Datasheet MAX798ESE Datasheet (Maxim)

Page 1
19-1175; Rev 0; 12/96
with Synchronous Rectifier for CPU Power
High-Accuracy Step-Down Controller
_______________General Description
The MAX798†high-performance, step-down DC-DC converter provides main CPU power in battery-powered systems. This buck controller achieves 96% efficiency by using synchronous rectification and Maxim’s propri­etary Idle Mode™ control scheme to extend battery life at full-load (up to 10A) and no-load outputs. The MAX798’s high accuracy meets the demanding require­ments of the latest-generation CPUs. Excellent dynamic response corrects output transients caused by the latest dynamic-clock CPUs within five 300kHz clock cycles. Unique bootstrap circuitry drives inexpensive N-channel MOSFETs, reducing system cost and eliminating the crow­bar switching currents found in some PMOS/NMOS switch designs.
The MAX798 has a logic-controlled and synchronizable fixed-frequency pulse-width-modulating (PWM) operating mode, which reduces noise and RF interference in sensi­tive mobile-communications and pen-entry applications. The SKIP override input allows automatic switchover to idle-mode operation (for high-efficiency pulse skipping) at light loads, or forces fixed-frequency mode for lowest noise at all loads.
________________________Applications
____________________________Features
96% Efficiency4.5V to 30V Input Range1.6V to 6V Adjustable Precision Output±0.4% Max Total Load-Regulation Error 0.06%/V Max Line-Regulation Error5V Linear-Regulator OutputPrecision 2.505V Reference OutputAutomatic Bootstrap Circuit150kHz/300kHz Fixed-Frequency PWM OperationProgrammable Soft-Start1.2mA Typical Quiescent Current
(VIN= 12V, V
OUT
= 2.5V)
1µA Typical Shutdown Current
______________Ordering Information
PIN-PACKAGETEMP. RANGEPART
16 Narrow SO-40°C to +85°CMAX798ESE
MAX798
Notebook and Subnotebook Computers PDAs and Mobile Communicators
__________________Pin Configuration
TOP VIEW
SS
1 2
SKIP
REF
3
GND SYNC SHDN
FB
CSH
Idle Mode is a trademark of Maxim Integrated Products.
U.S. and foreign patents pending.
MAX798
4 5 6 7 8
SO
DH
16
LX
15
BST
14
DL
13
PGND
12
VL
11
V+
10
9
CSL
__________Typical Operating Circuit
INPUT
4.5V TO 30V 5V, 25mA
4.7µF
V+ VL
BST
DH
MAX798
ON
OFF
SHDN
GND
LX
DL
PGND
CSH
CSL
FB
0.1µF
N
R
SENSE
N
V
OUT
________________________________________________________________
Maxim Integrated Products
1
For free samples & the latest literature: http://www.maxim-ic.com, or phone 1-800-998-8800
Page 2
High-Accuracy Step-Down Controller with Synchronous Rectifier for CPU Power
ABSOLUTE MAXIMUM RATINGS
V+ to GND.................................................................-0.3V, +36V
GND to PGND........................................................................±2V
VL to GND ...................................................................-0.3V, +7V
BST to GND...............................................................-0.3V, +36V
DH to LX........................................................-0.3V, (BST + 0.3V)
LX to BST.....................................................................-7V, +0.3V
SHDN to GND............................................................-0.3V, +36V
MAX798
SYNC, SS, REF, SKIP, DL to GND...................-0.3V, (VL + 0.3V)
CSH, CSL to GND .......................................................-0.3V, +7V
VL Short Circuit to GND..............................................Momentary
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
ELECTRICAL CHARACTERISTICS
(V+ = +15V, GND = PGND = 0V, IVL= I
STEP-DOWN CONTROLLER
Nominal Adjustable Output Voltage Range
Current-Limit Voltage
INTERNAL REGULATOR AND REFERENCE
= 0A, TA= 0°C to +85°C, unless otherwise noted.)
REF
CONDITIONS
External resistor divider CSH - CSL = 40mV, SKIP = VL
0mV < (CSH - CSL) < 80mV, SKIP = VL 6V < V+ < 30V CSH - CSL, positive CSH - CSL, negative
SHDN = 2V, 0mA <IVL< 25mA, 5.5V < V+ < 30V Rising edge, hysteresis = 15mV Rising edge, hysteresis = 25mV No external load (Note 1) V2.463 2.505 2.537Reference Output Voltage Falling edge V1.8 2.3Reference Fault Lockout Voltage 0µA < I
SHDN = 0V, CSL = 6V, V+ = 0V or 30V, VL = 0V SHDN = 0V, V+ = 30V, CSL = 0V or 6V
FB = CSH = CSL = 6V, VL switched over to CSL µA15V+ Off-State Leakage Current V+ = 4V, CSL = 0V (Note 2) mW6.6 10.5Dropout Power Consumption CSH = CSL = 6V mW6.4 8.5Quiescent Power Consumption
REF
< 100µA mV20Reference Load Regulation
REF Short Circuit to GND...........................................Continuous
VL Output Current...............................................................50mA
Continuous Power Dissipation (T
SO (derate 8.70mW/°C above +70°C)........................696mW
Operating Temperature Range
MAX798ESE....................................................-40°C to +85°C
Storage Temperature Range.............................-65°C to +160°C
Lead Temperature (soldering, 10sec).............................+300°C
= +70°C)
A
80 100 120
-40 -100 -160
UNITSMIN TYP MAXPARAMETER
V4.5 30Input Supply Range V1.6 6 V1.576 1.6 1.624Feedback Voltage
%±0.4Load Regulation
%/V0.04 0.05Line Regulation
mV
µA2.0 4.0 6.5SS Source Current
mA2.0SS Fault Sink Current
V4.75 5.25VL Output Voltage V3.8 4.0VL Fault Lockout Voltage V4.2 4.7VL/CSL Switchover Voltage
µA0.1 1CSL Shutdown Leakage Current µA15V+ Shutdown Current
2 _______________________________________________________________________________________
Page 3
High-Accuracy Step-Down Controller
with Synchronous Rectifier for CPU Power
ELECTRICAL CHARACTERISTICS (continued)
(V+ = +15V, GND = PGND = 0V, IVL= I
Oscillator Frequency
Maximum Duty Cycle
Input High Voltage
Input Low Voltage
Input Current
= 0A, TA= 0°C to +85°C, unless otherwise noted.)
REF
CONDITIONS UNITSMIN TYP MAXPARAMETER
SYNC = REF SYNC = 0V or 5V
Guaranteed by design
SYNC = REF SYNC = 0V or 5V SYNC SHDN, SKIP SYNC
SHDN, SKIP SHDN, 0V or 30V
SYNC, SKIP CSH, CSL, CSH = CSL = 4V, device not shut down FB, FB = 1.6V ±100 nA DL forced to 2V DH forced to 2V, BST - LX = 4.5V A1DH Sink/Source Current High or low High or low, BST - LX = 4.5V
270 300 330 125 150 175
89 91 93 96
VL - 0.5
2.0
0.8
0.5 2 1
50
kHz
ns200SYNC High Pulse Width ns200SYNC Low Pulse Width ns200SYNC Rise/Fall Time
kHz195 340Oscillator Sync Range
%
V
V
µA µA
A1DL Sink/Source Current
7DL On-Resistance7DH On-Resistance
MAX798
_______________________________________________________________________________________ 3
Page 4
High-Accuracy Step-Down Controller with Synchronous Rectifier for CPU Power
ELECTRICAL CHARACTERISTICS
(V+ = +15V, GND = PGND = 0V, IVL= I
STEP-DOWN CONTROLLER
Nominal Adjustable Output
MAX798
Voltage Range
Current-Limit Voltage
INTERNAL REGULATOR AND REFERENCE
OSCILLATOR AND INPUTS/OUTPUTS
Oscillator Frequency
Maximum Duty Cycle
= 0A, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
REF
CONDITIONS UNITSMIN TYP MAXPARAMETER
External resistor divider V1.6 6.0 CSH - CSL = 40mV, SKIP = VL
0mV < (CSH - CSL) < 80mV, SKIP = VL 6V < V+ < 30V %/ V0.04 0.06Line Regulation CSH - CSL, positive CSH - CSL, negative -40 -100 -160
SHDN = 2V, 0mA < IVL< 25mA, 5.5V < V+ < 30V Rising edge, hysteresis = 15mV Rising edge, hysteresis = 25mV No external load (Note 1) 0µA < I SHDN = 0V, V+ = 30V, CSL = 0V or 6V FB = CSH = CSL = 6V, VL switched over to CSL CSH = CSL = 6V
SYNC = REF SYNC = 0V or 5V
SYNC = REF SYNC = 0V or 5V High or low High or low, BST - LX = 4.5V
REF
< 100µA
70 130
4.15 4.75VL/CSL Switchover Voltage
250 300 350 110 150 190
250SYNC Low Pulse Width
88 91 92 96
V5.0 30Input Supply Range
V1.560 1.6 1.640Feedback Voltage
%±1Load Regulation
mV
V4.7 5.3VL Output Voltage V3.75 4.05VL Fault Lockout Voltage V V2.438 2.505 2.562Reference Output Voltage
mV30Reference Load Regulation
µA110V+ Shutdown Current µA110V+ Off-State Leakage Current
mW6.4 9.1Quiescent Power Consumption
kHz
ns250SYNC High Pulse Width ns
kHz210 320Oscillator Sync Range
%
7DL On-Resistance7DH On-Resistance
Note 1: Since the reference uses VL as its supply, V+ line-regulation error is insignificant. Note 2: At very low input voltages, quiescent supply current can increase due to excess PNP base current in the VL linear
regulator. This occurs only if V+ falls below the preset VL regulation point (5V nominal). The typical maximum quiescent current in dropout will not exceed 16mA.
Note 3: All -40°C to +85°C specifications above are guaranteed by design.
4 _______________________________________________________________________________________
Page 5
High-Accuracy Step-Down Controller
SKIP
with Synchronous Rectifier for CPU Power
______________________________________________________________Pin Description
PIN
10 V+
11 VL
12 PGND Power Ground
NAME FUNCTION
1 SS Soft-Start Timing Capacitor Connection. Ramp time to full current limit is approximately 1ms/nF.
Disables pulse-skipping mode when high. Connect to GND for normal use. Don’t leave
2
3 REF Reference Voltage Output. Bypass to GND with 0.33µF minimum. 4 GND Low-Noise Analog Ground and Feedback Reference Point
5 SYNC
6
7 FB Feedback Input. Regulates at FB = 1.6V. Connect FB to a resistor divider to set the output voltage. 8 CSH Current-Sense Input, high side. Current-limit level is 100mV referred to CSL. 9 CSL Current-Sense Input, low side
SKIP
SHDN
With SKIP grounded, the device will tion when the load current exceeds approximately 30% of maximum.
Oscillator Synchronization and Frequency Select. Tie to GND or VL for 150kHz operation; tie to REF for 300kHz operation. A high-to-low transition begins a new cycle. Drive SYNC with 0V to 5V logic levels (see the
Electrical Characteristics
Shutdown Control Input, active low. Logic threshold is set at approximately 1V (VTHof an internal N-channel MOSFET). Tie SHDN to V+ for automatic start-up.
Battery Voltage Input (4.5V to 30V). Bypass V+ to PGND close to the IC with a 0.1µF capacitor. Connects to a linear regulator that powers VL.
5V Internal Linear-Regulator Output. VL is also the supply voltage rail for the chip. VL is switched to the out­put voltage via CSL (V up to 5mA for external loads.
table for VIHand VILspecifications). SYNC capture range is 195kHz to 340kHz.
> 4.5V) for automatic bootstrapping. Bypass to GND with 4.7µF. VL can supply
CSL
automatically
change from pulse-skipping operation to full PWM opera-
unconnected.
MAX798
13 DL Low-Side Gate-Drive Output. Normally drives the synchronous-rectifier MOSFET. Swings 0V to VL. 14 BST Boost Capacitor Connection for high-side gate drive (0.1µF) 15 LX Switching Node (inductor) Connection. Can swing 2V below ground without hazard.
16 DH
High-Side Gate-Drive Output. Normally drives the main buck switch. DH is a floating driver output that swings from LX to BST, riding on the LX switching-node voltage.
_______________________________________________________________________________________ 5
Page 6
High-Accuracy Step-Down Controller with Synchronous Rectifier for CPU Power
, 4.5V TO 30V
V
IN
R3
2.2µF
10
4.7µF
MAX798
ON
SKIP
0.33µF
OFF
V+
REF
SHDN
MAX798
0.01µF SS
SYNC
Q1, Q2 =
SILICONIX Si4410DY or IRF7413
C1, C2 =
10µF/30V SANYO OS-CON (30SA10)
C4 =
470µF/4V SPRAGUE 594D SERIES (594D477X0004R2T)
L1 =
SUMIDA CDRH127 120
R1 =
6.49kΩ, 1%
R2 =
11.5kΩ, 1%
f =
150kHz
VL
BST
DH
PGND
CSH
CSL
GND
LX
DL
FB
R4
1M
C3 47pF
0.1µF
C1
C2
Q1
L1
12µH
Q2
15m
470pF
, +2.5V @ 4.2A
V
OUT
C4
C5
R1
R2
Figure 1. Standard Application Circuit
_______________Detailed Description
The MAX798 is a BiCMOS, switch-mode power-supply controller designed primarily for buck-topology regula­tors in battery-powered applications where high accu­racy, high efficiency, and low quiescent supply current are critical. The MAX798 also works well in other topologies such as boost, inverting, and CUK due to the flexibility of its floating high-speed gate driver. Light-load efficiency is enhanced by automatic idle­mode operation—a variable-frequency pulse-skipping
mode that reduces losses due to MOSFET gate charge. The step-down power-switching circuit consists of two N-channel MOSFETs, a rectifier, and an LC output filter. The output voltage is the average of the AC voltage at the switching node, which is adjusted and regulated by changing the duty cycle of the MOSFET switches. The gate-drive signal to the N-channel high-side MOSFET must exceed the battery voltage and is provided by a flying capacitor boost circuit that uses a 100nF capaci­tor connected between BST and LX.
6 _______________________________________________________________________________________
Page 7
High-Accuracy Step-Down Controller
with Synchronous Rectifier for CPU Power
The MAX798 contains the following seven major circuit blocks, which are shown in Figure 2.
PWM Controller Blocks:
Multi-Input PWM Comparator
Current-Sense Circuit
PWM Logic Block
Gate-Driver Outputs
BATTERY VOLTAGE
V+
+5V LINEAR
REGULATOR SHDN
SKIP
TO
CSL
4.5V
PWM
LOGIC
Bias Generator Blocks:
+5V Linear Regulator
Automatic Bootstrap Switchover Circuit
+2.505V Reference
OUT
VL
BST
DH
LX
+5V AT 5mA
MAIN
OUTPUT
MAX798
+2.505V
REF
+2.505V
AT 100µA
ON/OFF
REF
GND
SHDN
SS
Figure 2. Functional Diagram
_______________________________________________________________________________________
1.6V
PWM
COMPARATOR
MAX798
DL
PGND
CSH
1X
CSL
FB
SYNC
7
Page 8
High-Accuracy Step-Down Controller with Synchronous Rectifier for CPU Power
These internal IC blocks aren’t powered directly from the battery. Instead, a +5V linear regulator steps down the battery voltage to supply both the IC internal rail (VL pin) as well as the gate drivers. The synchronous­switch gate driver is directly powered from +5V VL, while the high-side-switch gate driver is indirectly pow­ered from VL via an external diode-capacitor boost cir­cuit. An automatic bootstrap circuit turns off the +5V
MAX798
linear regulator and powers the IC from its output volt­age if the output is above 4.5V.
PWM Controller Block
The heart of the current-mode PWM controller is a multi­input open-loop comparator that sums three signals: output voltage error signal with respect to the reference voltage, current-sense signal, and slope compensation ramp (Figure 3). The PWM controller is a direct summing type, lacking a traditional error amplifier and the phase shift associated with it. This direct-summing configuration approaches the ideal of cycle-by-cycle control over the output voltage.
For more comprehensive information on the MAX798 internal blocks, please refer to the MAX796/MAX797/ MAX799 data sheet.
__________Applications Information
Powering VL from a +5V Supply
If the circuit’s output voltage is greater than the VL/CSL switchover voltage, the IC automatically bootstraps and runs off its output. Running from the high-efficiency out­put rather than the VL linear regulator is particularly desirable if the input voltage is high. If the output is not greater than the VL/CSL switchover threshold, efficiency can be improved by powering VL from another efficient system supply (Figure 4).
VL can be connected directly to a +5V supply, provid­ed its maximum excursions are within a 4.5V to 6V range and the main output voltage’s maximum is less than 4.2V. If the circuit’s output voltage is greater than
4.2V, the IC can activate its internal bootstrap switch and connect the circuit output to VL.
Adjusting the Output Voltage
The output voltage is set by an external resistor divider between the output voltage and GND, with the midpoint connected to FB (Figure 5). The output voltage can be adjusted from 1.6V to 6V, according to the formula in Figure 5. Recommended R2 values range from 5kto 100k. For best noise immunity, place R1 and R2 close to FB. For a 1.6V output, connect the output voltage directly to FB.
Remote sensing of the output voltage is easily achieved by connecting the top of R1 and, if desired, the bottom of R2, to the remote sense point.
Bypassing and
Compensation Components
The MAX798 is designed to deliver a more accurate output voltage than the MAX797. A major source of the MAX797’s output error is the decrease in output voltage with increasing load. This error is greatly reduced in the MAX798 by increasing the gain of the voltage-sense signal relative to the current-sense signal. As a result of this increased gain, the MAX798 is slightly more noise sensitive than the MAX797, and requires some small compensation components as well. On the other hand, output capacitor ESR requirements can be greatly relaxed compared to the MAX797, with the limiting fac­tor being the maximum total output voltage ripple that the application can tolerate.
To control noise problems, place the bypass capacitors on REF, VL, and V+ as close as possible to the IC, and use a 10series resistor (R3, Figure 1) on V+ to form a small lowpass filter. Feed-forward components (R4, C3, and C5) are chosen for stable switching at 150kHz with the components shown. For 300kHz switching and a
4.7µH inductor, use R4 = 470kand C5 = 220pF. Keep the components that connect to FB (R4, C5, R1, R2) close to the IC’s FB pin.
Design Procedure
With the exception of the items previously mentioned, follow the design procedure for the MAX797. The MAX796/MAX797/MAX799 data sheet contains all nec­essary information on component values, component selection, layout, and additional applications.
8 _______________________________________________________________________________________
Page 9
High-Accuracy Step-Down Controller
with Synchronous Rectifier for CPU Power
CSH
1X
1.6V
MAIN PWM COMPARATOR
CSL
FROM FEEDBACK DIVIDER
MAX798
SKIP
SHDN
–100mV
R
Q
S
SLOPE COMP
30mV
VL
4µA
2.5V
24R
1R
SYNCHRONOUS
RECTIFIER CONTROL
SS
N
CURRENT LIMIT
R
Q
S
OSC
MAX798
LEVEL SHIFT
SHOOT- THROUGH CONTROL
LEVEL SHIFT
BST
DH
LX
VL
DL
PGND
Figure 3. PWM Controller Detailed Block Diagram
_______________________________________________________________________________________ 9
Page 10
High-Accuracy Step-Down Controller with Synchronous Rectifier for CPU Power
0.1µF
V
BATT
5V ±10%
MAX798
V+ VL
MAX798
DH
DL
Figure 4. Powering VL from a Separate +5V Supply
(MAX) < 4.2V)
(V
OUT
V+
DH
REMOTE
SENSE
LINES
MAIN
OUTPUT
MAX798
DL
CSH
CSL
FB
V
OUT
GND
= 1.6V
V
OUT
R1
(1 + –––)
R2
R1
R2
Figure 5. Adjusting the Output Voltage
10 ______________________________________________________________________________________
Page 11
High-Accuracy Step-Down Controller
with Synchronous Rectifier for CPU Power
___________________Chip Information
TRANSISTOR COUNT: 1008
________________________________________________________Package Information
DIM
D
A
0.101mm
e
A1
B
0.004in.
C
L
0°-8°
A
A1
B C E e H L
INCHES MILLIMETERS
MIN
0.053
0.004
0.014
0.007
0.150
0.228
0.016
MAX
0.069
0.010
0.019
0.010
0.157
0.244
0.050
MIN
1.35
0.10
0.35
0.19
3.80
5.80
0.40
MAX
1.75
0.25
0.49
0.25
4.00
1.270.050
6.20
1.27
MAX798
PINS
Narrow SO
HE
SMALL-OUTLINE
PACKAGE
(0.150 in.)
______________________________________________________________________________________ 11
DIM
D D D
INCHES MILLIMETERS
MIN
MAX
8
0.189
0.197
14
0.337
0.344
16
0.386
0.394
MIN
4.80
8.55
9.80
MAX
5.00
8.75
10.00
21-0041A
Page 12
High-Accuracy Step-Down Controller with Synchronous Rectifier for CPU Power
NOTES
MAX798
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
12
__________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 (408) 737-7600
© 1996 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Loading...