Datasheet MAP80-4003, MAP80-4002, MAP80-4000, MAP80-1024, MAP80-1012 Datasheet (POWER-ONE)

1

MAP80 SERIES

Power-One’s MAP80 series of power supplies provides reliable, tightly
regulated DC power for commercial and industrial systems which
require high peak current capabilities. Wide-range AC input and full
international safety, EMI, and ESD compliance ensure world-wide
acceptance. All units bear the CE Mark.

The MAP80 utilizes a variable frequency design with a thermally
efficient U-channel chassis to provide full power operation in

convection cooled applications. Design innovations include metric
and SAE mounting inserts on each mounting surface to provide
integration flexibility. Dual-mode connectors provide traditional
terminal block connections or popular single row Molex connector
mating.

Single output models feature wide-range output adjustability to meet a
wide variety of standard and user specific output voltage requirements.

FEATURES

• Wide Range Input for 110/220 VAC Applications

• CE Marked to Low Voltage Directive

• Input Transient & ESD Compliance to EN61000-4-2/-3/-4

• Meets EN55022, Class B Limits

• TTL Compatible Power Fail Signal

• Compact Footprint: 7.20" x 4.20" x 1.80"
(182.9mm x 106.7mm x 45.7mm)

• Greater than 175,000 Hours MTBF

• Metric and SAE Mounting Inserts

SINGLE OUTPUT MODEL SELECTION CHART

MODEL

OUTPUT ADJUSTMENT MAXIMUM OUTPUT PEAK OUTPUT LINE LOAD RIPPLE & NOISE INITIAL SETTING

VOLTAGE RANGE CURRENT CURRENT (NOTE 3) REGULATION REGULATION %p-p (NOTE 1) ACCURACY

MAP80-1005 5V 4.5V to 5.6V 16A 18A 0.2% 1% 1.4% 5.0V to 5.1V
MAP80-1012 12V/15V 11.5V to 15.5V 7.5/6A (Note 2) 9.2/7.3A (Note 2) 0.2% ±1% 1% 11.76V to 12.15V
MAP80-1024 24V/28V 23.0V to 29.0V 3.8/3.2A (Note 2) 4.6/3.9A (Note 2) 0.1% 0.5% 0.5% 23.8V to 24.2V

NOTES: 1) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth.

2) MAP80-1012 output currents are expressed as 12V/15V operation. MAP80-1024 output currents are expressed as 24V/28V operation.

3) Peak load for 60 seconds or less are acceptable, 10% duty cycle, maximum.

MULTIPLE OUTPUT MODEL SELECTION CHART – 80W CONTINUOUS OUTPUT POWER

MODEL

OUTPUT ADJUSTMENT OUTPUT PEAK OUTPUT LINE LOAD RIPPLE & NOISE INITIAL SETTING

VOLTAGE RANGE CURRENT CURRENT (NOTE 1) REGULATION REGULATION %p-p (NOTE 2) ACCURACY

+5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4000

+12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 11.9V to 12.1V

-5V Fixed 1A 1A 0.5% 2% 1% -4.8V to -5.4V

-12V Fixed 1A 1A 0.5% 2% 1% -11.5V to -12.5V
+5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4001

+24V 23.04V to 24.96V 2A 3.5A 0.2% 1% 1% 24.0V to 24.1V

-12V Fixed 1A 1A 0.5% 2% 1% -11.5V to -12.5V

+12V Fixed 1A 1A 0.5% 2% 1% 11.5V to 12.5V

+5V 4.7V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4002

+12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 12.0V to 12.1V

-12V Fixed 1A 1A 0.5% 2% 1% -11.6V to -12.4V

+12V Fixed 1A 1A 0.5% 2% 1% 11.6V to 12.4V

+5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4003

+15V 14.40V to 15.60V 3.5A 6A 0.2% 1% 1% 14.6V to 15.1V

-5V Fixed 1A 1A 0.5% 2% 1% -4.8V to -5.4V

-15V Fixed 1A 1A 0.5% 2% 1% -14.4V to -15.5V
+5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4004

+24V 23.04V to 24.96V 2A 3.5A 0.2% 1% 1% 24.0V to 24.1V

-15V Fixed 1A 1A 0.5% 2% 1% -14.4V to -15.5V

+15V Fixed 1A 1A 0.5% 2% 1% 14.4V to 15.5V

Rev. 04/2000

2

MAP80 SERIES

MULTIPLE OUTPUT MODEL SELECTION CHART (CONT.) – 80W CONTINUOUS OUTPUT POWER

MODEL

OUTPUT ADJUSTMENT OUTPUT PEAK OUTPUT LINE LOAD RIPPLE & NOISE INITIAL SETTING

VOLTAGE RANGE CURRENT CURRENT (NOTE 1) REGULATION REGULATION %p-p (NOTE 2) ACCURACY

+5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4010

+12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 12.0V to 12.1V

-5V Fixed 1A 1A 0.5% 2% 1% -4.8V to -5.4V

-12V Fixed 3A 3A 0.5% 2% 1% -11.5V to -12.5V
+5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V

MAP80-4020

+12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 12.0V to 12.1V

-12V Fixed 1A 1A 0.5% 2% 1% -11.5V to -12.5V

-5V Fixed 3A 3A 0.5% 2% 1% -4.8V to -5.4V

NOTES: 1) Peak loads up to 90 Watts for 60 seconds or less are acceptable, (10% duty cycle max.). Peak power must not exceed 90 Watts.

2) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth.

INPUT SPECIFICATIONS

PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS

Input Voltage - AC Continuous input range. 90 135 VAC

175 264
Input Frequency AC input. 47 63 Hz
Brown Out Protection Lowest AC input voltage that regulation is maintained with full rated loads. 90 VAC
Hold-up Time Nominal AC input voltage (115VAC), full rated load. 20 mS
Input Current 90 VAC (80W load). 2.5 ARMS

110VAC (80W load). 2.8
Input Protection Non-user serviceable internally located AC input line fuse.
Inrush Surge Current Internally limited by thermistor. Vin = 264VAC (one cycle). 25° C. 45 APK

Operating Frequency Switching frequency of power supply (varies with load). 22 120 kHz

OUTPUT SPECIFICATIONS

PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS

Efficiency Full load, 115VAC. Varies with distribution of loads among outputs. 73 75 80 %
Minimum Loads MAP80-1012 0.42

MAP80-1024 0.21 Amps

MAP80-1005 and all multiple output models, main channel only. 1.00
Ripple and Noise Full load, 20MHz bandwidth. See Model Selection Chart.
Output Power Continuous output power, all multiple output models. 80 Watts

Peak output power (60s maximum, 10% duty cycle), all multiple output models. 90 Watts
Overshoot / Undershoot Output voltage overshoot/undershoot at turn-on, V1, V2. 1 %
Regulation Varies by output. Total regulation includes: line changes from 90-132 VAC See Model Selection Chart.

or 175-264, changes in load starting at 20% load and changing to 100% load.
Transient Response Recovery time, to within 1% of initial set point due to a 50-100% 500 µS

load change, 4% max. deviation. (Main output of multiple output units).
Turn-On Delay Time required for initial output voltage stabilization. 1 5 Sec
Turn-on Rise Time Time required for output voltage to rise from 10% to 90%. 20 mS

INTERFACE SIGNALS AND INTERNAL PROTECTION

PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS

Overvoltage Provided on MAP80-1005 and the main output of multiple output units. 5.5 6.8
Protection MAP80-1012 17 23 V

MAP80-1024 32 37
Overload Protection Fully protected against output overload and short circuit. Automatic recovery upon removal of overload condition.
Power Fail TTL compatible logic signal. Time before regulation dropout

Warning (Note 1) due to loss of input power at 110VAC. 4 mS

NOTES: 1) Power Fail Warning is not available on MAP80-1024. The MAP80-1012 is an open collector output, capable of sinking 35 mA, maximum.

NUCLEAR AND MEDICAL APPLICATIONS Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments,
or nuclear control systems without the express written consent of the President of Power-One, Inc.

TECHNICAL REVISIONS The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are
subject to change without notice.

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MAP80 SERIES

SAFETY, REGULATORY, AND EMI SPECIFICATIONS

PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS

Agency Approvals UL1950.

CSA 22.2 No. 234/950. Approved
EN60950 (TUV).

Dielectric Withstand Input to output. 2600 VDC
Voltage

Electromagnetic FCC CFR title 47 part 15 sub-part B - conducted & radiated. B
Interference, EN55022 / CISPR 22 conducted. B Class
Conducted EN55022 / CISPR 22 radiated. B

Input Transient EN61000-4-5 level 3. Line to line 1 kV
Protection Line to ground 2

Insulation Resistance Input to output. 7 MΩ
Leakage Current Per EN60950, 264VAC. 500 µA

ENVIRONMENTAL SPECIFICATIONS

PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS

Altitude Operating. 10k ASL Ft.

Non-operating. 40k ASL Ft.

Operating Temperature Derate linearly above 50°C by 2.5% per °C At 100% load: 0 50 °C

to a maximum temperature of 70°C. At 50% load: 0 70 °C
Storage Temperature -55 85 °C
Temperature Coefficient 0°C to 70°C (After 15 minute warm-up). ±0.02 ±0.03 %/°C
Relative Humidity Non-condensing. 5 95 %RH
Shock Operating, peak acceleration. 20 G
Vibration Random vibration, 10Hz to 2kHz, 3 axis. 6 GRMS

OPTIONS

DESCRIPTION NOTES SIZE IMPACT

Cover Add ‘C’ suffix to model number or order part number 412-59585 separately. 7.20" x 4.20" x 2.05"

For convection cooled applications, derate output power to 65 watts on all multiple (183.0mm x 107.0mm x 52.0mm)

output models and MAP80-1005. Derate MAP80-1012 and MAP80-1024 to 75 watts.

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4

MAP80 SERIES

OVERALL SIZE: 7.20" x 4.20" x 1.80" (182.9mm x 106.7mm x 45.7mm)

WEIGHT: 1.8 LBS (0.82 kg)

INPUT & OUTPUT CONNECTIONS: 6-32 SCREW WIRE CLAMPS ON 0.312" (7.9mm) CENTERS, 0.045" (1.1mm)

SQUARE PINS ON 0.156" (3.9mm) CENTERS, MATES WITH MOLEX SERIES 2139, 6442, OR 41695

POWER FAIL CONNECTIONS: J1: 0.035" (0.9mm) SQUARE PINS ON 0.100" (2.5mm) CENTERS, MATES WITH MOLEX SERIES 2695/6471

CHASSIS: 0.090" (2.3mm) ALUMINUM ALLOY, WITH CLEAR FINISH

11

TB1

V2

V. ADJ.

3

TB2

7

V1

V. ADJ.

F1

J1

PF

COM

DC OUTPUT

(MATES WITH

14 CIRCUIT

MOLEX

CONNECTOR)

AC INPUT

(MATES WITH

5 CIRCUIT

MOLEX

CONNECTOR)

UNIVERSAL
MOUNTING

INSERT

(8 PLACES)

TB1

GND N L

TB2

PIN 1

PIN 1

V1

COM

V3 V4V2V1

0.51"

(13.0mm)

0. 485"

(12.3mm)

6.70" (170.2mm)

1.80"

(45.7mm)

0.25"

(6.4mm)

0.79"

(20.0mm)

1.02"

(25.8mm)

2.626"

(66.70mm)

2.170"

(55.1mm)

7. 7.20" (182.9mm)

3

3.230"

(82.0mm)

4.20"

(106.7mm)

1.04"

(26.4mm)

0.81"

(20.6mm)

6-32 UNC – 2B

THREAD

M4 x 0.7 – 6H

THREAD

0.17" (4.3mm)
D

IA T HRU