Datasheet MAX4370ESA Datasheet (Maxim)

Page 1
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General Description
The MAX4370 is a circuit-breaker IC designed to offer protection in hot-swap applications using Maxim’s DualSpeed/BiLevel™ detection. This controller, designed to reside either on the backplane or on the removable card, is used to protect a system from start­up damage when a card or board is inserted into a rack with the main system power supply turned on. The card’s discharged filter capacitors provide a low impedance that can momentarily cause the main power supply to collapse. The MAX4370 prevents this start-up condition by providing inrush current regulation during a programmable start-up period, allowing the system to stabilize safely. In addition, two on-chip comparators provide DualSpeed/BiLevel short-circuit protection and overcurrent protection during normal operation.
The MAX4370 provides protection for a +3V to +12V single supply. An internal charge pump generates the controlled gate drive for an external N-channel MOS­FET power switch. The MAX4370 latches the switch off after a fault condition until an external reset signal clears the device. Other features include a status pin to indicate a fault condition, an adjustable overcurrent response time, and a power-on reset comparator.
The MAX4370 is specified for the extended-industrial temperature range (-40°C to +85°C) and is available in an 8-pin SO package.
Applications
Hot Board Insertion Solid-State Circuit Breaker
Features
♦ DualSpeed/BiLevel Protection During Normal
Operation
♦ Inrush Current Regulated at Start-Up ♦ Resides Either on the Backplane or on the
Removable Card
♦ Programmable Start-Up Period and Response
Time
♦ Allows Safe Board Insertion and Removal from
Live Backplane
♦ Protection for +3V to +12V Single Supplies ♦ Latched Off After Fault Condition ♦ Status Output Pin ♦ Internal Charge Pump Generates Gate Drive for
External N-Channel MOSFET
MAX4370
†
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
________________________________________________________________
Maxim Integrated Products
1
N
M1
MAX4370
V
OUT
C
BOARD
CTIM
C
TIM
CSPD
C
SPD
ON
ON
GND
STAT
V
CC
R
SENSE
STAT
REMOVABLE CARDBACKPLANE
V
IN
VSEN GATE
GND
Typical Operating Circuit
19-1472; Rev 0; 4/99
PART
MAX4370ESA -40°C to +85°C
TEMP. RANGE PIN-PACKAGE
8 SO
Ordering Information
DualSpeed/BiLevel is a trademark of Maxim Integrated Products.
†
Patent Pending
Pin Configuration appears at end of data sheet.
Page 2
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VIN= +2.7V to +13.2V, TA= -40°C to +85°C, unless otherwise noted. Typical values are at VIN= +5V and TA= +25°C.) (Note 2)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Note 1: ON can be pulled below ground. Limiting the current to 2mA ensures that this pin is never lower than about -0.8V.
V
IN
to GND...........................................................................+15V
STAT to GND..........................................................-0.3V to +14V
GATE to GND ..............................................-0.3V to (V
IN
+ 8.5V)
ON to GND (Note 1)................................................. -1V to +14V
CSPD to GND.............-0.3V to the lower of (V
IN
+ 0.3V) or +12V
VSEN, CTIM to GND....................................-0.3V to (V
IN
+ 0.3V)
Current into ON...................................................................±2mA
Current into Any Other Pin................................................±50mA
Continuous Power Dissipation (T
A
= +70°C)
SO (derate 5.9mW/°C above +70°C)........................... 471mW
Operating Temperature Range ...........................-40°C to +85°C
Storage Temperature Range.............................-65°C to +150°C
Lead Temperature (soldering, 10sec)............................ +300°C
Start-up is initiated only if V
GATE
is less than this
voltage
ON = V
IN
I
GATE
= 8.5µA, measured above V
IN
Measured with respect to VIN; voltage at which internal clamp circuitry is triggered
During start-up (current regulation provided by fast comparator)
Time from current overload to V
GATE
< 0.1V,
C
GATE
= 1000pF to GND (triggered by the fast
comparator during normal operation)
VSEN = V
IN
V
GATE
= VIN(Note 4)
CTIM = floating
10mV overdrive, from overload condition to GATE discharging
VIN- VSEN
VIN- V
SEN
CSPD = floating
100nF on CTIM
100nF on CSPD to GND
CONDITIONS
V0.1Gate Overvoltage Threshold
V
2.7
5
Minimum Gate Drive Voltage
V6.7 7.5Maximum Gate Voltage
80
Gate Discharge Current
µs60t
OFF
Turn-Off Time
µA100I
GATE
Gate Charge Current
µs5.5
ms21 31 41
t
START
Start-Up Period (Note 3)
mA0.6 1I
Q
Supply Current
V2.7 13.2V
IN
Input Voltage Range
µA0.2 10I
B,VSEN
VSEN Input Bias Current
ns460t
FCD
Fast Comparator Response Time
mV180 200 220V
FC,TH
Fast Comparator Threshold
mV
45 50 55
V
SC,TH
Slow Comparator Threshold
µs10 20 40
t
CSPD
Slow Comparator Response Time
ms10 20 40
UNITSMIN TYP MAXSYMBOLPARAMETER
During turn-off, triggered by a fault in normal operation or ON falling edge
µA
75 225 550
I
GATE,DIS
POWER SUPPLIES
MOSFET DRIVER
CURRENT CONTROL
VIN≥ 5V VIN≥ 2.7V
TA= +25°C TA= T
MIN
to T
MAX
43.5 56
Page 3
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= +2.7V to +13.2V, TA= -40°C to +85°C, unless otherwise noted. Typical values are at VIN= +5V and TA= +25°C.) (Note 2)
Note 2: All devices are 100% tested at T
A
= +25°C. All temperature limits are guaranteed by design.
Note 3: The start-up period (t
START
) is the time during which the slow comparator is ignored and the device acts as a current limiter
by regulating the sense current with the fast comparator. It is measured from ON rising above 0.6V to STAT rising.
Note 4: The current available at GATE is a function of V
GATE
(see Typical
Operating Characteristics.
)
VIN= 5V, rising threshold
CONDITIONS
mV3V
HYST
Hysteresis
V0.575 0.6 0.625V
TH,ON
Threshold Voltage
UNITSMIN TYP MAXSYMBOLPARAMETER
2.7V ≤ VIN≤ 13.2V mV/V0.1 1PSRR
Power-Supply Rejection Ratio
Input can be driven to the absolute maximum limit without false output inversion
V-0.1 13.2
10mV overdrive
V
ON
Input Voltage Range
µs10t
D,COMP
Propagation Delay
µA0.001 1I
B,ON
Input Bias Current
To restart after a fault µs20t
RESTART
ON Pulse Width Low
V
STAT
≤ +13.2V µA1Output Leakage Current
I
SINK
= 1mA V0.4V
OL
Output Voltage Low
Start-up is initiated when this threshold is reached at V
IN
V2.25 2.67V
UVLO
Threshold
mV100V
UVLO,HYST
Hysteresis
Time which input voltage must exceed under­voltage lockout before start-up is initiated
ms100 150 200t
D,UVLO
UVLO to Start-Up Delay
DIGITAL OUTPUT (STAT)
ON COMPARATOR
VINUNDERVOLTAGE LOCKOUT
Page 4
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
4 _______________________________________________________________________________________
Typical Operating Characteristics
(Circuit of Figure 7, VIN= 5V, R
SENSE
= 100mΩ, M1 = FDS6670A, C
BOARD
= 470µF, C
GATE
= 0, RS= 0, TA= +25°C, unless other-
wise noted.)
0
0.3
0.2
0.1
0.5
0.4
0.9
0.8
0.7
0.6
1.0
02468101214
SUPPLY CURRENT vs. INPUT VOLTAGE
MAX4370 toc01
VIN (V)
SUPPLY CURRENT (mA)
ON = V
IN
I
GATE
= 10µA
ON = GND
-40 -15 10 35 60 85
SUPPLY CURRENT vs. TEMPERATURE
MAX4370 toc02
TEMPERATURE (°C)
0
0.3
0.2
0.1
0.5
0.4
0.9
0.8
0.7
0.6
1.0
SUPPLY CURRENT (mA)
ON = V
IN
VIN = 12V
VIN = 5V
VIN = 3V
49.0
49.6
49.4
49.2
50.0
49.8
50.8
50.6
50.4
50.2
51.0
02468101214
SLOW COMPARATOR THRESHOLD
vs. INPUT VOLTAGE
MAX4370 toc03
VIN (V)
V
SC, TH
(mV)
TA = -40°C
TA = +25°C
TA = +85°C
0
200
100
400
300
600
500
700
1 10 100 1000
FAST COMPARATOR RESPONSE TIME
vs. OVERDRIVE VOLTAGE
MAX4370 toc07
VOD (mV)
t
FCD
(ns)
VIN = 3V
VIN = 5V
VIN = 12V
18
20
19
22
21
23
24
18
20
19
22
21
23
24
0682 4 10 12 14
SLOW COMPARATOR
RESPONSE TIME vs. INPUT VOLTAGE
MAX4370 toc05
VIN (V)
t
CSPD
(µs)
t
CSPD
(ms)
CSPD = 110nF TIME IN ms
CSPD = 0 TIME IN µs
190
196 194 192
200 198
108 206 204 202
210
FAST COMPARATOR THRESHOLD
vs. INPUT VOLTAGE
MAX4370 toc06
V
FC, TH
(mV)
02468101214
V
IN
(V)
TA = -40°C
TA = +25°C
TA = +85°C
400
430 420 410
450 440
490 480 470 460
500
-40 -20 0 20 40 60 80 100
FAST COMPARATOR RESPONSE TIME
vs. TEMPERATURE
MAX4370 toc08
TEMPERATURE (°C)
t
FCD
(ns)
VIN = 12V
VIN = 3V
VOD = 10mV
VIN = 5V
250
270
310
290
330
350
042 6 8101214
START-UP TIME
vs. INPUT VOLTAGE
MAX4370 toc09
VIN (V)
t
START
(µs)
25
27
31
29
33
35
t
START
(ms)
C
TIM
= 100nF
TIME IN ms
C
TIM
= 1nF
TIME IN µs
Page 5
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
_______________________________________________________________________________________
5
0
60
40
20
80
100
120
0862 4 10 12 14 16 18 20
GATE CHARGE CURRENT
vs. GATE VOLTAGE
MAX4370 toc10
V
GATE
(V)
I
GATE
(µA)
VIN = 12V
VIN = 5.0V
VIN = 3.0V
0
50
25
100
75
125
150
-40 -10 35-15 60 85
GATE CHARGE CURRENT
vs. TEMPERATURE
MAX4370 toc11
TEMPERATURE (°C)
I
GATE
(µA)
VIN = 12V
V
GATE
= 0
VIN = 5V
VIN = 3V
0
5
15
10
20
25
042 6 8101214
GATE VOLTAGE vs. INPUT VOLTAGE
MAX4370 toc12
VIN (V)
V
GATE
(V)
I
GATE
= 10µA
TA = +85°C
TA = +25°C
TA = -40°C
0
100
50
150
300
350
250 200
400
0 468102 1214161820
GATE DISCHARGE CURRENT
vs. GATE VOLTAGE
MAX4370 toc13
V
GATE
(V)
I
GATE
(µA)
VIN = 12V
VIN = 3V
TRIGGERED BY A FAULT OR BY ON FALLING
VIN = 5V
C
BOARD
= 0, R
SENSE
= 100mΩ,
C
TIM
= 10nF, C
GATE
= 0
V
OUT
(2V/div)
V
GATE
(2V/div)
ON
100µs/div
START-UP TIME (C
BOARD
= 0)
MAX4370-16
0
100
50
200 150
350 300 250
400
-40 10-15 35 60 85
GATE DISCHARGE CURRENT
vs. TEMPERATURE
MAX4370 toc14
TEMPERATURE (°C)
I
GATE
(µA)
VIN = 3V
VIN = 5V & 12V
V
GATE
= V
IN
TRIGGERED BY A FAULT OR BY ON FALLING
C
BOARD
= 470µF, R
SENSE
= 100mΩ,
C
TIM
= 10nF, C
GATE
= 0
I
LOAD
(1A/div)
V
OUT
(2V/div)
V
GATE
(2V/div)
ON
500µs/div
START-UP TIME (C
BOARD
= 470µF)
MAX4370-15
C
BOARD
= 470µF, R
SENSE
= 100mΩ,
C
GATE
= 22nF, C
TIM
= 10nF, RS = 0
I
LOAD
(1A/div)
V
OUT
(2V/div)
V
GATE
(2V/div)
ON
1ms/div
START-UP TIME
(EXTERNAL C
GATE
= 22nF, C
BOARD
= 470µF)
MAX4370-17
C
BOARD
= 470µF, R
SENSE
= 100mΩ,
C
GATE
= 0
I
LOAD
(1A/div)
V
OUT
(2V/div)
V
GATE
(2V/div)
0A
50µs/div
TURN-OFF TIME (C
BOARD
= 470µF)
MAX4370-18
ON
0V
Typical Operating Characteristics (continued)
(Circuit of Figure 7, VIN= 5V, R
SENSE
= 100mΩ, M1 = FDS6670A, C
BOARD
= 470µF, C
GATE
= 0, RS= 0, TA= +25°C, unless other-
wise noted.)
Page 6
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 7, VIN= 5V, R
SENSE
= 100mΩ, M1 = FDS6670A, C
BOARD
= 470µF, C
GATE
= 0, RS= 0, TA= +25°C, unless other-
wise noted.)
C
BOARD
= 0, R
SENSE
= 100mΩ,
C
GATE
= 0, RS = 0
I
LOAD
(1A/div)
V
OUT
(2V/div)
V
GATE
(2V/div)
0
50µs/div
TURN-OFF TIME (C
BOARD
= 0)
MAX4370-19
ON
A
0V
C
BOARD
= 470µF, R
SENSE
= 100mΩ,
C
GATE
= 22nF, RS = 0
I
LOAD
(1A/div)
V
OUT
(2V/div)
V
GATE
(2V/div)
0A
0V
200µs/div
TURN-OFF TIME
(EXTERNAL C
GATE
= 22nF, C
BOARD
= 470µF)
MAX4370-20
ON
0.01 0.1 1 10 100 1000
TIME TO CHARGE GATE
vs. C
GATE
MAX4370 toc21
C
GATE
(nF)
TIME TO CHARGE GATE (ms)
1000
0.001
0.01
1
0.1
100
10
NO EXTERNAL MOSFET
VIN = 12V TO V
GATE
= 17V
VIN = 5V TO V
GATE
= 10V
VIN = 3V TO V
GATE
= 6V
0.01 0.1 1 10 100 1000
TIME TO DISCHARGE GATE
vs. C
GATE
MAX4370 toc22
C
GATE
(nF)
TIME TO DISCHARGE GATE (ms)
1000
0.001
1
0.1
0.01
10
100
VIN = 12V
VIN = 5V
VIN = 3V
DISCHARGE TO V
GATE
=0.1V
NO EXTERNAL MOSFET
0.595
0.597
0.601
0.599
0.603
0.605
042 6 8101214
ON COMPARATOR THRESHOLD
vs. INPUT VOLTAGE
MAX4370 toc23
VIN (V)
ON COMPARATOR THRESHOLDD (V)
RISING
FALLING
0.5950
0.6000
0.5975
0.6050
0.6025
0.6075
0.6100
-40 35 60-15 10 85
ON COMPARATOR THRESHOLD
vs. TEMPERATURE
MAX4370 toc24
TEMPERATURE (°C)
ON COMPARATOR THRESHOLD (V)
RISING
FALLING
}
}
VIN = 12V
VIN = 5V
VIN = 3V
2.30
2.40
2.35
2.50
2.45
2.55
2.60
-40 35 60-15 10 85
UVLO THRESHOLD VOLTAGE
vs. TEMPERATURE
MAX4370 toc25
TEMPERATURE (°C)
UVLO THRESHOLD (V)
RISING
FALLING
140
145
150
155
160
UVLO DELAY vs. TEMPERATURE
MAX4370 toc26
TEMPERATURE (°C)
UVLO DELAY (ms)
-40 35 60-15 10 85
VIN = 3V
VIN = 5V & 12V
Page 7
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
_______________________________________________________________________________________ 7
Pin Description
PIN
Supply Voltage Input. Connect to 2.7V to 13.2V.V
IN
1
FUNCTIONNAME
Current-Sense Resistor Voltage Input. R
SENSE
is connected from VINto VSEN.VSEN2
GroundGND4
Gate Drive Output. Connect to gate of external N-channel MOSFET.GATE3
Start-Up Timer Setting. Leave floating or connect the timing capacitor from CTIM to GND. See
Start-Up
Timing Capacitor
section.
CTIM6
ON Comparator Input. Connect high for normal operation; connect low to force the MOSFET off. Comparator threshold V
TH,ON
= 0.6V allows for precise control over shutdown feature. Pulse ON low for at least 20µs,
then high to restart after a fault.
ON8
Status Output—open drain. High indicates start-up completed with no fault. See Table 1.STAT7
Slow Comparator Speed Setting. Leave floating or connect the timing capacitor from CSPD to GND. See
Slow Comparator Response Time
section.
CSPD5
Figure 1. Functional Diagram
C
SPD
2.45V
INPUT
UVLO
MAX4370
SLOW COMPARATOR
FAST COMPARATOR
CSPD
6µA
6µA
V
SC, TH
50mV
V
FC, TH
200mV
V
IN
R
SENSE
STAT
CTIM
C
TIM
150ms DELAY
ON
VIN RISING
V
VSEN
GATE
DISCHARGE
LOGIC
CONTROL
IN
4µA
GND
ENABLE
DRIVE
CHARGE
PUMP
0.1V GATE
OVLO
ON COMPARATOR
0.6V
GATE
ON
M1 N
V
OUT
Page 8
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
8 _______________________________________________________________________________________
Detailed Description
The MAX4370 is a circuit-breaker IC designed for hot­swap applications where a card or board is to be inserted into a rack with the main system power supply turned on. Normally, when a card is plugged into a live backplane, the card is discharged filter capacitors pro­vide a low impedance, which can momentarily cause the main power supply to collapse. The MAX4370 is designed to reside either in the backplane or in the removable card to provide inrush-current limiting and short-circuit protection. This is achieved using a charge pump as gate drive for an external N-channel MOSFET, an external current-sense resistor, and two on-chip comparators. Figure 1 shows the device’s functional diagram.
The slow comparator response time and the start-up timer can be adjusted with external capacitors. The tim­ing components are optional; without them the part is set to its nominal values, as shown in the
Electrical
Characteristics.
Start-Up Period
CTIM sets the start-up period. This mode starts when the power is first applied to VINif ON is connected to VIN, or at the rising edge of ON. In addition, the voltage at VINmust be above the undervoltage lockout for 150ms (see
Undervoltage Lockout
).
During start-up, the slow comparator is disabled and current limiting is provided two different ways:
1) Slow ramping of the current to the load by controlling the external MOSFET gate voltage.
2) Limiting the current to the load by regulating the volt­age across the external current-sense resistor.
Unlike other circuit-breaker ICs, the MAX4370 hot-swap controller regulates the current to a preset level instead of completely turning off if an overcurrent occurs during start-up.
In start-up mode, the gate drive current is limited to 100µA and decreases with the increase of the gate voltage (see
Typical Operating Characteristics
). This allows the MAX4370 to slowly enhance the MOSFET. If the fast comparator detects an overcurrent, the gate voltage is momentarily discharged with a fixed 80µA current until the load current through the sense resistor (R
SENSE
) decreases below its threshold point. This effectively regulates the turn-on current during start-up. Figure 2 shows the start-up waveforms. STAT goes high at the end of the start-up period if no fault condi­tion is present.
Normal Operation (DualSpeed/BiLevel)
In normal operation (after the start-up period has expired), protection is provided by turning off the exter­nal MOSFET when a fault condition is encountered. DualSpeed/BiLevel fault protection incorporates two comparators with different thresholds and response times to monitor the load current:
1) Slow Comparator. This comparator has an externally set response time (20µs to seconds) and a fixed 50mV threshold voltage. The slow comparator ignores low-amplitude momentary current glitches. After an extended overcurrent condition, a fault is detected and the MOSFET gate is discharged.
2) Fast Comparator. This comparator has a fixed response time and a higher 200mV threshold volt­age. The fast comparator turns off the MOSFET immediately after it detects a large amplitude event such as a short circuit.
In each case, when a fault is encountered, the status pin (STAT) goes low and the MAX4370 stays latched off. Figure 3 shows the waveforms after a fault condi­tion.
t
START
t
ON
~V
IN
V
GATE
I
FAST, SET
V
GATE
STAT
ON
V
TH
V
OUT
C
BOARD
= LARGE
C
BOARD
= 0
V
OUT
I
LOAD
Figure 2. Start-Up Waveforms
Page 9
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
_______________________________________________________________________________________ 9
Slow Comparator
The slow comparator is disabled at start-up while the external MOSFET is turning on. This allows the part to ignore the higher-than-normal inrush current charging the board capacitors (C
BOARD
) when a card is first
plugged in. If the slow comparator detects an overload current
while in normal operation (after start-up is completed), it turns off the external MOSFET by discharging the gate capacitance with a 200µA current. The slow com­parator threshold is set at 50mV and has a default delay of 20µs (CSPD floating), allowing it to ignore power-supply glitches and noise. The response time can be lengthened with an external capacitor at CSPD (Figure 8).
If the overcurrent condition is not continuous, the dura­tion above the threshold minus the duration below it must be greater than 20µs (or the external programmed value) for the device to trip. When the current is above the threshold, CSPD is charged with a 6µA current source; when the current is below the threshold, CSPD is discharged with a 6µA current source. A fault is detected when CSPD is charged to the trip point of
1.2V. A pulsing current with a duty cycle greater than
50% (i.e., > 50% of the time the current is above the threshold level) will be considered a fault condition even if it is never higher than the threshold for more than the slow comparator’s set response time.
Once the fault condition is detected, the STAT pin goes low and the device goes into latched mode. The GATE voltage discharge rate depends on the gate capaci­tance and the external capacitance at GATE.
Fast Comparator
The fast comparator behaves differently according to the operating mode. During start-up, the fast compara­tor is part of a simple current regulator. When the sensed current is above the threshold (V
FC,TH
= 200mV), the gate is discharged with a 80µA current source. When the sensed current drops below the threshold, the charge pump turns on again. The sensed current will rise and fall near the threshold due to the fast comparator and charge-pump propagation delay. The gate voltage will be roughly saw-tooth shaped, and the load current will present a 20% ripple. The ripple can be reduced by adding a capacitor from GATE to GND. Once C
BOARD
is completely charged, the load current drops to its normal operating levels. If the sensed current is still high after the start-up timer expires, the MOSFET gate is discharged completely.
In normal operation (after start-up), the fast comparator is used as an emergency off switch. If the load current reaches the fast comparator threshold, the device immediately forces the MOSFET off completely by dis­charging the GATE with a 200µA current. This can occur in the event of a serious current overload or a dead short. Given a 1000pF gate capacitance and 12V gate voltage, the MOSFET will be off in less than 60µs. Any additional capacitance connected between GATE and GND to slow down the turn-on time also increases the turn-off time.
Latched Mode and Reset
The MOSFET driver of the MAX4370 stays latched off after a fault condition until it is reset by a negative­going pulse on the ON pin. Pulse ON low for 20µs (min), then high to restart after a fault. During start-up, a negative-going edge on ON will force the device to turn off the MOSFET and place the device in latched mode. Keep ON low for 20µs (min) to restart.
t
OFF
V
GATE
STAT
~V
TH
~V
IN
V
OUT
I
LOAD
I
LIM
t
d
Figure 3. Response to a Fault Condition
Page 10
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
10 ______________________________________________________________________________________
Status Output
The status output is an open-drain output that goes low when the part is:
1) in start-up
2) forced off (on = GND)
3) in an overcurrent condition, or
4) latched off. STAT is high only if the part is in normal mode and no
faults are present (Table 1). Figure 4 shows the STAT timing diagram.
Over/Undervoltage Lockouts
The undervoltage lockout prevents the MAX4370 from turning on the external MOSFET until the input voltage at VINexceeds the lockout threshold (2.25V min) for at least 150ms. The undervoltage lockout protects the external MOSFET from insufficient gate drive voltage. The 150ms timeout ensures that the board is fully plugged into the backplane and that VINis stable. Voltage transients at VINwith voltages below the UVLO will reset the device and initiate a start-up sequence.
The device also features a gate overvoltage lockout that prevents the device from restarting after a fault condition if the discharge has not been completed. V
GATE
must be discharged to below 0.1V before restarting. Since the MAX4370 does not monitor the output voltage, a start-up sequence can be initiated while the board capacitance is still charged.
Gate Overvoltage Protection
Newer-generation MOSFETs have an absolute maxi­mum rating of ±8V for the gate-to-source voltage (VGS). To protect these MOSFETs, the MAX4370 limits the gate-to-drain (VGD) to +7.5V with an internal zener diode. No protection is provided for negative VGD. If GATE can be discharged to GND faster than the output voltage, an external small-signal protection diode (D1) can be used, as shown in Figure 5.
Table 1. Status Output Truth Table
PART IN
START-UP
XYes
ON PIN
OVERCURRENT
CONDITION ON V
IN
XX
PART IN LATCHED-OFF MODE
DUE TO OVERCURRENT
CONDITION
Low
STAT PIN (STATUS)
XX LowLowNo XYes Low
YesNo LowHighNo
HighNo
NoNo HighHighNo
Figure 4. Status Output (STAT) Timing Diagram
D1
GATE
R
SENSE
V
OUT
V
GD
V
GS
C
BOARD
V
IN
V
SEN
M1 N
MAX4370
GATE DRIVE
CHARGE PUMP
Figure 5. External Gate-Source Protection
X = Don’t care
V
IN
ON
OV
1.2V
CTIM
OV
V
IN
STAT
OV
NO FAULT CONDITIONS PRESENT
FAULT CONDITION OR ON FALLING EDGE
Page 11
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
______________________________________________________________________________________ 11
__________Applications Information
Component Selection
N-Channel MOSFET
Select the external N-channel MOSFET according to the application’s current level. The MOSFET’s R
DS(ON)
should be chosen low enough to have a minimum volt­age drop at full load to limit the MOSFET power dissipa­tion. High R
DS(ON)
can cause output ripple if the board has pulsing loads, or it can trigger an external under­voltage reset monitor at full load. Determine the device’s power rating requirement to accommodate a short-circuit condition on the board during start-up (see
MOSFET Thermal Considerations
).
MOSFETs can typically withstand single-shot pulses with higher dissipation than the specified package rat­ing. Also, since part of the inrush current limiting is achieved by limiting the gate dV/dt, it is not necessary to use a MOSFET with low gate capacitance. Table 2 lists some recommended manufacturers and compo­nents.
Sense Resistor
The slow comparator threshold voltage is set at 50mV. Select a sense resistor that causes a 50mV voltage drop at a current level above the maximum normal operating current. Typically, set the overload current at
1.2 to 1.5 times the nominal load current. The fast com­parator threshold is set at 200mV. This sets the fault current limit at four times the overload current limit.
Choose the sense-resistor power rating to accommo­date the overload current (Table 3):
P
SENSE
= (I
OVERLOAD
)2· R
SENSE
Start-Up Timing Capacitor (C
TIM
)
The start-up period (t
START
) is determined by the capaci­tor connected at CTIM. This determines the maximum time allowed to completely turn on the MOSFET.
The default value for t
START
is chosen by leaving CTIM floating and is approximately 5.5µs. This is also the minimum value (not controlled and dependent on stray
capacitance). Longer timings are determined by the value of the capacitor, according to Figure 6, and can be determined as follows:
t
START
(ms) = 0.31 · C
TIM
(nF)
Set the t
START
timer to allow the MOSFET to be enhanced and the load capacitor to be completely charged.
There are two methods of completing the start-up sequences. Case A describes a start-up sequence that does not use the current-limiting feature and slowly turns on the MOSFET by limiting the gate dV/dt. Case B uses the current-limiting feature and turns on the MOSFET as fast as possible while still preventing high inrush current.
0.01 0.1 1 10 100 1000 CAPACITANCE (nF)
t
START
(ms)
1000
0.1
0.01
0.001
1
10
100
Figure 6. Start-Up Period vs. C
TIM
Table 3. Current Levels vs. R
SENSE
150
0.5100
R
SENSE
(mΩ)
510
OVERLOAD
THRESHOLD SET BY
SLOW COMPARATOR
(A)
4 2
20
FAULT CURRENT THRESHOLD SET BY FAST COMPARATOR
(A)
Table 2. Component Manufacturers
704-264-8861 888-522-5372
402-564-3131
PHONE
www.irctt.co www.fairchildsemi.com
www.vishay.com
INTERNET
310-322-3331
IRC
Sense Resistors
602-244-3576
www.irf.com www.mot-sps.com/ppd/
International Rectifier Motorola
Fairchild
COMPONENT
Dale-Vishay
MANUFACTURER
MOSFETs
Page 12
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
12 ______________________________________________________________________________________
Case A: Slow Turn-On (without overcurrent)
There are two ways to turn on the MOSFET without reaching the fast comparator current limit:
1) If the board capacitance (C
BOARD
) is low, the
inrush current is low.
2) If the capacitance at GATE is high, the MOSFET turns on slowly.
In both cases, the turn-on (tON) is determined only by the charge required to enhance the MOSFET—effec­tively, the small gate-charging current limits the output voltage dv/dt. This time can be extended by connect­ing an external capacitor between GATE and GND, as shown in Figure 7. The turn-on time is dominated by the external gate capacitance if its value is considerably higher than MOSFET gate capacitance. Table 4 shows the timing required to enhance the recommended MOSFET with or without an external capacitor at GATE; Figures 2 and 3 show the related waveforms and timing diagrams (see Start-Up Time with C
BOARD
= 0 and
Start-Up Time with External C
GATE
in the
Typical
Operating Characteristics
). Remember that a high gate
capacitance also increases the turn-off time. When using the MAX4370 without an external gate
capacitor, RSis not necessary. RSprevents MOSFET source oscillations that can occur when C
GATE
is high
while C
BOARD
is low.
Case B: Fast Turn-On (with current limit)
In applications where the board capacitor (C
BOARD
) at
V
OUT
is high, the inrush current causes a voltage drop
across R
SENSE
that exceeds the fast comparator
threshold (V
FC,TH
= 200mV). In this case, the current
charging C
BOARD
can be considered constant and the
turn-on time is determined by:
tON= C
BOARD
· VIN/ I
FAST,SET
where the maximum load current I
FAST,SET
= V
FC,TH
/
R
SENSE
. Figure 2 shows the waveforms and timing dia­grams for a turn-on transient with current regulation (see Start-Up Time with C
BOARD
= 470µF in the
Typical
Operating Characteristics
). When operating under this condition, an external gate capacitor is not required. Adding an external capacitor at GATE reduces the regu­lated current ripple but increases the turn-off time by increasing the gate delay (td) (Figure 3).
M1
C
SPD
*OPTIONAL (SEE TEXT)
C
TIM
CTIM
GATE
VSEN
GND
CSPD
ON
R
SENSE
V
OUT
C
GATE
C
BOARD
V
IN
V
IN
R
S*
MAX4370
R
PULL-UP
STAT
Figure 7. Operation with External Gate Capacitor
Table 4. MOSFET Turn-On Time (start-up without current limit)
(C
BOARD
= 0, turn-on with no load current, turn-off with 2A fault current)
International Rectifier IRF7401
Fairchild FDS6670A
0
22
0
175µs
1.9ms
220µs
130µs
1.8ms
160µs
160µs
3.5ms
MOSFET TURN-ON (tON)
190µs
75µs
540µs
70µs
130µs
1.1ms
130µs
160µs
2ms
MOSFET TURN-OFF (t
OFF
)
145µs
22 2.3ms 2ms 3.2ms 540µs 1.1ms 1.95ms
0
22
101µs
2ms
74µs
1.8ms
Motorola MMSF5N03HD
73µs
3.2ms
33µs
470µs
67µs
1ms
85µs
1.95ms
C
GATE
(nF)
VIN= 3V VIN= 5V VIN= 12V VIN= 3V VIN= 5V VIN= 12V
DEVICE
Electrical characteristics as specified by the manufacturer’s data sheet: FDS6670A: C
ISS
= 3200pF, Q
T(MAX)
= 50nC, R
DS(ON)
= 8.2mΩ
IRF7401: C
ISS
= 1600pF, Q
T(MAX)
= 48nC, R
DS(ON)
= 22mΩ
MMSF5N03HD: C
ISS
= 1200pF, Q
T(MAX)
= 21nC, R
DS(ON)
= 40mΩ
Page 13
The actual turn-on time is determined by the longer of the two timings of Case A and Case B. Set the start-up timer (t
START
) at 2 · tONor longer to guarantee enough time for the output voltage to settle; also take into con­sideration device parameter variation.
Slow Comparator Response Time (C
SPD
)
The slow comparator threshold is set at 50mV, and its response time is determined by the external capacitor connected to CSPD (Figure 8).
A minimum response time of 20µs (typ) is achieved by leaving this pin floating. This time is determined inter­nally and is not affected by stray capacitance at CSPD (up to 100pF).
Set the slow comparator response time to be longer than the normal operation load transients.
ON Comparator
The ON/OFF function of the MAX4370 is controlled by the ON comparator. This is a precision voltage com­parator that can be used for temperature monitoring (Figure 9) or as an additional undervoltage lockout. The comparator threshold voltage is set at 0.6V with a 3mV typical hysteresis.
The ON comparator initiates start-up when its input volt­age (VON) rises above the threshold voltage, and turns off the MOSFET when the voltage falls below the threshold. The ON comparator is also used to reset the MAX4370 after a fault condition.
The ON comparator input and the STAT output can be pulled to voltages up to 14V independently of VIN.
In some applications, it is useful to use connectors with staggered leads. In Figure 10, the ON pin forces the removable board to be powered up only when all con­nections are made.
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
______________________________________________________________________________________ 13
0.01 0.1 1 10 100 1000 C
SPD
(nF)
RESPONSE TIME (ms)
1000
0.1
0.01
1
10
100
t
CSPD
(ms) = 0.2 · C
SPD
(nF)
Figure 8. Slow Comparator Response Time vs. C
SPD
LOGIC
CONTROL
V
REF
R2
ON
NTC
R1 = R2
· (V
REF
/ O.6 - 1) R2 = VALUE OF THE NTC RESISTOR AT THE LIMIT TEMPERATURE V
REF
= ANY REFERENCE VOLTAGE AVAILABLE OR V
IN
0.6V
R1
Figure 9. Temperature Monitoring and Protection
V
IN
ON
BACKPLANE
10k
1M
RESET
V
CC
MAX4370
VSEN
GATE
REMOVABLE CARD
Figure 10. Fail-Safe Connector
Page 14
MAX4370
Using the MAX4370 on the Backplane
The MAX4370 can be used on the backplane to regu­late current upon insertion of a removable card. This allows multiple cards with different input capacitance to be inserted into the same slot even if the card doesn’t have on-board hot-swap protection.
The MAX4370 current-limiting feature is active during the start-up period set by CTIM. The start-up period can be triggered if VINis connected to ON through a trace on the card. Once t
START
has expired (timed out), the load capacitance has to be charged or a fault con­dition is detected. To ensure start-up with a fixed CTIM, t
START
has to be longer than the time required to charge the board capacitance. The maximum load capacitance is calculated as follows:
C
BOARD
< t
START
· I
FAST,SET
/ V
IN
Input Transients
The voltage at VINmust be above the UVLO during inrush and fault conditions. When a short condition occurs on the board, the fault current can be higher than the fast comparator current limit. The gate voltage is discharged immediately, but note that the MOSFET is not completely off until VGS< VTH. If the main system power supply collapses below UVLO, the MAX4370 will force the device to restart once the supply has recov­ered. The main system power supply must be able to deliver this fault current without excessive voltage drop.
The MOSFET is turned off in a very short time; there­fore, the resulting di/dt can be considerable. The back­plane delivering the power to the external card must have a fairly low inductance to limit the voltage tran­sients caused by the removal of a fault.
MOSFET Thermal Considerations
During normal operation, the MOSFET dissipates little power; it is fully turned on and its R
DS(ON)
is minimal. The power dissipated in normal operation is PD= (I
LOAD)
2
· R
DS(ON)
. A considerable amount of power is dissipated during the turn-on and turn-off transients. The design must take into consideration the worst-case scenario of a continuous short-circuit fault present on the board. Two cases must be considered:
1) The single turn-on with the device latched after a
fault.
2) An external circuit forces a continuous automatic
retry after the fault.
MOSFET manufacturers typically include the package normalized transient thermal resistance (r
θJA
(t) or
r
θJC
(t)), which is determined by the start-up time and
the retry duty cycle (d = t
START
/ t
RETRY
). The following
equation is used to calculate the required transient thermal resistance:
R
θJA
(t) = (T
J,MAX
- TA) / P
D,MAX
(t)
where P
DMAX
(t) = VIN· I
FAULT
and the resulting R
θJA
=
R
θJA
(t) / r
θJA
(t). R
θJA
is the thermal resistance deter­mined with a continuous load and by the layout or heatsink.
Layout Considerations
To take full advantage of the switch response time to an output fault condition, it is important to keep all traces as short as possible and to maximize the high-current trace dimensions to reduce the effect of undesirable parasitic inductance. Place the MAX4370 close to the card’s connector. Use a ground plane to minimize its impedance and inductance.
Minimize the current-sense resistor trace length (<10mm), and ensure accurate current sensing with Kelvin connections (Figure 12).
When the output is short circuited, the voltage drop across the external MOSFET becomes large. Hence, the power dissipation across the switch increases, as does the die temperature. An efficient way to achieve good power dissipation on a surface-mount package is to lay out two copper pads directly under the package on both sides of the board. Connect the two pads to the ground plane through vias, and use enlarged cop­per mounting pads on the top side of the board.
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
14 ______________________________________________________________________________________
V
IN
V
IN
ON
BACKPLANE
MAX4370
VSEN
GATE
CTIM
C
BOARD
V
OUT
REMOVABLE CARD WITH NO HOT-INSERTION PROTECTION
Figure 11. Using the MAX4370 on the Backplane
Page 15
MAX4370
Current-Regulating Hot-Swap Controller with
DualSpeed/BiLevel Fault Protection
______________________________________________________________________________________ 15
Pin Configuration
Chip Information
TRANSISTOR COUNT: 1792
MAX4370
SENSE RESISTOR
HIGH-CURRENT PATH
Figure 12. Kelvin Connections for the Current-Sense Resistors
CTIM
CSPDGND
1 2
87ON
STATVSEN
GATE
V
IN
SO
TOP VIEW
3
4
6
5
MAX4370
Page 16
MAX4370
Current-Regulating Hot-Swap Controller with DualSpeed/BiLevel Fault Protection
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
16
____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 1999 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
16
____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 1999 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Package Information
SOICN.EPS
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