Datasheet MAX5099ATJ+, MAX5099 Datasheet (Maxim)

Page 1
General Description
The MAX5099 offers a dual-output, high-switching-fre­quency DC-DC buck converter with an integrated high­side switch. The MAX5099 integrates two low-side MOSFET drivers to allow each converter to drive an external synchronous-rectifier MOSFET. Converter 1 delivers up to 2A output current, and converter 2 can deliver up to 1A of output current. The MAX5099 inte­grates load-dump protection circuitry that is capable of handling load-dump transients up to 80V for automotive applications. The load-dump protection circuit utilizes an internal charge pump to drive the gate of an external n-channel MOSFET. When an overvoltage or load­dump condition occurs, the series protection MOSFET absorbs the high voltage transient to prevent damage to lower voltage components.
The DC-DC converter operates over a wide 4.5V to 19V operating voltage range. The MAX5099 operates 180° out-of-phase with an adjustable switching frequency to minimize external components while allowing the ability to make trade-offs between the size, efficiency, and cost. The high switching frequency also allows these devices to operate outside the AM band for automotive applications. These regulators can be protected against high voltage transients such as a load-dump condition by using the integrated overvoltage controller.
This device utilizes voltage-mode control for stable operation and external compensation, so that the loop gain is tailored to optimize component selection and transient response. The MAX5099 has a maximum duty cycle of 92.5% and is synchronized to an external clock fed at the SYNC input.
Additional features include internal digital soft-start, individual enable for each DC-DC regulator (EN1 and EN2), open-drain power-good outputs (PGOOD1 and PGOOD2), and shutdown input (ON/OFF).
Applications
Automotive AM/FM Radio Power Supply
Automotive Instrument Cluster Display
Features
Wide 4.5V to 5.5V or 5.2V to 19V Input Voltage
Range with 80V Load-Dump Protection
Dual-Output DC-DC Converter with Integrated
Power MOSFETs
Adjustable Outputs from 0.8V to 0.9V
IN
Output Current Capability Up to 2A and 1A
Switching Frequency Programmable from 200kHz
to 2.2MHz
Synchronization Input (SYNC)
Individual Converter Enable Input and Power-
Good Output
Low-I
Q
(7µA) Standby Current (ON/OFF)
Internal Digital Soft-Start and Soft-Stop
Short-Circuit Protection on Outputs and
Maximum Duty-Cycle Limit
Overvoltage Protection on Outputs with Auto
Restart
Thermal Shutdown
Thermally Enhanced 32-Pin TQFN Package
Dissipates Up to 2.7W at +70°C
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
________________________________________________________________
Maxim Integrated Products
1
Ordering Information
19-4112; Rev 0; 5/08
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Pin Configuration appears at end of data sheet.
EVALUATION KIT
AVAILABLE
+
Denotes a lead-free package.
*
EP = Exposed pad.
PART TEMP RANGE PIN-PACKAGE
MAX5099ATJ+
-40°C to +125°C
32 TQFN-EP*
Page 2
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VDRV = VL, V+ = VL= IN_HIGH = 5.2V or V+ = IN_HIGH = 5.2V to 19V, EN_ = VL, SYNC = GND, IVL= 0mA, PGND = SGND, C
BYPASS
= 0.22μF (low ESR), CVL= 4.7μF (ceramic), CV+= 1μF (low ESR), C
IN_HIGH
= 1μF (ceramic), R
IN_HIGH
= 3.9kΩ, R
OSC
= 10kΩ,
T
J
= -40°C to +125°C, unless otherwise noted.) (Note 2)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Note 1: Package thermal resistances were obtained using the method described in JEDEC specifications. For detailed information
on package thermal considerations refer to www.maxim-ic.com/thermal-tutorial
.
V+ to SGND............................................................-0.3V to +25V
V+ to IN_HIGH...........................................................-19V to +6V
IN_HIGH to SGND ..................................................-0.3V to +19V
IN_HIGH Maximum Input Current .......................................60mA
BYPASS to SGND..................................................-0.3V to +2.5V
GATE to V+.............................................................-0.3V to +12V
GATE to SGND .......................................................-0.3V to +36V
SGND to PGND .....................................................-0.3V to +0.3V
V
L
to SGND..................-0.3V to the Lower of +6V or (V+ + 0.3V)
VDRV to SGND .........................................................-0.3V to +6V
BST1/VDD1, BST2/VDD2, DRAIN_,
PGOOD_ to SGND ..............................................-0.3V to +30V
ON/OFF to SGND ...............................-0.3V to (IN_HIGH + 0.3V)
BST1/VDD1 to SOURCE1,
BST2/VDD2 to SOURCE2......................................-0.3V to +6V
SOURCE_ to SGND................................................-0.6V to +25V
EN_ to SGND............................................................-0.3V to +6V
OSC, FSEL_1, COMP_, SYNC,
FB_ to SGND..............................................-0.3V to (V
L
+ 0.3V)
DL_ to PGND ...........................................-0.3V to (VDRV + 0.3V)
SOURCE1, DRAIN1 Peak Current ..............................5A for 1ms
SOURCE2, DRAIN2 Peak Current ..............................3A for 1ms
V
L
, BYPASS to
SGND Short Circuit ................... Continuous, Internally Limited
Continuous Power Dissipation (T
A
= +70°C)
32-Pin TQFN-EP (derate 34.5mW/°C above +70°C)..2759mW
Package Junction-to-Ambient
Thermal Resistance (θ
JA
) (Note 1).............................29.0°C/W
Package Junction-to-Case
Thermal Resistance (θ
JC
) (Note 1) ..............................1.7°C/W
Operating Temperature Range .........................-40°C to +125°C
Storage Temperature Range ............................-65°C to +150°C
Junction Temperature......................................................+150°C
Lead Temperature (soldering, 10s) ................................+300°C
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
SYSTEM SPECIFICATIONS
V+ = IN_HIGH 5.2 19
Input Voltage Range V+
V
L
= V+ = IN_HIGH, Figure 6 (Note 3) 4.5 5.5
V
V+ Operating Supply Current I
Q
VL unloaded, no switching, V
FB_
= 1V 4.2 6.0 mA
V+ Standby Supply Current I
V+STBY
V
EN_
= 0V, PGOOD_ unconnected,
V+ = V
IN_HIGH
= 14V
0.75 1.1 mA
V+ = VL = 5.2V 86
V+ = 12V 85
Efficiency η
V
OUT1
= 5V at 1.5A,
V
OUT2
= 3.3V at 0.75A,
f
SW
= 300kHz
V+ = 16V 85
%
OVERVOLTAGE PROTECTOR
IN_HIGH Clamp Voltage IN_HIGH I
SINK
= 10mA 19 20 21 V
IN_HIGH Clamp Load Regulation
1mA < I
SINK
< 50mA 160 mV
IN_HIGH Supply Current I
IN_HIGH
V
EN_
= V
PGOOD_
= V
GATE
= 0V,
V
IN_HIGH
= V
ON/OFF
= 14V
270 600 μA
IN_HIGH Standby Supply Current
I
IN_HIGHSTBY
V
ON/OFF
= 0V , V
PGOOD_
= V + =
unconnected, V
IN_HIGH
= 14V
79μA
V+ to IN_HIGH Overvoltage Clamp
V
OV
VOV = V+ - V
IN_HIGH
, I
GATE
= -1mA 1.20 1.85 2.50 V
Page 3
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
_______________________________________________________________________________________ 3
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Rising, ON/OFF = IN_HIGH, GATE rising 3.6 4.1
IN_HIGH Startup Voltage
IN_HIGH
UVLO
Falling, ON/OFF = IN_HIGH, GATE falling 3.45
V
GATE Charge Current I
GATE_CH
V
IN_HIGH
= V
ON/OFF
= 14V,
V
GATE
= V+ = 0V
20 45 80 μA
V+ = V
IN_HIGH
= V
ON/OFF
= 4.5V,
I
GATE
= 1μA
4.0 5.3 7.5
GATE Output Voltage
V
GATE
-
V
IN_HIGH
V+ = V
IN_HIGH
= V
ON/OFF
= 14V,
I
GATE
= 1μA
9
V
GATE Turn-Off Pulldown Current
I
GATE_PD
V
IN_HIGH
= 14V, V
ON/OFF
= 0V, V+ = 0V,
V
GATE
= 5V
3.6 mA
STARTUP/VL REGULATOR
VL Undervoltage-Lockout Trip Level
UVLO V
L
falling 3.9 4.1 4.3 V
VL Undervoltage-Lockout Hysteresis
180 mV
VL Output Voltage V
L
I
SOURCE_
= 0 to 40mA, 5.5V V+ 19V 5.0 5.2 5.5 V
VL LDO Short-Circuit Current I
VL_SHORT
V+ = V
IN_HIGH
= 5.2V 130 mA
VL LDO Dropout Voltage V
LDO
I
SOURCE_
= 40mA, V+ = V
IN_HIGH
= 4.5V 300 550 mV
BYPASS OUTPUT
BYPASS Voltage V
BYPASSIBYPASS
= 0μA 1.98 2.00 2.02 V
BYPASS Load Regulation ΔV
BYPASS
0 < I
BYPASS
< 100μA (sourcing) 2 5 mV
SOFT-START/SOFT-STOP
Digital Ramp Period Soft­Start/Soft-Stop
Internal 6-bit DAC 2048
f
SW
Clock
Cycles
Soft-Start/Soft-Stop Steps 64 Steps
VOLTAGE-ERROR AMPLIFIER
FB_ Input Bias Current I
FB_
250 nA
-40°C TA +85°C 0.783 0.8 0.809
FB_ Input-Voltage Set Point V
FB_
-40°C TA +125°C 0.785 0.814
V
FB_ to COMP_ Transconductance
g
M
1.4 2.4 3.4 mS
INTERNAL MOSFETS
I
SWITCH
= 100mA, BST1/VDD1 to
V
SOURCE1
= 5.2V
195
On-Resistance High-Side MOSFET Converter 1
R
ON1
I
SWITCH
= 100mA, BST1/VDD1 to
V
SOURCE1
= 4.5V
208 355
mΩ
ELECTRICAL CHARACTERISTICS (continued)
(VDRV = VL, V+ = VL= IN_HIGH = 5.2V or V+ = IN_HIGH = 5.2V to 19V, EN_ = VL, SYNC = GND, IVL= 0mA, PGND = SGND, C
BYPASS
= 0.22μF (low ESR), CVL= 4.7μF (ceramic), CV+= 1μF (low ESR), C
IN_HIGH
= 1μF (ceramic), R
IN_HIGH
= 3.9kΩ, R
OSC
= 10kΩ,
T
J
= -40°C to +125°C, unless otherwise noted.) (Note 2)
Page 4
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(VDRV = VL, V+ = VL= IN_HIGH = 5.2V or V+ = IN_HIGH = 5.2V to 19V, EN_ = VL, SYNC = GND, IVL= 0mA, PGND = SGND, C
BYPASS
= 0.22μF (low ESR), CVL= 4.7μF (ceramic), CV+= 1μF (low ESR), C
IN_HIGH
= 1μF (ceramic), R
IN_HIGH
= 3.9kΩ, R
OSC
= 10kΩ,
T
J
= -40°C to +125°C, unless otherwise noted.) (Note 2)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
I
SWITCH
= 100mA, BST2/VDD2 to
V
SOURCE2
= 5.2V
280
On-Resistance High-Side MOSFET Converter 2
R
ON2
I
SWITCH
= 100mA, BST2/VDD2 to
V
SOURCE2
= 4.5V
300 520
mΩ
Minimum Converter 1 Output Current
I
OUT1
V
OUT1
= 5V, V+ = 12V (Note 4) 2 A
Minimum Converter 2 Output Current
I
OUT2
V
OUT2
= 3.3V, V+ = 12V (Note 4) 1 A
Converter 1/Converter 2 MOSFET DRAIN_ Leakage Current
I
LK12
V
EN1
= V
EN2
= 0V, VDS = 19V, V
DRAIN_
=
19V, V
SOURCE_
= 0V
20 μA
Internal Weak Low-Side Switch On-Resistance
R
ONLSSW_ILSSW
= 30mA 22 Ω
INTERNAL SWITCH CURRENT LIMIT
Internal Switch Current-Limit Converter 1
I
CL1
V+ = V
IN_HIGH
= 5.2V, VL = VDRV =
V
BST_/VDD_
= 5.2V
2.8 3.45 4.3 A
Internal Switch Current-Limit Converter 2
I
CL2
V+ = V
IN_HIGH
= 5.2V, VL = VDRV =
V
BST_/VDD_
= 5.2V
1.75 2.10 2.60 A
SWITCHING FREQUENCY
PWM Maximum Duty Cycle D
MAX
SYNC = SGND, fSW = 1.25MHz 90 92 100 %
Switching Frequency Range f
SW
200 2200 kHz
Switching Frequency f
SW
R
OSC
= 6.81kΩ, each converter 1.7 1.9 2.1 MHz
5.6kΩ < R
OSC
< 10kΩ, 1% 5
Switching Frequency Accuracy
10kΩ < R
OSC
< 62.5kΩ, 1% 7
%
SYNC Frequency Range f
SYNC
Each converter switching frequency is half of the SYNC input frequency, FSEL_1 = V
L
(see the Setting the
Switching Frequency section)
400 4400 kHz
SYNC High Threshold V
SYNCH
2V
SYNC Low Threshold V
SYNCL
0.8 V
SYNC Input Leakage I
SYNC_LEAK
A
SYNC Input Minimum Pulse Width
t
SYNCIN
100 ns
Sync to Source 1 Phase Delay SYNC
PHASEROSC
= 62.5kΩ 90 Degrees
Page 5
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
_______________________________________________________________________________________ 5
ELECTRICAL CHARACTERISTICS (continued)
(VDRV = VL, V+ = VL= IN_HIGH = 5.2V or V+ = IN_HIGH = 5.2V to 19V, EN_ = VL, SYNC = GND, IVL= 0mA, PGND = SGND, C
BYPASS
= 0.22μF (low ESR), CVL= 4.7μF (ceramic), CV+= 1μF (low ESR), C
IN_HIGH
= 1μF (ceramic), R
IN_HIGH
= 3.9kΩ, R
OSC
= 10kΩ,
T
J
= -40°C to +125°C, unless otherwise noted.) (Note 2)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
INTERNAL DL_ DRIVERS
R
DS(ON)
DL_ Sink R
ONDLN
I
SINK
= 200mA
1
Ω
R
DS(ON)
DL_ Source R
ONDLP
I
SOURCE
= 200mA
1.8
Ω
Break-Before-Make Time 50
ns
FSEL_1
FSEL_1 Input High Threshold V
IH
2V
FSEL_1 Input Low Threshold V
IL
0.8 V
FSEL_1 Input Leakage I
FSEL_1_LEAK
A
ON/OFF
ON/OFF Input High Threshold V
IH
2V
ON/OFF Input Low Threshold V
IL
0.8 V
ON/OFF Input Leakage Current I
ON/OFF_LEAKVON/OFF
= 5V 0.35 2 μA
EN_ INPUTS
EN_ Input High Threshold V
IH
EN_ rising 1.9 2.0 2.1 V
EN_ Input Hysteresis V
EN_HYS
0.5 V
EN_ Input Leakage Current I
EN_LEAK
-1 +1 μA
POWER-GOOD OUTPUT (PGOOD1, PGOOD2)
PGOOD_ Threshold V
TPGOOD_
Falling 90 92.5 95 % V
FB_
PGOOD_ Output Voltage V
PGOOD_ISINK
= 3mA 0.4 V
PGOOD_ Output Leakage Current
I
LKPGOOD_
V+ = VL = V
IN_HIGH
= V
EN_
= 5.2V,
V
PGOOD_
= 23V, V
FB_
= 1V
A
OUTPUT OVERVOLTAGE PROTECTION
FB_ OVP Threshold Rising V
OVP_R
107 114 121 % V
FB
FB_ OVP Threshold Falling V
OVP_F
112.5 % V
FB
THERMAL PROTECTION
Thermal Shutdown T
SHDN
Rising +165 °C
Thermal Hysteresis T
HYST
20 °C
Note 2: 100% tested at TA= +25°C and TA= +125°C. Specifications at TA= -40°C are guaranteed by design and not production
tested.
Note 3: Operating supply range (V+) is guaranteed by V
L
line regulation test. Connect V+ to IN_HIGH and VLfor 5V operation.
Note 4: Output current is limited by the power dissipation of the package; see the
Power Dissipation
section in the
Applications
Information
section.
Page 6
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
6 _______________________________________________________________________________________
Typical Operating Characteristics
(V+ = V
IN_HIGH
= 14V, unless otherwise noted. V+ = V
IN_HIGH
means that N1 is shorted externally.)
OUTPUT1 EFFICIENCY
vs. LOAD CURRENT
MAX5099 toc01
LOAD CURRENT (A)
OUTPUT1 EFFICIENCY (%)
1.81.61.2 1.40.6 0.8 1.00.4
10
20
30
40
50
60
70
80
90
100
0
0.2 2.0
VIN = 8V
VIN = 14V
VIN = 16V
V
OUT
= 5V
f
SW
= 1.85MHz
OUTPUT2 EFFICIENCY
vs. LOAD CURRENT
MAX5099 toc02
LOAD CURRENT (A)
OUTPUT2 EFFICIENCY (%)
0.90.7 0.80.4 0.5 0.60.3
10
20
30
40
50
60
70
80
90
100
0
0.2 1.0
VIN = 4.5V
VIN = 5.5V
V
OUT
= 3.3V
f
SW
= 1.85MHz
VIN = 14V
VIN = 8V
VIN = 16V
OUTPUT1 EFFICIENCY
vs. LOAD CURRENT
MAX5099 toc03
LOAD CURRENT (A)
OUTPUT1 EFFICIENCY (%)
1.81.61.2 1.40.6 0.8 1.00.4
10
20
30
40
50
60
70
80
90
100
0
0.2 2.0
VIN = 8V
VIN = 14V VIN = 16V
V
OUT
= 5V
f
SW
= 300kHz
L1 = 18μH
OUTPUT2 EFFICIENCY
vs. LOAD CURRENT
MAX5099 toc04
LOAD CURRENT (A)
OUTPUT2 EFFICIENCY (%)
0.90.80.6 0.70.4 0.50.30.2 1.0
10
20
30
40
50
60
70
80
90
100
0
VIN = 16V
VIN = 8V
VIN = 14V
VIN = 5.5V
VIN = 4.5V
V
OUT
= 3.3V
f
SW
= 300kHz
L2 = 27μH
OUTPUT1 VOLTAGE vs. LOAD CURRENT
MAX5099 toc05
LOAD CURRENT (A)
OUTPUT1 VOLTAGE (V)
1.81.61.41.21.00.80.60.4
4.92
4.94
4.96
4.98
5.00
4.90
0.2 2.0
VIN = 8V
VIN = 14V
VIN = 16V
V
OUT
= 5V
f
SW
= 1.85MHz
OUTPUT2 VOLTAGE
vs. LOAD CURRENT
MAX5099 toc06
LOAD CURRENT (A)
OUTPUT2 VOLTAGE (V)
0.90.80.70.60.50.40.3
3.25
3.24
3.26
3.27
3.28
3.29
3.30
3.23
0.2 1.0
VIN = 4.5V
VIN = 16V
VIN = 14V
VIN = 8V
VIN = 5.5V
V
OUT
= 3.3V
f
SW
= 1.85MHz
VL OUTPUT VOLTAGE
vs. CONVERTER SWITCHING FREQUENCY
MAX5099 toc07
CONVERTER SWITCHING FREQUENCY (kHz)
V
L
OUTPUT VOLTAGE (V)
1600 19001300700 1000
4.2
4.4
4.6
4.8
5.0
5.2
5.4
4.0 400 2200
VIN = 4.5V
VIN = 5.5V
VIN = 8V
VIN = 19V
VIN = 5V
BOTH CONVERTERS SWITCHING FSEL_1 = V
L
EACH CONVERTER SWITCHING
FREQUENCY vs. R
OSC
MAX5099 toc08
R
OSC
(kΩ)
SWITCHING FREQUENCY (MHz)
604020
1
0
80
10
0.1
CONVERTER 1, CONVERTER 2
CONVERTER 1
FSEL_1 = VL, FSEL_1 = GND,
EACH CONVERTER SWITCHING
FREQUENCY vs. TEMPERATURE
MAX5099 toc09
TEMPERATURE (°C)
SWITCHING FREQUENCY (MHz)
-5 30 65 100
1
10
0.1
-40 135
0.3MHz
0.6MHz
1.25MHz
1.85MHz
2.2MHz
FSEL_1 = V
L
Page 7
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
_______________________________________________________________________________________
7
LINE-TRANSIENT RESPONSE
(BUCK CONVERTER)
MAX5099 toc10
0V
1ms/div
V
IN
5V/div
V
OUT1
= 5.0V/1.5A AC-COUPLED 200mV/div
V
OUT2
= 3.3V/0.75A AC-COUPLED 200mV/div
0V
CONVERTER 1
LOAD-TRANSIENT RESPONSE
MAX5099 toc11
100μs/div
V
OUT1
= 5.0V AC-COUPLED 200mV/div
I
OUT1
1A/div
0A
CONVERTER 2
LOAD-TRANSIENT RESPONSE
MAX5099 toc12
100μs/div
V
OUT2
= 3.3V AC-COUPLED 200mV/div
I
OUT2
500mA/div
0A
SOFT-START/SOFT-STOP FROM EN1
MAX5099 toc13
1ms/div
V
OUT1
= 5V/2A
5V/div
EN1 5V/div
P
GOOD1
5V/div
0V
0V
0V
fSW = 1.85MHz
SOFT-START FROM ON/OFF
MAX5099 toc14
2ms/div
V
OUT1
= 5V/2A 5V/div
ON/OFF 5V/div
GATE 10V/div V+ 10V/div
V
L
= EN1 = EN2
5V/div
0V
0V
0V
0V
OUT-OF-PHASE OPERATION
(FSEL_1 = V
L
)
MAX5099 toc15
200ns/div
SOURCE2 10V/div
DL1 10V/div DL2 10V/div
SOURCE1 10V/div
0V
0V
0V
0V
Typical Operating Characteristics (continued)
(V+ = V
IN_HIGH
= 14V, unless otherwise noted. V+ = V
IN_HIGH
means that N1 is shorted externally.)
Page 8
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
8 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(V+ = V
IN_HIGH
= 14V, unless otherwise noted. V+ = V
IN_HIGH
means that N1 is shorted externally.)
FB_ VOLTAGE
vs. TEMPERATURE
MAX5099 toc20
TEMPERATURE (°C)
FB_ VOLTAGE (V)
10065-5 30
0.790
0.795
0.800
0.805
0.815
0.810
0.820
0.825
0.785
-40 135
VL = V+ = V
IN_HIGH
= 5.5V
BYPASS VOLTAGE
vs. TEMPERATURE
MAX5099 toc21
TEMPERATURE (°C)
BYPASS VOLTAGE (V)
10065-5 30
1.994
1.996
1.998
2.000
2.002
2.006
2.004
2.008
2.010
1.990
1.992
-40 135
VL = V+ = V
IN_HIGH
= 5.5V
EXTERNAL SYNCHRONIZATION
(FSEL_1 = SGND )
MAX5099 toc18
200ns/div
SOURCE2 10V/div
SOURCE1 10V/div
0V
SYNC 5V/div 0V
0V
OVP BEHAVIOR
MAX5099 toc19
1ms/div
PGOOD2 10V/div
VOUT1 10V/div
VOUT2 10V/div
GATE 10V/div
0V
0V
0V
V+ 10V/div
0V
0V
EXTERNAL OVERVOLTAGE REMOVED
OUT-OF-PHASE OPERATION
(FSEL_1 = SGND)
MAX5099 toc16
200ns/div
SOURCE2 10V/div
DL1 10V/div DL2 10V/div
SOURCE1 10V/div
0V
0V
0V
0V
EXTERNAL SYNCHRONIZATION
(FSEL_1 = V
L
)
MAX5099 toc17
200ns/div
SOURCE2 10V/div
SOURCE1 10V/div
0V
SYNC 5V/div 0V
0V
Page 9
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
_______________________________________________________________________________________
9
BYPASS VOLTAGE
vs. BYPASS CURRENT
MAX5099 toc22
BYPASS CURRENT (μA)
BYPASS VOLTAGE (V)
806020 40
1.992
1.994
1.998
1.996
2.000
1.990 0100705010 30 90
TA = +25°C
TA = +135°C
TA = +125°C
TA = +85°C
TA = -40°C
SOURCE1, I
SOURCE1
, DL1, I
IDL1
MAX5099 toc23
200ns/div
I
SOURCE1
1A/div
SOURCE1 10V/div
DL1 10V/div OV
0V
0A
V+ SWITCHING SUPPLY CURRENT
vs. SWITCHING FREQUENCY
MAX5099 toc24
SWITCHING FREQUENCY (kHz)
V+ SWITCHING SUPPLY CURRENT (mA)
182014401060680
20
40
60
80
100
0
300 2200
TA = +25°C
TA = +135°C
TA = -40°C
V+ = IN_HIGH = ON/OFF
V+ STANDBY SUPPLY CURRENT
vs. TEMPERATURE
MAX5099 toc25
TEMPERATURE (°C)
V+ STANDBY SUPPLY CURRENT (mA)
100500
1
2
3
4
0
-50 150
fSW = 1.85MHz
fSW = 300kHz
V+ = IN_HIGH = ON/OFF EN1 = EN2 = SGND
IN_HIGH SHUTDOWN CURRENT
vs. TEMPERATURE
MAX5099 toc26
TEMPERATURE (°C)
IN_HIGH SHUTDOWN CURRENT (μA)
100500
4
8
12
16
20
0
-50 150
IN_HIGH = 8V
IN_HIGH = 14V
IN_HIGH = 16V
ON/OFF = SGND
IN_HIGH STANDBY CURRENT
vs. TEMPERATURE
MAX5099 toc27
TEMPERATURE (°C)
IN_HIGH STANDBY CURRENT (μA)
100500
85
95
105
115
125
135
145
75
-50 150
IN_HIGH = 8V
IN_HIGH = 14V
IN_HIGH = 16V
ON/OFF = IN_HIGH EN1 = EN2 = SGND
Typical Operating Characteristics (continued)
(V+ = V
IN_HIGH
= 14V, unless otherwise noted. V+ = V
IN_HIGH
means that N1 is shorted externally.)
Page 10
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
10 ______________________________________________________________________________________
Typical Operating Characteristics (continued)
(V+ = V
IN_HIGH
= 14V, unless otherwise noted. V+ = V
IN_HIGH
means that N1 is shorted externally.)
V+ TO IN_HIGH CLAMP VOLTAGE
vs. GATE SINK CURRENT
MAX5099 toc29
GATE SINK CURRENT (mA)
V+ TO IN_HIGH CLAMP VOLTAGE (V)
8642
1
2
3
4
5
0
010
TA = +25°C
TA = +135°C
TA = +125°C
TA = +85°C
TA = -40°C
(V
GATE
- V) vs. V
IN_HIGH
MAX5099 toc30
V
IN_HIGH
(V)
(V
GATE
- V) (V)
15.512.08.5
2
4
6
8
10
0
5.0 19.0
TA = +25°C
TA = +135°C
TA = +125°C
TA = +85°C
TA = -40°C
ON/OFF = IN_HIGH
SYSTEM TURN-ON FROM BATTERY
MAX5099 toc31
10ms/div
V
L
10V/div
V+ 10V/div
GATE 10V/div
IN_HIGH 10V/div
V
IN
10V/div
0V
0V
0V
0V
0V
SYSTEM TURN-OFF FROM BATTERY
MAX5099 toc32
10ms/div
V
L
10V/div
V+ 10V/div
GATE 10V/div
IN_HIGH 10V/div
V
IN
10V/div
0V
0V
0V
0V
0V
SYSTEM LOAD DUMP
MAX5099 toc33
100ms/div
V
OUT1
AC-COUPLED 100mV/div
V+ 10V/div
GATE 10V/div
IN_HIGH 10V/div
0V
0V
0V
0V 0V
V
IN
50V/div
IN_HIGH CLAMP VOLTAGE
vs. CLAMP CURRENT
MAX5099 toc28
CLAMP CURRENT (mA)
IN_HIGH CLAMP VOLTAGE (V)
40302010
20.0
20.1
20.2
20.3
19.9 050
TA = +25°C
TA = +135°C
TA = +125°C
TA = +85°C
TA = -40°C
Page 11
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 11
Pin Description
PIN NAME FUNCTION
1, 32 SOURCE2
Converter 2 Internal MOSFET Source Connection. For buck converter operation, connect SOURCE2 to the switched side of the inductor. For boost operation, connect SOURCE2 to PGND (Figure 5).
2, 3 DRAIN2
Converter 2 Internal MOSFET Drain Connection. For buck converter operation, use the MOSFET as a high­side switch and connect DRAIN2 to the DC-DC converters supply input rail. For boost converter operation, use the MOSFET as a low-side switch and connect DRAIN2 to the inductor and diode junction (Figure 5).
4 PGOOD2
Converter Open-Drain Power-Good Output. PGOOD2 goes low when converter 2’s output falls below 92.5% of its set regulation voltage. Use PGOOD2 and EN1 to sequence the converters.
5 EN2 Converter 2 Active-High Enable Input. Connect to VL for always-on operation.
6 FB2
Converter 2 Feedback Input. Connect FB2 to a resistive divider between converter 2’s output and SGND to adjust the output voltage. To set the output voltage below 0.8V, connect FB2 to a resistive voltage-divider from BYPASS to regulator 2’s output (Figure 2). See the Setting the Output Voltage section.
7 COMP2 Converter 2 Internal Transconductance Amplifier Output. See the Compensation section.
8 OSC
Oscillator Frequency Set Input. Connect a resistor from OSC to SGND (R
OSC
) to set the switching frequency
(see the Setting the Switching Frequency section). Set R
OSC
for an oscillator frequency equal to the SYNC
input frequency when using external synchronization. R
OSC
is still required when an external clock is
connected to the SYNC input. See the Synchronization (SYNC) section.
9 SYNC
External Clock Synchronization Input. Connect SYNC to a 400kHz to 4400kHz clock to synchronize the switching frequency with the system clock. Each converter frequency is 1/2
of the frequency applied to
SYNC (FSEL_1 = V
L
). For FSEL_1 = SGND, the switching frequency of converter 1 becomes 1/4 of the
SYNC frequency. Connect SYNC to SGND when not used.
10 GATE
Gate Drive Output. Connect to the gate of the external n-channel load-dump protection MOSFET. GATE = IN_HIGH + 9V (typ) with IN_HIGH = 12V. GATE pulls to IN_HIGH by an internal n-channel MOSFET when V+ raises 2V above IN_HIGH. Leave GATE unconnected if the load-dump protection is not used (MOSFET not installed).
11 ON/OFF
n-Channel Switch Enable Input. Drive ON/OFF high for normal operation. Drive ON/OFF low to turn off the external n-channel load-dump protection MOSFET and reduce the supply current to 7μA (typ). When ON/OFF is driven low, both DC-DC converters are disabled and the PGOOD_ outputs are driven low. Connect to V+ if the external load-dump protection is not used (MOSFET not installed).
12 IN_HIGH
Startup Input. IN_HIGH is protected by internally clamping to 21V (max). Connect a resistor (4kΩ max) from IN_HIGH to the drain of the protection switch. Bypass IN_HIGH with a 4.7μF electrolytic or 1μF minimum ceramic capacitor. Connect to V+ if the external load-dump protection is not used (MOSFET not installed).
13 V+
Input Supply Voltage. V+ can range from 5.2V to 19V. Connect V+, IN_HIGH, and V
L
together for 4.5V to
5.5V input operation. Bypass V+ to SGND with a 1μF minimum ceramic capacitor.
14 V
L
Internal Regulator Output. The VL regulator is used to supply the drive current at input VDRV. When driving VDRV, use an RC lowpass filter to decouple switching noise from VDRV to the V
L
regulator (see the Typical
Application Circuit). Bypass V
L
to SGND with a 4.7μF minimum ceramic capacitor.
Page 12
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
12 ______________________________________________________________________________________
Pin Description (continued)
PIN NAME FUNCTION
15 SGND
Signal Ground. Connect SGND to exposed pad and to the board signal ground plane. Connect the board signal ground and power ground planes together at a single point.
16 BYPASS Reference Output Bypass Connection. Bypass to SGND with a 0.22μF or greater ceramic capacitor.
17 FSEL_1
Converter 1 Frequency Select Input. Connect FSEL_1 to V
L
for normal operation. Connect FSEL_1 to SGND to reduce converter 1’s switching frequency to 1/2 of converter 2’s switching frequency (converter 1 switching frequency is 1/4 the SYNC frequency). Do not leave FSEL_1 unconnected.
18 COMP1 Converter 1 Internal Transconductance Amplifier Output. See the Compensation section.
19 FB1
Converter 1 Feedback Input. Connect FB1 to a resistive divider between converter 1’s output and SGND to adjust the output voltage. To set the output voltage below 0.8V, connect FB1 to a resistive voltage-divider from BYPASS to regulator 1’s output (Figure 2). See the Setting the Output Voltage section.
20 EN1 Converter 1 Active-High Enable Input. Connect to VL for an always-on operation.
21 PGOOD1
Converter 1 Power-Good Output. Open-drain output goes low when converter 1’s output falls below 92.5% of its set regulation voltage. Use PGOOD1 and EN2 to sequence the converters (converter 1 starts first).
22, 23 DRAIN1
Converter 1 Internal MOSFET Drain Connection. For buck converter operation, use the MOSFET as a high­side switch and connect DRAIN1 to the DC-DC converters supply input rail. For boost converter operation, use the MOSFET as a low-side switch and connect DRAIN1 to the inductor and diode junction (Figure 5).
24, 25 SOURCE1
Converter 1 Internal MOSFET Source Connection. For buck operation, connect SOURCE1 to the switched side of the inductor. For boost operation, connect SOURCE1 to PGND (Figure 5).
26 BST1/VDD1
Converter 1 Bootstrap Flying-Capacitor Connection. For buck converter operation, connect BST1/VDD1 to a
0.1μF ceramic capacitor and diode according to the Typical Application Circuit. For boost converter operation, driver bypass capacitor connection. Connect to VDRV and bypass with a 0.1μF ceramic capacitor to PGND (Figure 5).
27 VDRV
Low-Side Driver Supply Input. Connect VDRV to VL through an RC filter to bypass switching noise to the internal VL regulator. For buck converter operation, connect anode terminals of external bootstrap diodes to VDRV. For boost converter operation, connect VDRV to BST1/VDD1 and BST2/VDD2. Bypass with a minimum 2.2μF ceramic capacitor to PGND (see the Typical Application Circuit). Do not connect to an external supply.
28 DL1 Converter 1 Low-Side Synchronous-Rectifier Gate Driver Output
29 PGND Power Ground. Connect to the board power ground plane.
30 DL2 Converter 2 Low-Side Synchronous-Rectifier Gate Driver Output
31 BST2/VDD2
Converter 2 Bootstrap Flying-Capacitor Connection. For buck converter operation, connect BST2/VDD2 to a
0.1μF ceramic capacitor and diode according to the Typical Application Circuit. For boost converter operation, driver bypass capacitor connection. Connect to VDRV and bypass with a 0.1μF ceramic capacitor from BST2/VDD2 to PGND (Figure 5).
—EP
Exposed Pad. Connect EP to SGND. For enhanced thermal dissipation, connect EP to a copper area as large as possible. Do not use EP as the sole ground connection.
Page 13
MAX5099
Functional Diagram
CONVERTER 1
COMP1
PGOOD1
SOURCE1
VDRV
DL1
DRAIN1
V+
BYPASS
FSEL_1
EN1
SYNC
OSC
EN2
DRAIN2
PGOOD2
CONVERTER 2
VLVDRV
CLK2
LDO
Q
S
R
0.2V
0.74V
0.8V
TRANSCONDUCTANCE
ERROR AMPLIFIER
FSW/4
FREQUENCY CONTROL
PWM
COMPARATOR
CLK1
MAX DUTY-CYCLE
CONTROL
FB1
V
L
VL
BST1/VDD1
IN_HIGH
ON/OFF
0.9V
PGND
CURRENT
LIMIT
OSCILLATOR
MAIN
OSCILLATOR
GATE
OVERVOLTAGE
OVERVOLTAGE
STARTUP CIRCUIT/
PROTECTION CIRCUIT/
CHARGE PUMP
20V SHUNT REGULATOR
1.8V
SGND
Q
BST2/VDD2 SOURCE2 FB2
PGND
COMP2
CHARGE
PUMP
DIGITAL
SOFT-START
FREQUENCY
DIVIDER
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 13
Page 14
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
14 ______________________________________________________________________________________
Detailed Description
PWM Controller
The MAX5099 dual DC-DC converters use a pulse-width­modulation (PWM) voltage-mode control scheme. On each converter the device includes one integrated n­channel MOSFET switch and requires an external low-for­ward-drop Schottky diode for output rectification. The controller generates the clock signal by dividing down the internal oscillator (f
OSC
) or the SYNC input when dri­ven by an external clock; therefore, each controller’s switching frequency equals half the oscillator frequency (fSW= f
OSC
/2) or half of the SYNC input frequency (fSW=
f
SYNC
/2). An internal transconductance error amplifier produces an integrated error voltage at COMP_, provid­ing high DC accuracy. The voltage at COMP_ sets the duty cycle using a PWM comparator and a ramp generator. At each rising edge of the clock, converter 1’s MOSFET switch turns on and remains on until either the appropriate or maximum duty cycle is reached, or the maximum current limit for the switch is reached. Converter 2 operates 180° out-of-phase, so its MOSFET switch turns on at each falling edge of the clock.
In the case of buck operation (see the
Typical Application
Circuit
), the internal MOSFET is used in high-side config­uration. During each MOSFET’s on-time, the associated inductor current ramps up. During the second half of the switching cycle, the high-side MOSFET turns off and for­ward biases the Schottky rectifier. During this time, the SOURCE_ voltage is clamped to a diode drop (VD) below ground. A low-forward-voltage-drop (0.4V) Schottky diode must be used to ensure the SOURCE_ voltage does not go below -0.6V absolute max. The inductor releases the stored energy as its current ramps down, and provides current to the output. The bootstrap capaci­tor is also recharged when the SOURCE_ voltage goes low during the high-side MOSFET off-time. The maximum duty-cycle limits ensure proper bootstrap charging at startup or low input voltages. The circuit goes in discon­tinuous conduction mode operation at light load, when the inductor current completely discharges before the next cycle commences. Under overload conditions, when the inductor current exceeds the peak current limit of the respective switch, the high-side MOSFET turns off quickly and waits until the next clock cycle.
Synchronous-Rectifier Output
The MAX5099 is intended mostly for synchronous buck operation with an external synchronous-rectifier MOSFET. During the internal high-side MOSFET on-time, the induc­tor current ramps up. When the high-side MOSFET turns off, the inductor reverses polarity and forward biases the Schottky rectifier in parallel with the low-side external
synchronous MOSFET. The SOURCE_ voltage is clamped to 0.5V below ground until the adaptive break­before-make time (t
BBM
) of 25ns is over. After t
BBM
, the synchronous-rectifier MOSFET turns on, thus bypassing the Schottky rectifier and reducing the conduction loss during the inductor freewheeling time. The synchronous­rectifier MOSFET keeps the circuit in continuous conduc­tion mode operation even at light load because the inductor current is allowed to go negative.
The MAX5099, with the synchronous-rectifier driver out­put (DL_), has an adaptive break-before-make circuit to avoid cross-conduction between the internal power MOSFET and the external synchronous-rectifier MOSFET. When the synchronous-rectifier MOSFET is turning off, the internal high-side power MOSFET is kept off until V
DL
falls below 0.97V. Similarly, DL_ does not go high until the internal power MOSFET gate voltage falls below 1.24V.
Load-Dump Protection
Most automotive applications are powered by a multi­cell, 12V lead-acid battery with a voltage from 9V to 16V (depending on load current, charging status, tem­perature, battery age, etc.). The battery voltage is dis­tributed throughout the automobile and is locally regulated down to voltages required by the different system modules. Load dump occurs when the alterna­tor is charging the battery and the battery becomes disconnected. Power in the alternator inductance flows into the distributed power system and elevates the volt­age seen at each module. The voltage spikes have rise times typically greater than 5ms and decays within sev­eral hundred milliseconds but can extend out to 1s or more depending on the characteristics of the charging system. These transients are capable of destroying sensitive electronic equipment on the first fault event.
During load dump, the MAX5099 provides the ability to clamp the input-voltage rail of the internal DC-DC con­verters to a safe level, while preventing power disconti­nuity at the DC-DC converters’ outputs.
The load-dump protection circuit utilizes an internal charge pump to drive the gate of an external n-channel MOSFET. This series-protection MOSFET absorbs the load-dump overvoltage transient and operates in satu­ration over the normal battery range to minimize power dissipation. During load dump, the gate voltage of the protection MOSFET is regulated to prevent the source terminal from exceeding 19V.
The DC-DC converters are powered from the source terminal of the load-dump protection MOSFET, so that their input voltage is limited during load dump and can operate normally.
Page 15
MAX5099
ON/OFF
The MAX5099 provide an input (ON/OFF) to turn on and off the external load-dump protection MOSFET. Drive ON/OFF high for normal operation. Drive ON/OFF low to turn off the external n-channel load-dump protection MOSFET and reduce the supply current to 7μA (typ). When ON/OFF is driven low, both converters are also turned off, and the PGOOD_ outputs are driven, low. V+ will be self-discharged through the converters’ output currents and the IC supply current.
Internal Oscillator/
Out-of-Phase Operation
The internal oscillator generates the 180° out-of-phase clock signal required by each regulator. The switching frequency of each converter (fSW) is programmable from 200kHz to 2.2MHz using a single 1% resistor at R
OSC
. See the
Setting the Switching Frequency
section.
With dual-synchronized out-of-phase operation, the MAX5099’s internal MOSFETs turn on 180° out-of­phase. The instantaneous input current peaks of both regulators do not overlap, resulting in reduced RMS rip­ple current and input-voltage ripple. This reduces the required input capacitor ripple current rating, allows for fewer or less expensive capacitors, and reduces shielding requirements for EMI.
Synchronization (SYNC)
The main oscillator can be synchronized to the system clock by applying an external clock (f
SYNC
) at SYNC.
The f
SYNC
frequency must be twice the required operat­ing frequency of an individual converter. Use a TTL logic signal for the external clock with at least a 100ns pulse width. R
OSC
is still required when using external syn­chronization. Program the internal oscillator frequency to have fSW= 1/2 f
SYNC
. The device is properly synchro-
nized if the SYNC frequency f
SYNC
varies within the
range ±20%.
Short SYNC to SGND if unused.
Input Voltage (V+)/
Internal Linear Regulator (V
L
)
All internal control circuitry operates from an internally regulated nominal voltage of 5.2V (VL). At higher input voltages (V+) of 5.2V to 19V, VLis regulated to 5.2V. At
5.2V or below, the internal linear regulator operates in dropout mode, where VLfollows V+. Depending on the load on VL, the dropout voltage can be high enough to reduce VLbelow the undervoltage-lockout (UVLO) threshold. Do not use VLto power external circuitry.
For input voltages less than 5.5V, connect V+ and V
L
together. The load on VLis proportional to the switching frequency of converter 1 and converter 2. See the V
L
Output Voltage vs. Converter Switching Frequency graph in the
Typical Operating Characteristics
. For
input voltage ranges higher than 5.5V, disconnect V
L
from V+.
Bypass V+ to SGND with a 1μF or greater ceramic capacitor placed close to the MAX5099. Bypass VLwith a low-ESR 4.7μF ceramic capacitor to SGND.
Undervoltage Lockout/
Soft-Start/Soft-Stop
The MAX5099 includes an undervoltage lockout with hysteresis and a power-on-reset circuit for converter turn-on and monotonic rise of the output voltage. The falling UVLO threshold is internally set to 4.1V (typ) with 180mV hysteresis. Hysteresis at UVLO eliminates “chat­tering” during startup. When VLdrops below UVLO, the internal MOSFET switches are turned off.
The MAX5099 digital soft-start reduces input inrush currents and glitches at the input during turn-on. When UVLO is cleared and EN_ is high, digital soft-start slow­ly ramps up the internal reference voltage in 64 steps. The total soft-start period is 4096 internal oscillator switching cycles.
Driving EN_ low initiates digital soft-stop that slowly ramps down the internal reference voltage in 64 steps. The total soft-stop period is equal to the soft-start period.
To calculate the soft-start/soft-stop period, use the fol­lowing equation:
where f
OSC
is the internal oscillator and f
OSC
is twice
each converter’s switching frequency (FSEL_1 = VL).
tms
f kHz
SS
OSC
()
()
=
4096
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 15
Page 16
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
16 ______________________________________________________________________________________
Enable (EN1, EN2)
The MAX5099 dual converter provides separate enable inputs, EN1 and EN2, to individually control or sequence the output voltages. These active-high enable inputs are TTL compatible. Driving EN_ high initiates soft-start of the converter, and PGOOD_ goes logic-high when the con­verter output voltage reaches the V
TPGOOD_
threshold. Driving EN_ low initiates a soft-stop of the converter. Use EN1, EN2, and PGOOD1 for sequencing (see Figure 1). Connect PGOOD1 to EN2 to make sure converter 1’s out­put is within regulation before converter 2 starts. Add an RC network from VLto EN1 and EN2 to delay the individ­ual converter. Sequencing reduces input inrush current and possible chattering. Connect EN_ to VLfor always-on operation.
PGOOD_
Converter 1 and converter 2 include power-good flags, PGOOD1 and PGOOD2, respectively. Since PGOOD_ is an open-drain output and can sink 3mA while provid­ing the TTL logic-low signal, pull PGOOD_ to a logic voltage to provide a logic-level output. PGOOD1 goes low when converter 1’s feedback (FB_) drops to 92.5% (V
TPGOOD_
) of its nominal set point. The same is true for converter 2. Connect PGOOD_ to SGND or leave unconnected, if not used.
Current Limit
The internal high-side MOSFET switch current of each converter is monitored during its on-time. When the peak switch current crosses the current-limit threshold
of 3.45A (typ) and 2.1A (typ) for converter 1 and con­verter 2, respectively, the on-cycle is terminated imme­diately and the inductor is allowed to discharge. The MOSFET switch is turned on at the next clock pulse ini­tiating a new clock cycle.
In deep overload or short-circuit conditions when V
FB
drops below 0.2V, the switching frequency is reduced to 1/4 x fSWto provide sufficient time for the inductor to dis­charge. During overload conditions, if the voltage across the inductor is not high enough to allow for the inductor current to properly discharge, current runaway may occur. Current runaway can destroy the device in spite of internal thermal-overload protection. Reducing the switching frequency during overload conditions prevents current runaway.
Output Overvoltage Protection
The MAX5099 outputs are protected from output volt­age overshoots due to input transients and shorting the output to a high voltage. When the output voltage rises over the overvoltage threshold, 114% (typ) nominal FB, the overvoltage condition is triggered. When the over­voltage condition is triggered on either channel, both converters are immediately turned off, 20Ω pulldown switches from SOURCE_ to PGND are turned on to help the output-voltage discharge, and the gate of the load­dump protection external MOSFET is pulled low. The device restarts as soon as both converter outputs dis­charge, bringing both FB_ input voltages below 12.5% of their nominal set points.
FB1FB2
EN1EN2
V
L
R1R2
C1C2
V
L
VLV+
MAX5099
OUTPUT2
DRAIN2
SOURCE2
DRAIN1
SOURCE1
V
IN
V
L
FB1FB2
DL2
EN1EN2
SEQUENCING—OUTPUT 2 DELAYED WITH RESPECT TO OUTPUT 1. R1/C1 AND R2/C2 ARE SIZED FOR REQUIRED SEQUENCING.
V
L
V
L
VLV+
MAX5099
OUTPUT2 OUTPUT1
DRAIN2
SOURCE2
DRAIN1
SOURCE1
PGOOD1
V
IN
V
L
DL1
N
OUTPUT1
DL1
N
N
DL2
N
Figure 1. Power-Supply Sequencing Configurations
Page 17
MAX5099
Thermal-Overload Protection
During continuous short circuit or overload at the output, the power dissipation in the IC can exceed its limit. The MAX5099 provides thermal shutdown protection with temperature hysteresis. Internal thermal shutdown is provided to avoid irreversible damage to the device. When the die temperature exceeds +165°C (typ), an on­chip thermal sensor shuts down the device, forcing the internal switches to turn off, allowing the IC to cool. The thermal sensor turns the part on again with soft-start after the junction temperature cools by +20°C. During thermal shutdown, both regulators shut down, PGOOD_ goes low, and soft-start resets. The internal 20V zener clamp from IN_HIGH to SGND is not turned off during thermal shutdown because this clamping action must always be active.
Applications Information
Setting the Switching Frequency
The controller generates the clock signal by dividing down the internal oscillator f
OSC
or the SYNC input sig­nal when driven by an external oscillator. The switching frequency equals half the internal oscillator frequency (fSW= f
OSC
/2). The internal oscillator frequency is set
by a resistor (R
OSC
) connected from OSC to SGND. To
find R
OSC
for each converter switching frequency fSW,
use the formulas:
A rising clock edge on SYNC is interpreted as a syn­chronization input. If the SYNC signal is lost, the inter­nal oscillator takes control of the switching rate, returning the switching frequency to that set by R
OSC
.
When an external synchronization signal is used, R
OSC
must be selected such that fSW= 1/2 f
SYNC
.
Buck Converter
Effective Input Voltage Range
Although the MAX5099 converter operates from input supplies ranging from 5.2V to 19V, the input voltage range can be effectively limited by the MAX5099 duty­cycle limitations for a given output voltage. The maximum
input voltage is limited by the minimum on-time (t
ON(MIN)
):
where t
ON(MIN)
is 100ns. The minimum input voltage is
limited by the maximum duty cycle (D
MAX
= 0.92):
where V
DROP1
is the total parasitic voltage drops in the inductor discharge path, which includes the forward voltage drop (VDS) of the low-side n-channel MOSFET, the series resistance of the inductor, and the PCB resis­tance. V
DROP2
is the total resistance in the charging path that includes the on-resistance of the high-side switch, the series resistance of the inductor, and the PCB resistance.
Setting the Output Voltage
For 0.8V or greater output voltages, connect a voltage­divider from OUT_ to FB_ to SGND (Figure 2). Select RB (FB_ to SGND resistor) to between 1kΩ and 20kΩ. Calculate RA(OUT_ to FB_ resistor) with the following equation:
where V
FB_
= 0.8V (see the
Electrical Characteristics
table).
For output voltages below 0.8V, set the MAX5099 out­put voltage by connecting a voltage-divider from OUT_ to FB_ to BYPASS (Figure 2). Select RC (FB_ to BYPASS resistor) higher than a 50kΩ range. Calculate RAwith the following equation:
where V
FB_
= 0.8V, V
BYPASS
= 2V (see the
Electrical
Characteristics
table), and V
OUT_
can range from 0V to
V
FB_
.
RR
VV
VV
AC
FB OUT
BYPA SS FB
=
⎢ ⎢
⎥ ⎥
__
_
RR
V
V
AB
OUT
FB
=
⎢ ⎢
⎥ ⎥
_
_
1
V
VV
D
VV
IN MIN
OUT DROP
MAX
DROP DROP()
=
+
+
1
211
V
V
tf
IN MAX
OUT
ON MIN SW
()
()
×
Rk
f MHz
f MHz
Rk
f MHz
f MHz
OSC
SW
SW
OSC
SW
SW
Ω
Ω
()
=
()
()
()
=
()
<
()
10 721
125
12 184
125
0 920
0 973
.
.
.
.
.
.
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 17
Page 18
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
18 ______________________________________________________________________________________
Inductor Selection
Three key inductor parameters must be specified for operation with the MAX5099: inductance value (L), peak inductor current (IL), and inductor saturation cur­rent (I
SAT
). The minimum required inductance is a func­tion of operating frequency, input-to-output voltage differential, and the peak-to-peak inductor current (ΔIL). A good compromise is to choose ΔILequal to 30% of the full load current. To calculate the inductance, use the following equation:
where VINand V
OUT
are typical values (so that efficien­cy is optimum for typical conditions). The switching fre­quency is set by R
OSC
(see the
Setting the Switching
Frequency
section). The peak-to-peak inductor current, which reflects the peak-to-peak output ripple, is worse at the maximum input voltage. See the
Output
Capacitor
section to verify that the worst-case output ripple is acceptable. The inductor saturation current is also important to avoid runaway current during output overload and continuous short circuit. Select the I
SAT
to be higher than the maximum peak current limits of 4.3A and 2.6A for converter 1 and converter 2.
Input Capacitor
The discontinuous input current waveform of the buck converter causes large ripple currents at the input. The switching frequency, peak inductor current, and allow­able peak-to-peak voltage ripple dictate the input
capacitance requirement. Note that the two converters of the MAX5099 run 180° out-of-phase, thereby effec­tively doubling the switching frequency at the input.
The input ripple waveform would be unsymmetrical due to the difference in load current and duty cycle between converter 1 and converter 2. The worst-case mismatch is when one converter is at full load while the other is at no load or in shutdown. The input ripple is comprised of ΔV
Q
(caused by the capacitor discharge) and ΔV
ESR
(caused by the ESR of the capacitor). Use ceramic capacitors with high ripple-current capability at the input connected between DRAIN_ and PGND. Assume the contribution from the ESR and capacitor discharge equal to 50%. Calculate the input capacitance and ESR required for a specified ripple using the following equa­tions:
where
and
where
where I
OUT
is the maximum output current from either converter 1 or converter 2, and D is the duty cycle for that converter. fSWis the frequency of each individual converter. For example, at VIN= 12V, V
OUT
= 3.3V at
I
OUT
= 2A, and with L = 3.3μH, the ESR and input capacitance are calculated for a peak-to-peak input rip­ple of 100mV or less, yielding an ESR and capacitance value of 20mΩ and 6.8μF for 1.25MHz frequency. At low input voltages, also add one electrolytic bulk capacitor of at least 100μF on the converters’ input voltage rail. This capacitor acts as an energy reservoir to avoid pos­sible undershoot below the undervoltage-lockout thresh­old during power-on and transient loading.
D
V
V
OUT
IN
=
C
IDD
Vf
IN
OUT
QSW
=
×
()
×
1
Δ
ΔI
VV V
Vf L
L
IN OUT OUT
IN SW
=
()
×
××
ESR
V
I
I
IN
ESR
OUT
L
=
+
Δ
Δ
2
L
VVV
Vf I
OUT IN OUT
IN SW L
=
()
××−Δ
R
A
V
OUT_
V
OUT_
SOURCE_
FB_
V
OUT_
≥ 0.8V
R
B
MAX5099
R
C
FB_
SOURCE_
BYPASS
V
OUT_
< 0.8V
R
A
MAX5099
Figure 2. Adjustable Output Voltage
Page 19
MAX5099
Output Capacitor
The allowable output ripple voltage and the maximum deviation of the output voltage during step load cur­rents determine the output capacitance and its ESR. The output ripple is comprised of ΔV
Q
(caused by the
capacitor discharge) and ΔV
ESR
(caused by the ESR of the capacitor). Use low-ESR ceramic or aluminum elec­trolytic capacitors at the output. For aluminum elec­trolytic capacitors, the entire output ripple is contributed by ΔV
ESR
. Use the ESR
OUT
equation to cal­culate the ESR requirements and choose the capacitor accordingly. If using ceramic capacitors, assume the contribution to the output ripple voltage from the ESR and the capacitor discharge are equal. Calculate the output capacitance and ESR required for a specified ripple using the following equations:
where
ΔI
L
is the peak-to-peak inductor current as calculated above and fSWis the individual converter’s switching frequency.
The allowable deviation of the output voltage during fast transient loads also determines the output capaci­tance and its ESR. The output capacitor supplies the step load current until the controller responds with a greater duty cycle. The response time (t
RESPONSE
) depends on the closed-loop bandwidth of the converter. The high switching frequency of the MAX5099 allows for higher closed-loop bandwidth, reducing t
RESPONSE
and the output capacitance requirement. The resistive drop across the output capacitor ESR and the capaci­tor discharge causes a voltage droop during a step load. Use a combination of low-ESR tantalum or poly­mer and ceramic capacitors for better transient load and ripple/noise performance. Keep the maximum out­put-voltage deviation within the tolerable limits of the electronics being powered. When using a ceramic capacitor, assume 80% and 20% contribution from the output capacitance discharge and the ESR drop, respectively. Use the following equations to calculate the required ESR and capacitance value:
where I
STEP
is the load step and t
RESPONSE
is the response time of the controller. Controller response time depends on the control-loop bandwidth.
Boost Converter
The MAX5099 can be configured for step-up conver­sion since the internal MOSFET can be used as a low­side switch. Use the following equations to calculate the values for the inductor (L
MIN
), input capacitor (CIN),
and output capacitor (C
OUT
) when using the converter
in boost operation.
Inductor
Choose the minimum inductor value so the converter remains in continuous mode operation at minimum out­put current (I
OMIN
).
where
VDis the forward voltage drop of the external Schottky diode, D is the duty cycle, and V
DS
is the voltage drop across the internal MOSFET switch. Select the inductor with low DC resistance and with a saturation current (I
SAT
) rating higher than the peak switch current limit of
4.3A (I
CL1
) and 2.6A (I
CL2
) of converter 1 and converter 2,
respectively.
Input Capacitor
The input current for the boost converter is continuous, and the RMS ripple current at the input is low. Calculate the capacitor value and ESR of the input capacitor using the following equations:
C
I
fV
ESR
V
I
IN
L
SW Q
ESR
L
=
××
=
Δ
Δ
Δ
Δ
8
D
VVV
VVV
ODIN
ODDS
=
+
+
L
VD
fVI
MIN
IN
SW O OMIN
=
×
×××
2
2
ESR
V
I
C
It
V
OUT
ESR
STEP
OUT
STEP RESPONSE
Q
=
=
×
Δ
Δ
ΔΔΔVVV
O RIPPLE ESR Q_
≅+
ESR
V
I
C
I
Vf
OUT
ESR
L
OUT
L
QSW
=
=
××
Δ
Δ
Δ
Δ8
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 19
Page 20
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
20 ______________________________________________________________________________________
where
where VDSis the voltage drop across the internal MOSFET switch. ΔI
L
is the peak-to-peak inductor ripple current as calculated above. ΔVQis the portion of input ripple due to the capacitor discharge, and ΔV
ESR
is the con-
tribution due to ESR of the capacitor.
Output Capacitor
For the boost converter, the output capacitor supplies the load current when the main switch is on. The required output capacitance is high, especially at high­er duty cycles. Also, the output capacitor ESR needs to be low enough to minimize the voltage drop due to the ESR while supporting the load current. Use the follow­ing equation to calculate the output capacitor for a specified output ripple tolerance:
where I
PK
is the peak inductor current as defined in the
following
Power Dissipation
section, IOis the load cur­rent, ΔVQis the portion of the ripple due to the capaci­tor discharge, and ΔV
ESR
is the contribution due to the
ESR of the capacitor. D
MAX
is the maximum duty cycle at minimum input voltage.
Power Dissipation
The MAX5099 includes two internal power MOSFET switches. The DC loss is a function of the RMS current in the switch while the switching loss is a function of switch­ing frequency and instantaneous switch voltage and cur­rent. Use the following equations to calculate the RMS current, DC loss, and switching loss of each converter. The MAX5099 is available in a thermally enhanced pack­age and can dissipate up to 2.7W at +70°C ambient temperature. The total power dissipation in the package must be limited so that the operating junction tempera­ture does not exceed its absolute maximum rating of +150°C at maximum ambient temperature.
For the buck converter:
where
See the
Electrical Characteristics
table for the
R
ON(MAX)
maximum value.
For the boost converter:
where VDSis the drop across the internal MOSFET and η is the efficiency. See the
Electrical Characteristics
table for the R
ON(MAX)
value.
where tRand tFare rise and fall times of the internal MOSFET. The tRand tFcan be measured in the actual application.
The supply current in the MAX5099 is dependent on the switching frequency. See the
Typical Operating
Characteristics
to find the supply current of the MAX5099 at a given operating frequency. The power dissipation (PS) in the device due to supply current (I
SUPPLY
) is calculated using following equation:
PS = V
INMAX
x I
SUPPLY
The total power dissipation PTin the device is:
PT = P
DC1
+ P
DC2
+ P
SW1
+ P
SW2
+ P
S
where P
DC1
and P
DC2
are DC losses in converter 1 and
converter 2, respectively. P
SW1
and P
SW2
are switching
losses in converter 1 and converter 2, respectively.
P
VI tt f
SW
OIN R F SW
=
×× +
()
×
4
IIIII
D
I
VI
V
RMS DC PK DC PK
MAX
IN
OO
I
=++×
()
()
×
=
×
22
3
NN
L
IN DS
SW
DC IN
L
PK IN
I
VV D
Lf
II
I
II
×
=
()
×
×
=
=
η
Δ
Δ
2
++
ΔI
PI R
L
DC RMS ON MAX
2
2
()
II
I
II
I
P
VI tt f
DC O
L
PK O
L
SW
IN O R F S
=
=+
=
×× +
()
×
Δ
Δ
2
2
WW
4
IIIII
D
PI R
RMS DC PK DC PK
MAX
DC RMS
=++×
()
()
×
22
2
3
OON MAX()
ESR
V I
C
ID
Vf
ESR
PK
OUT
OMAX
QSW
=
=
×
×
Δ
Δ
ΔI
VV D
Lf
L
IN DS
SW
=
()
×
×
Page 21
MAX5099
Calculate the temperature rise of the die using the fol­lowing equation:
TJ = TCx (PT x θJC)
where θJCis the junction-to-case thermal impedance of the package equal to +1.7°C/W. Solder the exposed pad of the package to a large copper area to minimize the case-to-ambient thermal impedance. Measure the temperature of the copper area near the device at a worst-case condition of power dissipation, and use +1.7°C/W as θJCthermal impedance.
Compensation
The MAX5099 provides an internal transconductance amplifier with its inverting input and its output available for external frequency compensation. The flexibility of external compensation for each converter offers wide selection of output filtering components, especially the output capacitor. For cost-sensitive applications, use high-ESR aluminum electrolytic capacitors; for compo­nent size-sensitive applications, use low-ESR tantalum, polymer, or ceramic capacitors at the output. The high switching frequency of the MAX5099 allows the use of ceramic capacitors at the output.
Choose all the passive power components that meet the output ripple, component size, and component cost requirements. Choose the small-signal components for the error amplifier to achieve the desired closed-loop bandwidth and phase margin. Use a simple pole-zero pair (Type II) compensation if the output capacitor ESR zero frequency is below the unity-gain crossover frequency (fC). Type III compensation is necessary when the ESR zero frequency is higher than fCor when compensating for a continuous-mode boost converter that has a right-half-plane zero.
Use procedure 1 to calculate the compensation network components when f
ZERO,ESR
< fC.
Buck Converter Compensation
Procedure 1 (See Figure 3)
1) Calculate the f
ZERO,ESR
and LC double-pole
frequencies:
2) Select the unity-gain crossover frequency:
If the f
ZERO,ESR
is lower than fCand close to fLC, use a Type II compensation network where RFCFprovides a midband zero f
MID,ZERO
, and RFCCFprovides a high-
frequency pole.
3) Calculate modulator gain GMat the crossover frequency.
where V
OSC
is a peak-to-peak ramp amplitude equal
to 1V.
The transconductance error-amplifier gain is:
G
E/A
= gMx R
F
The total loop gain at fCshould be equal to 1:
GM x G
E/A
= 1
or
4) Place a zero at or below the LC double-pole:
5) Place a high-frequency pole at fP= 0.5 x fSW.
C
C
fRC
CF
F
SW F F
=
×××
()
205 1π .
C
Rf
F
FLC
=
××
1
2π
R
V ESR f L V
V g ESR
F
OSC C OUT OUT
IN M
=
+××
()
×
×××
208π
.
G
V
V
ESR
ESR f L V
M
IN
OSC C OUT OUT
+××
()
×
208π
.
f
f
C
SW
20
f
ESR C
f
LC
ZERO ESR
OUT
LC
OUT OUT
,
=
××
=
×
1
2
1
2ππ
R
1
FB_
R
F
COMP_
V
OUT
V
REF
C
CF
C
F
R
2
-
+
g
M
Figure 3. Type II Compensation Network
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 21
Page 22
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
22 ______________________________________________________________________________________
Procedure 2 (See Figure 4)
If the output capacitor used is a low-ESR ceramic type, the ESR frequency is usually far away from the targeted unity crossover frequency (f
C
). In this case, Type III compensation is recommended. Type III compensation provides two-pole zero pairs. The locations of the zero and poles should be such that the phase margin peaks around f
C
. It is also important to place the two zeros at or below the double pole to avoid the conditional stabil­ity issue.
1) Select a crossover frequency:
2) Calculate the LC double-pole frequency, fLC:
3) Place a zero
where
and RF≥ 10kΩ.
4) Calculate CIfor a target unity crossover frequency, fC.
5) Place a pole
6) Place a second zero, f
Z2
, at 0.2 x fCor at fLC,
whichever is lower.
7) Place a second pole at 1/2 the switching frequency.
Boost Converter Compensation
The boost converter compensation gets complicated due to the presence of a right-half-plane zero f
ZERO,RHP
. The right-half-plane zero causes a drop in phase while adding positive (+1) slope to the gain curve. It is important to drop the gain significantly below unity before the RHP frequency. Use the following pro­cedure to calculate the compensation components:
1) Calculate the LC double-pole frequency, fLC, and the right-half-plane-zero frequency.
where
Target the unity-gain crossover frequency for:
f
f
C
ZERO RHP
,
5
D
V
V
R
V
I
IN
OUT
MIN
OUT
OUT MAX
=
=
()
1
()
f
DR
L
ZERO RHP
MIN
OUT
,
=
()
×
()
1
22π
f
D
LC
LC
OUT OUT
=
××
1
2π
C
C
fRC
CF
F
SW F F
=
×× ××
()
205 1π .
R
fC
R
ZI
I
1
1
2
2
=
××
π
R
fC
I
ZERO ESR I
=
××
1
2π
,
f
RC
at f
P
II
ZERO ESR1
1
2=××π
.
,
C
fL C V
VR
I
C OUT OUT OSC
IN F
=
×× × ×
×
2π
C
fR
F
LC F
=
×××
1
2075π .
f
RC
at f
Z
FF
LC1
1
2
075=
××
×
π
..
f
LC
LC
OUT OUT
=
××
1
2π
f
f
SW
SW
20
R1
R
F
COMP_
V
OUT
V
REF
R2
R
I
C
I
C
F
C
CF
-
+
g
M
FB_
Figure 4. Type III Compensation Network
Page 23
MAX5099
2) Place a zero
where RF≥ 10kΩ.
3) Calculate C
I
for a target crossover frequency, fC:
where ω
C
= 2π x f
C
.
4) Place a pole
or 5 x fC, whichever is lower.
5) Place the second zero
6) Place the second pole at 1/2 the switching frequency.
Load-Dump Protection MOSFET
Select the external MOSFET with an adequate voltage rating, V
DSS
, to withstand the maximum expected load­dump input voltage. The on-resistance of the MOSFET, R
DS(ON)
, should be low enough to maintain a minimal voltage drop at full load, limiting the power dissipation of the MOSFET.
During regular operation, the power dissipated by the MOSFET is:
P
NORMAL
= I
LOAD
2
x R
DS(ON)
where I
LOAD
is equal to the sum of both converters’
input currents.
The MOSFET operates in a saturation region during load dump, with both high voltage and current applied.
Choose a suitable power MOSFET that can safely oper­ate in the saturation region. Verify its capability to sup­port the downstream DC-DC converters
input current during the load-dump event by checking its safe oper­ating area (SOA) characteristics.
Since the transient peak power dissipation on the MOSFET can be very high during the load-dump event, also refer to the thermal impedance graph given in the data sheet of the power MOSFET to make sure its tran­sient power dissipation is kept within the recommended limits.
Improving Noise Immunity
In applications where the MAX5099 is subject to noisy environments, adjust the controller’s compensation to improve the system’s noise immunity. In particular, high­frequency noise coupled into the feedback loop causes jittery duty cycles. One solution is to lower the crossover frequency (see the
Compensation
section).
C
C
fRC
CF
F
SW F F
=
×× ××
()
205 1π .
R
fC
R
LC I
I
1
1
2=××
π
f
RC
at f
Z
I
LC2
1
21
=
××π
.
R
fC
I
I
=
××
1
2π
C
VDLC
RV
I
OSC C O O
CFIN
=
()
+
⎡ ⎣
⎤ ⎦
1
2
2
ω
ω
C
fR
F
LC F
=
×××
1
2075π .
f
RC
at f
Z
FF
LC1
1
2
075=
××
×π..
PGND
DRAIN_
MAX5099
V
L
VDRV
V+
VOUT_
BST_/VDD_
C
OUT
SGND
DRAIN_
*DL_
*LEAVE DL_ UNCONNECTED.
SOURCE_
SOURCE_
FB_
Figure 5. Boost Application
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 23
f
RC
at f
P
II
ZERO R HP1
1
2=××π
,
Page 24
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
24 ______________________________________________________________________________________
PCB Layout Guidelines
Careful PCB layout is critical to achieve low switching losses and clean, stable operation. This is especially true for dual converters where one channel can affect the other. Refer to the MAX5098A/MAX5099 Evaluation Kit data sheet for a specific layout example. Use a mul­tilayer board whenever possible for better noise immu­nity. Follow these guidelines for good PCB layout:
1) For SGND, use a large copper plane under the IC and solder it to the exposed paddle. To effectively use this copper area as a heat exchanger between the PCB and ambient, expose this copper area on the top and bottom side of the PCB. Do not make a direct connection from the exposed pad copper plane to SGND underneath the IC.
2) Isolate the power components and high-current path from the sensitive analog circuitry.
3) Keep the high-current paths short, especially at the ground terminals. This practice is essential for sta­ble, jitter-free operation.
4) Connect SGND and PGND together at a single point. Do not connect them together anywhere else (refer to the MAX5099 Evaluation Kit data sheet for more information).
5) Keep the power traces and load connections short. This practice is essential for high efficiency. Use thick copper PCBs (2oz vs. 1oz) to enhance full­load efficiency.
6) Ensure that the feedback connection to C
OUT
is
short and direct.
7) Route high-speed switching nodes (BST_/VDD_, SOURCE_) away from the sensitive analog areas (BYPASS, COMP_, and FB_). Use the internal PCB layer for SGND as an EMI shield to keep radiated noise away from the IC, feedback dividers, and analog bypass capacitors.
Layout Procedure
1) Place the power components first, with ground ter­minals adjacent (inductor, C
IN_
, and C
OUT_
). Make all these connections on the top layer with wide, copper-filled areas (2oz copper recommended).
2) Group the gate-drive components (bootstrap diodes and capacitors, and VLbypass capacitor) together near the controller IC.
3) Make the DC-DC controller ground connections as follows:
a) Create a signal ground plane underneath the IC.
b) Connect this plane to SGND and use this plane
for the ground connection for the reference (BYPASS), enable, compensation components, feedback dividers, and OSC resistor.
c) Connect SGND and PGND together (this is the
only connection between SGND and PGND). Refer to the MAX5098A/MAX5099 Evaluation Kit data sheet for more information.
Page 25
MAX5099
BST2/VDD2
SOURCE2
SOURCE2
PGND
FB2
COMP2
PGOOD2
EN2
SYNC
31
1
32
30
29
6
7
4
5
9
C6
D1
262524
4
3
28
D2
C7
L1
C20
C9
R9
C8
R6
R22
R7
R8
R12
JU4
C11
C12 C13
19
18
21
VOUT1
PGND
SGND
20
17
1
2
V
L
V
IN
VDRV
BST1/VDD1
SOURCE1
SOURCE1
DL1
DL2
FB1
COMP1
PGOOD1
EN1
FSEL_1
IN_HIGH
ON/OFF
GATE
V+
DRAIN1
DRAIN1
DRAIN2
DRAIN2
OSC
BYPASS
SGND
VDRV
V
L
12
22 23 2 3
11
10
13
C1
C19
C4
C15
8
16
15
1427
V
IN
= 4.5V
TO 5.5V
MAX5099
VIN
PGND
C14
D4
D5
C5
L2
C21
C17
R18
C16
R15
R23
R16
R17
VOUT2
PGND
SGND
VDRV
N2
6
5
2
1
R11
4
3
N3
1
2
5
6
Figure 6. 4.5V to 5.5V Operation
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
______________________________________________________________________________________ 25
Page 26
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck Converter with 80V Load-Dump Protection
26 ______________________________________________________________________________________
BST2/VDD2
SOURCE2
SOURCE2
DL2
PGND
FB2
COMP2
PGOOD2
EN2
SYNC
31
1
32
32
29
6
7
4
5
9
C6
0.1μF
D1
262524
28
D2
C7
22μF
C2
4.7μF
35V
L1
4.7μH
C20
33pF
C9
2700pF
R9
12.7Ω
C8
270pF
R6
52.3kΩ
1%
R22
10kΩ
1%
R7
10kΩ
1%
R8
976Ω
1%
R12
6.49Ω
C11
0.22μF
C12
2.2μF
C13
4.7μF
19
18
21
VOUT1
PGND
SGND
20
V
L
VDRV
BST1/VDD1
SOURCE1
SOURCE1
DL1
FB1
COMP1
PGOOD1
EN1
IN_HIGH
ON/OFF
GATE
V+
DRAIN1
DRAIN1
DRAIN2
DRAIN2
OSC
BYPASS
SGND
VDRV
V
L
N1
R1
3.9kΩ
12
22 23 2 3
11
10
13
C1
22μF
100V
C3
150μF
25V
C19
1μF
25V
C4
10μF
25V
C15
10μF
25V
8
16
VDRV
15
1427
V
IN
= 5.2V
TO 19V
VOUT1 = 5V
AT 2A
MAX5099
VIN
PGND
C14
0.1μF
D4
D5
C5
22μF
L2
4.7μH
C21
56pF
C17
2700pF
R18
7.15Ω
C16
270pF
R15
37.4kΩ
1%
R23
10kΩ
1%
R16
12.1kΩ
1%
R17
976Ω
1%
VOUT2
PGND
SGND
VDRV
VOUT2 = 3.3V
AT 1A
R21
1Ω
4
3
N2
6
5
2
1
JU4
17
1
2
V
L
FSEL_1
R11
4
3
N3
1
2
5
6
Typical Application Circuit
Page 27
MAX5099
Dual, 2.2MHz, Automotive Synchronous Buck
Converter with 80V Load-Dump Protection
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________
27
© 2008 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc.
MAX5099
TQFN
(5mm x 5mm)
TOP VIEW
29
30
+
28
27
*EP
*CONNECT EXPOSED PAD TO GROUND PLANE AND TO SGND.
12
11
13
DRAIN2
PGOOD2
EN2
FB2
COMP2
14
SOURCE2
DRAIN1
PGOOD1
EN1
SOURCE1
FB1
COMP1
12
DL1
4567
2324 22 20 19 18
PGND
DL2
V
L
V+
IN_HIGH
ON/OFF
DRAIN2
DRAIN1
3
21
31
10
BST2/VDD2
GATE
32
9
SOURCE2
SYNC
VDRV
26
15
SGND
BST1/VDD1
25
16
BYPASS
OSC
FSEL_1
8
17
SOURCE1
Pin Configuration
Chip Information
PROCESS: BiCMOS
Package Information
For the latest package outline information, go to
www.maxim-ic.com/packages
.
PACKAGE TYPE PACKAGE CODE DOCUMENT NO.
32 TQFN T3255+4
21-0140
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