Datasheet LX-D2560, LXS-D2560V, LX-D2960, LXS-D2960V, LX-D3960 Service manual (LG)

...
MINI HOME THEATER
SERVICE MANUAL
P/N : AFN30086058 APRIL, 2006
MODELS:
LX-D2560 (LXS-D2560V) LX-D2960 (LXS-D2960V) LX-D3960 (LXS-D3960W, D3960V) KR-2500DV (LXS-D3960W, D3960V) LX-D6960 (LXS-D6960W, D6960V, D6960C, D6960T) KR-5550DV (LXS-D6960W, D6960V, D6960C, D6960T) LX-K4960 (LXS-K4960W, K4960V) LX-K7960 (LXS-K7960W, K7960V, K7960C, K7960T) LF-K3560Q (LF-K3560, K3560V) LF-K3565Q (LF-K3565, K3565V) LF-K3960Q (LF-K3960, K3960V)
SERVICE MANUAL MODELS: LX-D2560, LX-D2960, LX-D3960, KR-2500DV, LX-D6960, KR-5550DV, LX-K4960, LX-K7960, LF-K3560Q, LF-K3565Q, LF-K3960Q
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL.
- 1-1 -
[CONTENTS]
SECTION 1. GENERAL
• SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
• ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
• SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
SECTION 2. EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. DECK MECHANISM EXPLODED VIEW (5 CHANGER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
3. TAPE DECK MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
SECTION 3. ELECTRICAL SECTION
ELECTRICAL TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
INTERNAL BLOCK DIAGRAM of ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
SECTION 4. DVD PART ELECTRICAL
DVD ELECTRICAL TROUBLESHOOTIHG GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
DVD SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
DVD PRINTED CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
SECTION 5. MECHANISM OF DVD PART
DECK MECHANISM DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
SECTION 6. REPLACEMENT PARTS LIST
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
- 1-2 -
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
Storage in conductive bag
Drop impact
NEVER look directly at the laser beam, and dont let contact fingers or other exposed skin.
Magnet
How to hold the pick-up
Conductive Sheet
Cotton swab
Pressure
Pressure
- 1-3 -
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnet­ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M Ω)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent sta­tic electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.). Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of the volume knob for more than 3 seconds. If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1.To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
Resistor (1 Mohm)
Conductive Sheet
Resistor (1 Mohm)
Armband
RESET jump wire
VOLUME
VOLUME KNOB
DOWN
UP
- 1-4 -
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components.The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen­erate static electricity sufficient to damage an ESD device).
CAUTION. GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DAN- GEROUS VOLTAGETHAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
- 1-5 -
SPECIFICATIONS
MODELS: LX-K4960, LX-D3960, KR-2550DV
LX-K4960A, LXS-K4960V, LXS-K4960W LX-D3960A, LXS-D3960V, LXS-D3960W
General
Power supply Refer to the main label. Power consumption 70 W
Net Weight 5.9 kg External dimensions (W x H x D) 190 X 352 X 295 mm
Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz Signal to Noise Ratio 60/55 dB (Mono/Stereo) Frequency Response 50 - 10000 Hz
AM Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz Signal to Noise Ratio 30 dB Frequency Response 140 - 1800 Hz
Output Power Front: 100 W + 100 W (4 Ω , THD 10 %)
Sub woofer: 150 W (3 Ω , THD 10 %) T.H.D 0.5 % Frequency Response 40 - 20000 Hz Signal-to-noise ratio 75 dB
DVD/VCD/CD player
Frequency response (audio) 40 - 20000 Hz Signal-to-noise ratio (audio) More than 75 dB (1 kHz) Signal-to-noise ratio (video) More than 55 dB (1 kHz) Dynamic range (audio) More than 80 dB Video output 1.0 V (p-p), 75 S-video output (Y) 1.0 V (p-p), 75
(C) 0.3 V (p-p), 75 Component Video output (Y) 1.0 V (p-p), 75
(Pb)/(Pr) 0.7 V (p-p), 75
Speakers
Speaker Name Front Speaker (L/R) Subwoofer Type
Bass Reflex 2Way 3Speaker Bass Reflex 1Way 1Speaker Impedance 4 3 Frequency Response 60 - 20000 Hz 50 - 20000 Hz Sound Pressure Level 85 dB/W (1m) 82 dB/W (1m) Rated Input Power 100 W 150 W Max. Input Power 200 W 300 W Net Dimensions (W x H x D) 190 X 351 X 295 mm 190 X 351 X 295 mm Net Weight 4.8 kg 4.9 kg
Cassette tape player
Tape Speed 3000 ± 3 % (MTT-111.
NORMAL-SPEED)
Wow Flutter 0.25 %
(TT -111, JIS-WTD) F.F/REW. Time 120 sec (C-60) Frequency Response 250 - 8000 Hz Signal to Noise Ratio 43 dB Channel Separation 50 dB (P/B)/45 dB (R/P) Erase Ratio 55 dB (MTT-5511)
- 1-6 -
MODELS: LF-K3960Q (LF-K3960, LFS-K3960V)
LF-K3565Q (LF-K3565, LFS-K3565V) LF-K3560Q (LF-K3560, LFS-K3560V)
General
Power supply Refer to the main label. Power consumption 70 W (LF-K3960Q Model)
50 W (LF-K3565Q/LF-K3560Q Model)
Net Weight 5.9 kg External dimensions (W x H x D) 190 X 352 X 295 mm
Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz Signal to Noise Ratio 60/55 dB (Mono/Stereo) Frequency Response 50 - 10000 Hz
AM Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz Signal to Noise Ratio 30 dB Frequency Response 140 - 1800 Hz
Output Power Front: 100 W + 100 W (4 , THD 10 %) - LF-K3960Q model
Front: 50 W + 50 W (4 , THD 10 %) - LF-K3565Q/LF-K3560Q model T.H.D 0.5 % Frequency Response 40 - 20000 Hz Signal-to-noise ratio 75 dB
DVD/VCD/CD player
Frequency response (audio) 40 - 20000 Hz Signal-to-noise ratio (audio) More than 75 dB (1 kHz) Signal-to-noise ratio (video) More than 55 dB (1 kHz) Dynamic range (audio) More than 80 dB Video output 1.0 V (p-p), 75 S-video output (Y) 1.0 V (p-p), 75
(C) 0.3 V (p-p), 75 Component Video output (Y) 1.0 V (p-p), 75
(Pb)/(Pr) 0.7 V (p-p), 75
Speakers
Speaker Name Front Speaker (L/R) Type Bass Reflex 2Way 3Speaker (LF-K3960Q Model)
Bass Reflex 2Way 2Speaker (LF-K3565Q/LF-K3560Q Model) Impedance 4 Frequency Response 60 - 20000 Hz Sound Pressure Level 85 dB/W (1m) Rated Input Power 100 W (LFS-K3960V)
50 W (LFS-K3565V/LFS-K3560V) Max. Input Power 200 W (LFS-K3960V)
100 W (LFS-K3565V/LFS-K3560V) Net Dimensions (W x H x D) 190 X 351 X 295 mm (LFS-K3960V)
190 X 351 X 270 mm (LFS-K3565V/LFS-K3560V) Net Weight 4.8 kg (LFS-K3960V)
4.2 kg (LFS-K3565V/LFS-K3560V)
Cassette tape player
Tape Speed 3000 ± 3 % (MTT-111.
NORMAL-SPEED)
Wow Flutter 0.25 %
(TT -111, JIS-WTD) F.F/REW. Time 120 sec (C-60) Frequency Response 250 - 8000 Hz Signal to Noise Ratio 43 dB Channel Separation 50 dB (P/B)/45 dB (R/P) Erase Ratio 55 dB (MTT-5511)
- 1-7 -
MODELS: LX-D2960 (LX-D2960A, LXS-D2960V)
LX-D2560 (LX-D2560A, LXS-D2560V)
General
Power supply Refer to the main label. Power consumption 70 W (LX-D2960A model)
50 W (LX-D2560A model)
Net Weight 5.9 kg External dimensions (W x H x D) 190 X 352 X 295 mm
Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz Signal to Noise Ratio 60/55 dB (Mono/Stereo) Frequency Response 50 - 10000 Hz
AM Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz Signal to Noise Ratio 30 dB Frequency Response 140 - 1800 Hz
Output Power Front: 100 W + 100 W (4 , THD 10 %) - LX-D2960A model
Front: 50 W + 50 W (4 , THD 10 %) - LX-D2560A model T.H.D 0.5 % Frequency Response 40 - 20000 Hz Signal-to-noise ratio 75 dB
DVD/VCD/CD player
Frequency response (audio) 40 - 20000 Hz Signal-to-noise ratio (audio) More than 75 dB (1 kHz) Signal-to-noise ratio (video) More than 55 dB (1 kHz) Dynamic range (audio) More than 80 dB Video output 1.0 V (p-p), 75 S-video output (Y) 1.0 V (p-p), 75
(C) 0.3 V (p-p), 75 Component Video output (Y) 1.0 V (p-p), 75
(Pb)/(Pr) 0.7 V (p-p), 75
Speakers
Speaker Name Front Speaker (L/R) Type Bass Reflex 2Way 3Speaker (LXS-D2960V Model)
Bass Reflex 2Way 2Speaker (LXS-D2560V Model) Impedance 4 Frequency Response 60 - 20000 Hz Sound Pressure Level 85 dB/W (1m) Rated Input Power 100 W (LXS-D2960V)
50 W (LXS-D2560V) Max. Input Power 200 W (LXS-D2960V)
100 W (LXS-D2560V) Net Dimensions (W x H x D) 190 X 351 X 295 mm (LXS-D2960V)
190 X 351 X 270 mm (LXS-D2560V) Net Weight 4.8 kg (LXS-D2960V)
4.2 kg (LXS-D2560V)
Cassette tape player
Tape Speed 3000 ± 3 % (MTT-111.
NORMAL-SPEED)
Wow Flutter 0.25 %
(TT -111, JIS-WTD) F.F/REW. Time 120 sec (C-60) Frequency Response 250 - 8000 Hz Signal to Noise Ratio 43 dB Channel Separation 50 dB (P/B)/45 dB (R/P) Erase Ratio 55 dB (MTT-5511)
- 1-8 -
MODELS: LX-K7960, LX-D6960, KR-5550DV
LX-K7960A LXS-K7960V, LXS-K7960C, LXS-K7960T, LXS-K7960W LX-D6960A,D LXS-D6960V, LXS-D6960C, LXS-D6960T, LXS-D6960W
General
Power supply Refer to the main label. Power consumption 90 W
Net Weight 5.9 kg External dimensions (W x H x D) 190 X 352 X 295 mm
Tuner/Amplifier
FM Tuning Range 87.5 - 108.0 MHz or 65 -74 MHz, 87.5 -108.0 MHz
Intermediate Frequency 10.7 MHz Signal to Noise Ratio 60/55 dB (Mono/Stereo) Frequency Response 50 - 10000 Hz
AM Tuning Range 522 - 1620 kHz or 520 - 1720 kHz
Intermediate Frequency 450 kHz Signal to Noise Ratio 30 dB Frequency Response 140 - 1800 Hz
Output Power Front: 100 W + 100 W (4 , THD 10 %), Center: 50 W (8 , THD 10%)
Rear: 50 W + 50 W (8 , THD 10 %), Sub woofer: 150 W (3 , THD 10 %) T.H.D 0.5 % Frequency Response 40 - 20000 Hz Signal-to-noise ratio 75 dB
DVD/VCD/CD player
Frequency response (audio) 40 - 20000 Hz Signal-to-noise ratio (audio) More than 75 dB (1 kHz) Signal-to-noise ratio (video) More than 55 dB (1 kHz) Dynamic range (audio) More than 80 dB Video output 1.0 V (p-p), 75 S-video output (Y) 1.0 V (p-p), 75
(C) 0.3 V (p-p), 75 Component Video output (Y) 1.0 V (p-p), 75
(Pb)/(Pr) 0.7 V (p-p), 75
Speakers
Speaker Name Front Speaker (L/R) Center Speaker Type
Bass Reflex 2Way 3Speaker Bass Reflex 2Way 3Speaker Impedance 4 8 Frequency Response 60 - 20000 Hz 150 - 20000 Hz Sound Pressure Level 85 dB/W (1m) 85 dB/W (1m) Rated Input Power 100 W 50 W Max. Input Power 200 W 100 W Net Dimensions (W x H x D) 190 X 351 X 295 mm 300 X 109 X 115 mm Net Weight 4.8 kg 1.3 kg
Speaker Name Rear Speaker (L/R) Subwoofer Type
Bass Reflex 1Way 1Speaker Bass Reflex 1Way 1Speaker Impedance 8 3 Frequency Response 150 - 20000 Hz 50 - 20000 Hz Sound Pressure Level 85 dB/W (1m) 82 dB/W (1m) Rated Input Power 50 W 150 W Max. Input Power 100 W 300 W Net Dimensions (W x H x D) 100 X 354 X 117 mm 190 X 351 X 295 mm Net Weight 0.9 kg 4.9 kg
Cassette tape player
Tape Speed 3000 ± 3 % (MTT-111.
NORMAL-SPEED)
Wow Flutter 0.25 %
(TT -111, JIS-WTD) F.F/REW. Time 120 sec (C-60) Frequency Response 250 - 8000 Hz Signal to Noise Ratio 43 dB Channel Separation 50 dB (P/B)/45 dB (R/P) Erase Ratio 55 dB (MTT-5511)
SECTION 2. EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
A26
A51
263
A000
256
255
254
253
251
250
MAC
257
463
262
261
463
463
A48
259
274
A44
273
276
A46
265
264
A50
A47
300
450
SMPS
MAIN
DVD
FRONT
252
2-1 2-2
NOTE) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
2-3 2-4
2. DECK MECHANISM EXPLODED VIEW (5 CHANGER)
A26
003
075
023
011
038
073
037
032
062
031
004
005
006
007
001
002
071
431
074
072
2-5 2-6
3. TAPE DECK MECHANISM
1011
1013
1009
1009
1003
1002
1007
1037
1006
1018
1017
1019
1020
1021
1022
A001
1023
A000
1025
A002
1015
- 2-7 -
4. SPEAKER EXPLODED VIEW
1) LXS-K7960T/LXS-D6960T
859
860
856
857
858
855
852
854
853
A800
850
852
851
- 2-8 -
2) LXS-K7960V/D2560V/D2960V/K4960V/D3960V LFS-K3560V/K3565V/K3960V
758
757
A700
756
754
755
753
752
751
750
759
- 2-9 -
3) LXS-K7960C/D6960C
653
A600
652
651
650
654
659
655
658
657
656
- 2-10 -
4) LXS-K7960W/K4960W/D6960W/D3960W
955
954
953
952
956
A900
957
950
951
- 3-1 -
SECTION 3. ELECTRICAL SECTION
ELECTRICAL TROUBLESHOOTING GUIDE
Check P7904 6PIN P-SENS
Refer to SMPS
Troubleshooting
Check if IC101 KIA7042 input is over 5V.
Check if output voltage of IC101 KIA7042 is 4.3V
Check the related part of IC101 KIA7042
Replace the
related parts
OK
Check power of both terminals of IC101 KIA7042
Check IC100 78KO/KF2 1 PIN power
OK
YES
NO
NO
NO NO
YES
YES
YES
YES
MICOM PART CHECK I
- 3-2 -
Check Q102 BASE
PIN 0.6V HIGH
Check Q102 COLLECTOR
Check output power of IC101 KIA7042 is over 4.3V.
Check the related part.
Replace the
related parts
OK
Replace the
related parts
Check the related part.
OK
Check IC103 8PIN IC100 19,20,59 PIN 5V
Check the working condition X101: 32.768kHz X100: 9.8304MHz
OK
Check P7904 5PIN 5.6V
Refer to SMPS Troubleshooting
Check D101 1SR35 output is working on 5V
Check the related part
OK
Replace the
related parts
Check power of both terminals of D101 1SR35
Check Q101 EMITTER 5V and COLLECTOR 5V
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
MICOM PART CHECK II
- 3-3 -
Check IC100 78KOKF2 22,24 PIN
22 PIN DATA 22 PIN CLK Check MICOM power 5V
Refer to MICOM
Troubleshooting
Replace the related parts
Check the related part
OK
Refer to SMPS
Troubleshooting
Check P7302 assembly
Check power of each PIN
OK
Replace the related part
OK
Check P7904 1,2,3 power.
F1+,F2- both terminals: over
3.7V Check power VKK: over 26V.
Check P7302 connection condition and power F1+,F2­both terminals: over 3.7V Check power VKK: over 26V Check 25 PIN:5.6V
Check IC301 PT6324 power 50 PIN VKK:-26V
9.52 PIN +5V
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
IC103 KS4CD21CS CHECK
FLD DISPLAY CHECK
- 3-4 -
Check IC100 IC301 DATA communication
PIN PIN
75 PIN
3PIN STB
76 PIN
2PIN DO
77 PIN
4PIN DI
78 PIN
1PIN CLK
When 5V fails,check D3191SR35 input and output power
Check the related part
Check 76 PIN ➞ DO DATA input
Check the related part
Replace the related part
OK
Replace the related part
OK
FLT light on
OK
IC100 75 PIN STB 77 PIN
4PIN DI
78 PIN
1PIN CLK
Check Data output.
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
- 3-5 -
Check P7905 9PIN 3.3V
Check if X601 12.288MHz is working.
Check IC604 PS9829 86 PIN CLK input
Check output of IC100 78KOKF2 21
PWM_CLK
22
PWM_DATA
23
PWM_REST
Check IC604 PS9829 DATA input 78 PIN
DATA
79 PIN
CLK
96 PIN
REST
Check PWM MODULATOR output FL:75(+)74(-) FR:71(+)70(-) SW:68(+)67(-) CEN:62(+)61(-) SL:59(+)58(-) SR:52(+)51(-)
OK
Check IC604 PS9829 VDD PIN power (3,10,22,29,39,47, 56,65,72,87,94) Check X601 2PIN 3 3V
Refer to SMPS
Troubleshooting
Check the related part of X601
OK
Check R668(470) output
OK
Check resistance output of LINE DATA: R671 CLK: R670 RST: R665
OK
Check DVD ASS`Y PS9829 communication condition (P7403)
Check IC604 PS9829 DATA input
OK
Check IC604 PS9829 part.
Replace the related
part
Replace the related
part
Replace the related
part
Refer to DVD
Troubleshooting
Check resistance
output of each LINE
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
PWM MODULATION PART
- 3-6 -
P7905 3 PIN+12 13,14,15 PIN 32V
Check input power of eachIC700,701,702,703 34,29,26,21 PIN.
Check input power of each IC 700,701,702,703 1,36,17,18,19 PIN +12V
Check PWM MODULATOR input of each IC 4,6,14,16 PIN
Check POWER IC 700,701, 702,703 34,29,27,20 PIN output.
Check output LINE COIL
OK
Refer to SMPS
Troubleshooting
Check resistance power of each LINE IC700:R702,701,726,727,724 IC701:R730,729,750,753,752 IC702:R756,755,768,771,770 IC703:R774,773,794,797,796
Replace the related parts
YES
YES
YES
YES
YES
YES
NO
NO
NO
POWER AMP PART CHECK
- 3-7 -
Check if JK800 contacts with
Check IC200 (BU4052) 4, 11PIN input waveform.
Check IC200 (BU4052) 3, 13PIN output waveform.
Check IC801 (MC4580) 2, 6PIN input waveform.
OK
Check IC200 (BU4052) 16PIN VDD, 8PIN VSS power.
Check u-COM (IC301) 83PIN, 84PIN communication.
Refer to SMPS
Troubleshooting.
Replace the related parts
Check IC801 (MC4580)4PIN VSS, 8PIN VDD power.
Replace the related parts.
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
AUX FUNCTION
- 3-8 -
Check TUNER
module(TU601) is working.
Check TUNER MODUEL power(Check 2PIN 9V)
Check IC200(BU4052)
16PIN VDD,8PIN VSS power
Replace the related parts
Replace the related parts
Check IC200 (BU4052) 16PINVDD,8PIN VSS power.
Replace the related parts
IC200(BU4052) 16PIN­VDD,8PIN VSS power check
Replace the related parts
Check IC801(MC4580) 4PIN VSS,8PIN VDD power
Check IC200(BU4052) 1, 12PIN input waveform.
Check IC200(BU4052) 3,13PIN output waveform. Check IC601(BU 4502) 2, 15PIN Check 25 PIN:5.6V
Check IC801(MC4580) 2,6PIN input waveform.
OK
TAPE PCB ASS`Y
Check IC801 (MC4580) 2,6PIN input waveform.
OK
Check IC200(BU4052)2,1 5PIN input waveform.
Check IC200 (BU4052) 3,13PIN output waveform. Check IC601 (BU4052) 2,15PIN input waveform.
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
TUNER FUNCTION CHECK
TAPE FUNCTION CHECK
- 3-9 -
P2707:4 PIN 12V
Check IC201 (HA12237)16 PIN 12V input.
Check IC201: 5.26 PIN Signal Output.
Check IC201 14 PIN MUTE is working.
OK
Refer to SMPS
Troubleshooting
Check DECK HEAD input.
Check DECK HEAD input IC201 32.39 PIN.
Replace the HEAD WIRE and Mecha.
Replace the
related parts.
Replace the
related parts.
Check the related part.
OK
Check IC202 10 PIN HIGH is
working.
Check the related part.
OK
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
TAPE PLAY PART CHECK
- 3-10 -
Check IC604 PS9829 #49,#52 PWM output.
Refer to PWM modulation part.
Check Q601 Collector waveform.
Check Board to Board contact.
Check IC203 8 PIN +12V.
Check the related part.
OK
Check Q205(D1304) BASE HIGH.
Check IC202 4 PIN HIGH working.
Refer to SMPS
Troubleshooting
Replace the related parts
Replace the related parts
OK
Check P7207 #2,#4 output.
Check P2707 #5,#7 input.
Check IC203 MC4580 #1,#7.
Check IC201 10,21 PIN output.
Check L203 2,3 PIN oscillation.
Check .P2203 5,3 PIN input. Check .8 PIN ERASE input.
OK
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
NO
TAPE REC PART CHECK
- 3-11 -
Check the fuse F901
Check the DC V of C905. If DC V is over 400V
Check the DC V Of C981,C945. If DC V is 6.1V
OK
Chcek the DC V Of C950,C951 If DC V is in 35V,-35V
Chcek the DC V Of C909,C903,C921 If DC V is in 14~19V and it is steady.
Replace the fuse
Check BD901,LF901,902
Check IC901,902 Replace IC 901,902
Check short of P9702 line
Check short of P9701 line
Check short of P9701, P9702 line
*MAIN PART
YES
NO
YES
YES
YES
YES
YES
NO
NO NO
NO
NO
SMPS POWER CIRCUIT
- 3-12 -
Check the PIN6 OF P9702 If DC V is over5.6V
OK
Check power circuit Trouble shooting
*P-SENS PART
Check the PIN3 OF P9702 If DC V is over -28V ±2
OK
Check power circuit Trouble shooting
*VKK PART
YES
YES
NO
NO
- 3-13 -
INTERNAL BLOCK DIAGRAM of ICs
• UTC MC4580
PIN CONFIGURATION
TEST CIRCUIT
- 3-14 -
NJM 2279
BLOCK DIAGRAM
6dB 75
6dB 75
Vout1
Vout2
Driver
Driver
V+MUTE1SW2
20k
Vin1
Vin2
Vin3
SW1 MUTE2 GND1 GND2 V-
20k
20k
20k
20k
4.14k
4.14k
4.45k
4.45k
AMP.
AMP.
MBM29LV160TE
BLOCK DIAGRAM
- 3-15 -
HY57V281620ETP
FUNCTIONAL BLOCK DIAGRAM
FAN8082D
Internal Block Diagram
- 3-16 -
BU2090
Block diagram
- 3-17 -
HA12237F
BLOCK DIAGRAM
- 3-18 -
BA3308 / BA3308F
BLOCK DIAGRAM
BA3308
BA3308F
- 3-19 -
TAS5142
BLOCK DIAGRAM
- 3-20 -
HT1200-4
SYSTEM BLOCK DIAGRAM
- 3-21 -
HT1200-4
FUNCTIONAL BLOCK DIAGRAM
- 3-22 -
CS5340
BLOCK DIAGRAM
BU4052
BLOCK DIAGRAM
- 3-23 -
STR-S6757IF1905
BLOCK DIAGRAM
STR-A6200
BLOCK DIAGRAM
- 3-24 -
3-25 3-26
WIRING DIAGRAM
3-27 3-28
BLOCK DIAGRAM
OVERALL AV BLOCK DIAGRAM
LC6324
REC L/R
12.288 TAS5152_SD
FL+/-, FR+/-
9829_RESET 9829_CLK
LEVEL METER
9829_DAT
MAIN BOARD AMP BOARD9.8304MHz
VFD DATA.CLK EXP CLK DATA
RL+/-, RR+/­CENTER +/­WOOFER+/-
TAS5152_PDN
CS5340 CLK.DATA
OP AMP
SUB WOOFER
HEAD WOOFER
DVD DATA.CLK
OPTICAL
USB DA+,-,5V
OP AMP
EXPENDER
DECK
HA12237 TAPE IC
BU4052
OP AMP
CS5340
TUNER
MODULE
NEC
AUDIO
MICOM
PS9829A
PWM
MODUL
ATOR
TAS5142
Power Amp
H/P_SW PWM OUT
DVD/CD
BLOCK
DECK/AD
MODE A.B
SOL"A"
RM
OP AMP
RDS DATA CLK
PLL DAT.CLK
BU4052 DATA CS5340 RESET
DVD DATA CLK
12.28MHz
TUNER L/R
TAPE L/R
AUX L/RAUX L/R
MIC INPUT
SOL"B" MOTER HIGH/NO
HALF A.B REC F.R
REC MUTE REC MUTE
REC RETM REC SW REC MUTE
FL
FR
S/W
C/T
RL
RR
3-29 3-30
SCHEMATIC DIAGRAMS
• MAIN SCHEMATIC DIAGRAM
MIC
A_MUTE
UART
12S
12S
Y
Y
Y/G
MIC L, R
AUDIO L, R
CYBS,C,pb,pr,R,B
SCI SDA
MMA[0..1MB]B[0..15]
SPDIF OUT
SPDIF IN
A,B,C,D,E,F,R CDMDI, DVDMDI CDDVDCT, VRDVD,VRD LDO1,LDO2
OPEN/CLOSE
SLED±, F±,T±
48MHz
27MHz
LOAD±,SPINDLE±
USB_RESET
D-, D+
HD[0..15], CONTROL SIGNAL
MCU_INTQ JRD#,HWR# MS_SEL_OU HA0 HD[0..7]
FOCUS/SLED
SPINDLE/TACKING AMP_STBY
DSCK#,CKE,CSo#,RAS0 CAS#,WE#,DQMX
LA[0..21], LD[0..7] WRLL#,MRST#,LOE#
AUDIO
JACK
VIDIO
OUT
P/UP
M
DECK MECHANISM
MOTOR
DRIVE
IC
USB
CON
USB
UBI9021
SWITCH
OPT
IN
OPT OUT
ADC
PWM/DAC
MICOM
SDRAM
MPEG
ESS6838
FLASH
EEPROM
3-31 3-32
• µ-COM/INTERFACE/PWM SCHEMATIC DIAGRAM
3-33 3-34
• 6CH_AMP SCHEMATIC DIAGRAM
3-35 3-36
• FRONT SCHEMATIC DIAGRAM
3-37 3-38
• SMPS SCHEMATIC DIAGRAM
3-39 3-40
• DECK SCHEMATIC DIAGRAM
3-41 3-42
PRINTED CIRCUIT DIAGRAMS
• MAIN P.C. BOARD
3-43 3-44
• MAIN P.C. BOARD
3-45 3-46
• FRONT P.C. BOARD
3-47 3-48
• SMPS P.C. BOARD
3-49 3-50
• DECK P.C. BOARD
- 4-1 -
SECTION 4. DVD PART ELECTRICAL
DVD ELECTRICAL TROUBLESHOOTIHG GUIDE
POWER CHECK GUIDE
Power ON Power ON
Does DVD/CD
appear at FLD?
Does DISK1
appear at FLD?
Check the
voltage of each pin on
P5701.
Check DVD MD Module.
Check connector P7501.
Reconnect it.
OK.
Does AUX, FM 87.5
appear at FLD?
Does it
appear DVD ERROR at
FLD?
PUSH KARAOKE
DVD BUTTON
Check
Connector (P4405,P4407,
P4408).
Check an Audio Micom
or interface reconnect (P4703)
OK
Does No DISC or
Time are appeared at
FLD?
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
- 4-2 -
B
POWER ON
Show LOGO?
Flash
Memory operates
properly?
SDRAM works
properly?
Check AV cable
connection to TV set.
SW5 &SW7 signals
on P4408 are OK?
Check the MD mecha
Check the related circuit of
ES6698FD (IC501)PIN
133,134,137,138,139,140
Check connection lines between SDRAM (IC502)&ES8381 or the
SDRAM is damaged.
CHECK THE OUTPUT SIGNAL
OF ES8381 TO IC401 FOR
CONTROL OPEN/CLOSE
Check the Tray control
I/O Pin on IC401.
OPEN /CLOSE
signals on IC401 are
OK?
Load+&load-
signals on P4408
are OK?
Check the cable
connection between DVD
PCB and MD (MECHA)
Does first
tray move inside when
it is at closed
position?
ES8381 VIDEO
outputs
properly?
Check connection lines between
FLASH &ES8381 or the FLASH access
time whether is suitable or not.
TEST & DEBUG FLOW
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NONO
NO
NO
- 4-3 -
Does
the SLED move to
inner side when it is at
outer position?
Limit SW signal
on P4407 is LOW?
SLED signal is OK?
Check the cable
connection with MECHA.
Proper Focus
outputs to motor
driver?
Proper F+&F-
outputs?
Check the motor driver (IC401).
Check Focus connection on ES8381
and motor driver IC.
Check the related circuit of SLED
and Motor driver IC (IC401)
Check the MD
Check cable connection
with pick-up head.
Do not put in disc and
tray close.
Optical Lens
is moving for searching
Focus?
B
C
YES
YES
YES
YES
YES
YES
YES
NO
NONO
NO NO
NO
- 4-4 -
C
Laser turns
on when reading
disc?
DVDLD or CDLD
output properly?
Check cable connection
between P4405 and
pick-up head.
Proper SPINDLE
signal on ES8381.
SPIN+&SPIN-
output properly?
Check the cable
connection between
P4407 and MD
Check the SPINDLE control of motor driver
(IC404).
Check the SPINDLE related
circuit on ES8381
Check the related circuit of laser
power transistor.
Check the laser power circuit between
ES8381 and power
transistor. (Q405,Q406)
Collector
voltage of power
transistor is ok?
(Q405,Q406)
Put disc in tray.
Does SPINDLE
rotate?
D
YES
YES
YES
YES
YES
YES
YES
NO NO
NO
NO
NO
NO
- 4-5 -
D
E
Focus On OK?
Proper signal on
A,B,C,D from MD?
Check the connections between
P4405 and pick-up head.
Check the related circuit of ES8381
FOCUS signal.
Check the related circuit between
IC401 and ES8381
Check the Tracking control
on motor driver (IC401).
Proper FOO signal
on IC401?
Check cable connection
between P4405 and MD.
Proper TRO signal
on IC401?
T+&T-output
properly?
Check cable connection
on pick-up head.
Check RF signal waveform.
Track On OK?
Disc play?
YES
YES
YES
YES
YES
YES
NO NO
NO
NO
NO
NO
NO
- 4-6 -
E
All outputs
are Ok during playing
DISK ?
TEST END
Audio signal
data on P4703 is OK?
Check the MAIN PCB
Picture
signal data on ES8381
is OK?
For example composite video ,
Check the video mute TR (Q411),
Output of Video buffer IC (IC407)and
ES8381 video signal data
Check the connections between
ES8381 and P4703
NO
NO NO
NO
YES
YES
- 4-7 -
USB PART
TURN ON USB
Searching or
USB Display
check
Reading OK check
OK
Check the POWER supply circuit.
(Check P5701)
Check the HRST#signal
Check the USB PART
and DVD PART line.
Check the USB JACK POWER supply.
(Check P4302)
Check the USB DATA LINE.(P4302)
Check the IC405 (UBI9021).
(Check DATA LINE PIN 14~17,20~23)
NO
NO
YES
YES
YES
YES
YES
YES
YES
- 4-8 -
WHEN POWER ON,RESET &DATA ETC WAVEFORM
1.RESET(DVD)
2.RX
3.TX
4.LCS3#(FLASH)
Playing at USB
function
1.HRST#
2.5V
3.D-
4.D+
- 4-9 -
OPEN/CLOSE WAVEFORM AT POWER ON
STARTING ACTION WAVEFORM IN MD DEVICE
1.Limit SW
2.OPEN
3.CLOSE
1.SLO (from
MPEG)
2.SLED-
3.SLED+
(At Power on )
- 4-10 -
FOCUS WAVEFORM (AT CD)
FOCUS WAVEFORM (AT DVD)
1.FDO
2.F+
3.F-
(INSERT CD )
(INSERT DVD )
1.FDO
2.F+
3.F-
- 4-11 -
1.Spind
2.Spin+
3.Spin-
1.A
2.B
3.C
4.D
AT POWER ON ,SPINDLE SIGNAL AT MD DECK
AT FIRST ACTION,FOCUS SIGNAL A,B,C,D
- 4-12 -
TRACKING SIGNAL
RF WAVEFORM
1.Tro
2.Tr-
3.Tr+
- 4-13 -
DISK TYPE JUGEMENT WAVEFORM
1.F+
2.FDO
3.SVRRF
(DVD)
(CD)
- 4-14 -
4-15 4-16
DVD SCHEMATIC DIAGRAMS
• MPEG SCHEMATIC DIAGRAM
4-17 4-18
• RF & SERVO SCHEMATIC DIAGRAM
4-19 4-20
• AV SCHEMATIC DIAGRAM
4-21 4-22
• USB/PC-LINK SCHEMATIC DIAGRAM
4-23 4-24
DVD PRINTED CIRCUIT DIAGRAMS
• DVD MAIN P.C. BOARD
4-25 4-26
• DVD MAIN P.C. BOARD
5-1
SECTION 5 MECHANISM OF DVD PART (5 CHANGER)
1. Disassembling of Traverse Ass’y
2. Disassembling of Cover S
1) Release 4 Screws.
2) Lift up the Traverse Assy from the Mechanism Assy. In case of not coming out easily to stuck to a both sides, pull Spring in direction of left/right side and lift it up.
1) Release 5 Screws 2) Seperate 2 Stoppers connected to Cover S and Clamp Assy from the Cover S. In case of not seperating easily, use a gim­let or a screwdriver to seperate it as shown in the picture.
3) Widen a both sides of Cover S(caution of permanent transformation) and lift it up from the Ass’y.
Damper (4900RB0005A)
Traverse Assy (6717R-D001B)
Mechanism Assy (4404R-D001B)
Cover S
Stopper
DECK MECHANISM DISASSEMBLY
5-2
WH
BL
SW8 BL
4.
Disassembling of Frame LG Ass’y
3. Disassembling of Clamp Ass’y
3
1
2
1) Release 4 Screws attached in Frame LG Assy
2) Release the Wire of PWB PH Assy soldered on the back side PCB Assy of Mechanism Assy, and then lift up the Frame LG.
1) Turn the Gear Cam to counterclockwise and then down the Clamp Assy as shown in the picture.
2) Release 3 Screws attached in the Clamp Assy.
3) Lift up the Clamp Assy and seperate it.
Clamp Assy
(4260RZ0004A)
Gear Cam
Frame LG Ass’y
PWB PH Assy Wire
PCB Assy
(6871RZ0045A)
5-3
1
2
1
5. Disassembling of PWB PH Ass’y
7.
Disassembling of Drawer Ass’y
6. Disassembling of Arm SW C
1) Unlock the two parts of Locking Tab on the Frame LG and seperate.
1) Unlock the Frame LG locking Tab and lift it up as shown in the picture.
1) Turn the Gear Cam to counterclockwise and then lift up the FL Base to the top.
2) Pull front the Drawer Assy, and push the left/right side of Chassis at the end and then seperate the Drawer Ass’y.
PWB PH Assy (6871RZ0045B)
Locking Tab
FL Base
Chassis
Drawer Ass’y
Gear Cam
Locking Tab
Spring C
Arm SW C
(4260RZ0001C)
5-4
WH
BL
SW8
BL
10. Disassembling of PCB Ass’y
8. Disassembling of Carriage 9. Disassembling of Belt
1) Extract 5 Carriages in the direction of arrow from the Drawer.
1) After seperating of the Drawer, remove the Belt from the top of the Chassis.
1) Release the Screws (big 2/small2) that connects between the Chassis and the PCB Assy and then seperate the PCB Assy from the Chassis.
2) At this moment, remove the solder, because the Wire of PCB SW Assy is soldered on PCB Ass’y.
Drawer L
(3210RZH001A)
Drawer R
(3210RZH002A)
Carriage
(3390RZ0002A~E)
PCB Assy
(6871RZ0022A)
PCB Assy
(6871RZ0022A)
Belt
(4400RZ0002A)
5-5
SOL
MM+
MM-
11. Disassembling of Motor
12. Disassembling of Solenoid Ass’y
3) Release the Screw which fixes the Switch to the Chassis and then seperate the PCB SW Assy.
4) Remove the solder on the Motor and the PCB Ass’y.
5) Lift up the PCB Ass’y.
1) Release the 2 Screws which fixes the Chassis and the Motor, and then se perate it.
1) Release the 2 Screws which fixes the Bracket of Solenoid Assy, and then seperate the Solenoid.
PCB Assy (6871RZ0045C)
Motor (4681RZ0001A)
Solenoid Ass’y (6768RZVP01A)
5-6
5-7 5-8
EXPLODED VIEW
• DECK MECHANISM EXPLODED VIEW
A26
003
075
023
011
038
073
032
062
031
004
005
006
007
001
002
071
431
074
072
037
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