Datasheet MC34261DR2, MC33261P, MC33261D, MC33261DR2 Datasheet (MOTOROLA)

Page 1
 
SEMICONDUCTOR
TECHNICAL DATA
POWER FACTOR
CONTROLLERS
PIN CONNECTIONS
Order this document by MC34261/D
D SUFFIX
CASE 751
(SO–8)
8
1
8
1
P SUFFIX
CASE 626
Voltage Feedback
Input
1 2 3 4
8 7 6 5
(Top View)
Compensation Multiplier Input
Current Sense
Input
V
CC Drive Output Gnd
Zero Current
Detect Input
Device
Operating
Temperature Range
Package
ORDERING INFORMATION
MC34261D MC34261P
TA = 0° to +70°C
SO–8
Plastic DIP MC33261D MC33261P
SO–8
Plastic DIP
TA = –40° to +85°C
1
MOTOROLA ANALOG IC DEVICE DATA
  
The MC34261/MC33261 are active power factor controllers specifically designed for use as a preconverter in electronic ballast and in off–line power converter applications. These integrated circuits feature an internal startup timer, a one quadrant multiplier for near unity power factor, zero current detector to ensure critical conduction operation, high gain error amplifier, trimmed internal bandgap reference, current sensing comparator, and a totem pole output ideally suited for driving a power MOSFET.
Also included are protective features consisting of input undervoltage lockout with hysteresis, cycle–by–cycle current limiting, and a latch for single pulse metering. These devices are available in dual–in–line and surface mount plastic packages.
Internal Startup Timer
One Quadrant Multiplier
Zero Current Detector
Trimmed 2% Internal Bandgap Reference
Totem Pole Output
Undervoltage Lockout with Hysteresis
Low Startup and Operating Current
Pinout Equivalent to the SG3561
Functional Equivalent to the TDA4817
Simplified Block Diagram
Voltage Feedback Input
Multiplier,
Latch, PWM, Timer,
&
Logic
V
ref
Error Amp
Multiplier
Undervoltage
Lockout
2.5V
Reference
Zero Current Detector
5
8
6
7
4
3
2
1
Drive Output
Gnd
Zero Current Detect Input
Multiplier
Input
Compensation
V
CC
Current Sense
Input
Motorola, Inc. 1996 Rev 1
Page 2
MC34261 MC33261
2
MOTOROLA ANALOG IC DEVICE DATA
MAXIMUM RATINGS
Rating Symbol Value Unit
Total Power Supply and Zener Current (ICC + IZ) 30 mA Output Current, Source or Sink (Note 1) I
O
500 mA
Current Sense, Multiplier, and Voltage Feedback Inputs V
in
–1.0 to 10 V
Zero Current Detect Input
High State Forward Current Low State Reverse Current
I
in
50 –10
mA
Power Dissipation and Thermal Characteristics
P Suffix, Plastic Package Case 626
Maximum Power Dissipation @ TA = 70°C Thermal Resistance, Junction–to–Air
D Suffix, Plastic Package Case 626
Maximum Power Dissipation @ TA = 70°C Thermal Resistance, Junction–to–Air
P
D
R
θJA
P
D
R
θJA
800 100
450 178
mW
°C/W
mW
°C/W
Operating Junction Temperature T
J
+150 °C
Operating Ambient Temperature (Note 3)
MC34261 MC33261
T
A
0 to +70
–40 to +85
°C
Storage Temperature T
stg
–55 to +150 °C
ELECTRICAL CHARACTERISTICS (V
CC
= 12 V, for typical values TA = 25°C, for min/max values TA is the operating ambient
temperature range that applies [Note 3], unless otherwise noted.)
Characteristic
Symbol Min Typ Max Unit
ERROR AMPLIFIER
Voltage Feedback Input Threshold
TA = 25°C TA = T
low
to T
high
(VCC = 12 V to 28 V)
V
FB
2.465
2.44
2.5 2.535
2.54
V
Line Regulation (VCC = 12 V to 28 V, TA = 25°C) Reg
line
1.0 10 mV
Input Bias Current (VFB = 0 V) I
IB
–0.3 –1.0 µA
Open Loop Voltage Gain A
VOL
65 85 dB Gain Bandwidth Product (TA = 25°C) GBW 0.7 1.0 MHz Output Source Current (VO = 4.0 V , VFB = 2.3 V) I
Source
0.25 0.5 0.75 mA
Output Voltage Swing
High State (I
Source
= 0.2 mA, VFB = 2.3 V)
Low State (I
Sink
= 0.4 mA, VFB = 2.7 V)
V
OH
V
OL
5.0 –
5.7
2.1
2.44
V
MULTIPLIER
Dynamic Input Voltage Range
Multiplier Input (Pin 3) Compensation (Pin 2)
V
Pin 3
V
Pin 2
0 to 2.5
VFB to
(VFB + 1.0)
0 to 3.5 VFB to
(VFB + 1.5)
– –
V
Input Bias Current (VFB = 0 V) I
IB
–0.3 –1.0 µA
Multiplier Gain (V
Pin 3
= 0.5 V , V
Pin 2
= VFB + 1.0 V) (Note 2) K 0.4 0.62 0.8 1/V
ZERO CURRENT DETECTOR
Input Threshold Voltage (Vin Increasing) V
th
1.3 1.6 1.8 V
Hysteresis (Vin Decreasing) V
H
40 110 200 mV
Input Clamp Voltage
High State (I
DET
= 3.0 mA)
Low State (I
DET
= –3.0 mA)
V
IH
V
IL
6.1
0.3
6.7
0.7
1.0
V
NOTES: 1. Maximum package power dissipation limits must be observed.
3. T
low
= –40°C for MC34261
3. T
low
= –40°C for MC33261
T
high
= +70°C for MC34261
T
high
= +85°C for MC33261
Pin 4 Threshold Voltage
V
Pin 3(VPin 2
– VFB)
2. K =
Page 3
MC34261 MC33261
3
MOTOROLA ANALOG IC DEVICE DATA
ELECTRICAL CHARACTERISTICS (V
CC
= 12 V, for typical values TA = 25°C, for min/max values TA is the operating ambient
temperature range that applies [Note 3], unless otherwise noted.)
Characteristic
Symbol Min Typ Max Unit
CURRENT SENSE COMPARATOR
Input Bias Current (V
Pin 4
= 0 V) I
IB
–0.5 –2.0 µA
Input Offset Voltage (V
Pin 2
= 1.1 V , V
Pin 3
= 0 V) V
IO
3.5 15 mV
Delay to Output t
PHL (in/out)
200 400 ns
DRIVE OUTPUT
Output Voltage (VCC = 12 V)
Low State (I
Sink
= 20 mA)
Low State (I
Sink
= 200 mA)
High State (I
Source
= 20 mA)
High State (I
Source
= 200 mA)
V
OL
V
OH
1.8
9.8
7.8
0.3
2.4
10.3
8.3
0.8
3.3 –
8.8
V
Output Voltage (VCC = 30 V)
High State (I
Source
= 20 mA, CL = 15 pF)
V
O(max)
14 16 18
V
Output Voltage Rise T ime (CL = 1.0 nF) t
r
50 120 ns
Output Voltage Fall T ime (CL = 1.0 nF) t
f
50 120 ns
Output Voltage with UVLO Activated (VCC = 7.0 V , I
Sink
= 1.0 mA) V
OH(UVLO)
0.2 0.8 V
RESTART TIMER
Restart Time Delay t
DLY
150 400 µs
UNDERVOLTAGE LOCKOUT
Startup Threshold (VCC Increasing) V
th
9.2 10.0 10.8 V
Minimum Operating Voltage After Turn–On (VCC Decreasing) V
Shutdown
7.0 8.0 9.0 V
Hysteresis V
H
1.75 2.0 2.5 V
TOTAL DEVICE
Power Supply Current
Startup (VCC = 7.0 V) Operating Dynamic Operating (50 kHz, CL = 1.0 nF)
I
CC
– – –
0.3
7.1
9.0
0.5
12 20
mA
Power Supply Zener Voltage V
Z
30 36 V
NOTES: 1. Maximum package power dissipation limits must be observed.
3. T
low
= –40°C for MC34261
3. T
low
= –40°C for MC33261
T
high
= +70°C for MC34261
T
high
= +85°C for MC33261
Pin 4 Threshold Voltage
V
Pin 3(VPin 2
– VFB)
2. K =
, CURRENT SENSE THRESHOLD VOLTAGE (V)
CS
V
1.0 1.5
, CURRENT SENSE THRESHOLD VOLTAGE (V)
VM, MULTIPLIER INPUT VOLTAGE (V)
–0.5 4.0
Figure 1. Current Sense Input Threshold
versus Multiplier Input
Figure 2. Current Sense Input Threshold
versus Multiplier Input
–0.12
VM, MULTIPLIER INPUT VOLTAGE (V)
–0.08 0 0.04 0.08 0.120 0.5 2.0 2.5 3.0 3.5 –0.04
CS
V
0
3.0
–0.5
0.16
–0.02
2.5
2.0
1.5
1.0
0.5
0
0.14
0.12
0.10
0.08
0.06
0.04
0.02
See Figure 2
Page 4
MC34261 MC33261
4
MOTOROLA ANALOG IC DEVICE DATA
Figure 3. Voltage Feedback Input Threshold
Change versus Temperature
0 0.5 1.0 1.5
I
Sink
, OUTPUT SINK CURRENT (mA)
V
sat
, OUTPUT SA TURATION VOLTAGE (V)
Figure 4. Error Amp Open Loop Gain and
Phase versus Frequency
Gain
Phase
A
VOL
, OPEN LOOP VOL TAGE GAIN (dB)
100
80
60
40
20
–20
10
f, FREQUENCY (Hz)
100 1.0 k 10 k 100 k 1.0 M 10 M
0
φ
, EXCESS PHASE ( C)
120
180
150
Figure 5. Error Amp Small Signal
Transient Response
V
FB
, VOLTAGE FEEDBACK THRESHOLD CHANGE (mV)
+4.0
–55
TA, AMBIENT TEMPERATURE (
°
C)
–4.0
–8.0
–12
–16
–25 0 25 50 75 100 125
0
Figure 6. Error Amp Large Signal
Transient Response
Figure 7. Error Amp Output Saturation
versus Sink Current
–55
TA, AMBIENT TEMPERATURE (°C)
–25 0 25 50 75 100 125
Figure 8. Restart Time Delay versus Temperature
t
DLY
, RESTART TIME DELAY ( s)
µ
2.0
°
0
30
60
90
2.55 V
2.5 V
2.45 V
0.5
µ
s/DIV
20 mV/DIV
VCC = 12 V
AV = –1.0 TA = 25
°
C
VCC = 12 V
AV = –1.0
TA = 25
°
C
200 mV/DIV
1.0 µs/DIV
3.0 V
2.5 V
2.0 V
VCC = 12 V
Pins 1 to 2
VCC = 12 V
VO = 3.0 V to 3.5 V
RL = 100 k TA = 25
°
C
5.0
4.0
3.0
2.0
1.0
0
525
475
425
375
325
275
VCC = 12 V
VFB = 2.7 V
TA = 25
°
C
VCC = 12 V
Page 5
MC34261 MC33261
5
MOTOROLA ANALOG IC DEVICE DATA
Figure 9. Zero Current Detector Input Threshold
Voltage Change versus Temperature
–55 –25 0 25 50 75 100 125
TA, AMBIENT TEMPERATURE (°C)
V
CC
, SUPPLY VOLTAGE (V)
Minimum Operating Threshold
(VCC Decreasing)
Figure 10. Output Saturation Voltage
versus Load Current
Gnd
V
CC
V
sat
, OUTPUT SA TURATION VOLTAGE (V)
0 80 160 240 320
IO, OUTPUT LOAD CURRENT (mA)
Source Saturation
(Load to Ground)
Sink Saturation
(Load to VCC)
VCC = 12 V
80
µ
s Pulsed Load
120 Hz Rate
Figure 11. Drive Output Waveform
V
th
, THRESHOLD VOLTAGE CHANGE (mV)
–55 –25 0 25 50 75 100 125
TA, AMBIENT TEMPERATURE (
°
C)
VCC = 12 V
Upper Threshold
(Vin Increasing)
Lower Threshold (Vin Decreasing)
Figure 12. Drive Output Cross Conduction
Figure 13. Supply Current versus Supply Voltage
Figure 14. Undervoltage Lockout Thresholds
versus Temperature
I
CC
, SUPPLY CURRENT (mA)
10 20 30 40
VCC, SUPPLY VOLTAGE (V)
VFB = 0 V
Current Sense = 0 V
Multiplier = 0 V CL = 1.0 nF f = 50 kHz TA = 25
°
C
VCC = 12 V CL = 1.0 nF
TA = 25
°
C
VCC = 12 V CL = 15 pF
TA = 25
°
C
5.0 V/DIV
90
%
100 mA/DIV
10
%
100 ns/DIV 100 ns/DIV
I
CC
, SUPPLY CURRENT V
O
, OUTPUT VOL TAGE
12
11
10
9.0
8.0
6.0
7.0
0
–2.0
–4.0
–6.0
2.0
0
4.0
40
20
0
–20
–40
16
12
8.0
4.0
0
0
Startup Threshold
(VCC Increasing)
Page 6
MC34261 MC33261
6
MOTOROLA ANALOG IC DEVICE DATA
FUNCTIONAL DESCRIPTION
Introduction
Most electronic ballasts and switching power supplies use a bridge rectifier and a filter capacitor to derive raw dc voltage from the utility ac line. This simple rectifying circuit draws power from the line when the instantaneous ac voltage exceeds the capacitor’s voltage. This occurs near the line voltage peak and results in a high charge current spike. Since power is only taken near the line voltage peaks, the resulting spikes of current are extremely nonsinusoidal with a high content of harmonics. This results in a poor power factor condition where the apparent input power is much higher than the real power.
The MC34261, MC33261 are high performance, critical conduction, current mode power factor controllers specifically designed for use in off–line active preconverters. These devices provide the necessary features required to significantly enhance poor power factor loads by keeping the ac line current sinusoidal and in phase with the line voltage. With proper control of the preconverter, almost any complex load can be made to appear resistive to the ac line, thus significantly reducing the harmonic current content.
Operating Description
The MC34261, MC33261 contains many of the building blocks and protection features that are employed in modern high performance current mode power supply controllers. There are, however, two areas where there is a major difference when compared to popular devices such as the UC3842 series. Referring to the block diagram in Figure 15, note that a multiplier has been added to the current sense loop and that this device does not contain an oscillator. A description of each of the functional blocks is given below.
Error Amplifier
A fully compensated Error Amplifier with access to the inverting input and output is provided. It features a typical dc voltage gain of 85 dB, and a unity gain bandwidth of 1.0 MHz with 58° of phase margin (Figure 4). The noninverting input is internally biased at 2.5 V ±2.0% and is not pinned out. The output voltage of the power factor converter is typically divided down and monitored by the inverting input. The maximum input bias current is –1.0 µA which can cause an output voltage error that is equal to the product of the input bias current and the value of the upper divider resistor R2. The Error Amp Output is internally connected to the Multiplier and is pinned out (Pin 2) for external loop compensation. Typically, the bandwidth is set below 20 Hz, so that the Error Amp output voltage is relatively constant over a given ac line cycle. The output stage consists of a 500 µA current source pull–up with a Darlington transistor pull–down. It is capable of swinging from 2.1 V to 5.7 V, assuring that the Multiplier can be driven over its entire dynamic range.
Multiplier
A single quadrant, two input multiplier is the critical element that enables this device to control power factor. The ac haversines are monitored at Pin 3 with respect to ground while the Error Amp output at Pin 2 is monitored with respect
to the Voltage Feedback Input threshold. A graph of the Multiplier transfer curve is shown in Figure 1. Note that both inputs are extremely linear over a wide dynamic range, 0 V to
3.2 V for the Multiplier input (Pin 3), and 2.5 V to 4.0 V for the Error Amp output (Pin 2). The Multiplier output controls the Current Sense Comparator threshold (Pin 4) as the ac voltage traverses sinusoidally from zero to peak line. This has the effect of forcing the MOSFET peak current to track the input line voltage, thus making the preconverter load appear to be resistive.
Pin 4 Threshold 0.62(V
Pin 2
– VFB)V
Pin 3
Zero Current Detector
The MC34261 operates as a critical conduction current mode controller, whereby output switch conduction is initiated by the Zero Current Detector and terminated when the peak inductor current reaches the threshold level established by the Multiplier output. The Zero Current Detector initiates the next on–time by setting the RS Latch at the instant the inductor current reaches zero. This critical conduction mode of operation has two significant benefits. First, since the MOSFET cannot turn on until the inductor current reaches zero, the output rectifier’s reverse recovery time becomes less critical allowing the use of an inexpensive rectifier. Second, since there are no deadtime gaps between cycles, the ac line current is continuous thus limiting the peak switch to twice the average input current.
The Zero Current Detector indirectly senses the inductor current by monitoring when the auxiliary winding voltage falls below 1.6 V . To prevent false tripping, 1 10 mV of hysteresis is provided. The Zero Current Detector input is internally protected by two clamps. The upper 6.7 V clamp prevents input overvoltage breakdown while the lower 0.7 V clamp prevents substrate injection. Device destruction can result if this input is shorted to ground. An external resistor must be used in series with the auxiliary winding to limit the current through the clamps.
Current Sense Comparator and RS Latch
The Current Sense Comparator RS Latch configuration ensures that only a single pulse appears at the Drive Output during a given cycle. The inductor current is converted to a voltage by inserting a ground referenced sense resistor R9 in series with the source of output switch Q1. This voltage is monitored by the Current Sense Input and compared to the Multiplier output voltage. The peak inductor current is controlled by the threshold voltage of Pin 4 where:
Pin 4 Threshold
R
9
Ipk =
With the component values shown in Figure 16, the Current Sense Comparator threshold, at the peak of the haversine varies from 1.1 V at 90 Vac to 100 mV at 268 Vac. The Current Sense Input to Drive Output propagation delay is typically 200 ns.
Page 7
MC34261 MC33261
7
MOTOROLA ANALOG IC DEVICE DATA
Timer
A watchdog timer function was added to the IC to eliminate the need for an external oscillator when used in stand alone applications. The Timer provides a means to automatically start or restart the preconverter if the Drive Output has been off for more than 400 µs after the inductor current reaches zero.
Undervoltage Lockout
An Undervoltage Lockout comparator guarantees that the IC is fully functional before enabling the output stage. The positive power supply terminal (VCC) is monitored by the UVLO comparator with the upper threshold set at 10 V and the lower threshold at 8.0 V (Figure 14). In the standby mode, with VCC at 7.0 V, the required supply current is less than
0.5 mA (Figure 13). This hysteresis and low startup current allow the implementation of efficient bootstrap startup techniques, making these devices ideally suited for wide input range off line preconverter applications. An internal 36 V clamp has been added from VCC to ground to protect the IC and capacitor C5 from an overvoltage condition. This feature
is desirable if external circuitry is used to delay the startup of the preconverter.
Output
The MC34261/MC33261 contain a single totem pole output stage specifically designed for direct drive of power MOSFETs. The Drive Output is capable of up to ±500 mA peak current with a typical rise and fall time of 50 ns with a
1.0 nF load. Additional internal circuitry has been added to keep the Drive Output in a sinking mode whenever the Undervoltage Lockout is active. This characteristic eliminates the need for an external gate pull–down resistor. The totem pole output has been optimized to minimize cross conduction current during high speed operation. The addition of two 10 resistors, one in series with the source output transistor and one in series with the sink output transistor, reduces the cross conduction current, as shown in Figure 12. A 16 V clamp has been incorporated into the output stage to limit the high state VOH. This prevents rupture of the MOSFET gate when V
CC
exceeds 20 V.
Table 1. Design Equations
Notes Calculation Formula
Calculate the maximum required output power. Required Converter Output Power PO = VO I
O
Calculated at the minimum required ac line for regulation. Let the efficiency n = 0.95.
Peak Inductor Current
I
L(pk)
=
22 P
O
ηVac
(LL)
Let the switching cycle t = 20 µs.
Inductance
L =
2t
2
VO Vac
(LL) IL(pk)
V
O
– Vac Vac
2
ǒǓ
In theory the on–time ton is constant. In practice t
on
tends to increase at the ac line zero crossings due to the charge on capacitor C6.
Switch On–Time
η Vac
2
ton =
2 PO L
The off–time t
off
is greatest at peak ac line and approaches zero at the ac line zero crossings. Theta (θ) represents the angle of the ac line voltage.
Switch Off–Time
V
O
– 1
t
off
=
2 Vac
Sin θ
t
on
The minimum switching frequency occurs at peak ac line and increases as t
off
decreases.
Switching Frequency
f =
ton + t
off
1
Set the current sense threshold VCS to 1.0 V for universal input (85 Vac to 265 Vac) operation and to 0.5 V for fixed input (92 Vac to 138 Vac, or 184 to 276 Vac) operation.
Peak Switch Current
R9 =
I
L(pk)
V
CS
Set the multiplier input voltage VM to 3.0 V at high line. Empirically adjust VM for the lowest distortion over the ac line range while guaranteeing startup at minimum line.
Multiplier Input Voltage
+ 1
Vac
Ǔǒ
VM =
R
7
2
R
3
The IIB R1 error term can be minimized with a divider current in excess of 100 µA.
Converter Output Voltage
– IIB R
2
Ǔǒ
VO = V
ref
R
2
+ 1
R
1
The bandwidth is typically set to 20 Hz for minimum output ripple over the ac line haversine.
Error Amplifier Bandwidth
BW =
R1 R
2
1
R1 + R
2
2 π C
1
The following converter characteristics must be chosen:
V
O
I
O
Vac
Vac
(LL)
– Desired output voltage – AC RMS line voltage – Desired output current – AC RMS low line voltage
Page 8
MC34261 MC33261
8
MOTOROLA ANALOG IC DEVICE DATA
+
+
100
C
4
100
C
5
10V
MTP
8N50E
Q
1
2.2M R
7
Figure 15. 80 W Power Factor Controller
+
+
+
+
+
RFI
Filter
R
6
R
4
C
6
D
4
D
3
D
2
D
1
0.01 C
2
330
1.0nF C
3
0.5mA
6.7V
Zero Current
Detector
V
O
T
UVLO
V
ref
Error Amp
Current Sense
Comparator
RS
Latch
1.2V
1.6V
36V
2.5V
Reference
16V
10
Drive
Output
10
Timer
Multiplier
Delay
92 to
138 Vac
1
7.5k R
3
22k
R
5
10
100k
R
8
1N4934
D
6
11k
R
1
1.0M R
2
0.1 R
9
4
7
8
5
3
6
0.68 C
1
2
1
MUR130
D
5
R
230V/0.35A
Power Factor Controller Test Data
AC Line Input DC Output
Current Harmonic Distortion (%)
V
rms
P
in
PF THD 2357V
O(pp)
V
O
I
O
P
O
n(%)
90 85.6 –0.998 2.4 0.11 0.52 1.3 0.67 10.0 230 0.350 80.5 94.0 100 85.1 –0.997 5.0 0.13 1.7 2.4 1.4 10.1 230 0.350 80.5 94.6 110 84.8 –0.997 5.3 0.12 2.5 2.6 1.5 10.2 230 0.350 80.5 94.9 120 84.5 –0.997 5.8 0.12 3.2 2.7 1.4 10.2 230 0.350 80.5 95.3 130 84.2 –0.996 6.6 0.12 4.0 2.8 1.5 10.2 230 0.350 80.5 95.6 138 84.1 –0.995 7.2 0.13 4.5 3.0 1.6 10.2 230 0.350 80.5 95.7
= Coilcraft N2881–A
Primary: 62 turns of # 22 AWG Secondary: 5 turns of # 22 AWG Core: Coilcraft PT2510, EE 25 Gap: 0.072 total for a primary inductance of 320 µH
= AAVID Engineering Inc. 5903B, or 5930B
T
Heatsink
This data was taken with the test set–up shown in Figure 17.
Page 9
MC34261 MC33261
9
MOTOROLA ANALOG IC DEVICE DATA
+
+
1.6V
Timer R
180
C
4
100
C
5
10V
MTW
14N50E
Q
1
1.3M R
7
Figure 16. 175 W Universal Input Power Factor Controller
+
+
+
+
+
RFI
Filter
R
6
R
4
C
6
D
4
D
3
D
2
D
1
0.01 C
2
330
1.0nF C
3
0.5mA
6.7V
Zero Current
Detector
V
O
T
UVLO
V
ref
Error Amp
Current Sense
Comparator
RS
Latch
1.2V
36V
2.5V
Reference
16V
10
Drive
Output
10
Multiplier
Delay
85 to 265
Vac
1
12k
R
3
22k
R
5
10
100k
R
8
1N4934
D
6
10k
R
1
1.6M R
2
0.1 R
9
4
7
8
5
3
6
0.68 C
1
2
1
MUR460
D
5
400V/0.44A
Power Factor Controller Test Data
AC Line Input DC Output
Current Harmonic Distortion (%)
V
rms
P
in
PF THD 2357V
O(pp)
V
O
I
O
P
O
n(%)
90 187.5 –0.998 2.0 0.10 0.98 0.90 0.78 8.0 400.7 0.436 174.7 93.2 120 184.6 –0.997 1.8 0.09 1.3 1.3 0.93 8.0 400.7 0.436 174.7 94.6 138 183.6 –0.997 2.3 0.05 1.6 1.5 1.0 8.0 400.7 0.436 174.7 95.2 180 181.0 –0.995 4.3 0.16 2.5 2.0 1.2 8.0 400.6 0.436 174.7 95.6 240 179.3 –0.993 6.0 0.08 3.7 2.7 1.4 8.0 400.6 0.436 174.7 97.4 268 178.6 –0.992 6.7 0.16 2.8 3.7 1.7 8.0 400.6 0.436 174.7 97.8
= Coilcraft N2880–A
Primary: 78 turns of # 16 AWG Secondary: 6 turns of # 18 AWG Core: Coilcraft PT4215, EE 42–15 Gap: 0.104 total for a primary inductance of 870 µH
= AAVID Engineering Inc. 5903B
T
Heatsink
This data was taken with the test set–up shown in Figure 17.
Page 10
MC34261 MC33261
10
MOTOROLA ANALOG IC DEVICE DATA
Figure 17. Power Factor Test Set–Up
0.005
1.0
0.005
HARMFREQ
11
LO
0.1
OI
T
0 to 270 Vac
Output Power Factor
Controller Circuit
Earth
Line
Neutral
115 Vac
Input
RFI Filter
Autoformer
2X Step–Up
Isolation
Transformer
LO
HIHI
VA
AinstAcfVcf
ArmsVrmsPFVAW
1397
53210
Voltech
AC POWER ANALYZER PM 1000
An RFI filter is required for best performance when connecting the preconverter directly to the AC line. Commercially available two stage filters such as the Delta Electronics 03DPCG5 work excellent. The simple single stage test filter shown above can easily be constructed with a common mode transformer. Transformer (T) is a Coilcraft CMT3–28–2 with 28 mH minimum inductance and a 2.0 A maximum current rating.
+
0.5 mA
2
1
Figure 18. Soft–Start Circuit
+
t
Soft–Start
9000C in µF
1.0M
To V
CC
C
To V
O
Startup overshoot can be eliminated with the addition of a Soft–Start circuit.
Figure 19. Error Amp Compensation
2
C
1
Error Amp
+
10µA
R
1
1
6
R
2
Page 11
MC34261 MC33261
11
MOTOROLA ANALOG IC DEVICE DATA
Figure 20. Printed Circuit Board and Component Layout
(Circuits of Figures 15 and 16)
Page 12
MC34261 MC33261
12
MOTOROLA ANALOG IC DEVICE DATA
OUTLINE DIMENSIONS
P SUFFIX
CASE 626–05
ISSUE K
D SUFFIX
CASE 751–05
(SO–8)
ISSUE N
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
14
58
F
NOTE 2
–A–
–B–
–T–
SEATING PLANE
H
J
G
D
K
N
C
L
M
M
A
M
0.13 (0.005) B
M
T
DIM MIN MAX MIN MAX
INCHESMILLIMETERS
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020 F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050 J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC M ––– 10 ––– 10 N 0.76 1.01 0.030 0.040
__
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION.
SEATING PLANE
14
58
C
K
4X P
A0.25 (0.010)MTB
SS
0.25 (0.010)MB
M
8X D
R
M
J
X 45
_
_
F
–A–
–B–
–T–
DIM MIN MAX MIN MAX
INCHESMILLIMETERS
A 4.80 5.00 0.189 0.196 B 3.80 4.00 0.150 0.157 C 1.35 1.75 0.054 0.068 D 0.35 0.49 0.014 0.019 F 0.40 1.25 0.016 0.049 G 1.27 BSC 0.050 BSC J 0.18 0.25 0.007 0.009 K 0.10 0.25 0.004 0.009 M 0 7 0 7 P 5.80 6.20 0.229 0.244 R 0.25 0.50 0.010 0.019
____
G
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty , representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. “T ypical” parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.
Mfax is a trademark of Motorola, Inc.
How to reach us: USA/EUROPE/Locations Not Listed: Motorola Literature Distribution; JAP AN: Nippon Motorola Ltd.: SPD, Strategic Planning Office, 4–32–1,
P.O. Box 5405, Denver, Colorado 80217. 303–675–2140 or 1–800–441–2447 Nishi–Gotanda, Shinagawa–ku, Tokyo 141, Japan. 81–3–5487–8488
Mfax: RMFAX0@email.sps.mot.com – TOUCHTONE 602–244–6609 ASIA/PACIFIC: Motorola Semiconductors H.K. Ltd.; 8B Tai Ping Industrial Park,
– US & Canada ONLY 1–800–774–1848 51 Ting Kok Road, Ta i Po, N.T., Hong Kong. 852–26629298
INTERNET: http://motorola.com/sps
MC34261/D
Loading...