Datasheet LX1663ACN, LX1663ACD, LX1662CN, LX1662CD, LX1662ACN Datasheet (Microsemi Corporation)

...
Page 1
LIN DOC #: 1662
SS
TDRV
V
CC
INV V
CC_CORE
VID0 VID1 VID2 VID3
VID4
C
T
BDRV
GND
V
C1
U1
LX1662
VID3
C
5
1µF
12V
R
1
V
OUT
5V
14-pin, Narrow Body SOIC
Q
1
IRL3102
L
1
, 2.5µH
6.3V, 1500µF x 3**
14
13
12
11
10
9
1
2
3
4
5
6
7
8
C
8
680pF
VID2
VID1
VID0
VID4
C
3
0.1µF
2.5m9
Supply Voltage for CPU Core
6.3V 1500µF x3
** Three capacitors for Pentium
Four capacitors for Pentium II
Q
2
IRL3303
C
1
C
2
L
2
1µH
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
PWM C
ONTROLLERS WITH
5-BIT DAC
T HE I NFINITE P OWER OF I NNOVATION
DESCRIPTION KEY FEATURES
The LX1662/62A and LX1663/63A are Monolithic Switching Regulator Con­troller IC’s designed to provide a low cost,
high performance adjustable power supply for advanced microprocessors and other applications requiring a very fast transient response and a high degree of accuracy.
out Expensive Current Sense Resistors.
Current-sensing mechanism can use PCB trace resistance or the parasitic resistance of the main inductor. The LX1662A and LX1663A have reduced current sense com­parator threshold for optimum perfor­mance using a PCB trace. For applications requiring a high degree of accuracy, a conventional sense resistor can be used to sense current.
Programmable Synchronous Recti-
fier Driver for CPU Core. The main
output is adjustable from 1.3V to 3.5V using a 5-bit code. The IC can read a VID signal set by a DIP switch on the motherboard, or hardwired into the processor’s package (as in the case of Pentium
®
Pro and Pentium II processors). The 5-bit code adjusts the output voltage between 1.30 and 2.05V in 50mV increments and between 2.0 and 3.5V in 100mV increments, conforming to the
IMPORTANT: For the most current data, consult LinFinity's web site: http://www.linfinity.com.
Intel Corporation specification. The device can drive dual MOSFET’s resulting in typical efficiencies of 85 - 90% even with loads in excess of 10 amperes. For cost sensitive applications, the bottom MOSFET can be replaced with a Schottky diode (non-syn­chronous operation).
Smallest Package Size. The LX1662 is
available in a narrow body 14-pin surface mount IC package for space sensitive appli­cations. The LX1663 provides the additional functions of Over Voltage Protection (OVP) and Power Good (PWRGD) output drives for applications requiring output voltage monitoring and protection functions.
Ultra-Fast Transient Response Re-
duces System Cost. The modulated off-
time architecture results in the fastest tran­sient response for a given inductor, reduc­ing output capacitor requirements, and re­ducing the total regulator system cost.
Over-Voltage Protection and Power
Good Flag. The OVP output in the LX1663
& LX1663A can be used to drive an SCR crowbar circuit to protect the load in the event of a short-circuit of the main MOSFET. The LX1663 & LX1663A also have a logic­level Power Good Flag to signal when the output voltage is out of specified limits.
P RODUCTION DATA SHEET
5-bit Programmable Output For CPU Core Supply
No Sense Resistor Required For Short­Circuit Current Limiting
Designed To Drive Either Synchronous Or Non-Synchronous Output Stages
Lowest System Cost Possible For Price­Sensitive Pentium And Pentium II Class Applications
Soft-Start Capability
Modulated, Constant Off-Time Architecture
For Fast Transient Response And Simple System Design
Available Over-Voltage Protection (OVP) Crowbar Driver And Power Good Flag (LX1663 only)
Small, Surface-Mount Packages
APPLICATIONS
Socket 7 Microprocessor Supplies (including Intel Pentium Processor, AMD-
TM
K6
And Cyrix® 6x86TM, Gx86TM and M2
Processors)
Pentium II and Deschutes Processor & L2­Cache Supplies
Voltage Regulator Modules
General Purpose DC:DC Converter
Applications
TM
LX1662
IN A PENTIUM/PENTIUM II
SINGLE-CHIP POWER
SUPPLY SOLUTION
T
(°C)
A
0 to 70
Note: All surface-mount packages are available in Tape & Reel. Append the letter "T" to part number. (i.e. LX1662CDT)
Copyright © 1999 Rev. 1.1 11/99
PRODUCT HIGHLIGHT
PACKAGE ORDER INFORMATION
11861 WESTERN AVENUE, GARDEN GROVE, CA. 92841, 714-898-8121, FAX: 714-893-2570
N
Plastic DIP 14-pin
LX1662CN LX1663CN LX1662CD LX1663CD
LX1662ACN LX1663ACN LX1662ACD LX1663ACD
L INF INITY MICROELECTRONICS INC.
Plastic DIP
N
16-pin
Plastic SOIC
D
14-pin
Plastic SOIC
D
16-pin
for
See next page
Selection Guide
1
Page 2
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
PWM C
ONTROLLERS WITH
5-BIT DAC
DEVICE SELECTION GUIDE
OVP and Current-Sense
DEVICE Packages Power Good Comp. Thresh. (mV) Optimal Load
LX1662 14-pin SOIC LX1662A & DIP 60 Pentium II (> 10A) LX1663 16-pin SOIC LX1663A & DIP 60 Pentium II (> 10A)
No
Yes
100 Pentium-class (<10A)
100 Pentium-class (<10A)
ABSOLUTE MAXIMUM RATINGS (Note 1)
Supply Voltage (VC1) .................................................................................................... 25V
Supply Voltage (VCC) .................................................................................................... 15V
Output Drive Peak Current Source (500ns)............................................................... 1.5A
Output Drive Peak Current Sink (500ns) ................................................................... 1.5A
Input Voltage (SS, INV, V Operating Junction Temperature
, CT, VID0-VID4) ........................................... -0.3V to 6V
CC_CORE
Plastic (N & D Packages) ...................................................................................... 150°C
Storage Temperature Range .................................................................... -65°C to +150°C
Lead Temperature (Soldering, 10 Seconds) ............................................................. 300°C
Note 1. Exceeding these ratings could cause damage to the device. All voltages are with respect
to Ground. Currents are positive into, negative out of the specified terminal. Pin numbers refer to DIL packages only.
THERMAL DATA
N PACKAGE:
THERMAL RESISTANCE-JUNCTION TO AMBIENT,
D PACKAGE:
THERMAL RESISTANCE-JUNCTION TO AMBIENT,
Junction Temperature Calculation: TJ = TA + (PD x θJA). The θJA numbers are guidelines for the thermal performance of the device/pc-board system. All of the above assume no ambient airflow
θθ
θ
θθ
JA
θθ
θ
θθ
JA
65°C/W
120°C/W
PACKAGE PIN OUTS
1 14
SS
213
INV
312
V
CC_CORE
411
VID0
510
VID1
69
VID2 VID3
78
N PACKAGE — 14-Pin
LX1662/1662A (Top View)
1 16
SS
215
INV
314
V
CC_CORE
413
VID0
512
VID1
611
VID2
710
VID3
89
VID4
N PACKAGE — 16-Pin
LX1663/1663A (Top View)
1 14
SS
213
INV
V
CC_CORE
VID0 VID1 VID2 VID3
312
411
510
69
78
D PACKAGE — 14-Pin
LX1662/1662A (Top View)
1 16
SS
215
INV
V
CC_CORE
VID0 VID1 VID2 VID3 VID4
314
413
512
611
710
89
D PACKAGE — 16-Pin
LX1663/1663A (Top View)
V
C1
TDRV GND BDRV V
CC
C
T
VID4
V
C1
TDRV GND BDRV V
CC
C
T
OV PWRGD
V
C1
TDRV GND BDRV V
CC
C
T
VID4
V
C1
TDRV GND BDRV V
CC
C
T
OV PWRGD
2
Copyright © 1999
Rev. 1.1 11/99
Page 3
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
ELECTRICAL CHARACTERISTICS
(
Unless otherwise specified, 10.8 < VCC < 13.2, 0°C ≤ TA 70°C. Test conditions: VCC = 12V, T = 25°C. Use Application Circuit.
Parameter
Reference & DAC Section (See Table 1 - Next Page)
Regulation Accuracy (See Table 1) (Less 40mV output adaptive positioning), VCC = 12V, I Regulation Accuracy 1.8V ≤ V
Timing Section
Off Time Initial OT V
Off Time Temp Stability V Discharging Current I Ramp Peak V Ramp Peak-Valley V
Ramp Valley Delay to Output 10% Overdrive
Error Comparator Section
Input Bias Current I Input Offset Voltage V EC Delay to Output 10% Overdrive
Current Sense Section
Input Bias Current (V Pulse By Pulse C
L
CS Delay to Output 10% Overdrive
Pin) I
CC_CORE
LX1662/1663 V LX1662A/1663A Initial Accuracy
Output Drivers Section
Drive Rise Time TRVC1 = VCC = 12V, CL = 3000pF Drive Fall Time TFVC1 = VCC = 12V, CL = 3000pF Drive High V
Drive Low V
Output Pull Down V
UVLO and S.S. Section
Start-Up Threshold V Hysteresis V SS Sink Current I SS Sat Voltage V
Supply Current Section
Dynamic Operating Current I
Power Good / Over-Voltage Protection Section (LX1663 Only)
Lower Threshold (V Hysteresis Power Good Voltage Low I Over-Voltage Threshold (V OVP Sourcing Current VOV = 5V
Symbol
DISVCC_CORE
P
RPPVCC_CORE
B
IO
B
CLP
DHVCC
DLVCC
PDVCC
ST
HYST
SD
OLVC1
CD
= 1.3V, CT = 390pF
CC_CORE
V
= 3.5V, CT = 390pF
CC_CORE
= 1.3V to 3.5V
CC_CORE
= 1.3V, VCT = 1.5V
= 1.3V
V
= 3.5V
CC_CORE
1.3V < VSS = V
1.3V < V Initial Accuracy
= VCC = 12V, I
VCC = VCC = 12V, I
= VCC = 12V, I
VCC = VCC = 12V, I
= VC = 0, I
VC1 = 10.1V
= 9V, ISD = 200µA
VCC = VC1 = 12V, Out Freq = 200kHz, CL = 0
/ DAC
CC_CORE
= 5mA
PWRGD
/ V
CC_CORE
PWM C
Test Conditions
2.8V
OUT
< 3.5V
INV
= V
INV
CC_CORE
SOURCE
SINK
SOURCE
SINK
PULL UP
)
OUT
)
DAC
< 3.5V
= 20mA
= 200mA
= 20mA
= 200mA
= 2mA
ONTROLLERS WITH
5-BIT DAC
= 6A
LOAD
LX1662/1663 (A)
Min. Typ. Max.
-30 30 mV
-1 1 %
180 210 240 µA
0.9 1 1.1 V
0.37 0.42 0.47 V
36 41 46 mV
85 100 115 mV 50 60 70 mV
9.9 10.1 10.4 V
2 5.5 mA
88 90 92 %
110 117 125 %
30 45 mA
)
Units
s 1µs
40 ppm
2V
100 ns
0.8 2 µA
200 ns
27 35 µA
200 ns
70 ns 70 ns 11 V 10 V
0.06 0.1 V
0.8 1.2 V
0.8 1.4 V
0.31 V
0.15 0.6 V
27 mA
1%
0.5 0.7 V
Copyright © 1999 Rev. 1.1 11/99
3
Page 4
PRODUCT DATABOOK 1996/1997
0A
5A/Div.
Time - 100µs/Div.
2.8V 100mV/Div.
Output Load
0 to 14A
Output Voltage
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
ELECTRICAL CHARACTERISTICS
Table 1 - Adaptive Transient Voltage Output (Output Voltage Setpoint  Typical)
Processor Pins
0 = Ground, 1 = Open (Floating)
VID4 VID3 VID2 VID1 VID0
01111 1.34V 1.30V 01110 1.39V 1.35V 01101 1.44V 1.40V 01100 1.49V 1.45V 01011 1.54V 1.50V 01010 1.59V 1.55V 01001 1.64V 1.60V 01000 1.69V 1.65V 00111 1.74V 1.70V 00110 1.79V 1.75V 00101 1.84V 1.80V 00100 1.89V 1.85V 00011 1.94V 1.90V 00010 1.99V 1.95V 00001 2.04V 2.00V 00000 2.09V 2.05V 11111 2.04V 2.00V 11110 2.14V 2.10V 11101 2.24V 2.20V 11100 2.34V 2.30V 11011 2.44V 2.40V 11010 2.54V 2.50V 11001 2.64V 2.60V 11000 2.74V 2.70V 10111 2.84V 2.80V 10110 2.94V 2.90V 10101 3.04V 3.00V 10100 3.14V 3.10V 10011 3.24V 3.20V 10010 3.34V 3.30V 10001 3.44V 3.40V 10000 3.54V 3.50V
* Nominal = DAC setpoint voltage with no adaptive output voltage positioning.
PWM C
ONTROLLERS WITH
5-BIT DAC
Output Voltage (V
0.0A Nominal Output*
CC_CORE
)
Note:
Adaptive Transient Voltage Output
In order to improve transient response a 40mV offset is built into the Current Sense comparator. At high currents, the peak output voltage will be lower than the nominal set point , as shown in Figure 1. The actual output voltage will be a function of the sense resistor, output current and output ripple.
4
FIGURE 1 — Output Transient Response
(Using 5m sense resistor and 5µH output inductor)
Copyright © 1999
Rev. 1.1 11/99
Page 5
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
CHARACTERISTICS CURVES
PWM C
ONTROLLERS WITH
5-BIT DAC
95
90
85
EFFICIENCY (%)__
80
Output Set Point
EFFICIENCY AT 3.1V
75
70
1234567891011121314
EFFICIENCY AT 2.8V EFFICIENCY AT 1.8V
I
OUT
(A)
FIGURE 2 Efficiency Test Results:
Non-Synchronous Operation, VIN = 5V
90
100
95
90
85
EFFICIENCY (%)__
80
75
70
Output Set Point
EFFICIENCY AT 3.1V EFFICIENCY AT 2.8V
EFFICIENCY AT 1.8V
1234567891011121314
I
(A)
OUT
FIGURE 3 Efficiency Test Results:
Synchronous Operation, VIN = 5V
85
80
75
70
Output Se t Point
1.8V EFF ICIENCY
65
60
1234567891011121314
2.8V EFF ICIENCY
3.3V EFF ICIENCY
I
(A)
OUT
FIGURE 4 Efficiency Test Results: Synchronous Operation, VIN = 12V.
Note: Non-synchronous operation not recommended for 12V operation, due to power loss in Schottky diode.
Copyright © 1999 Rev. 1.1 11/99
5
Page 6
PRODUCT DATABOOK 1996/1997
V
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
BLOCK DIAGRAM
V
1
SS
CC
2V Out
UVLO
10.6/10.1
PWM C
Trimmed
2V REF
Internal
V
CC
ONTROLLERS WITH
V
REG
5-BIT DAC
PWM Latch
S
R DOM
RQ
V
16
C1
Q
TDRV
15
GND
14
INV
CC_CORE
40mV
2
100mV
3
11
C
T
**
VID0 VID16VID27VID38VID4
Error Comp
CS Comp
10k
D OUT
DAC
4 5
OV
Off-Time
Controller
Note: Pin numbers are correct for LX1663/1663A, 16-pin package.
Break
Before
Make
SYNC EN
0.7V
Comp
OV Comp
UV Comp
LX1663/1663A ONLY
* Not connected on the LX1662/1662A.
** 60mV in LX1662A & LX1663A
13
12
10
9
BDRV
V
CC
OV*
PWRGD*
FIGURE 5 Block Diagram
6
Copyright © 1999
Rev. 1.1 11/99
Page 7
PRODUCT DATABOOK 1996/1997
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
FUNCTIONAL PIN DESCRIPTION
Pin LX1662 LX1663
Name Pin # Pin # Description
PWM C
LX1662/62A, LX1663/63A
ONTROLLERS WITH
5-BIT DAC
SS 1 1
INV 2 2
V
CC_CORE
VID0 4 4
VID1 5 5
VID2 6 6
VID3 7 7
VID4 8 8
PWRGD N.C. 9
OV N.C. 10
C
T
V
CC
BDRV 11 13
GND 12 14
TDRV 13 15
V
C1
33
911
10 12
14 16
Soft-Start pin, internally connected to the non-inverting input of the error comparator.
Inverting input of the error comparator.
Output voltage. Connected to non-inverting input of the current-sense comparator.
Voltage Identification pin (LSB) input used to set output voltage.
Voltage Identification pin (2nd SB) input.
Voltage Identification pin (3rd SB) input.
Voltage Identification pin (4th SB) input.
Voltage Identification pin (MSB) input. This pin is also the range select pin — when low (CLOSED), output voltage is set to between 1.30 and 2.05V in 0.05V increments. When high (OPEN), output is adjusted from 2.0 to 3.5V in 0.1V increments.
Open collector output pulls low when the output voltage is out of limits.
SCR driver goes high when the processor's supply is over specified voltage limits.
The off-time is programmed by connecting a timing capacitor to this pin.
This is the (12V) supply to the IC, as well as gate drive to the bottom FET.
This is the gate drive to the bottom FET. Leave open in non-synchronous operation (when bottom FET is replaced by a Schottky diode).
Both power and signal ground of the device.
Gate drive for top MOSFET.
This pin is a separate power supply input for the top drive. Can be connected to a charge pump when only 12V is available.
Copyright © 1999 Rev. 1.1 11/99
7
Page 8
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
THEORY OF OPERATION
PWM C
ONTROLLERS WITH
5-BIT DAC
IC OPERATION
Referring to the block diagram and typical application circuit, the output turns ON the top MOSFET, allowing the inductor current to increase. At the error comparator threshold, the PWM latch is reset, the top MOSFET turns OFF and the synchronous MOSFET turns ON. The OFF-time capacitor C At the valley voltage, the synchronous MOSFET turns OFF and the top MOSFET turns on. A special break-before-make circuit prevents simultaneous conduction of the two MOSFETs.
The V response. The INV pin is connected to the positive side of the current sense resistor, so the controller regulates the positive side of the sense resistor. At light loads, the output voltage will be regulated above the nominal setpoint voltage. At heavy loads, the output voltage will drop below the nominal setpoint voltage. To minimize frequency variation with varying output voltage, the OFF-time is modulated as a function of the voltage at the V pin.
ERROR VOLTAGE COMPARATOR
The error voltage comparator compares the voltage at the positive side of the sense resistor to the set voltage plus 40mV. An external filter is recommended for high-frequency noise.
CURRENT LIMIT
Current limiting is done by sensing the inductor current. Exceed­ing the current sense threshold turns the output drive OFF and latches it OFF until the PWM latch Set input goes high again. See Current Limit Section in "Using The LX1662/63 Devices" later in this data sheet.
OFF-TIME CONTROL TIMING SECTION
The timing capacitor C timing capacitor is quickly charged during the ON time of the top MOSFET and allowed to discharge when the top MOSFET is OFF. In order to minimize frequency variations while providing differ­ent supply voltages, the discharge current is modulated by the voltage at the V to the V
UNDER VOLTAGE LOCKOUT SECTION
The purpose of the UVLO is to keep the output drive off until the input voltage reaches the start-up threshold. At voltages below the start-up voltage, the UVLO comparator disables the internal biasing, and turns off the output drives, and the SS (Soft-Start) pin is pulled low.
CC_CORE
CC_CORE
pin is offset by +40mV to enhance transient
allows programming of the OFF-time. The
T
pin. The OFF-time is inversely proportional
CC_CORE
voltage.
is now allowed to discharge.
T
CC_CORE
SYNCHRONOUS CONTROL SECTION
The synchronous control section incorporates a unique break­before-make function to ensure that the primary switch and the synchronous switch are not turned on at the same time. Approxi­mately 100 nanoseconds of deadtime is provided by the break­before-make circuitry to protect the MOSFET switches.
PROGRAMMING THE OUTPUT VOLTAGE
The output voltage is set by means of a 5-bit digital Voltage Identification (VID) word (See Table 1). The VID code may be incorporated into the package of the processor or the output voltage can be set by means of a DIP switch or jumpers. For a low or '0' signal, connect the VID pin to ground (DIP switch ON/ CLOSED); for a high or '1' signal, leave the VID pin open (DIP switch OFF/OPEN).
The five VID pins on the LX166x series are designed to interface directly with a Pentium Pro or Pentium II processor. Therefore, all inputs are expected to be either ground or floating. Any floating input will be pulled high by internal connections. If using a Socket 7 processor, or other load, the VID code can be set directly by connecting jumpers or DIP switches to the VID[0:4] pins.
The VID pins are not designed to take TTL inputs, and should not be connected high. Unpredictable output voltages may result. If the LX166x devices are to be connected to a logic circuit, such as BIOS, for programming of output voltage, they should be buffered using a CMOS gate with open-drain, such as a 74HC125 or 74C906.
POWER GOOD SIGNAL (LX1663 only)
An open collector output is provided which presents high impedance when the output voltage is between 90% and 117% of the programmed VID voltage, measured at the SS pin. Outside this window the output presents a low impedance path to ground. The Power Good function also toggles low during OVP operation.
OVER-VOLTAGE PROTECTION
The controller is inherently protected from an over-voltage condition due to its constant OFF-time architecture. However, should a failure occur at the power switch, an over-voltage drive pin is provided (on the LX1663 only) which can drive an external SCR crowbar (Q must be removed and power recycled for the LX1663 to resume normal operation (See Figure 9).
), and so blow a fuse (F1). The fault condition
3
8
Copyright © 1999
Rev. 1.1 11/99
Page 9
PRODUCT DATABOOK 1996/1997
T
e
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
APPLICATION INFORMATION
PWM C
ONTROLLERS WITH
5-BIT DAC
VID0 VID1 VID2 VID3 VID4
C
0.1µF
12V
3
1
2
3
4
5
6
7
SS INV V
CC_CORE
VID0 VID1 VID2 VID3
U1
LX1662
V
TDRV
GND
BDRV
V
VID4
14
C1
13
12
11
10
CC
9
C
T
8
C
5
1µF
C
8
680pF
1µH
L
2
5V
1500µF x3
Q IRL3102
Q IRL3303
6.3V
C
2
1
2
6.3V, 1500µF x 3**
R
S
C
, 2.5µH
L
1
** Three capacitors for Pentium
14-pin, Narrow Body SOIC
Four capacitors for Pentium II
FIGURE 6 LX1662 In A Pentium / Pentium II Processor Single Chip Power Supply Controller
Solution With Loss-Less Current Sensing (Synchronous)
S
V
Supply Voltage
OU
for CPU Core
C
1
VID0 VID1 VID2 VID3 VID4
C
0.1µF
12V
3
U1
LX1662
1
SS
2
INV
3
V
CC_CORE
4
VID0
5
VID1
6
VID2
7
VID3 VID4
V TDRV GND
BDRV
V
14
C1
13
12
11
10
CC
9
C
T
8
C
5
1µF
MBR2535
C
8
680pF
D
1
5V
6.3V 1500µF x3
C
2
Q
1
IRL3102
L
, 5µH
1
6.3V, 1500µF x 3**
** Three capacitors for Pentium
Four capacitors for Pentium II
R
0.005
14-pin, Narrow Body SOIC
FIGURE 7 LX1662 In A Non-Synchronous Pentium / Socket 7 Power Supply Application
1
V
OUT
Supply Voltag for CPU Core
C
1
Copyright © 1999 Rev. 1.1 11/99
9
Page 10
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
APPLICATION INFORMATION
PWM C
12V
ONTROLLERS WITH
F
1
20A
5-BIT DAC
5V
6.3V
VID0 VID1 VID2 VID3 VID4
C
0.1µF
3
U1
C 1µF
5
LX1663
1
SS
2
INV
3
V
CC_CORE
4
VID0
5
VID1
6
VID2
7
VID3
89
VID4 PWRGD
16-pin
Narrow Body SOIC
V
TDRV
GND
BDRV
V
OV
16
C1
15
14
13
12
CC
11
C
T
10
IRL3102
C
8
680pF
Q
1
OV PWRGD
1500µF x3
C
2
R
S
Q
2
IRL3303
6.3V, 1500µF x 3**
** Three capacitors for Pentium
Four capacitors for Pentium II
C
, 2.5µH
L
1
S
Supply Voltage for CPU Core
C
FIGURE 8 Pentium II Processor Application With OVP, Power Good And Loss-Less Current Sensing (Synchronous)
Q
1
PWRGD
F1 20A
16V 1500µF x3
, 2.5µH
L
1
Q
2
IRL3303
C
2
12V
2.5m9
Q SCR 2N6504
R
1
3
VID0 VID1 VID2 VID3 VID4
C
0.1µF
D
3
1N4148
C
9
3
1µF
U1
LX1663
1
SS
2
INV
3
V
CC_CORE
4
VID0
5
VID1
6
VID2
7
VID3
89
VID4 PWRGD
V TDRV GND
BDRV
V
OV
C1
CC
C
T
16
15
14
13
12
C8, 1200pF
11
10
C10, 1µF
C
0.1µF
R
7
10
10
D
2
1N4148
D
R 10k
IRL3102
4
1N5817
2
16-pin
Narrow Body SOIC
V
OUT
1
Supply Voltage
V
for CPU Core
C
1
6.3V, 1500µF x 3**
** Three capacitors for Pentium Four capacitors for Pentium II
OUT
10
FIGURE 9 Full-Featured Pentium II Processor Supply With 12V Power Input
Copyright © 1999
Rev. 1.1 11/99
Page 11
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
BILL OF MATERIALS
LX1662 Bill of Materials (Refer to Product Highlight)
Ref Description Part Number / Manufacturer Qty.
PWM C
ONTROLLERS WITH
5-BIT DAC
C
2
C
1
C
8
C
3
C
5
L
1
L
2
Q
1
Q
2
R
1
1500µF, 6.3V capacitor MV-GX Sanyo 2 1500µF, 6.3V capacitor MV-GX Sanyo 4 680pF SMD Cap 1
0.1µF SMD Cap 1 1µF, 16V SMD Ceramic 1 5µF Inductor HM0096832 BI 1 1µF Inductor 1 MOSFET IRL3102 International Rectifier or equivalent 1 MOSFET IRL3303 International Rectifier or equivalent 1
2.5m Sense Resistor (PCB trace) 1
U1 Controller IC LX1662CD Linfinity 1
Total 15
USING THE LX1662/63 DEVICES
The LX1662/63 devices are very easy to design with, requiring only a few simple calculations to implement a given design. The following procedures and considerations should provide effec­tive operation for virtually all applications. Refer to the Appli- cation Information section for component reference designa­tors.
TIMING CAPACITOR SELECTION
The frequency of operation of the LX166x is a function of duty cycle and OFF-time. The OFF-time is proportional to the timing capacitor (which is shown as C8 in all application schematics in this data sheet), and is modulated to minimize frequency variations with duty cycle. The frequency is constant, during steady-state operation, due to the modulation of the OFF-time.
The timing capacitor (CT) should be selected using the
following equation:
(1 - V
CT =
Where I
(recommended to be around 200kHz for optimal operation and
DIS
OUT /VIN
fS (1.52 - 0.29 * V
is fixed at 200µA and fS is the switching frequency
) * I
OUT
DIS
)
component selection).
When using a 5V input voltage, the switching frequency (fS)
can be approximated as follows:
I
CT = 0.621
DIS
*
f
S
Choosing a 680pF capacitor will result in an operating frequency of 183kHz at V is used, he capacitor value must be changed (the optimal timing
= 2.8V. When a 12V power input
OUT
capacitor for 12V input will be in the range of 1000-1500pF).
OUTPUT INDUCTOR SELECTION
L
1
The inductance value chosen determines the ripple current present at the output of the power supply. Size the inductance to allow a nominal ±10% swing above and below the nominal DC load current, using the equation L = V OFF-time, VL is the voltage across the inductor during the OFF­time, and I is peak-to-peak ripple current in the inductor. Be sure to select a high-frequency core material which can handle the DC current, such as 3C8, which is sized for the correct power level. Typical inductance values can range from 2 to 10µH.
Note that ripple current will increase with a smaller inductor. Exceeding the ripple current rating of the capacitors could cause reliability problems.
* ∆T/∆I, where ∆T is the
L
Copyright © 1999 Rev. 1.1 11/99
11
Page 12
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
USING THE LX1662/63 DEVICES
PWM C
ONTROLLERS WITH
5-BIT DAC
INPUT INDUCTOR SELECTION
In order to cope with faster transient load changes, a smaller output inductor is needed. However, reducing the size of the output inductor will result in a higher ripple voltage on the input supply. This noise on the 5V rail can affect other loads, such as graphics cards. It is recommended that a smaller input inductor, L
(1 - 1.5µH), is used on the 5V rail to filter out the ripple. Ensure
2
that this inductor has the same current rating as the output inductor.
FILTER CAPACITOR SELECTION
C
1
The capacitors on the output of the PWM section are used to filter the output current ripple, as well as help during transient load conditions, and the capacitor bank should be sized to meet ripple and transient performance specifications.
When a transient (step) load current change occurs, the output voltage will have a step which equals the product of the Effective Series Resistance (ESR) of the capacitor and the current step (∆I). when current increases from low (in sleep mode) to high, the output voltage will drop below its steady state value. In the advanced microprocessor power supply, the capacitor should usually be selected on the basis of its ESR value, rather than the capacitance or RMS current capability. Capacitors that satisfy the ESR requirement usually have a larger capacitance and current capability than needed for the application. The allowable ESR can be found by:
C1 FILTER CAPACITOR SELECTION (continued)
aluminum electrolytic, and have demonstrated reliability. The Oscon series from Sanyo generally provides the very best performance in terms of long term ESR stability and general reliability, but at a substantial cost penalty. The MV-GX series provides excellent ESR performance, meeting all Intel transient specifications, at a reasonable cost. Beware of off-brand, very-low cost filter capacitors, which have been shown to degrade in both ESR and general electrolyte characteristics over time.
CURRENT LIMIT
Current limiting occurs when a sensed voltage, proportional to load current, exceeds the current-sense comparator threshold value. The current can be sensed either by using a fixed sense resistor in series with the inductor to cause a voltage drop proportional to current, or by using a resistor and capacitor in parallel with the inductor to sense the voltage drop across the parasitic resistance of the inductor.
The LX166x family offers two different comparator thresholds. The LX1662 & 1663 have a threshold of 100mV, while the LX1662A and LX1663A have a threshold of 60mV. The 60mV threshold is better suited to higher current loads, such as a Pentium II or Deschutes processor.
Sense Resistor
The current sense resistor, R1, is selected according to the formula:
ESR * (I
RIPPLE
+ ∆I) < V
EX
Where VEX is the allowable output voltage excursion in the transient and I as the LX166x series, have adaptive output voltage positioning,
is the inductor ripple current. Regulators such
RIPPLE
which adds 40mV to the DC set-point voltage — VEX is therefore the difference between the low load voltage and the minimum dynamic voltage allowed for the microprocessor.
Ripple current is a function of the output inductor value (L and can be approximated as follows:
I
RIPPLE
VIN - V
fS * L
OUT
OUT
=
V
OUT
*
V
IN
OUT
Where fS is the switching frequency.
Electrolytic capacitors can be used for the output filter capaci­tor bank, but are less stable with age than tantalum capacitors. As they age, their ESR degrades, reducing the system performance and increasing the risk of failure. It is recommended that multiple parallel capacitors are used so that, as ESR increases with age, overall performance will still meet the processor's requirements.
There is frequently strong pressure to use the least expensive components possible, however, this could lead to degraded long­term reliability, especially in the case of filter capacitors. Linfinity's demo boards use Sanyo MV-GX filter capacitors, which are
R1 = V
Where V for LX1662/63 and 60mV for LX1662A/63A) and I current limit. Typical choices are shown below.
/ I
TRIP
TRIP
is the current sense comparator threshold (100mV
TRIP
TRIP
TABLE 2 - Current Sense Resistor Selection Guide
Sense Resistor Recommended
Load Value Controller
),
Pentium-Class Processor (<10A) 5m LX1662 or LX1663 Pentium II Class (>10A) 2.5m LX1662A or LX1663A
A smaller sense resistor will result in lower heat dissipation (I²R) and also a smaller output voltage droop at higher currents.
There are several alternative types of sense resistor. The surface-mount metal “staple” form of resistor has the advantage of exposure to free air to dissipate heat and its value can be controlled very tightly. Its main drawback, however, is cost. An alternative is to construct the sense resistor using a copper PCB trace. Although the resistance cannot be controlled as tightly, the PCB trace is very low cost.
is the desired
12
Copyright © 1999
Rev. 1.1 11/99
Page 13
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
USING THE LX1662/63 DEVICES
PWM C
ONTROLLERS WITH
5-BIT DAC
CURRENT LIMIT (continued)
PCB Sense Resistor
A PCB sense resistor should be constructed as shown in Figure
10. By attaching directly to the large pads for the capacitor and inductor, heat is dissipated efficiently by the larger copper masses. Connect the current sense lines as shown to avoid any errors.
Inductor
2.5m9
100mil Wide, 850mil Long
2.5mm x 22mm (2 oz/ft
Sense Resistor
2
copper)
Output Capacitor Pad
Sense Lines
FIGURE 10 Sense Resistor Construction Diagram
Recommended sense resistor sizes are given in the following
table:
TABLE 3 - PCB Sense Resistor Selection Guide
Copper Copper Desired Resistor Dimensions (w x l) Weight Thickness Value mm inches
2
2 oz/ft
68µm 2.5m
5m
2.5 x 22 0.1 x 0.85
2.5 x 43 0.1 x 1.7
Loss-Less Current Sensing Using Resistance of Inductor
Any inductor has a parasitic resistance, RL, which causes a DC voltage drop when current flows through the inductor. Figure 11 shows a sensor circuit comprising of a surface mount resistor, RS, and capacitor, CS, in parallel with the inductor, eliminating the current sense resistor.
L
R
L
Load
R
S
Current
Sense
C
S
R
S2
V
CS
Comparator
FIGURE 11 Current Sense Circuit
CURRENT LIMIT
(continued)
The current flowing through the inductor is a triangle wave. If the sensor components are selected such that:
L/R
= RS * C
L
S
The voltage across the capacitor will be equal to the current flowing through the resistor, i.e.
VCS = ILR
L
Since VCS reflects the inductor current, by selecting the appropriate RS and CS, VCS can be made to reach the comparator voltage (60mV for LX166xA or 100mV for the LX166x) at the desired trip current.
Design Example
(Pentium II circuit, with a maximum static current of 14.2A)
The gain of the sensor can be characterized as:
M
|T(
j
)|
R
L
L/RSC
S
M
1/R
SCSRL
/L
FIGURE 12 Sensor Gain
The dc/static tripping current I
V
I
trip,S
trip
=
R
L
satisfies:
trip,S
Select L/RSCS RL to have higher dynamic tripping current than the static one. The dynamic tripping current I
V
=
trip
L/(RSCS)
I
trip,d
General Guidelines for Selecting RS , CS, and R
V
trip
RL = Select: RS 10 k
I
trip,S
and CS according to: CSn =
L
RL R
n
S
satisfies:
trip,d
L
The above equation has taken into account the current-de­pendency of the inductance.
The test circuit (Figure 6) used the following parameters: RL = 3m, RS = 9k, CS = 0.1µF, and L is 2.5µH at 0A current.
Copyright © 1999 Rev. 1.1 11/99
13
Page 14
PRODUCT DATABOOK 1996/1997
LX1662/62A, LX1663/63A
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
USING THE LX1662/63 DEVICES
PWM C
ONTROLLERS WITH
5-BIT DAC
CURRENT LIMIT (continued)
In cases where RL is so large that the trip point current would be lower than the desired short-circuit current limit, a resistor (R can be put in parallel with C of components is as follows:
R
L (Required)
R
L (Actual)
C
= =
S
Again, select (R
R
L (Actual)
=
* (RS2 // RS)
S2
, as shown in Figure 11. The selection
S
R
S2
RS2 + R
S
L
R
L (Actual)
L
*
//RS) < 10kΩ.
RS + R
RS2 * R
S2
S2
S
FET SELECTION
To insure reliable operation, the operating junction temperature of the FET switches must be kept below certain limits. The Intel specification states that 115°C maximum junction temperature should be maintained with an ambient of 50°C. This is achieved by properly derating the part, and by adequate heat sinking. One of the most critical parameters for FET selection is the R resistance. This parameter directly contributes to the power
DS
ON
dissipation of the FET devices, and thus impacts heat sink design, mechanical layout, and reliability. In general, the larger the current handling capability of the FET, the lower the RDS ON will be, since more die area is available.
TABLE 4 - FET Selection Guide
This table gives selection of suitable FETs from International Rectifier.
Device R
IRL3803 6 83 30
IRL22203N 7 71 30
IRL3103 14 40 30 IRL3102 13 56 20 IRL3303 26 24 30 IRL2703 40 17 30
All devices in TO-220 package. For surface mount devices (TO-263 / D2-Pak), add 'S' to part number, e.g. IRL3103S.
@ ID @ Max. Break-
DS(ON)
ΩΩ
10V (m
)T
ΩΩ
= 100°C down Voltage
C
The recommended solution is to use IRL3102 for the high side and IRL3303 for the low side FET, for the best combination of cost and performance. Alternative FET’s from any manufacturer could be used, provided they meet the same criteria for R
DS(ON)
.
Heat Dissipated In Upper MOSFET
The heat dissipated in the top MOSFET will be:
P
= (I2 * R
D
* Duty Cycle) + (0.51 * VIN * tSW * fS )
DS(ON)
FET SELECTION (continued)
For the IRL3102 (13mΩ R
)
will result in typical heat dissipation of 1.48W.
), converting 5V to 2.8V at 14A
DS(ON)
Synchronous Rectification – Lower MOSFET
The lower pass element can be either a MOSFET or a Schottky diode. The use of a MOSFET (synchronous rectification) will result in higher efficiency, but at higher cost than using a Schottky diode (non-synchronous).
Power dissipated in the bottom MOSFET will be:
P
= I2 * R
D
[IRL3303 or 1.12W for the IRL3102]
* [1 - Duty Cycle] = 2.24W
DS(ON)
Catch Diode – Lower MOSFET
A low-power Schottky diode, such as a 1N5817, is recommended to be connected between the gate and source of the lower MOSFET when operating from a 12V-power supply (see Figure 9). This will help protect the controller IC against latch-up due to the inductor voltage going negative. Although latch-up is unlikely, the use of such a catch diode will improve reliability and is highly recommended.
Non-Synchronous Operation - Schottky Diode
A typical Schottky diode, with a forward drop of 0.6V will dissipate
0.6 * 14 * [1 – 2.8/5] = 3.7W (compared to the 1.1 to 2.2W dissipated by a MOSFET under the same conditions). This power loss becomes much more significant at lower duty cycles – synchro­nous rectification is recommended especially when a 12V-power input is used. The use of a dual Schottky diode in a single TO-220 package (e.g. the MBR2535) helps improve thermal dissipation.
MOSFET GATE BIAS
The power MOSFETs can be biased by one of two methods: charge pump or 12V supply connected to VC1.
1) Charge Pump (Bootstrap)
When 12V is supplied to the drain of the MOSFET, as in Figure 9, the gate drive needs to be higher than 12V in order to turn the MOSFET on. Capacitor C10 and diodes D2 & D are used as a charge pump voltage doubling circuit to raise the voltage of VC1 so that the TDRV pin always provides a high enough voltage to turn on Q1. The 12V supply must always be connected to VCC to provide power for the IC itself, as well as gate drive for the bottom MOSFET.
2) 12V Supply
When 5V is supplied to the drain of Q1, a 12V supply should be connected to both VCC and VC1.
3
Where t and fS is the switching frequency.
is switching transition line for body diode (~100ns)
SW
14
Copyright © 1999
Rev. 1.1 11/99
Page 15
PRODUCT DATABOOK 1996/1997
S
INGLE-CHIP PROGRAMMABLE
P RODUCTION DATA SHEET
USING THE LX1662/63 DEVICES
LAYOUT GUIDELINES - THERMAL DESIGN
A great deal of time and effort were spent optimizing the thermal design of the demo boards. Any user who intends to implement an embedded motherboard would be well advised to carefully read and follow these guidelines. If the FET switches have been carefully selected, external heatsinking is generally not required. However, this means that copper trace on the PC board must now be used. This is a potential trouble spot; possible must be dedicated to heatsinking the FET switches, and the diode as well if a non-synchronous solution is used.
In our VRM module, heatsink area was taken from internal ground and VCC planes which were actually split and connected with VIAS to the power device tabs. The TO-220 and TO-263 cases are well suited for this application, and are the preferred packages. Remember to remove any conformal coating from all exposed PC traces which are involved in heatsinking.
as much copper area as
PWM C
LX1662/62A, LX1663/63A
ONTROLLERS WITH
LX166x
5-BIT DAC
Input
5V or 12V
Output
FIGURE 13 Power Traces
General Notes
As always, be sure to provide local capacitive decoupling close to the chip. Be sure use ground plane construction for all high­frequency work. Use low ESR capacitors where justified, but be alert for damping and ringing problems. High-frequency designs demand careful routing and layout, and may require several iterations to achieve desired performance levels.
Power Traces
To reduce power losses due to ohmic resistance, careful consid­eration should be given to the layout of traces that carry high currents. The main paths to consider are:
Input power from 5V supply to drain of top MOSFET.
Trace between top MOSFET and lower MOSFET or Schottky
diode.
Trace between lower MOSFET or Schottky diode and ground.
Trace between source of top MOSFET and inductor, sense resistor and load.
RELATED DEVICES
LX1664/1665 - Dual Output PWM for µProcessor Applications
LX1668 - Triple Output PWM for µProcessor Applications
LX1553 - PWM for 5V - 3.3V Conversion
All of these traces should be made as wide and thick as possible, in order to minimize resistance and hence power losses. It is also recommended that, whenever possible, the ground, input and output power signals should be on separate planes (PCB layers). See Figure 13 – bold traces are power traces.
C5 Input Decoupling (VCC) Capacitor
Ensure that this 1µF capacitor is placed as close to the IC as possible to minimize the effects of noise on the device.
Layout Assistance
Please contact Linfinity’s Applications Engineers for assistance with any layout or component selection issues. A Gerber file with layout for the most popular devices is available upon re­quest.
Evaluation boards are also available upon request. Please check Linfinity's web site for further application notes.
Copyright © 1999 Rev. 1.1 11/99
Cyrix is a registered trademark and 6x86, Gx86 and M2 are trademarks of Cyrix Corporation. K6 is a trademark of AMD.
Power PC is a trademark of International Business Machines Corporation. Alpha is a trademark of Digital Equipment Corporation.
PRODUCTION DATA - Information contained in this document is proprietary to LinFinity, and is current as of publication date. This document may not be modified in any way without the express written consent of LinFinity. Product processing does not necessarily include testing of all parameters. Linfinity reserves the right to change the configuration and performance of the product and to discontinue product at any time.
Pentium is a registered trademark of Intel Corporation.
15
Loading...