Datasheet MC33365P Datasheet (MOTOROLA)

Page 1
  
Order this document by MC33365/D


The MC33365 is a monolithic high voltage switching regulator that is specifically designed to operate from a rectified 240 Vac line source. This integrated circuit features an on–chip 700 V/1.0 A SenseFET power switch, 450 V active off–line startup FET, duty cycle controlled oscillator, current limiting comparator with a programmable threshold and leading edge blanking, latching pulse width modulator for double pulse suppression, high gain error amplifier, and a trimmed internal bandgap reference. Protective features include cycle–by–cycle current limiting, input undervoltage lockout with hysteresis, bulk capacitor voltage sensing, and thermal shutdown. This device is available in a 16–lead dual–in–line package.
On–Chip 700 V, 1.0 A SenseFET Power Switch
Rectified 240 V ac Line Source Operation
On–Chip 450 V Active Off–Line Startup FET
Latching PWM for Double Pulse Suppression
Cycle–By–Cycle Current Limiting
Input Undervoltage Lockout with Hysteresis
Bulk Capacitor Voltage Comparator
Trimmed Internal Bandgap Reference
Internal Thermal Shutdown
HIGH VOLTAGE
SWITCHING REGULATOR
SEMICONDUCTOR
TECHNICAL DATA
16
1
P SUFFIX
PLASTIC PACKAGE
CASE 648E
(DIP–16)
AC Input
Regulator
Output
8
6
R
T
C
7
T
Mirror
Osc
PWM
Thermal
Gnd 4, 5, 12, 13
Simplified Application
Startup Input
Startup
Reg
PWM Latch
Driver
S
Q
R
I
pk
LEB
EA
1
UVLO
BOK
V
CC
3
BOK
11 16
Power Switch Drain
Compensation
9
10
Voltage Feedback Input
DC Output
PIN CONNECTIONS
Startup Input
V
CC
Gnd
R
T
C
T
Regulator Output
ORDERING INFORMATION
Device
116
3 4 5 6 7 8
(Top View)
Operating
Temperature Range
Power Switch Drain
13
Gnd
12
BOK
11
Voltage Feedback
10
Input Compensation
9
Package
MOTOROLA ANALOG IC DEVICE DATA
MC33365P DIP–16
Motorola, Inc. 1999 Rev 1
TJ = –25° to +125°C
1
Page 2
MAXIMUM RATINGS
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
ÁÁÁ
ÁÁÁ
ÁÁÁ ÁÁÁ
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Á
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á
ÁÁÁ
ÁÁÁ
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Rating Symbol Value Unit
Power Switch (Pin 16)
Drain Voltage
ББББББББББББ
Drain Current
Startup Input Voltage (Pin 1, Note 1)
ББББББББББББ
Pin 3 = Gnd Pin 3 1000 µF to ground
ББББББББББББ
Power Supply Voltage (Pin 3) Input Voltage Range
Voltage Feedback Input (Pin 10)
ББББББББББББ
Compensation (Pin 9) Bulk OK Input (Pin 11)
ББББББББББББ
RT (Pin 6)
ББББББББББББ
CT (Pin 7)
Thermal Characteristics
P Suffix, Dual–In–Line Case 648E
ББББББББББББ
Thermal Resistance, Junction–to–Air Thermal Resistance, Junction–to–Case
ББББББББББББ
Operating Junction Temperature Storage Temperature
NOTE: ESD data available upon request.
V
DS
ÁÁ
I
DS
V
in
ÁÁ
ÁÁ
V
CC
V
IR
ÁÁ
ÁÁ
ÁÁ
ÁÁ
R
θJA
R
ÁÁ
θJC T
J
T
stg
MC33365
700
ÁÁÁ
ÁÁÁ
400 500
ÁÁÁ
–1.0 to V
ÁÁÁ
ÁÁÁ
ÁÁÁ
ÁÁÁ
ÁÁÁ
–25 to +150 –55 to +150
1.0
40
80 15
reg
V
Á
A V
Á
Á
V V
Á
Á
Á
°C/W
Á
Á
°C °C
ELECTRICAL CHARACTERISTICS (V
= 20 V, RT = 10 k, CT = 390 pF, C
CC
= 1.0 µF, for typical values TJ = 25°C,
Pin 8
for min/max values TJ is the operating junction temperature range that applies (Note 2), unless otherwise noted.)
Characteristic
Symbol Min Typ Max Unit
REGULAT OR (Pin 8)
Output Voltage (IO = 0 mA, TJ = 25°C) Line Regulation (VCC = 20 V to 40 V) Load Regulation (IO = 0 mA to 10 mA) Total Output Variation over Line, Load, and Temperature
V
Reg
Reg
V
reg
load
reg
line
5.5
5.3
6.5 – –
30 44
7.5 500 200
8.0
V mV mV
V
OSCILLAT OR (Pin 7)
Frequency
CT = 390 pF
БББББББББББББББББ
TJ = 25°C (VCC = 20 V) TJ = T
БББББББББББББББББ
CT = 2.0 nF
БББББББББББББББББ
TJ = 25°C (VCC = 20 V) TJ = T
БББББББББББББББББ
Frequency Change with Voltage (VCC = 20 V to 40 V)
БББББББББББББББББ
ERROR AMPLIFIER (Pins 9, 10)
ББББББББББББББББББББББББББББББББ
Voltage Feedback Input Threshold
БББББББББББББББББ
Line Regulation (VCC = 20 V to 40 V, TJ = 25°C)
БББББББББББББББББ
Input Bias Current (VFB = 2.6 V, TJ = 0 – 125°C)
БББББББББББББББББ
Open Loop Voltage Gain (TJ = 25°C)
БББББББББББББББББ
Gain Bandwidth Product (f = 100 kHz, TJ = 25°C)
БББББББББББББББББ
Output Voltage Swing
БББББББББББББББББ
High State (I Low State (I
БББББББББББББББББ
NOTES: 1. Maximum power dissipation limits must be observed.
low
low
to T
to T
(VCC = 20 V to 40 V)
high
(VCC = 20 V to 40 V)
high
= 100 µA, VFB < 2.0 V)
Source
= 100 µA, V
Sink
> 3.0 V)
FB
2.Tested junction temperature range for the MC33363B: T
= –25°CT
low
high
= +125°C
f
OSC
ÁÁÁ
ÁÁÁ
ÁÁÁ
ÁÁÁ
f
/V
OSC
ÁÁÁ
V
FB
ÁÁÁ
Reg
line
ÁÁÁ
I
IB
ÁÁÁ
A
VOL
ÁÁÁ
GBW
ÁÁÁ
ÁÁÁ
V
OH
V
ÁÁÁ
OL
ÁÁ
260 255
ÁÁ
ÁÁ
60 59
ÁÁ
ÁÁ
2.52
ÁÁ
ÁÁÁÁ
ÁÁ
70
ÁÁ
0.85
ÁÁ
ÁÁ
4.0 –
ÁÁ
ÁÁ
285
ÁÁ
ÁÁ
67.5 –
ÁÁ
0.1
ÁÁ
2.6
ÁÁ
0.6 20
ÁÁ
82
ÁÁ
1.0
ÁÁ
ÁÁ
5.3
0.2
ÁÁ
ÁÁ
310 315
ÁÁ
ÁÁ
75 76
ÁÁ
2.0
ÁÁ
2.68
ÁÁ
5.0
ÁÁ
500
ÁÁ
94
ÁÁ
1.15
ÁÁ
ÁÁ
0.35
ÁÁ
kHz
ÁÁ
ÁÁ
ÁÁ
ÁÁ
kHz
ÁÁ
V
ÁÁ
mV
ÁÁ
nA
ÁÁ
dB
ÁÁ
MHz
ÁÁ
V
ÁÁ
ÁÁ
2
MOTOROLA ANALOG IC DEVICE DATA
Page 3
MC33365
ÁÁÁ
ÁÁÁ ÁÁÁ
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á
Á
Á
Á
Á
Á
ÁÁÁ
Á ÁÁÁ
ÁÁÁ
ÁÁÁ
Á
Á
Á
Á
Á
ÁÁÁ
Á ÁÁÁ
ÁÁÁ ÁÁÁ
Á
Á
Á
Á
Á
ÁÁÁ
Á
ELECTRICAL CHARACTERISTICS (continued) (V
= 20 V, RT = 10 k, CT = 390 pF, C
CC
= 1.0 µF, for typical values TJ = 25°C,
Pin 8
for min/max values TJ is the operating junction temperature range that applies (Note 2), unless otherwise noted.)
Characteristic UnitMaxTypMinSymbol
BULK OK (Pin 11)
Input Threshold Voltage Input Bias Current (VBK < Vth, TJ = 0 – 125°C) Source Current (Turn on after VBK > Vth, TJ = 25°C – 125°C)
V
I
I
IB
SC
th
1.18 –
1.25 100
39
PWM COMPARATOR (Pins 7, 9)
Duty Cycle
Maximum (VFB = 0 V)
БББББББББББББББББ
Minimum (VFB = 2.7 V)
DC
(max)
ÁÁÁ
DC
(min)
48
ÁÁ
ÁÁ
POWER SWITCH (Pin 16)
Drain–Source On–State Resistance (ID = 200 mA)
TJ = 25°C
БББББББББББББББББ
TJ = T
low
to T
high
Drain–Source Off–State Leakage Current
БББББББББББББББББ
VDS = 650 V Rise Time Fall Time
R
DS(on)
ÁÁÁ
I
D(off)
ÁÁÁ
t
r
t
f
ÁÁ
ÁÁ
– – –
ÁÁ
ÁÁ
OVERCURRENT COMPARATOR (Pin 16)
Current Limit Threshold (RT = 10 k)
I
lim
0.5
0.72
STARTUP CONTROL (Pin 1)
Peak Startup Current (Vin = 400 V) (Note 3)
VCC = 0 V
БББББББББББББББББ
VCC = (V
th(on)
– 0.2 V)
Off–State Leakage Current (Vin = 50 V, VCC = 20 V)
I
start
ÁÁÁ
I
D(off)
ÁÁ
– –
ÁÁ
UNDERVOLTAGE LOCKOUT (Pin 3)
Startup Threshold (VCC Increasing) Minimum Operating Voltage After Turn–On
V
th(on)
V
CC(min)
11
7.5
15.2
TOTAL DEVICE (Pin 3)
Power Supply Current
Startup (V
БББББББББББББББББ
Operating
NOTES: 3. The device can only guarantee to start up at high temperature below +115°C.
= 10 V, Pin 1 Open)
CC
I
CC
ÁÁÁ
ÁÁ
0.25
ÁÁ
50
15
0.2 50 50
2.0
2.0 40
9.5
3.2
1.32 500
53
V nA µA
%
52
0
ÁÁ
ÁÁ
0
17
ÁÁ
39
ÁÁ
µA
ÁÁ
100
– –
0.9
ÁÁ
ns ns
A
mA
4.0
ÁÁ
11.5
4.0
200
18
ÁÁ
µA
V
V
mA
0.5
ÁÁ
5.0
ÁÁ
Figure 1. Oscillator Frequency
versus Timing Resistor
1.0 M
CT = 100 pF
500 k
CT = 200 pF
CT = 500 pF
200 k
CT = 1.0 nF
100 k
CT = 2.0 nF
50 k
, OSCILLAT OR FREQUENCY (Hz)
CT = 5.0 nF
20 k
OSC
f
CT = 10 nF
10 k
7.0
10 15 20 30 50
RT, TIMING RESISTOR (kΩ)
MOTOROLA ANALOG IC DEVICE DATA
VCC = 20 V
°
C
TA = 25
70
Figure 2. Power Switch Peak Drain Current
versus Timing Resistor
1.0
0.8
0.6
0.4
0.3
0.2
0.15
Inductor supply voltage and inductance value are adjusted so that Ipk turn–off is achieved at 5.0
, POWER SWITCH PEAK DRAIN CURRENT (A)
0.1
PK
7.0 10 15 20 30 40 7050
I
RT, TIMING RESISTOR (kΩ)
µ
s.
VCC = 20 V
µ
CT = 1.0 TA = 25
F
°
C
3
Page 4
0.8
0.5
Figure 3. Oscillator Charge/Discharge
Current versus Timing Resistor
VCC = 20 V TA = 25
MC33365
°
C
Figure 4. Maximum Output Duty Cycle
versus Timing Resistor Ratio
70
60
RD/RT Ratio Discharge Resistor Pin 6 to Gnd
VCC = 20 V CT = 2.0 nF
°
C
TA = 25
0.3
, OSCILLAT OR
0.2
dscg
/I
0.15
chg
I
0.1
CHARGE/DISCHARGE CURRENT (mA)
0.08
7.0
100
80
60
40
20
, OPEN LOOP VOL TAGE GAIN (dB)
0
VOL
A
–20
10
50
40
, MAXIMUM OUTPUT DUTY CYCLE (%)
max
D
, OUTPUT SA TURATION VOLTAGE (V) V
sat
30
–1.0
– 2.0
2.0
1.0
1.0 TIMING RESISTOR RA TIO
Figure 6. Error Amp Output Saturation
V oltage versus Load Current
0
Source Saturation
(Load to Ground)
Sink Saturation
(Load to V
0
0
IO, OUTPUT LOAD CURRENT (mA)
ref
)
10 15 20 30 70 2.0 3.0 5.0 7.0 10
RT, TIMING RESISTOR (kΩ)
50
Figure 5. Error Amp Open Loop Gain and
Phase versus Frequency
VCC = 20 V VO = 1.0 to 4.0 V
Gain
Phase
100 1.0 k 10 k 100 k 1.0 M 10 M 0.2 0.4 0.6 0.8 1.0
f, FREQUENCY (Hz)
RL = 5.0 M CL = 2.0 pF TA = 25
°
C
0
30
60
90
120
, EXCESS PHASE (DEGREES)
θ
150
180
RC/RT Ratio Charge Resistor Pin 6 to V
V
ref
VCC = 20 V TA = 25
Gnd
°
reg
C
1.80 V
1.75 V
1.70 V
4
Figure 7. Error Amplifier Small Signal
Transient Response
VCC = 20 V AV = –1.0 CL = 10 pF TA = 25
1.0 µs/DIV
Figure 8. Error Amplifier Large Signal
Transient Response
VCC = 20 V AV = –1.0
°
C
20 mV/DIV
3.00 V
1.75 V
0.50 V
1.0 µs/DIV
CL = 10 pF
°
C
TA = 25
0.5 V/DIV
MOTOROLA ANALOG IC DEVICE DATA
Page 5
–20
MC33365
Figure 9. Regulator Output Voltage
Change versus Source Current
0
VCC = 20 V RT = 10 k C
= 1.0
Pin 8
°
C
TA = 25
µ
F
2.0
Figure 10. Peak Startup Current
versus Power Supply V oltage
V
Pin 1
TA = 25
= 400 V
°
C
–40
–60
, REGULAT OR VOLTAGE CHANGE (mV)
reg
V
–80
0
4.0 8.0 12 16 20 2.0 4.0 6.0 8.0 10 12 14
I
reg
Figure 11. Power Switch Drain–Source
32
24
16
8.0
, DRAIN–SOURCE ON–RESISTANCE ( )
0
DS(on)
R
–50
On–Resistance versus T emperature
ID = 200 mA
–25 0 25 50 75 150100 10 100 1000
, REGULAT OR SOURCE CURRENT (mA)
Pulse tested at 5.0 ms with < 1.0% duty cycle so that TJ is as close to TA as possible.
125
TA, AMBIENT TEMPERATURE (°C)
1.0
Pulse tested with an on–time of 20 µs to 300 µs
, PEAK STARTUP CURRENT (mA)
at < 1.0% duty cycle. The on–time is adjusted at
pk
Pin 1 for a maximum peak current out of Pin 3.
I
0
0
VCC, POWER SUPPLY VOLTAGE (V)
Figure 12. Power Switch
Drain–Source Capacitance versus V oltage
160
120
80
40
, DRAIN–SOURCE CAPACITANCE (pF)
C
OSS
C
0
1.0
measured at 1.0 MHz with 50 mVpp.
OSS
VDS, DRAIN–SOURCE VOLTAGE (V)
VCC = 20 V
°
C
TA = 25
Figure 13. Supply Current versus Supply V oltage
3.2
2.4
1.6
, SUPPLY CURRENT (mA)
0.8
CC
I
0
0
10 20 30 40
VCC, SUPPLY VOLTAGE (V)
CT = 390 pF
CT = 2.0 nF
RT = 10 k Pin 1 = Open Pin 4, 5, 10, 11, 12, 13 = Gnd TA = 25
MOTOROLA ANALOG IC DEVICE DATA
Figure 14. DW and P Suffix Transient
Thermal Resistance
100
L = 12.7 mm of 2.0 oz. copper. Refer to Figure 15.
°
10
, THERMAL RESISTANCE
JA
JUNCTION–TO–AIR ( C/W)
θ
R
°
C
1.0
0.01
0.1 1.0 10 100 t, TIME (s)
5
Page 6
MC33365
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Á
Figure 15. P Suffix (DIP–16) Thermal Resistance and
Maximum Power Dissipation versus P.C.B. Copper Length
100
Printed circuit board heatsink example
5.0
80
°
60
R
θ
JA
2.0 oz
L
Copper
L
Graphs represent symmetrical layout
40
JA
20
θ
JUNCTION–TO–AIR ( C/W)
R , THERMAL RESISTANCE
0
0
P
for TA = 70°C
D(max)
10 20 30 40 50
L, LENGTH OF COPPER (mm)
PIN FUNCTION DESCRIPTION
Pin Function Description
1
ÁÁÁ
ÁÁÁ
2
ÁÁÁ
3
ÁÁÁ
ÁÁÁ
4, 5, 12, 13
ÁÁÁ
6
ÁÁÁ
7
ÁÁÁ
8
ÁÁÁ
9
10
ÁÁÁ
ÁÁÁ
11
14, 15
ÁÁÁ
16
ÁÁÁ
Startup Input
ÁÁÁÁ
ÁÁÁÁ
ÁÁÁÁ
V
CC
ÁÁÁÁ
ÁÁÁÁ
Ground
ÁÁÁÁ
R
T
ÁÁÁÁ
C
T
ÁÁÁÁ
Regulator Output
ÁÁÁÁ
Compensation
Voltage Feedback
ÁÁÁÁ
Input
ÁÁÁÁ
Bulk OK Input
ÁÁÁÁ
Power Switch Drain
ÁÁÁÁ
This pin connects directly to the rectified ac line voltage source. Internally Pin 1 is tied to the drain
БББББББББББББББББББББББ
of a high voltage startup MOSFET. During startup, the MOSFET supplies internal bias, and charges an external capacitor that connects from the V
БББББББББББББББББББББББ
This pin has been omitted for increased spacing between the rectified ac line voltage on Pin 1 and the V
potential on Pin 3.
CC
БББББББББББББББББББББББ
This is the positive supply voltage input. During startup, power is supplied to this input from Pin 1.
БББББББББББББББББББББББ
When VCC reaches the UVLO upper threshold, the startup MOSFET turns off and power is supplied from an auxiliary transformer winding.
БББББББББББББББББББББББ
These pins are the control circuit grounds. They are part of the IC lead frame and provide a thermal path from the die to the printed circuit board.
БББББББББББББББББББББББ
Resistor RT connects from this pin to ground. The value selected will program the Current Limit
БББББББББББББББББББББББ
Comparator threshold and affect the Oscillator frequency. Capacitor C
БББББББББББББББББББББББ
programs the Oscillator frequency.
connects from this pin to ground. The value selected, in conjunction with resistor R
T
This 6.5 V output is available for biasing external circuitry. It requires an external bypass capacitor of at least 1.0 µF for stability.
БББББББББББББББББББББББ
This pin is the Error Amplifier output and is made available for loop compensation. It can be used as an input to directly control the PWM Comparator.
This is the inverting input of the Error Amplifier. It has a 2.6 V threshold and normally connects
БББББББББББББББББББББББ
through a resistor divider to the converter output, or to a voltage that represents the converter output.
БББББББББББББББББББББББ
This is the non–inverting input of the bulk capacitor voltage comparator. It has an input threshold voltage of 1.25V. This pin is connected through a resistor divider to the bulk capacitor line voltage.
These pins have been omitted for increased spacing between the high voltages present on the
БББББББББББББББББББББББ
Power Switch Drain, and the ground potential on Pins 12 and 13. This pin is designed to directly drive the converter transformer and is capable of switching a
maximum of 700 V and 1.0 A.
БББББББББББББББББББББББ
3.0 mm
pin to ground.
CC
4.0
3.0
2.0
1.0
0
, MAXIMUM POWER DISSIPATION (W)
D
P
,
T
6
MOTOROLA ANALOG IC DEVICE DATA
Page 7
AC Input
MC33365
Figure 16. Representative Block Diagram
Regulator Output
6.5 V
8
6
R
T
C
7
T
I
Current
Mirror
4 I
Oscillator
PWM
Comparator
Thermal
Shutdown
2.25 I
Band Gap Regulator
PWM Latch
Current Limit
Comparator
4, 5, 12, 13Gnd
S
Q
R
405
270µA
Startup Input
Startup Control
UVLO
Driver
Leading Edge
Blanking
Error
Amplifier
1
14.5 V/
9.5 V
1.25 V
2.6 V
V
CC 3
BOK
11
16
Power Switch
Drain
8.1 Compensation
9
10 Voltage
Feedback Input
DC Output
Capacitor C
Compensation
Oscillator Output
Power Switch
Leading Edge Blanking Input (Power Switch Drain Current)
T
PWM
Comparator
Output
PWM Latch
Q Output
Gate Drive
Figure 17. Timing Diagram
2.6 V
0.6 V
Current Limit Propagation Delay
Current Limit Threshold
Normal PWM Operating Range Output Overload
MOTOROLA ANALOG IC DEVICE DATA
7
Page 8
MC33365
OPERA TING DESCRIPTION
Introduction
The MC33365 represents a new higher level of integration by providing all the active high voltage power, control, and protection circuitry required for implementation of a flyback or forward converter on a single monolithic chip. This device is designed for direct operation from a rectified 240 Vac line source and requires a minimum number of external components to implement a complete converter. A description of each of the functional blocks is given below, and the representative block and timing diagrams are shown in Figures 16 and 17.
Oscillator and Current Mirror
The oscillator frequency is controlled by the values selected for the timing components R programs the oscillator charge/discharge current via the Current Mirror 4 I output, Figure 3. Capacitor CT is charged and discharged by an equal magnitude internal current source and sink. This generates a symmetrical 50 percent duty cycle waveform at Pin 7, with a peak and valley threshold of 2.6 V and 0.6 V respectively. During the discharge of C pulse that holds the inverting input of the AND gate Driver high. This causes the Power Switch gate drive to be held in a low state, thus producing a well controlled amount of output deadtime. The amount of deadtime is relatively constant with respect to the oscillator frequency when operating below
1.0 MHz. The maximum Power Switch duty cycle at Pin 16 can be modified from the internal 50% limit by providing an additional charge or discharge current path to CT, Figure 18. In order to increase the maximum duty cycle, a discharge current resistor R decrease the maximum duty cycle, a charge current resistor RC is connected from Pin 7 to the Regulator Output. Figure 4 shows an obtainable range of maximum output duty cycle versus the ratio of either R
Figure 18. Maximum Duty Cycle Modification
R
R
, the oscillator generates an internal blanking
T
is connected from Pin 7 to ground. To
D
or R
C
Current
Regulator Output
1.0
C
R
T
C
D
T
8
6
7
Mirror
I
and C
T
with respect to RT.
D
4 I
Oscillator
2.25 I
Current
Limit Reference
. Resistor R
T
Blanking Pulse
The formula for the charge/discharge current along with the oscillator frequency are given below. The frequency formula is a first order approximation and is accurate for C values greater than 500 pF . For smaller values of CT, refer to Figure 1. Note that resistor RT also programs the Current Limit Comparator threshold.
I
chgńdscg
PWM Comparator and Latch
The pulse width modulator consists of a comparator with the oscillator ramp voltage applied to the non–inverting input,
T
while the error amplifier output is applied into the inverting input. The Oscillator applies a set pulse to the PWM Latch while CT is discharging, and upon reaching the valley voltage, Power Switch conduction is initiated. When C charges to a voltage that exceeds the error amplifier output, the PWM Latch is reset, thus terminating Power Switch conduction for the duration of the oscillator ramp–up period. This PWM Comparator/Latch combination prevents multiple output pulses during a given oscillator clock cycle. The timing diagram shown in Figure 17 illustrates the Power Switch duty cycle behavior versus the Compensation voltage.
Current Limit Comparator and Power Switch
The MC33365 uses cycle–by–cycle current limiting as a means of protecting the output switch transistor from overstress. Each on–cycle is treated as a separate situation. Current limiting is implemented by monitoring the output switch current buildup during conduction, and upon sensing an overcurrent condition, immediately turning off the switch for the duration of the oscillator ramp–up period.
The Power Switch is constructed as a SenseFET allowing a virtually lossless method of monitoring the drain current. It consists of a total of 1462 cells, of which 36 are connected to a 8.1 ground–referenced sense resistor. The Current Sense Comparator detects if the voltage across the sense resistor exceeds the reference level that is present at the inverting input. If exceeded, the comparator quickly resets the PWM Latch, thus protecting the Power Switch. The current limit reference level is generated by the 2.25 I output of the Current Mirror. This current causes a reference voltage to appear across the 405 resistor. This voltage level, as well as the Oscillator charge/discharge current are both set by resistor RT. Therefore when selecting the values for R and CT, RT must be chosen first to set the Power Switch peak drain current, while CT is chosen second to set the desired Oscillator frequency . A graph of the Power Switch peak drain current versus RT is shown in Figure 2 with the related formula below.
+
5.4 R
T
f
I
[
chgńdscg
4C
T
T
T
T
R
– 1.077
PWM
Comparator
8
Ipk+
8.8
MOTOROLA ANALOG IC DEVICE DATA
ǒ
T
1000
Ǔ
Page 9
MC33365
The Power Switch is designed to directly drive the converter transformer and is capable of switching a maximum of 700 V and 1.0 A. Proper device voltage snubbing and heatsinking are required for reliable operation.
A Leading Edge Blanking circuit was placed in the current sensing signal path. This circuit prevents a premature reset of the PWM Latch. The premature reset is generated each time the Power Switch is driven into conduction. It appears as a narrow voltage spike across the current sense resistor, and is due to the MOSFET gate to source capacitance, transformer interwinding capacitance, and output rectifier recovery time. The Leading Edge Blanking circuit has a dynamic behavior in that it masks the current signal until the Power Switch turn–on transition is completed. The current limit propagation delay time is typically 262 ns. This time is measured from when an overcurrent appears at the Power Switch drain, to the beginning of turn–off.
Error Amplifier
An fully compensated Error Amplifier with access to the inverting input and output is provided for primary side voltage sensing, Figure 16. It features a typical dc voltage gain of 82 dB, and a unity gain bandwidth of 1.0 MHz with 78 degrees of phase margin, Figure 5. The noninverting input is internally biased at 2.6 V ±3.1% and is not pinned out. The Error Amplifier output is pinned out for external loop compensation and as a means for directly driving the PWM Comparator. The output was designed with a limited sink current capability of 270 µA, allowing it to be easily overridden with a pull–up resistor. This is desirable in applications that require secondary side voltage sensing.
Bulk Capacitor Voltage Comparator
The Bulk Capacitor Voltage Comparator is included to sense the brown–out condition of the bulk capacitor line voltage. The non–inverting input, Pin 11, is connected to the voltage divider to sense the line voltage. The inverting input is connected internally to a threshold voltage of 1.25V. As the line voltage drops below 120V (Pin 11 drops below 1.25V), the reset signal is activiated from the PWM Latch to turn off the Power Switch. To prevent erratic switching as the threshold is crossed, hysteresis at Pin 11 is provided.
Undervoltage Lockout
An Undervoltage Lockout comparator has been incorporated to guarantee that the integrated circuit has sufficient voltage to be fully functional before the output stage is enabled. The UVLO comparator monitors the VCC voltage at Pin 3 and when it exceeds 14.5 V, the reset signal is removed from the PWM Latch allowing operation of the Power Switch. T o prevent erratic switching as the threshold is crossed, 5.0 V of hysteresis is provided.
Startup Control
An internal Startup Control circuit with a high voltage enhancement mode MOSFET is included within the MC33365. This circuitry allows for increased converter efficiency by eliminating the external startup resistor, and its associated power dissipation, commonly used in most off–line converters that utilize a UC3842 type of controller. Rectified ac line voltage is applied to the Startup Input, Pin 1. This causes the MOSFET to enhance and supply internal bias as well as charge current to the VCC bypass capacitor that connects from Pin 3 to ground. When VCC reaches the UVLO upper threshold of 15.2 V, the IC commences operation and the startup MOSFET is turned off. Operating bias is now derived from the auxiliary transformer winding, and all of the device power is efficiently converted down from the rectified ac line.
The startup MOSFET will provide a steady current of
1.7 mA, Figure 10, as VCC increases or shorted to ground. The startup MOSFET is rated at a maximum of 400 V with VCC shorted to ground, and 500 V when charging a V capacitor of 1000 µF or less.
Regulator
A low current 6.5 V regulated output is available for biasing the Error Amplifier and any additional control system circuitry. It is capable of up to 10 mA and has short–circuit protection. This output requires an external bypass capacitor of at least 1.0 µF for stability.
Thermal Shutdown and Package
Internal thermal circuitry is provided to protect the Power Switch in the event that the maximum junction temperature is exceeded. When activated, typically at 150°C, the Latch is forced into a ‘reset’ state, disabling the Power Switch. The Latch is allowed to ‘set’ when the Power Switch temperature falls below 140°C. This feature is provided to prevent catastrophic failures from accidental device overheating. It is not intended to be used as a substitute for proper heatsinking.
The MC33365 is contained in a heatsinkable plastic dual–in–line package in which the die is mounted on a special heat tab copper alloy lead frame. This tab consists of the four center ground pins that are specifically designed to improve thermal conduction from the die to the circuit board. Figure 15 shows a simple and effective method of utilizing the printed circuit board medium as a heat dissipater by soldering these pins to an adequate area of copper foil. This permits the use of standard layout and mounting practices while having the ability to halve the junction to air thermal resistance. The examples are for a symmetrical layout on a single–sided board with two ounce per square foot of copper.
CC
MOTOROLA ANALOG IC DEVICE DATA
9
Page 10
MC33365
OUTLINE DIMENSIONS
P SUFFIX
–A–
R
16 9
–B–
18
P
F
C
S
H
K
G
D
13 PL
M
0.25 (0.010) T
B
PLASTIC PACKAGE
CASE 648E–01
(DIP–16) ISSUE O
L
–T–
SEATING PLANE
S
S
A
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: INCH.
3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL.
4. DIMENSION A AND B DOES NOT INCLUDE MOLD PROTRUSION.
5. MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.25 (0.010).
M
J
6. ROUNDED CORNER OPTIONAL.
DIM MIN MAX MIN MAX
A 0.740 0.760 18.80 19.30 B 0.245 0.260 6.23 6.60 C 0.145 0.175 3.69 4.44 D 0.015 0.021 0.39 0.53 F 0.050 0.070 1.27 1.77 G 0.100 BSC 2.54 BSC H 0.050 BSC 1.27 BSC J 0.008 0.015 0.21 0.38 K 0.120 0.140 3.05 3.55 L 0.295 0.305 7.50 7.74 M 0 10 0 10
____
P 0.200 BSC 5.08 BSC R 0.300 BSC 7.62 BSC S 0.015 0.035 0.39 0.88
MILLIMETERSINCHES
10
MOTOROLA ANALOG IC DEVICE DATA
Page 11
MC33365
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty , representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. “T ypical” parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.
MOTOROLA ANALOG IC DEVICE DATA
11
Page 12
MC33365
How to reach us: USA/EUROPE/Locations Not Listed: Motorola Literature Distribution; JAPAN: Motorola Japan Ltd.; SPD, Strategic Planning Office, 141,
P.O. Box 5405, Denver, Colorado 80217. 1–303–675–2140 or 1–800–441–2447 4–32–1 Nishi–Gotanda, Shinagawa–ku, Tokyo, Japan. 81–3–5487–8488
Customer Focus Center: 1–800–521–6274 Mfax: RMFAX0@email.sps.mot.com – TOUCHTONE 1–602–244–6609 ASIA /PACIFIC: Motorola Semiconductors H.K. Ltd.; Silicon Harbour Centre,
Motorola Fax Back System – US & Canada ONLY 1–800–774–1848 2, Dai King Street, Tai Po Industrial Estate, Tai Po, N.T., Hong Kong.
HOME PAGE: http://motorola.com/sps/
12
– http://sps.motorola.com/mfax/ 852–26629298
MOTOROLA ANALOG IC DEVICE DATA
Mfax is a trademark of Motorola, Inc.
MC33365/D
Loading...