Datasheet MC33441DTBEL, MC33441DTBR2 Datasheet (MOTOROLA)

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Semiconductor Components Industries, LLC, 2000
April, 2000 – Rev. 1
1 Publication Order Number:
MC33441/D
MC33441
Electroluminescent Lamp Driver IC
The MC33441 is a DC–AC inverter integrated circuit for driving EL lamps. It can boost the supply voltage to the level required by EL lamps and also provide high voltage AC lamp excitation. It consists of an oscillator, a frequency divider , a coil driving circuit and a switched H–bridge network. The input supply voltage range is from 1.8V to
3.5V and is capable to supply a typical 140Vpp AC output voltage. The standby current of the device is typically 10nA which is ideal for low power portable products. Externally, one inductor and one resistor are needed to generate the desirable voltage charge and to fine tune the oscillator’s frequency. This device is offered in 8–Pin TSSOP miniature package. The operating temperature is –20°C to 70°C.
Features:
Battery Operation 1.8V – 3.5V
Typical Voltage Output 140Vpp
Typical Standby Current 10nA
Internal Oscillator with External Tuning Resistor
Enable Control Pin with a 300K Internal Pull–Down Resistor
8–Pin TSSOP Package (Thickness = 1.05mm, Width = 4.5mm,
Length = 3.1mm & Lead Pitch = 0.65mm)
Types of Applications:
Pagers, Cellular Phones, Portable CD Players/Minidisks
Databanks, Calculators
Simplified Block Diagram
FREQUENCY
DIVIDER
VDD
ENB
RT1
OSC
F
EL
VSS
1
2
3
4
H–BRIDGE
COIL
DRIVER
F
COIL
EL1
EL2
FILTER
COIL
8
7
6
5
Device Package Shipping
ORDERING INFORMATION
MC33441DTBR2 TSSOP–8 2500 Units / Reel
TSSOP–8
DTB SUFFIX
CASE 948J
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8
1
PIN CONNECTIONS AND
MARKING DIAGRAM
4
3
VSS COIL
FILTER
5
6
(Top View)
ENB
RT1
1
VDD
EL2
EL1
7
8
2
M33
441
ALY
W
A = Assembly Location L = Wafer Lot Y = Y ear W = Work Week
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Figure 1. Test Circuit
H–BRIDGE
VSS
ENB
RT1
OSC
&
FREQ.
DIVIDER
F
EL
VDD
1
2
3
4
COIL DRIVER
EL LAMP
AND2
EL1
EL2
FILTER
COIL
8
7
6
5
F
COIL
AND2
AND2
INDUCTOR
C
FILTER
R
EXT
Battery / V
DD
OPTIONAL
MAIN SWITCH
PIN FUNCTION DESCRIPTION
Pin No.
(TSSOP–8)
Name Description
Pin 1
VDD
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Input voltage supply
Pin 2
ENB
ББББББББББББББББББББББ
Enable the whole device to operate
Pin 3
RT1
ББББББББББББББББББББББ
Internal oscillator’s fine tuning resistance input
Pin 4
VSS
ББББББББББББББББББББББ
Analog/Power ground
Pin 5
COIL
ББББББББББББББББББББББ
Coil/Inductance input
Pin 6
Filter
ББББББББББББББББББББББ
EL Filter
Pin 7
EL2
ББББББББББББББББББББББ
EL lamp driver output 2
Pin 8
EL1
ББББББББББББББББББББББ
EL lamp driver output 1
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MAXIMUM RATINGS (T
C
= 25°C, unless otherwise noted.)
Rating
Symbol Max Unit
Power Supply Voltage
V
DD
7.5
V
ББББББББББББ
Á
Digital Input Voltage Range
ÁÁ
Á
LOGIC = 0 LOGIC = 1
ÁÁÁ
Á
0.5
V
DD
Á
Á
V
Operating Junction Temperature
T
J(max)
150
°C
Operating Ambient Temperature
T
A
–20 to +70
°C
Storage Temperature Range
T
stg
–50 to +150
°C
Power Dissipation
P
D
300
mW
Thermal Resistance, Junction–to–Air
R
θJA
178
°C/W
DC ELECTRICAL CHARACTERISTICS (V
DD
= 2.65V , TA = 25°C, Lamp Capacitance = 2.2nF, Coil = 1mH unless
otherwise noted.)
Characteristic
Symbol Min Typ Max Unit
Supply Voltage
V
DD
1.8
3.5
V
Output Voltage (1.8V < VDD 3.5 V)
V
EL
120
140
160
V
Peak Coil Current (1.8V < VDD 3.5 V)
I
COIL
70
150
mA
Average Coil Current from Battery (1.8V < VDD 3.5 V)
I
VDD
35
75
mA dc avg
Standby Current (VDD = 3.0 V, ENB = 0)
I
STAND
10
100
nA
Clock Frequency (R
EXT
= 125KW)
F
osc
112
140
168
kHz
Lamp Drive Frequency (F
osc
Divide by 384)
F
EL
364.6
Hz
Coil Drive Frequency ( F
osc
Divide by 4)
F
COIL
35
kHz
Coil Drive Clock Duty Cycle
DC
COIL
75
%
EL Lamp Capacitance Range
C
EL
2.2
nF
V
EL1
TIME
V
EL2
V
EL
TIME
TIME
Typical Vpp = 140V
(160V max)
Figure 2. Output Waveform
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Figure 3. Output Waveform vs. Time
VDD = 2.65V Lamp Freq. = 365Hz EL Lamp = 2.2nF
X = 1ms/div, Y = 50V/div
OPERA TING DESCRIPTION
General
The MC33441 is a DC–AC inverter integrated circuit for driving EL lamps. It can boost the supply voltage to the level required by EL lamps and also provide high voltage AC lamp excitation. It consists of an oscillator, a frequency divider, a coil driving circuit and a switched H–bridge network. The input supply voltage range is from 1.8V to 3.5V and is capable to supply a typical 140Vpp AC output voltage. The standby current of the device is typically 10nA which is ideal for low power portable products. Externally, one inductor and one resistor are needed to generate the desirable voltage charge and to fine tune the oscillator’s frequency. This device is offered in 8–Pin TSSOP packages. The operating temperature is –20°C to 70°C.
Oscillator and Frequency Divider
Two circuits are put together to form the oscillator. They are Vref and Ibias. The functionality of Vref block is to generate a zero temperature coefficient (TC) voltage reference which is about 1.27V. This 1.27V will then be used in Ibias circuit to provide current biasing to all of the internal circuits with the value equal to Vref divided by an internal resistor. Besides of that, an external resistor is also connected to this circuit block for setting the oscillator’s frequency. The temperature coefficient is dominated by the value of that resistor. Therefore, if a low TC resistor is used, the oscillator frequency’s TC can be kept low.
The current mirrors with the induced current equal to the Vref divided by an external resistor are used to charge and discharge an internal capacitor to provide a 50% duty cycle clock signal. This original clock pulse will then be fed into the frequency divider which will generate two additional clock signals with different frequency and duty cycle to the coil–driver and the H–bridge circuits. The oscillator frequency is governed by the following equation:
F
OSC
+
ǒ
1
6 R
EXT
C
INT
HzǓ+
1.667 10
10
R
EXT
Hz
F
COIL
= F
OSC
B 4
FEL = F
OSC
B 384
where C
INT
is about 10pF.
Coil Driver
The coil driver is basically a simplified boost converter. It takes a higher frequency clock signal from the frequency divider to turn on/off the main switch alternatively. When the main switch is on, current will flow through the coil to ground. Once the switch is being turned off, the energy stored in the coil will be released to the external capacitor (EL lamp) through an internal diode. According to the frequency of the clock signals between the coil driver and the H–bridge, the external capacitor (EL lamp) will be charging to the desirable level.
Current limit circuit (typical 70mA & max. 150mA) is implemented in this device. Since the current through the coil will increase corresponding to the input voltage, if the input voltage is high and the inductance of the coil is small, the coil can be saturated. The current limit feature is used to avoid this happen. The main switch is parallel to a much smaller switch which has their collector and their base connected together. However, the emitter of the smaller switch is tied to a sensing resistor while the emitter of the main switch is connected to ground. The coil current will split into two according to the sizing ratio between the main and the smaller switch. The current through the smaller switch will also flow through the sensing resistor and generates a voltage. If the voltage across this sensing resistor is above the pre–set value, then both switches
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will be turned off and the energy will release to the EL lamp. And, those switches will remain off until the next clock cycle.
H–Bridge Network
To achieve the 140V peak–to–peak voltage, H–bridge network is used to charge and discharge the EL lamp. The switching frequency of the bridge network is controlled by a clock signal from the divider with its frequency much lower than the one to the coil–driver. Moreover, to reduce the current consumption, the biasing current to the two low–side switches of the H–bridge is not activated until the coil–driver circuit needed to release the energy to the EL lamp. Then, the biasing circuit will be on and be ready before the main switch in the coil–driver really starts to turn off.
External Components
System designer will base on the application to decide the size and the type of the EL lamp to be used. The external resistance (R
EXT
) at RT1 pin determines the excitation frequency (FEL) for
the lamp. The relationship between R
EXT
and the frequency is:
FEL = F
OSC
B 384
By substitute the equation of F
OSC
from Oscillator &
Frequency Divider.
FEL+
4.341 10
7
R
EXT
Hz
so
R
EXT
+
4.341 10
7
F
EL
W
Moreover, if a low TC resistor is used, the oscillator frequency’s TC can be kept low. The filter capacitor is to provide a smooth and more stable output waveform for the EL lamp. The value of this capacitor depends on the input voltage and the coil’s inductance value. Equations below can be used to estimate filter capacitor’s value at different input voltage.
Best Case Approximation for the Filter Capacitor:
C
FILTER
+
0.026 (Vin*
VSW)
2
ń(L
F
OSC
2
)
Worst Case Approximation for the Filter Capacitor:
C
FILTER
+
0.085 (Vin*
VSW)
2
ń(L
F
OSC
2
)
where VIN is the input voltage, VSW is voltage across the switch when it is on, L is the coil’s value and F
OSC
is the
clock frequency.
Measurement below is recorded with the condition: coil = 1mH, EL lamp = 2.2nF and at room temperature.
Table 1: Reference for C
FILTER
VDD R
EXT
C
FILTER
1.8V
100K–130K
W
5n–10nF
2.0V
100K–130K
W
10n–22nF
2.5V
100K–130K
W
10n–22nF
3.0V
100K–130K
W
22nF–33nF
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TYPICAL OPERATING CHARACTERISTICS
Figure 4. Oscillator Frequency vs. R
EXT
Figure 5. Lamp Frequency vs. R
EXT
Figure 6. Current Consumption vs. Coil Inductance Figure 7. Current Consumption vs. V
DD
Figure 8. Output Voltage vs. R
EXT
Figure 9. Output Voltage vs. Coil Inductance
COIL INDUCTANCE (mH)
LAMP FREQ. (Hz)
VOUT (V)
R
EXT
(OHM)
0
50
100
150
250
200K
300
200
50K 75K 100K 150K
VDD = 2.65V Coil = 1mH EL lamp = 2.2nF
OSC. FREQ. (KHz)
COIL INDUCTANCE (mH)
I (mA)
R
EXT
(OHM)
VOUT (V)
VDD (V)
I (mA)
R
EXT
(OHM)
0
100
200
300
500
200K
600
400
50K 75K 100K 150K
VDD = 2.65V Coil = 1mH EL lamp = 2.2nF
7
00
0
5
10
15
25
1.47
20
0.56 0.82 1 1.33
VDD = 2.65V Lamp Freq. = 365Hz EL lamp = 2.2nF
0
5
10
15
25
3.5
30
20
1.8 2 2.65 3
Coil = 1mH Lamp Freq. = 365Hz EL Lamp = 2.2nF
120
122
124
126
130
200K
132
128
50K 75K 100K 150K
VDD = 2.65V Coil = 1mH EL Lamp = 2.2nF
134
136
138
110
115
120
125
135
1.47
130
0.56 0.82 1 1.33
VDD = 2.65V Lamp Freq. = 365Hz EL Lamp = 2.2nF
140
145
150
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APPLICATION INFORMA TION
EL Lamp Selection
EL lamps are a laminate which exhibit a capacitance on the order of 2.5nF to 3.5nF per square inch. The light will emit as the high voltage is applied across the electrodes of this capacitance. The color of the emitted light is determined by the type of chemical used and the frequency of the excitation voltage. On the other hand, the lamp brightness increases approximately the square of the applied voltage and nearly linear to the excitation frequency. Once a lamp has been selected, the operating frequency and the essential voltage for the optimum performance is determined. Then, the driver circuit can begin to design.
Inductor Selection (L1)
Use a 1mH/0.15A inductor for MC33441. Higher inductor values can be used to reduce the peak transient coil current from the battery supply. As the value of the inductor (L1), increases, the resistor (R1) value may need to increase correspondingly to provide optimum performance. While a lower inductor values lead to smaller physical size, it will generate a higher peak coil current. A lower resistor (R1) value should be used when a lower inductance coil is being used.
The inductor must have a saturation current rating equal
to or bigger than the peak coil current which is 150mA.
Filter Capacitor Selection (C2)
See Table 1 for the estimated value of the filter capacitors based on the input voltage supply. Since the maximum voltage of the filter capacitor can reach 70V or even 80V, capacitor with high voltage rating will be required.
Resistor Selection (R1)
Since the fundamental frequency of the oscillator is set by the external resistor (R1), the temperature coefficient of the frequency is dominated by the value of this resistor. A low temperature coefficient (TC) resistor is suggested to use for keeping the variation of oscillator’s frequency low against the operation temperature range. (See Page 4, Fig. 3 & Fig. 4)
R1+R
EXT
+
4.341 10
7
F
EL
W
Layout
The MC33441 is high output voltage operation make PC board layout critical to minimize ground bounce and noise. Locate input bypass capacitor, filter capacitor and oscillator’s resistor as close to the device pins as possible.
Figure 10. MC33441 Demo Board Schematic
MC33441
VDD
(TSSOP–8)
C1
0.1µF
L1 1mH
ENABLE
R1 130K
ENB RT1 VSS
EL1 EL2
FILTER
COIL
EL–LAMP
1 2
3 4
8 7
6 5
BATTERY
PB1
C2 27nF/100V
U1
COMPONENT SUPPLIER
Supplier Part Number Description Phone
ББББББББ
Á
Tech–Wave Industrial Co., Ltd.
БББББ
Á
Part# CC–0012
ББББББББББ
Á
EL–Lamp: 14.5mm x 47mm Color: Y ellow–Green
БББББ
Á
(886)–2–22692827
ББББББББ
Á
Coils Electronics Co., Ltd.
БББББ
Á
Part# CRCH664– 102K–831015
ББББББББББ
Á
Inductor: 1mH / 0.15A
БББББ
Á
(852)–2341–5539
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Figure 11. MC33441 PC Board – Top View
Figure 12. MC33441 Component Placement Guide – Component Side
Figure 13. MC33441 PC Board – Bottom View
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P ACKAGE DIMENSIONS
TSSOP–8
DTB SUFFIX
CASE 948J–01
ISSUE O
DIM MIN MAX MIN MAX
INCHESMILLIMETERS
A 2.90 3.10 0.114 0.122 B 4.30 4.50 0.169 0.177 C ––– 1.20 ––– 0.047 D 0.05 0.15 0.002 0.006 F 0.50 0.75 0.020 0.030 G 0.65 BSC 0.026 BSC H 0.50 0.60 0.020 0.024
J 0.09 0.20 0.004 0.008
J1 0.09 0.16 0.004 0.006
K 0.19 0.30 0.007 0.012
K1 0.19 0.25 0.007 0.010
L 6.40 BSC 0.252 BSC M 0 8 0 8
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSION A DOES NOT INCLUDE MOLD FLASH. PROTRUSIONS OR GATE BURRS. MOLD FLASH OR GATE BURRS SHALL NOT EXCEED
0.15 (0.006) PER SIDE.
4. DIMENSION B DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSION. INTERLEAD FLASH OR PROTRUSION SHALL NOT EXCEED 0.25 (0.010) PER SIDE.
5. DIMENSION K DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.08 (0.003) TOTAL IN EXCESS OF THE K DIMENSION AT MAXIMUM MATERIAL CONDITION.
6. TERMINAL NUMBERS ARE SHOWN FOR REFERENCE ONLY.
7. DIMENSION A AND B ARE TO BE DETERMINED AT DATUM PLANE –W–.
____
SECTION N–N
SEATING PLANE
IDENT.
PIN 1
1
4
8
5
SEE DETAIL E
J
J1
B
C
D
A
K
K1
H
G
DETAIL E
F
M
L
2X L/2
–U–
S
U0.15 (0.006) T
S
U0.15 (0.006) T
S
U
M
0.10 (0.004) V
S
T
0.10 (0.004)
–T–
–V–
–W–
0.25 (0.010)
8x REFK
N
N
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Notes
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Notes
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