of the V
pin 8
i
is 500 V. ESD protection circuitry is not currently added to this pin due to size limitations and technology constraints. Protection is limited by the drain−substrate junction in avalanche breakdown. To help increase the application safety against high voltage spike on that pin it is possible to insert a small wattage 1.0 k series resistor between the V rail and pin 8.
The Figure 7 shows the VCC voltage evolution in case of no external current source providing current into the V
CC
pin during the switching phase. This case can be encountered in SMPS when the self supply through an auxiliary winding is not present (strong overload on the SMPS output for example). The Figure 17 also depicts this working configuration.
V
CC
Start−up Latched off
Phase
Figure 7. Hiccup Mode
Phase
13 V
10 V
6.5 V
Switching
Phase
In case of the hiccup mode, the duty cycle of the switching
phase is in the range of 10%.
Mode Transition
The L W latch Figure 8 is the memory of the working status
at the end of every switching sequence.
Two different cases must be considered for the logic at the
termination of the SWITCHING PHASE:
1. No Over Current was observed
2. An Over Current was observed
These 2 cases are corresponding to the signal labelled NOC in case of “No Over Current” and “OC” in case of Over Current. So the ef fective working status at the end of the O N time memorized in LW corresponds to Q=1 for no over current and Q=0 for over current.
This sequence is repeated during the Switching phase.
Several events can occur:
1. SMPS switch OFF
2. SMPS output overload
3. Transition from Normal to Pulsed Mode
4. Transition from Pulsed Mode to Normal Mode
Latched Off
Phase
VPWM
OUT
LEB out
1 V
in
1. SMPS SWITCH OFF
NOC
&
+
CS
SQ
LW
OC
R
Figure 8. Transition Logic
Q
Start−up
Phase
&
&
I
demag
> 24 A
S Mode R1
R2
Switching
Q
Phase
Stand−by
&
S1
Switch
Start−up
Phase
When the mains is switched OFF, so long as the bulk electrolithic bulk capacitor provides energy to the SMPS, the controller remains in the switching phase. Then the peak current reaches its maximum peak value, the switching frequency decreases and all the secondary voltages are reduced. The V
voltage is also reduced. When VCC is
CC
equal to 10 V, the SMPS stops working.
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MC44608
2. Overload
In the hiccup mode the 3 distinct phases are described as
follows (refer to Figure 7):
The SWITCHING PHASE: The SMPS output is low and the regulation block reacts by increasing the ON time (dmax = 80%). The OC is reached at the end of every switching cycle. The LW latch (Figure 8) is reset before the VPWM signal appears. The SMPS output voltage is low. The V
CC
voltage cannot be maintained at a normal level as the auxiliary winding provides a voltage which is also reduced in a ratio similar to the one on the output (i.e. Vout nominal / Vout short−circuit). Consequently the V reduced at an operating rate given by the combination V
voltage is
CC
CC
capacitor value together with the ICC working consumption (3.2 mA) according to the equation 2. When VCC crosses 10V the WORKING PHASE gets terminated. The LW latch remains in the reset status.
The LATCHED−OFF PHASE: The V
capacitor
CC
voltage continues to drop. When it reaches 6.5 V this phase is terminated. Its duration is governed by equation 3.
The START−UP PHASE is reinitiated. The high voltage start−up current source (−I
= 9.0 mA) is activated and the
CC1
MODE latch is reset. The VCC voltage ramps up according to the equation 1. When it reaches 13 V, the IC enters into the SWITCHING PHASE.
The NEXT SWITCHING PHASE: The high voltage current source is inhibited, the MODE latch (Q=0) activates the NORMAL mode of operation. Figure 3 shows that no current is injected out pin 2. The over current sense level corresponds to 1.0 V.
As long as the overload is present, this sequence repeats. The SWITCHING PHASE duty cycle is in the range of 10%.
3. Transition from Normal to Pulsed Mode
In this sequence the secondary side is reconfigured (refer to the typical application schematic on page 13). The high voltage output value becomes lower than the NORMAL mode regulated value. The TL431 shunt regulator is fully OFF. In the SMPS stand−by mode all the SMPS outputs are lowered except for the low voltage output that supply the wake−up circuit located at the isolated side of the power supply . In that mode the secondary regulation is performed by the zener diode connected in parallel to the TL431.
The secondary reconfiguration status can be detected on the SMPS primary side by measuring the voltage level present on the auxiliary winding Laux. (Refer to the Demagnetization Section). In the reconfigured status, the Laux voltage is also reduced. The V
self−powering is no
CC
longer possible thus the SMPS enters in a hiccup mode similar to the one described under the Overload condition.
In the SMPS stand−by mode the 3 distinct phases are:
The SWITCHING PHASE: Similar to the Overload mode. The current sense clamping level is reduced
according to the equation of the current sense section, page 5. The C.S. clamping level depends on the power to be delivered to the load during the SMPS stand−by mode. Every switching sequence ON/OFF is terminated by an OC as long as the secondary Zener diode voltage has not been reached. When the Zener voltage is reached the ON cycle is terminated by a true PWM action. The proper SWITCHING PHASE termination must correspond to a NOC condition. The LW latch stores this NOC status.
The LATCHED OFF PHASE: The MODE latch is set. The ST ART−UP PHASE is similar to the Overload Mode.
The MODE latch remains in its set status (Q=1).
The SWITCHING PHASE: The Stand−by signal is validated and the 200 A is sourced out of the Current Sense pin 2.
4. Transition from Stand−by to Normal
The secondary reconfiguration is removed. The regulation on the low voltage secondary rail can no longer be achieved, thus at the end of the SWITCHING PHASE, no PWM condition can be encountered. The LW latch is reset.
At the next WORKING PHASE a NORMAL mode status takes place.
In order to become independent of the recovery time constant on the secondary side of the SMPS an additional reset input R2 is provided on the MODE latch. The condition Idemag<24 A corresponds to the activation of the secondary reconfiguration status. The R2 reset insures a direct return into the Normal Mode.
Pulsed Mode Duty Cycle Control
During the sleep mode of the SMPS the switch S3 is closed and the control input pin 3 is connected to a 4.6 V voltage source thru a 500 resistor. The discharge rate of the V
capacitor is given by I
CC
CC−latch
(device consumption during the LATCHED OFF phase) in addition to the current drawn out of the pin 3. Connecting a resistor between the Pin 3 and GND (R
DPULSED
) a programmable current is drawn from the VCC through pin 3. The duration of the LATCHED OFF phase is impacted by the presence of the resistor R
DPULSED
. The equation 3 shows the relation to the
pin 3 current.
Pulsed Mode Phases
Equations 1 through 8 define and predict the effective behavior during the PULSED MODE operation. The equations 6, 7, and 8 contain K, Y, and D factors. These factors are combinations of measured parameters. They appear in the parameter section “Kfactors for pulsed mode operation” page 4. In equations 3 through 8 the pin 3 current is the current defined in the above section “Pulsed Mode Duty Cycle Control”.
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EQUATION 1
Start−up Phase Duration:
C
t
start–up
Vcc
(V
stup
I
stup
MC44608
UVLO2)
where: I C
Vcc
EQUATION 2
Switching Phase Duration:
where: I
is the current consumed by the Power Switch
I
G
EQUATION 3
Latched−off Phase Duration:
where: I I
pin3
EQUATION 4
Burst Mode Duty Cycle:
EQUATION 5
is the start−up current flowing through VCC pin
stup
is the VCC capacitor value
C
(V
t
switch
ccS
t
latchedoff
ccL
is the current drawn from pin3 adding a resistor
d
BM
d
BM
Vcc
is the no load circuit consumption in switching phase
is the latched off phase consumption
t
startup
C
Vcc
(V
C
I
Vcc
t
stup
I
UVLO1)
stup
I
ccS
stup
G
(UVLO1 UVLO2)
I
I
ccL
t
switch
switch
UVLO2)
pin3
t
latchedoff
C
(V
Vcc
C
(V
Vcc
I
I
ccS
stup
ccS
stup
I
UVLO1)
I
UVLO1)
G
G
C
(UVLO1UVLO2)
Vcc
I
I
ccL
pin3
EQUATION 6
d
BM
1
where: k
= (UVLO1 − UVLO2)/(V
k
S/L
S/Stup
= (V
k
SStup
− UVLO2)/(V
stup
I
− UVLO1)
stup
ccS
I
stup
stup
1
I
G

− UVLO1)
I
I
I
ccL
ccS
I
9
k
SL
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G
pin3
Page 10
EQUATION 7
d
BM
EQUATION 8
d
BM
1
1
  
    
I
ccS
I
I
stup
k1
G
I
I
G
stup
k
SStup
 
 
1
k
SStup
MC44608
I
I
ccL
stup I
k2
pin3
k
SL
1
(k
SL
1
I I
pin3 stup
  
)
 
where: k1 = I k2 = I k
S/Stup
k
= (UVLO1−UVLO2)/(V
S/L
Equations 9, 10, 11 and 12 allow the calculation of the Rcs value for the desired maximum current peak value during the
SMPS stand−by mode.
EQUATION 9
where: V Ics is the CS internal current source R
is the sensing resistor
S
R
is the resistor connected between pin 2 and R
cs
EQUATION 10
EQUATION 11
where: Y Taking into account the circuit propagation delay (tcs) and the Power Switch reaction time (tps):
EQUATION 12
ccL/Istup
= (V
Ipk
stby
cs−th
Ipk
stby
Ipk
stby
cs−stby
Ipk
stby
ccs/Istup
−UVLO2)/(V
stup
V
cs–th
is the CS comparator threshold
V
cs–th
V
cs–th
= Ics/V
cs−th
V
cs–th
−UVLO1)
stup
−UVLO1)
stup
PULSED MODE CURRENT SENSE CLAMPING LEVEL
(Rcs Ics)
R
S
R
1
1 (Rcs Y
1 (Rcs Y
cs
R
S
R
S
R
I
cs
V
cs–th
cs–stby
cs–stby
S
S
)
)
Vin (tcs tps)
L
p
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10
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60
50
40
30
Time (nS)
20
t_fall
t_rise
MC44608
79.0
77.0
75.0
73.0
71.0
Frequency
69.0
67.0
85° C
−25° C 25° C
10
10 11 12 13 14 15
Pin6 VCC Voltage (V)
Figure 9. Output Switching Speed
90
80
70
60
50
85° C
40
30
Switching Duty Cycle (%)
20
10
0
0.0 0.5 1.0 1.5 2.0 2.5
25° C
Current Injected in Pin3 (mA)
−25° C
Figure 11. Duty Cycle Control
65.0 10 11 12 13 14 15
VCC Voltage (V)
Figure 10. Frequency Stability
5.08
5.07
5.06
5.05
5.04
5.03
5.02
Vpin3 (V)
5.01
5.00
4.99
4.98
−25° C
0.5 1.5 2 2.5
85° C
25° C
1
Current Injected in Pin 3 (mA)
Figure 12. Vpin3 During the Working Period
5.0
4.5
4.0
3.5
3.0
Vpin3 Voltage (V)
2.5
2.0
1.5
−1.6
25° C
−1.4 −1.2 −1.0 −.08 −.06 −.04 −.02 0.0
−25° C
85° C
Current Injected in Pin 3 (mA)
Figure 13. Vpin3 During the Latched Off Period
4.80
4.60
4.40
4.20
4.00
3.80
3.60
Pin6 Current (mA)
3.40
3.20
3.00 10 11 12 13 14 15
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11
−25° C
25° C
85° C
Voltage (V)
Pin6 V
CC
Figure 14. Device Consumption when Switching
Page 12
MC44608
11.00
−25° C
10.00
9.00
8.00
−Icc (mA)
7.00
6.00
5.00 0 100 200 300 400 500
25° C
85° C
Vi Pin8 Voltage (Vi)
Figure 15. High Voltage Current Source
12.00
11.00
10.00
9.00
8.00
85° C
7.00
Switching Duty Cycle (%)
6.00
5.00 0 100 200 300 400 500
−25° C
25° C
Vi Pin Voltage (V)
Figure 16. Overload Burst Mode
Figure 17. Hiccup Mode Waveforms
The data in Figure 16 corresponds to the waveform in Figure 17. The Figure 17 shows VCC, ICC, I V
(pin 5). V
out
(pin 5) in fact shows the envelope of the
out
(pin 2) and
sense
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output switching pulses. This mode corresponds to an overload condition.
12
Page 13
MC44608
The Figure 19 represents a complete power supply using the secondary reconfiguration. The specification is as follows: Input source: 85 Vac to 265 Vac
3 Outputs 112 V/0.45 A
16 V/1.5 A
8.0 V/1.0 A Output power 80 W Stand−by mode @ Pout = 300 mW, 1.3 W
R F6
WIDE
MAINS
1N4007
FI
100 nF
D5
C1
I
sense
47288900
RFI
FILTER
C3
1 nF
C4
1 nF
1
2
3
4
3.9 k
D1, D2, D3, D4
R5
100 k
8
7
6
MC44608P75
5
C8
100 nF
R4
V
CC
R2
1N5404
10
+
D7
1N4148
+
MTP6N60E
C5 220 F 400 V
MR856
C7 22 F 16 V
C20
2N2FY
R16
4.7 k 4 kV
D6
5 W
C6 47 nF 630 V
R3
0.27
R1
22 k
6
7
C9
470 pF
630 V
D14 MR856
R17
5 W
C11
220 pF
500 V
D18
MR856
14
C12
F47
250 V
12
1
11
10
2
8
2.2 k
9
D9
MR852
C16 120 pF
D10
MR852
C15
16 V
R7
47 k
1N4934
+
+
F1000
D12
C14 1000 F 35 V
R19
18 k
+
C17
120 pF
MCR22−6
DZ1
C13 100 nF
D13
1N4148
Post Reg.
112 V/0.45 A
1
2
3
16 V/1.5 A
1
2
3
8 V/1 A
P
J3
J4
R11
4.7 k
OPT1
47
DZ3 10 V
DZ2 TL431CLP
Figure 18. T ypical Application
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R21
C19 33 nF
R10
R9
R8
100 k
R12
1 k
10 k
2.4 k
C18 100 nF
OFFON
ON = Normal Mode OFF = Pulsed Mode
Page 14
MC44608
The secondary reconfiguration is activated by the P through the switch. The dV/dt appearing on the high voltage winding (pins 14 of the transformer) at every TMOS switch off, produces a current spike through the series RC network R7, C17. According to the switch position this spike is either absorbed by the ground (switch closed) or flows into the thyristor gate (switch open) thus firing the MCR22−6. The closed position of the switch corresponds to the Pulsed Mode activation. In this secondary side SMPS status the high voltage winding (12−14) is connected through D12 and DZ1 to the 8.0 V low voltage secondary rail. The voltages
applied to the secondary windings 12−14, 10−11 and 6−7 (Vaux) are thus divided by ratio N12−14 / N9−8 (number of turns of the winding 12−14 over number of turns of the winding 9−8). In this reconfigured status all the secondary voltages are lowered except the 8.0 V one. The regulation during every pulsed or burst is performed by the zener diode DZ3 which value has to be chosen higher than the normal mode regulation level. This working mode creates a voltage ripple on the 8.0 V rail which generally must be post regulated for the microProcessor supply.
Figure 19. SMPS Pulsed Mode
The Figure 19 shows the SMPS behavior while working in the reconfigured mode. The top curve represents the V
CC
voltage (pin 6 of the MC44608). The middle curve represents the 8.0 V rail. The regulation is taking place at
11.68 V. On the bottom curve the pin 2 voltage is shown. This voltage represents the current sense signal. The pin 2
voltage is the result of the 200 A current source activated during the start−up phase and also during the working phase which flows through the R4 resistor. The used high resolution mode of the oscilloscope does not allow to show the effective ton current flowing in the sensing resistor R11.
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Page 15
NOTE 2
−T−
SEATING PLANE
H
58
−B−
14
F
−A−
C
N
D
G
0.13 (0.005) B
MC44608
PACKAGE DIMENSIONS
PDIP−8
P SUFFIX
PLASTIC PACKAGE
CASE 626−05
ISSUE L
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020
L
J
K
M
M
A
T
M
M
F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050 J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC M −−− 10 −−− 10 N 0.76 1.01 0.030 0.040
INCHESMILLIMETERS

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MC44608
The product described herein (MC44608), may be covered by one or more of the following U.S. patents: 6,208,538 B1; 6,392,906 B2. There may be other patents pending.
ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.
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MC44608D
16
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