Datasheet MC33153D, MC33153DR2, MC33153P Datasheet (Motorola)

Page 1
   
The MC33153 is specifically designed as an IGBT driver for high power applications that include ac induction motor control, brushless dc motor control and uninterruptable power supplies. Although designed for driving discrete and module IGBTs, this device offers a cost effective solution for driving power MOSFETs and Bipolar Transistors. Device protection features include the choice of desaturation or overcurrent sensing and undervoltage detection. These devices are available in dual–in–line and surface mount packages and include the following features:
High Current Output Stage: 1.0 A Source/2.0 A Sink
Protection Circuits for Both Conventional and Sense IGBTs
Programmable Fault Blanking Time
Protection against Overcurrent and Short Circuit
Undervoltage Lockout Optimized for IGBT’s
Negative Gate Drive Capability
Cost Effectively Drives Power MOSFETs and Bipolar Transistors
Order this document by MC33153/D

SINGLE IGBT
SEMICONDUCTOR
TECHNICAL DATA
8
1
Representative Block Diagram
V
CC
6
V
CC
Short Circuit
V
V
V
EE
CC
EE
Latch
Q
Overcurrent Latch
Q
Fault
Output
7
Input
4 5
V
CC
S R
S R
V
CC
This device contains 133 active transistors.
Short Circuit Comparator
Overcurrent Comparator
Fault Blanking/
Desaturation
Comparator
Under Voltage Lockout
12 V/ 11 V
3
65 mV
V
CC
6.5 V
V
EE
130 mV
270
µ
A
Output
Stage
100 k
V
EE
V
CC
V
EE
V
CC
V
EE
V
CC
Current Sense
1
Input
Kelvin Gnd
2
Fault Blanking/
8
Desaturation Input
Drive Output
Current Sense
Input
Kelvin Gnd
V
EE
Input
ORDERING INFORMATION
Device
MC33153D MC33153P
P SUFFIX
PLASTIC PACKAGE
CASE 626
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
PIN CONNECTIONS
18
2
3
4
(Top View)
Operating
Temperature Range
TA = –40° to +105°C
Fault Blanking/ Desaturation Input
7
Fault Output
6
V
CC
5
Drive Output
Package
SO–8
DIP–8
MOTOROLA ANALOG IC DEVICE DATA
Motorola, Inc. 1998 Rev 2
1
Page 2
MC33153
MAXIMUM RATINGS
Rating Symbol Value Unit
Power Supply Voltage V
VCC to V Kelvin Ground to VEE (Note 1) KGnd – V
Logic Input V Current Sense Input V Blanking/Desaturation Input V Gate Drive Output
Source Current Sink Current Diode Clamp Current
Fault Output
Source Current Sink Curent
Power Dissipation and Thermal Characteristics
D Suffix SO–8 Package, Case 751
Maximum Power Dissipation @ TA = 50°C Thermal Resistance, Junction–to–Air
P Suffix DIP–8 Package, Case 626
Maximum Power Dissipation @ TA = 50°C
Thermal Resistance, Junction–to–Air Operating Junction Temperature T Operating Ambient Temperature T Storage Temperature Range T
NOTE: ESD data available upon request.
EE
VCC – V
in
S
BD
I
O
I
FO
P
D
R
θJA
P
D
R
θJA
J
A
stg
EE
EE
20 20
VEE –0.3 to V
–0.3 to V –0.3 to V
–40 to +105 °C –65 to +150 °C
CC CC CC
1.0
2.0
1.0
25 10
0.56 180
1.0
100
+150 °C
V V V A
mA
W
°C/W
W
°C/W
ELECTRICAL CHARACTERISTICS (V
TA = 25°C, for min/max values TA is the operating ambient temperature range that applies (Note 2), unless otherwise noted.)
Characteristic
LOGIC INPUT
Input Threshold Voltage
High State (Logic 1) Low State (Logic 0)
Input Current
High State (VIH = 3.0 V) Low State (VIL = 1.2 V)
DRIVE OUTPUT
Output Voltage
Low State (I High State (I
Output Pull–Down Resistor R
FAULT OUTPUT
Output voltage
Low State (I High State (I
SWITCHING CHARACTERISTICS
Propagation Delay (50% Input to 50% Output CL = 1.0 nF)
Logic Input to Drive Output Rise
Logic Input to Drive Output Fall Drive Output Rise Time (10% to 90%) CL = 1.0 nF t Drive Output Fall Time (90% to 10%) CL = 1.0 nF t
NOTES: 1. Kelvin Ground must always be between VEE and VCC.
2.Low duty cycle pulse techniques are used during test to maintain the junction temperature as close to ambient as possible.
= 1.0 A)
Sink
= 500 mA)
Source
= 5.0 mA)
Sink
= 20 mA)
Source
T
= –40°C for MC33153 T
low
= 15 V, VEE = 0 V, Kelvin Gnd connected to VEE. For typical values
CC
Symbol Min Typ Max Unit
= +105°C for MC33153
high
V
IH
V
IL
I
IH
I
IL
V
OL
V
OH PD
V
FL
V
FH
t
PLH(in/out)
t
PHL (in/out)
r f
1.2
– –
12
100 200 k
12
– –
17 55 ns – 17 55 ns
2.70
2.30
130
50
2.0
13.9
0.2
13.3
80
120
3.2
500 100
2.5
1.0
300 300
V
µA
V
V
ns
2
MOTOROLA ANALOG IC DEVICE DATA
Page 3
MC33153
ELECTRICAL CHARACTERISTICS (continued) (V
TA = 25°C, for min/max values TA is the operating ambient temperature range that applies (Note 2), unless otherwise noted.)
Characteristic UnitMaxTypMinSymbol
SWITCHING CHARACTERISTICS (continued)
Propagation Delay µs
Current Sense Input to Drive Output t Fault Blanking/Desaturation Input to Drive Output t
UVLO
Startup Voltage VCC Disable Voltage VCC
COMPARATORS
Overcurrent Threshold Voltage (V Short Circuit Threshold Voltage (V Fault Blanking/Desaturation Threshold (V Current Sense Input Current (VSI = 0 V) I
FAULT BLANKING/DESATURATION INPUT
Current Source (V Discharge Current (V
TOTAL DEVICE
Power Supply Current
Standby (V
Operating (CL = 1.0 nF, f = 20 kHz)
NOTES: 1. Kelvin Ground must always be between VEE and VCC.
Pin 4
2.Low duty cycle pulse techniques are used during test to maintain the junction temperature as close to ambient as possible. T
= –40°C for MC33153 T
low
= 0 V, V
Pin8
= 15 V, V
Pin8
= VCC, Output Open)
> 7.0 V) V
Pin8
> 7.0 V) V
Pin8
> 100 mV) V
Pin1
= 0 V) I
Pin4
= 5.0 V) I
Pin4
= +105°C for MC33153
high
= 15 V, VEE = 0 V, Kelvin Gnd connected to VEE. For typical values
CC
P(OC)
P(FLT)
start
dis
SOC
SSC
th(FLT)
SI
chg
dschg
I
CC
0.3 1.0 – 0.3 1.0
11.3 12 12.6 V
10.4 11 1 1.7 V
50 65 80 mV
100 130 160 mV
6.0 6.5 7.0 V – –1.4 –10 µA
–200 –270 –300 µA
1.0 2.5 mA
– –
7.2
7.9
14 20
mA
Figure 1. Input Current versus Input Voltage
1.5
1.0
0.5
, INPUT CURRENT (mA)
in
I
0
2.0 4.0 6.0 8.0 10 12 14 16
0
Vin, INPUT VOLTAGE (V)
VCC = 15 V
°
C
TA = 25
Figure 2. Output V oltage versus Input Voltage
16 14 12 10
8.0
6.0
, OUTPUT VOL TAGE (V)
4.0
O
V
2.0 0
0
1.0 2.0 3.0 4.0 Vin, INPUT VOLTAGE (V)
VCC = 15 V
°
C
TA = 25
5.0
MOTOROLA ANALOG IC DEVICE DATA
3
Page 4
MC33153
, INPUT THRESHOLD VOLTAGE (V)V
IL
– V
IH
Figure 3. Input Threshold V oltage
versus T emperature
3.2
3.0
2.8
2.6
2.4
2.2
2.0 –40 –20 0 20 40 60 80 100 120 140
–60
V
IH
V
IL
TA, AMBIENT TEMPERATURE (°C)
VCC = 15 V
Figure 5. Drive Output Low State Voltage
versus T emperature
2.5
2.0
1.5
I
= 1.0 A
Sink
= 500 mA
, INPUT THRESHOLD VOLTAGE (V)V
IL
– V
IH
Figure 4. Input Threshold V oltage
versus Supply V oltage
2.8 V
2.7
2.6
2.5
2.4
2.3
2.2
13 14 15 16 17 18 19 20
12
IH
V
IL
VCC, SUPPLY VOLTAGE (V)
Figure 6. Drive Output Low State Voltage
versus Sink Current
2.0
1.6
1.2
TA = 25°C
1.0
0.5
, OUTPUT LOW STATE VOLTAGE (V)
OL
V
0 –60
14.0
13.9
13.8
13.7
13.6
, DRIVE OUTPUT HIGH STATE VOLTAGE (V)
13.5
OH
–60
V
= 250 mA
VCC = 15 V
–40 –20 0 20 40 60 80 100 120 140
TA, AMBIENT TEMPERATURE (°C)
Figure 7. Drive Output High State Voltage
versus T emperature
VCC = 15 V I
= 500 mA
Source
–40 –20 0 20 40 60 80 100 120 140
°
TA, AMBIENT TEMPERATURE (
C)
0.8
0.4
, OUTPUT LOW STATE VOLTAGE (V)
OL
V
0
0
15.0
14.6
14.2
13.8
13.4
, DRIVE OUTPUT HIGH STATE VOLTAGE (V)
13.0
OH
0
V
TA = 25°C VCC = 15 V
0.2 0.4 0.6 0.8 1.0 I
, OUTPUT SINK CURRENT (A)
Sink
Figure 8. Drive Output High State Voltage
versus Source Current
VCC = 15 V
°
C
TA = 25
0.1 0.2 0.3 0.4 0.5 I
, OUTPUT SOURCE CURRENT (A)
Source
4
MOTOROLA ANALOG IC DEVICE DATA
Page 5
MC33153
Figure 9. Drive Output Voltage
versus Current Sense Input V oltage
16 14 12
10
8.0
6.0
4.0
, DRIVE OUTPUT VOLTAGE (V)
O
2.0
V
0
50
55 60 65 70 75 80
V
, CURRENT SENSE INPUT VOLTAGE (mV)
Pin 1
Figure 11. Overcurrent Protection Threshold
V oltage versus Temperature
70
68
VCC = 15 V V
= 0 V
Pin 4
V
> 7.0 V
Pin 8
°
C
TA = 25
VCC = 15 V
Figure 10. Fault Output Voltage
versus Current Sense Input V oltage
14 12 10
8.0
6.0
4.0
, FAULT OUTPUT VOLTAGE (V)
2.0
Pin 7
V
0 100
110 120 130 140 150 160 V
, CURRENT SENSE INPUT VOLTAGE (mV)
Pin 1
Figure 12. Overcurrent Protection Threshold
V oltage versus Supply Voltage
70
68
VCC = 15 V V
= 0 V
Pin 4
V
> 7.0 V
Pin 8
°
C
TA = 25
TA = 25°C
66
64
62
, OVERCURRENT THRESHOLD VOLTAGE (mV)
60
–40 –20 0 20 40 60 80 100 120 140
–60
SOC
V
TA, AMBIENT TEMPERATURE (°C)
Figure 13. Short Circuit Comparator Threshold
V oltage versus Temperature
135
130
VCC = 15 V
66
64
62
, OVERCURRENT THRESHOLD VOLTAGE (mV)
SOC
60
12
14 16 18 20
VCC, SUPPLY VOLTAGE (V)
Figure 14. Short Circuit Comparator Threshold
V oltage versus Supply Voltage
135
130
TA = 25°C
, SHORT CIRCUIT THRESHOLD VOLTAGE (mV)
125
SSC
V
–40 –20 0 20 40 60 80 100 120 140 14 16 18 20
–60
TA, AMBIENT TEMPERATURE (°C)
MOTOROLA ANALOG IC DEVICE DATA
, SHORT CIRCUIT THRESHOLD VOLTAGE (mV) V
SSC
V
125
12
VCC, SUPPLY VOLTAGE (V)
5
Page 6
MC33153
Figure 15. Current Sense Input Current
versus V oltage
0
µ
VCC = 15 V
°
C
TA = 25
–0.5
–1.0
, CURRENT SENSE INPUT CURRENT ( A)
SI
I
–1.5
0
4.0 6.0 8.0 10 12 14 162.0
V
, CURRENT SENSE INPUT VOLTAGE (V)
Pin 1
Figure 17. Fault Blanking/Desaturation Comparator
Threshold V oltage versus Temperature
6.6 VCC = 15 V
V
= 0 V
Pin 4
V
> 100 mV
Pin 1
Figure 16. Drive Output V oltage versus Fault
Blanking/Desaturation Input V oltage
16 14 12 10
8.0
6.0
4.0
, DRIVE OUTPUT VOLTAGE (V)
O
2.0
V
0
6.0
6.2 6.4 6.6 6.8 7.0
V
, FAULT BLANKING/DESATURATION INPUT VOLTAGE (V)
Pin 8
VCC = 15 V V
= 0 V
Pin 4
V
> 100 mV
Pin 1
°
C
TA = 25
Figure 18. Fault Blanking/Desaturation Comparator
Threshold V oltage versus Supply Voltage
6.6 V
= 0 V
Pin 4
V
> 100 mV
Pin 1
°
C
TA = 25
THRESHOLD VOLTAGE (V)
, FAULT BLANKING/DESATURATION
BDT
V
µ
, CURRENT SOURCE ( A)
chg
I
6.5
6.4 –60
–20 0 20 40 60 80 100 120 140–40
TA, AMBIENT TEMPERATURE (°C)
Figure 19. Fault Blanking/Desaturation Current
Source versus T emperature
–200
–220
–240
–260
–280
VCC = 15 V V
Pin 8
= 0 V
6.5
THRESHOLD VOLTAGE (V)
, FAULT BLANKING/DESATURATION
BDT
V
6.4 12
14 16 18 20
VCC, SUPPLY VOLTAGE (V)
Figure 20. Fault Blanking/Desaturation Current
Source versus Supply V oltage
–200
–220
µ
–240
–260
, CURRENT SOURCE ( A)I
–280
chg
V
Pin 4
V
Pin 8
TA = 25
= 0 V = 0 V
°
C
–300
–60
–20 0 20 40 60 80 100 120 140–40 15 2010
TA, AMBIENT TEMPERATURE (°C)
6
–300
5.0
VCC, SUPPLY VOLTAGE (V)
MOTOROLA ANALOG IC DEVICE DATA
Page 7
MC33153
µ
, CURRENT SOURCE ( A)I
chg
Figure 21. Fault Blanking/Desaturation
Current Source versus Input Voltage
–200
–220
–240
–260
–280
–300
VCC = 15 V V
= 0 V
Pin 4
°
C
TA = 25
0
V
Pin 8
4.0 6.0 8.0 10 12 14 162.0 4.0 8.0 12 16
, FAULT BLANKING/DESATURATION INPUT VOLTAGE (V)
Figure 23. Fault Output Low State Voltage
versus Sink Current
1.0
0.8
0.6
VCC = 15 V V
= 5.0 V
Pin 4
°
C
TA = 25
Figure 22. Fault Blanking/Desaturation Discharge
Current versus Input Voltage
2.5
2.0
1.5
1.0
0.5
, DISCHARGE CURRENT (mA)I
dscg
–0.5
0
0
V
, FAULT BLANKING/DESATURATION INPUT VOLTAGE (V)
Pin 8
VCC = 15 V V
Pin 4
TA = 25
Figure 24. Fault Output High State Voltage
versus Source Current
14.0
13.8
13.6
VCC = 15 V V
Pin 4
V
Pin 1
Pin 8 = Open TA = 25
= 5.0 V
°
C
= 0 V = 1.0 V
°
C
0.4
, FAULT OUTPUT VOLTAGE (V)
0.2
Pin 7
V
0
0
16 14 12
10
8.0
6.0
4.0
, DRIVE OUTPUT VOLTAGE (V)
O
2.0
V
0
10
2.0 4.0 6.0 8.0 10 I
, OUTPUT SINK CURRENT (mA)
Sink
Figure 25. Drive Output Voltage
versus Supply V oltage
Turn–Off Threshold
Startup Threshold
11 12 13 14 15
VCC, SUPPLY VOLTAGE (V)
V
Pin 4
TA = 25
= 0 V
°
C
13.4
, FAULT OUTPUT VOLTAGE (V)
13.2
Pin 7
V
13.0
12.5
12.0
11.5
, UNDERVOL TAGE
11.0
th(UVLO)
LOCKOUT THRESHOLD (V)
V
10.5 –60
0
4.0 6.0 8.0 10 12 14 16 18 202.0 I
, OUTPUT SOURCE CURRENT (mA)
Source
Figure 26. UVLO Thresholds
versus T emperature
Startup Threshold VCC Increasing
Turn–Off Threshold VCC Decreasing
–20 20 60 100 140–40 0 40 80 120
TA, AMBIENT TEMPERATURE (°C)
MOTOROLA ANALOG IC DEVICE DATA
7
Page 8
10
Figure 27. Supply Current versus
Supply V oltage
MC33153
Figure 28. Supply Current versus T emperature
10
8.0
6.0
4.0
, SUPPLY CURRENT (mA)
2.0
CC
I
0
5.0 VCC, SUPPLY VOLTAGE (V)
Figure 29. Supply Current versus Input Frequency
80
VCC = 15 V TA = 25
60
40
, SUPPLY CURRENT (mA)
20
CC
I
Output High
Output Low
TA = 25°C
°
C
8.0
6.0
4.0
, SUPPLY CURRENT (mA)
2.0
CC
I
0
–60
–4010 15
CL = 10 nF
= 5.0 nF
= 2.0 nF
= 1.0 nF
VCC = 15 V V Drive Output Open
0 20 40 60 80 100 120 14020 –20
TA, AMBIENT TEMPERATURE (
Pin 4
°
C)
= V
CC
0
1.0 f, INPUT FREQUENCY (kHz)
OPERA TING DESCRIPTION
GA TE DRIVE
Controlling Switching Times
The most important design aspect of an IGBT gate drive is optimization of the switching characteristics. The switching characteristics are especially important in motor control applications in which PWM transistors are used in a bridge configuration. In these applications, the gate drive circuit components should be selected to optimize turn–on, turn–off and off–state impedance. A single resistor may be used to control both turn–on and turn–off as shown in Figure 30. However, the resistor value selected must be a compromise in turn–on abruptness and turn–off losses. Using a single resistor is normally suitable only for very low frequency PWM. An optimized gate drive output stage is shown in Figure 31. This circuit allows turn–on and turn–off to be optimized separately. The turn–on resistor, Ron, provides control over the IGBT turn–on speed. In motor control circuits, the resistor sets the turn–on di/dt that controls how fast the free–wheel diode is cleared. The interaction of the IGBT and free–wheeling diode determines the turn–on dv/dt. Excessive turn–on dv/dt is a common problem in half–bridge
100010 100
circuits. The turn–off resistor, R
, controls the turn–off speed
off
and ensures that the IGBT remains off under commutation stresses. Turn–off is critical to obtain low switching losses. While IGBTs exhibit a fixed minimum loss due to minority carrier recombination, a slow gate drive will dominate the turn–off losses. This is particularly true for fast IGBTs. It is also possible to turn–off an IGBT too fast. Excessive turn–off speed will result in large overshoot voltages. Normally, the turn–off resistor is a small fraction of the turn–on resistor.
The MC33153 contains a bipolar totem pole output stage that is capable of sourcing 1.0 amp and sinking 2.0 amps peak. This output also contains a pull down resistor to ensure that the IGBT is off whenever there is insufficient VCC to the MC33153.
In a PWM inverter, IGBTs are used in a half–bridge configuration. Thus, at least one device is always off. While the IGBT is in the off–state, it will be subjected to changes in voltage caused by the other devices. This is particularly a problem when the opposite transistor turns on.
8
MOTOROLA ANALOG IC DEVICE DATA
Page 9
MC33153
When the lower device is turned on, clearing the upper diode, the turn–on dv/dt of the lower device appears across the collector emitter of the upper device. To eliminate shoot–through currents, it is necessary to provide a low sink impedance to the device that is in the off–state. In most applications the turn–off resistor can be made small enough to hold off the device that is under commutation without causing excessively fast turn–off speeds.
Figure 30. Using a Single Gate Resistor
and if desired, isolation from ac line voltages. An optoisolator with a very high dv/dt capability should be used, such as the Hewlett Packard HCPL4053. The IGBT gate turn–on resistor should be set large enough to ensure that the opto’s dv/dt capability is not exceeded. Like most optoisolators, the HCPL4053 has an active low open–collector output. Thus, when the LED is on, the output will be low. The MC33153 has an inverting input pin to interface directly with an optoisolator using a pull up resistor. The input may also be interfaced directly to 5.0 V CMOS logic or a microcontroller.
V
CC
R
Output 5
V
V
EE
EE
3
V
EE
IGBT
g
Figure 31. Using Separate Resistors
for Turn–On and Turn–Off
V
CC
R
on
Output
5
V
V
EE
EE
3
V
EE
R
D
off
off
IGBT
Optoisolator Output Fault
The MC33153 has an active high fault output. The fault output may be easily interfaced to an optoisolator. While it is important that all faults are properly reported, it is equally important that no false signals are propagated. Again, a high dv/dt optoisolator should be used.
The LED drive provides a resistor programmable current of 10 to 20 mA when on, and provides a low impedance path when off. An active high output, resistor, and small signal diode provide an excellent LED driver. This circuit is shown in Figure 32.
Figure 32. Output Fault Optoisolator
Short Circuit Latch Output
V
CC
Q
7
V
V
EE
EE
A negative bias voltage can be used to drive the IGBT into the off–state. This is a practice carried over from bipolar Darlington drives and is generally not required for IGBTs. However, a negative bias will reduce the possibility of shoot–through. The MC33153 has separate pins for VEE and Kelvin Ground. This permits operation using a +15/–5.0 V supply.
INTERFACING WITH OPTOISOLATORS
Isolated Input
The MC33153 may be used with an optically isolated input. The optoisolator can be used to provide level shifting,
UNDERVOLTAGE LOCKOUT
It is desirable to protect an IGBT from insufficient gate voltage. IGBTs require 15 V on the gate to achieve the rated on–voltage. At gate voltages below 13 V, the on–voltage increases dramatically, especially at higher currents. At very low gate voltages, below 10 V, the IGBT may operate in the linear region and quickly overheat. Many PWM motor drives use a bootstrap supply for the upper gate drive. The UVLO provides protection for the IGBT in case the bootstrap capacitor discharges.
The MC33153 will typically start up at about 12 V. The UVLO circuit has about 1.0 V of hysteresis and will disable the output if the supply voltage falls below about 1 1 V.
MOTOROLA ANALOG IC DEVICE DATA
9
Page 10
MC33153
PROTECTION CIRCUITRY
Desaturation Protection
Bipolar Power circuits have commonly used what is known as “Desaturation Detection”. This involves monitoring the collector voltage and turning off the device if this voltage rises above a certain limit. A bipolar transistor will only conduct a certain amount of current for a given base drive. When the base is overdriven, the device is in saturation. When the collector current rises above the knee, the device pulls out of saturation. The maximum current the device will conduct in the linear region is a function of the base current and the dc current gain (hFE) of the transistor.
The output characteristics of an IGBT are similar to a Bipolar device. However, the output current is a function of gate voltage instead of current. The maximum current depends on the gate voltage and the device type. IGBT s tend to have a very high transconductance and a much higher current density under a short circuit than a bipolar device. Motor control IGBTs are designed for a lower current density under shorted conditions and a longer short circuit survival time.
The best method for detecting desaturation is the use of a high voltage clamp diode and a comparator. The MC33153 has a Fault Blanking/Desaturation Comparator which senses the collector voltage and provides an output indicating when the device is not fully saturated. Diode D1 is an external high voltage diode with a rated voltage comparable to the power device. When the IGBT is “on” and saturated, D1 will pull down the voltage on the Fault Blanking/Desaturation Input. When the IGBT pulls out of saturation or is “off”, the current source will pull up the input and trip the comparator. The comparator threshold is 6.5 V, allowing a maximum on–voltage of about 5.8 V.
A fault exists when the gate input is high and VCE is greater than the maximum allowable V
CE(sat)
the Desaturation Comparator is ANDed with the gate input signal and fed into the Short Circuit and Overcurrent Latches. The Overcurrent Latch will turn–off the IGBT for the remainder of the cycle when a fault is detected. When input goes high, both latches are reset. The reference voltage is tied to the Kelvin Ground instead of the VEE to make the threshold independent of negative gate bias. Note that for proper operation of the Desaturation Comparator and the Fault Output, the Current Sense Input must be biased above the Overcurrent and Short Circuit Comparator thresholds. This can be accomplished by connecting Pin 1 to VCC.
Figure 33. Desaturation Detection
V
Kelvin
Gnd
CC
V
ref
6.5 V
270
V
CC
µ
A
8
V
EE
Desaturation Comparator
. The output of
D1
The MC33153 also features a programmable fault blanking time. During turn–on, the IGBT must clear the opposing free–wheeling diode. The collector voltage will remain high until the diode is cleared. Once the diode has been cleared, the voltage will come down quickly to the V considerable ringing on the collector due to the C
of the device. Following turn–on, there is normally
CE(sat)
OSS
capacitance of the IGBT s and the parasitic wiring inductance. The fault signal from the Desaturation Comparator must be blanked sufficiently to allow the diode to be cleared and the ringing to settle out.
The blanking function uses an NPN transistor to clamp the comparator input when the gate input is low. When the input is switched high, the clamp transistor will turn “off”, allowing the internal current source to charge the blanking capacitor. The time required for the blanking capacitor to charge up from the on–voltage of the internal NPN transistor to the trip voltage of the comparator is the blanking time.
If a short circuit occurs after the IGBT is turned on and saturated, the delay time will be the time required for the current source to charge up the blanking capacitor from the V
level of the IGBT to the trip voltage of the
CE(sat)
comparator. Fault blanking can be disabled by leaving Pin 8 unconnected.
Sense IGBT Protection
Another approach to protecting the IGBTs is to sense the emitter current using a current shunt or Sense IGBTs. This method has the advantage of being able to use high gain IGBTs which do not have any inherent short circuit capability. Current sense IGBTs work as well as current sense MOSFETs in most circumstances. However, the basic problem of working with very low sense voltages still exists. Sense IGBTs sense current through the channel and are therefore linear with respect to the collector current. Because IGBTs have a very low incremental on–resistance, sense IGBTs behave much like low–on resistance current sense MOSFETs. The output voltage of a properly terminated sense IGBT is very low, normally less than 100 mV.
The sense IGBT approach requires fault blanking to prevent false tripping during turn–on. The sense IGBT also requires that the sense signal is ignored while the gate is low. This is because the mirror output normally produces large transient voltages during both turn–on and turn–off due to the collector to mirror capacitance. With non–sensing types of IGBTs, a low resistance current shunt (5.0 to 50 m) can be used to sense the emitter current. When the output is an actual short circuit, the inductance will be very low. Since the blanking circuit provides a fixed minimum on–time, the peak current under a short circuit can be very high. A short circuit discern function is implemented by the second comparator which has a higher trip voltage. The short circuit signal is latched and appears at the Fault Output. When a short circuit is detected, the IGBT should be turned–off for several milliseconds allowing it to cool down before it is turned back on. The sense circuit is very similar to the desaturation circuit. It is possible to build a combination circuit that provides protection for both Short Circuit capable IGBTs and Sense IGBTs.
10
MOTOROLA ANALOG IC DEVICE DATA
Page 11
MC33153
APPLICATION INFORMATION
Figure 34 shows a basic IGBT driver application. When driven from an optoisolator, an input pull up resistor is required. This resistor value should be set to bias the output transistor at the desired current. A decoupling capacitor should be placed close to the IC to minimize switching noise.
A bootstrap diode may be used for a floating supply . If the protection features are not required, then both the Fault Blanking/Desaturation and Current Sense Inputs should both be connected to the Kelvin Ground (Pin 2). When used with a single supply, the Kelvin Ground and VEE pins should be connected together. Separate gate resistors are recommended to optimize the turn–on and turn–off drive.
Figure 34. Basic Application
18 V
B+
7
4
Fault
MC33153
Input
Bootstrap
6
V
CC
V
EE
3
Desat/
Blank
Output
Sense
Gnd
8 5
1 2
If desaturation protection is desired, a high voltage diode is connected to the Fault Blanking/Desaturation pin. The blanking capacitor should be connected from the Desaturation pin to the VEE pin. If a dual supply is used, the blanking capacitor should be connected to the Kelvin Ground. The Current Sense Input should be tied high because the two comparator outputs are ANDed together. Although the reverse voltage on collector of the IGBT is clamped to the emitter by the free–wheeling diode, there is normally considerable inductance within the package itself. A small resistor in series with the diode can be used to protect the IC from reverse voltage transients.
Figure 36. Desaturation Application
18 V
7
4
Fault
Input
6
V
CC
MC33153
V
EE
3
Desat/
Blank
Output
Sense
Gnd
8
C
Blank
5
1 2
Figure 35. Dual Supply Application
15 V
6
7
Fault
V
CC
Desat/
Blank
Output
8 5
MC33153
4
–5.0 V
Input
V
EE
3
Sense
Gnd
1 2
When used in a dual supply application as in Figure 35, the Kelvin Ground should be connected to the emitter of the IGBT. If the protection features are not used, then both the Fault Blanking/Desaturation and the Current Sense Inputs should be connected to Ground. The input optoisolator should always be referenced to VEE.
When using sense IGBTs or a sense resistor, the sense voltage is applied to the Current Sense Input. The sense trip voltages are referenced to the Kelvin Ground pin. The sense voltage is very small, typically about 65 mV, and sensitive to noise. Therefore, the sense and ground return conductors should be routed as a differential pair . An RC filter is useful in filtering any high frequency noise. A blanking capacitor is connected from the blanking pin to VEE. The stray capacitance on the blanking pin provides a very small level of blanking if left open. The blanking pin should not be grounded when using current sensing, that would disable the sense. The blanking pin should never be tied high, that would short out the clamp transistor.
Figure 37. Sense IGBT Application
18 V
7
Fault
4
Input
6
V
CC
MC33153
V
EE
3
Desat/
Blank
Output
Sense
Gnd
8 5
1
2
MOTOROLA ANALOG IC DEVICE DATA
11
Page 12
MC33153
OUTLINE DIMENSIONS
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
58
ISSUE K
NOTE 2
C
–T–
SEATING PLANE
H
A
E
B
A1
14
F
–A–
N
D
G
0.13 (0.005) B
D
58
0.25MB
1
H
4
e
A
B
SS
A0.25MCB
–B–
C
SEATING PLANE
K
M
A
T
PLASTIC PACKAGE
M
0.10
L
J
M
M
M
D SUFFIX
CASE 751–06
(SO–8)
ISSUE T
h
X 45
_
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020 F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050 J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC M ––– 10 ––– 10 N 0.76 1.01 0.030 0.040
NOTES:
1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994.
2. DIMENSIONS ARE IN MILLIMETER.
C
q
3. DIMENSION D AND E DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 PER SIDE.
5. DIMENSION B DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 TOTAL IN EXCESS OF THE B DIMENSION AT MAXIMUM MATERIAL CONDITION.
DIM MIN MAX
A 1.35 1.75
A1 0.10 0.25
B 0.35 0.49 C 0.19 0.25 D 4.80 5.00 E
H 5.80 6.20
L
h L 0.40 1.25
q
INCHESMILLIMETERS
__
MILLIMETERS
3.80 4.00
1.27 BSCe
0.25 0.50 0 7
__
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12
MOTOROLA ANALOG IC DEVICE DATA
MC33153/D
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