Datasheet LX1661CN, LX1660CD, LX1661CD, LX1660CN Datasheet (Microsemi Corporation)

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P RODUCTION DAT A SHEET
THE INFINITE POWER OF INNOVATION
LX1660/1661
LIN DOC #:
DESCRIPTION KEY FEATURES
Designed To Drive A Synchronous Rectifier
Stage — Can Also Be Used In Non­Synchronous Applications
Soft-Start Capability
Hiccup-Mode Fault Protection
No Current-Sense Resistor Required For
Current Limiting
Modulated Constant Off-Time Control
Mechanism For Fast Transient Response And Simple System Design
2V, 0.5% Internal Voltage Reference Brought
Out
The LX1660 and LX1661 Are Mono­lithic Switching Regulator Controller ICs designed to provide low-cost, high-
performance adjustable power supply for microprocessors and other applications requiring a fast transient response and a high degree of accuracy. They provide an adjustable synchronous Pulse Width Modulator output suitable for a power supply for Pentium
®
or other micropro-
cessors.
Synchronous Rectifier Driver For
CPU Core. The devices can drive dual
MOSFETs resulting in typical efficiencies of 85 - 90%, even with loads in excess of 10A. Synchronous shutdown results in increased efficiency in light load applica­tions.
Short-Circuit Current Limiting
Without Expensive Current Sense Re­sistors. The current sensing mechanism
can use a PCB trace resistance or the para­sitic resistance of the main inductor. For applications requiring a high degree of accuracy, a conventional sense resistor can be used.
Hiccup Mode Fault Protection. The hiccup mode is programmable and with pulse-by-pulse current limiting will help protect the power supply system and load in the even of a short circuit.
Ultra-Fast Transient Response Re­duces System Cost. The fixed frequency
modulated off-time architecture results in the fastest transient response for a given inductor. Adaptive voltage positioning (LX1661 only) requires fewer low-ESR ca­pacitors to meet stringent transient over­and under-shoot specifications.
PRODUCT HIGHLIGHT
PACKAGE ORDER INFORMATION
T
A
(°C)
Plastic DIP 16-pin
0 to 70 LX166xCN LX166xCD
N
Plastic SOIC 16-pin
D
LX1661 IN SOCKET 7 P
ROCESSOR SUPPLY
APPLICATION
APPLICATIONS
Pentium Processor Supplies
AMD-K6
TM
Supplies
Cyrix
®
6x86TM Supplies
Voltage Regulator Modules
General Purpose DC:DC Supplies
Note: All surface-mount packages are available in Tape & Reel.
Append the letter "T" to part number. (i.e. LX166xCDT)
EN
C
T
C8 390pF
TDRV
V
CC
CS-
OT
ADJ
SGND V
REF
INV NINV HICCUP CS+
SYNCEN
BDRV
PGND
V
C1
LX1661
R16 10k
C3
0.1µF
C4 390pF
R15
2.0k 1%
R14, 1% See Table 5
C9 1µF
12V
L1
R1, 5m
16V, 1000µF
Sanyo MV-GX or
equivalent
V
OUT
16V, 1000µF
Sanyo MV-GX or equivalent
VIN 5V
16-pin SOIC
C1 390pF
Q1
IRL3103
5µH Toroid
D1
C5
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
C2 C7
C6
OUTEN
U1
R5, 1k
R6, 1k
Copyright © 1998 Rev. 1.1 7/98
1
11861 WESTERN AVENUE, GARDEN GROVE, CA. 92841, 714-898-8121, FAX: 714-893-2570
L INFINITY MICROELECTRONICS INC.
IMPORTANT: For the most current data, consult LinFinity's web site: http://www.linfinity.com.
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PRODUCT DATABOOK 1996/1997
Copyright © 1998
Rev. 1.1 7/98
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ABSOLUTE MAXIMUM RATINGS (Note 1)
Supply Voltage ............................................................................................................. 25V
Output Peak Current Source (500ns) ......................................................................... 1.5A
Output Peak Current Sink (500ns) ............................................................................. 1.5A
Analog Inputs ................................................................................................... -0.3 to +6V
Power Dissipation at T
A
= 25°C
N Package ............................................................................................................... 1.5W
D Package........................................................................................................... 830mW
Operating Junction Temperature
Plastic (N, D Packages) ......................................................................................... 150°C
Storage Temperature Range .................................................................... -65°C to +150°C
Lead Temperature (Soldering, 10 Seconds) ............................................................. 300°C
PACKAGE PIN OUTS
1 16
215
314
413
512
611
710
89
D PACKAGE
(Top View)
N PACKAGE:
THERMAL RESISTANCE-JUNCTION TO AMBIENT,
θθ
θθ
θ
JA
65°C/W
D PACKAGE:
THERMAL RESISTANCE-JUNCTION TO AMBIENT,
θθ
θθ
θ
JA
120°C/W
Junction Temperature Calculation: TJ = TA + (P
D
x θ
JA
).
The θ
JA
numbers are guidelines for the thermal performance of the device/pc-board system.
All of the above assume no ambient airflow
THERMAL DATA
Note 1. Exceeding these ratings could cause damage to the device. All voltages are with respect
to Ground. Currents are positive into, negative out of the specified terminal. Pin numbers refer to DIL packages only.
V
C1
TDRV PGND BDRV V
CC
SYNCEN CS+ CS-
EN
OT
ADJ
SGND
V
REF
INV
NINV/SS
HICCUP
C
T
1 16
215
314
413
512
611
710
89
N PACKAGE
(Top View)
V
C1
TDRV PGND BDRV V
CC
SYNCEN CS+ CS-
EN
OT
ADJ
SGND
V
REF
INV
NINV/SS
HICCUP
C
T
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PRODUCT DATABOOK 1996/1997
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P RODUCTION DAT A SHEET
ELECTRICAL CHARACTERISTICS
(
Unless otherwise specified, 10.8 < V
CC
< 13.2, 0°C TA 85°C. Test conditions: V
CC
= 12V, T = 25°C.
)
Reference Section
Parameter
Symbol
Test Conditions
Initial Output Voltage VCC = 12V, IL = 100µA
Load Regulation V
CC
= 12V, IL = 10µA to 5mA
Short Circuit Current I
SH
V
REF
= 1.96V
LX1661
Units
Min. Typ. Max. Min. Typ. Max.
LX1660
1.98 2 2.02 1.98 2 2.02 V
22mV
24 24 mA
Timing Section
Off Time Initial OT OT
ADJ
= 1.8V, CT = 390pF
OT
ADJ
= 3.5V, CT = 390pF
Off Time Temp Stability OT
ADJ
= 1.8V to 3.5V
Discharging Current I
DISVNINV
= 1.8V, VCT = 1.5V
V
NINV
= 3.5V, VCT = 1.75V
Ramp Peak V
P
Ramp Peak-Valley V
RPP
OT
ADJ
= 1.8V
OT
ADJ
= 3.5V
Ramp Valley Delay to Output 10% Overdrive Turn Off Threshold V
OFF
(Voltage at OT
ADJ
Pin)
22µS 11µS
22% 180 210 240 180 210 240 µA 180 210 240 180 210 240 µA
22V
0.8 0.9 1.0 0.8 0.9 1.0 V
0.475 0.5 0.525 0.475 0.5 0.525 V 100 100 nS
0.6 0.9 1.2 0.6 0.9 1.2 V
Input Bias Current I
B
1.8V < VCS+ = VCS < 3.5V
Pulse By Pulse C
L
V
CLP
Initial Accuracy
C
S
Delay to Output 10% Overdrive
Error Comparator Section
Synchronous Control Section
Synchronous Enable Threshold S
YCEN
Current Sense Section
0.1 1.0 0.1 1.0 µ A 2 364248 mV
150 150 nS
0.5 0.7 0.9 0.5 0.7 0.9 V
0.1 1 0.1 1 µA
80 90 100 80 90 100 mV
150 150 nS
Input Bias Current I
B
VFB = V
SET
Input Offset Voltage V
IO
EC Delay to Output 10% Overdrive
Output Drivers Section
Output Rise Time TRVCL = VC2 = 12V, CL = 3000pF
Output Fall Time T
F
VCL = VC2 = 12V, CL = 3000pF
Output Pull Down V
PDVCC
= VC = 0, I
PULL UP
= 2mA
Peak Current I
PKtPULSE
= 500ns
70 70 nSec
70 70 nSec
11V
1.0 1.0 A
UVLO and S.S. Section
Start-Up Threshold V
ST
Hysteresis V
HYST
S.S. Sink Current I
SD
V
CL
= 10.1V
S.S. Sat Voltage V
OLVCL
= 9V, ISD = 20µA
Enable Shutdown Threshold V
EN
Enable Bias Current I
ENIEN
(Low), VEN = 0V
I
EN
(High), VEN = 2V
Enable Hysteresis
9.85 10.15 10.45 9.85 10.15 10.45 V
0.31 0.31 V
23 23 mA
0.2 0.6 0.2 0.6 V
1.3 1.4 1.5 1.3 1.4 1.5 V
-0.5 -1 -0.5 -1 µA
0.5 1 0.5 1 µA
0.14 0.16 0.18 0.14 0.16 0.18 V
Supply Current Section
Dynamic Operating Current I
CD
VCC = VC = 12V, Out Freq = 200kHz, CL = 0
Start-Up Current I
ST
VCL = 10V
25 25 mA
500 1000 500 1000 µ A
Hiccup Section
Hiccup Factor “ON” Time (C
HICCUP
= 0.1µF typ.)
Hiccup Duty Cycle
100 100 mS/µF
10 10 %
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LX1660/1661
PRODUCT DATABOOK 1996/1997
Copyright © 1998
Rev. 1.1 7/98
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BLOCK DIAGRAM
1
EN
INTERNAL
V
CC
2
OT
ADJ
2V REF
EN
UVLO
10.6/10.1
2V OUT
V
CC
1.4V VREG 5V
3
SGND
4
V
REF
5
INV
6
NINV/SS
7
HICCUP
OFFTIME CONTROL
8
C
T
SRQ
Q
R DOM
BREAK
BEFORE
MAKE
16
V
C1
15
TDRV
14
PGND
12
V
CC
11
SYNCEN
10
CS+
9
CS-
SYNC EN
COMP
I
MAX
PWM LATCH
ENABLE
ERROR COMP
O
TADJ
V
PEAK
= 2V
V
VAL
= 1V
SRQ
Q
V
CC
HICCUP
90mV
10
I
I
UPGRADE
VREG GOOD
0.7V
HICCUP LATCH
13
BDRV
40mV (1661 only)
1.5V
FIGURE 1 — Block Diagram
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EN 1 A low voltage at this pin puts the IC in sleep-mode.
OT
ADJ
2 The purpose of this pin is to allow modulation of the OFF-time relative to the reference voltage. The OFF-time is
inversely proportional to the reference voltage. The inverting input of the upgrade voltage comparator is also connected to this pin, when the voltage at this pin is below 0.7V, the controller shuts down.
SGND 3 This pin is the signal ground of the IC.
V
REF
4 2V reference.
INV 5 This pin is the inverting input of the error comparator.
NINV/SS 6 This pin is the non-inverting input of the error comparator (LX1661 only: 40mV offset between this pin and error
comparator). This pin is pulled low during sleep-mode to allow soft-start function during start up.
HICCUP 7 A hiccup-mode capacitor connected to this pin adjusts duty cycle.
C
T
8 The OFF-time is programmed by connecting a capacitor from this pin to ground.
CS- 9 This is the inverting input of the pulse-by-pulse current comparator.
CS+ 10 This is the non-inverting input of the pulse-by-pulse current comparator.
SYNCEN 11 This pin enables the synchronous (bottom) driver. A high voltage at this pin disables the synchronous driver.
V
CC
12 This is the IC supply voltage as well as the supply to the bottom MOSFET.
BDRV 13 This is the gate drive to the bottom MOSFET
PGND 14 This is a separate ground for the top and bottom MOSFET.
TDRV 15 This is the gate drive to the top MOSFET.
V
C1
16 This pin is a separate power supply input for the top drive.
Pin # Description
FUNCTIONAL PIN DESCRIPTION
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PRODUCT DATABOOK 1996/1997
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Figure 2 — LX1660 / 1661 General Circuit Configuration
ENABLE
V
FB
V
CONTROL
EN
INV
NINV HICCUP C
T
CS-
A
B
V
REF
C
HICCUP
RR
C
Q
2
Q
1
+V
CC
+V
C
LR
S
V
FB
(LX1661)
CS+ CS-
C
OUT
LOA
D
To R
S
C
T
TDRV
BDRV
CS+
C
2V
V
FB
(LX1660)
THEORY OF OPERATION
IC OPERATION
Referring to the block diagram and typical application circuit, the output turns ON the top MOSFET, allowing the inductor current to increase. At the error comparator threshold, the PWM latch is reset, the top MOSFET turns OFF and the synchronous MOSFET turns ON. The OFF-time capacitor CT is now allowed to discharge. At the valley voltage, the synchronous MOSFET turns OFF and the top MOSFET turns on. A special break-before-make circuit prevents simultaneous conduction of the two MOSFETs.
To minimize frequency variation with varying output voltage,
the OFF-time is modulated as a function of the voltage at the OT
ADJ
pin. The OT
ADJ
pin is also being monitored for a minimum voltage of 0.7V. Below 0.7V the controller will shut down. A low voltage at the EN pin or the OT
ADJ
pin will put the controller in a sleep mode. During the sleep mode the NINV pin is pulled low. This discharges the external bypass capacitor on this pin and allows for a soft-start.
Regulation
LX1660 Only: The INV pin is connected to the negative side of the sense resistor (i.e. the actual voltage supplied to the load) — See Figure 2. The LX1660 will achieve a high DC set­point accuracy, since it regulates at the load, but it will have greater transient voltage over- and under-shoots than the LX1661.
LX1661 Only: The INV pin is connected to the positive side of the sense resistor (between the inductor and the sense resistor) — See Figure 2. The LX1661 has a 40mV offset to the NINV pin to enhance transient response, as shown in Figure 3 below.
The peak voltage at the V
FB
pin is 40mV higher than the set voltage and its average is the peak voltage minus the ripple volt­age at V
FB
pin.
The output voltage is the voltage at the V
FB
pin minus the voltage
drop across the current sensing resistor (I * R
SENSE
).
At light loads, the voltage drop across the sensing resistor is small;
hence, the output voltage is approximately the voltage at the V
FB
pin (approximately 40mV higher than the nominal set-point volt­age, V
SET
).
At heavy loads, larger current flows in the sense resistor, there-
fore, the voltage drop is higher and the output voltage is lower.
This adaptive positioning of the output voltage as the load changes allows a greater output voltage excursion during a fast step-load transient and requires fewer output capacitors to meet the transient-response specification.
Figure 3 — Adaptive Voltage Positioning
Steady-state output voltage
at low current ~40mV
above nominal set-point
Nominal set-point
voltage, V
SET
Voltage drop (mainly) due
to current change and ESR
of capacitors,
V = ∆I * ESR
(Effects of ESL ignored
in this analysis)
Load current
Output voltage (V
OUT
)
Steady-state voltage at high current is approximately V
SET
+ 40mV - I * R
SENSE
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PRODUCT DATABOOK 1996/1997
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Copyright © 1998 Rev. 1.1 7/98
P RODUCTION DAT A SHEET
THEORY OF OPERATION (continued)
ERROR VOLTAGE COMPARATOR
The error voltage comparator compares the feedback voltage at the positive side of the sense resistor to the set voltage (set voltage plus 40mV in LX1661). An external filter is recommended for high­frequency noise.
CURRENT LIMIT AND HICCUP SECTIONS
Current limiting is performed by sensing the inductor current across the sense resistor. Exceeding this threshold turns the output drive OFF and latches it OFF until the PWM latch set input goes high again. To reduce stress on the external MOSFET and SCR during output shorts or heavy-load conditions, a hiccup circuit is incorporated, which provides 10% duty cycle. The hiccup time is programmed via a capacitor at the HICCUP pin. A low voltage at this pin disables the hiccup function.
OFF TIME CONTROL TIMING SECTION
The timing capacitor C
T
allows programming of the OFF-time. The timing capacitor is quickly charged during the ON time of the top MOSFET and allowed to discharge when the top MOSFET is OFF.
OFF TIME CONTROL TIMING SECTION
(continued)
In order to minimize frequency variations while providing different supply voltages, the discharge current is modulated by the voltage at the OT
ADJ
pin. The OFF-time is inversely propor-
tional to the OT
ADJ
voltage. If the OT
ADJ
voltage drops below 0.7V,
the IC shuts down into a low quiescent current mode.
UNDER VOLTAGE LOCKOUT AND SHUTDOWN SECTION
The purpose of the UVLO is to keep the output drive off and to maintain low quiescent current until the input voltage reaches the start-up threshold. At voltages below the start-up voltage, the UVLO comparator disables the internal biasing, and turns off the output drives. The NINV pin is pulled low.
SYNCHRONOUS CONTROL SECTION
The synchronous control section incorporates a unique break­before-make function to ensure that the primary switch and the synchronous switch are not turned on at the same time. Approxi­mately 100 nanoseconds of deadtime is provided by the break­before-make circuitry to protect the MOSFET switches.
APPLICATION INFORMATION
EN
C
T
C8 680pF
TDRV
V
CC
CS-
OT
ADJ
SGND V
REF
INV NINV HICCUP CS+
SYNCEN
BDRV
PGND
V
C1
LX1660
C7
0.1µF
R4 1k
R3, 1k
R16 10k
C3
0.1µF
C4 390pF
R15
2.0k
R14
1.3k (See Table 5)
C9 1µF
12V
L1
R1, 5m
6.3V, 1500µF
Sanyo MV-GX or
equivalent
V
OUT
3.3
V
R6, 1k
6.3V, 1500µF Sanyo MV-GX or equivalent
F1
VIN 5V
16-pin SOIC
Fuse (F1)
is optional
See Note 3
R5, 1k
C1 390pF
Q1
IRL3103
5µH Toroid
D1 See Note 4
C5 x 6
See Note 2
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
C2 x 3
See Note 1
Figure 4 — LX1660 Controller Used In A Typical Stand-Alone High-Current 5V To 3.3V Regulator Application
Notes 1. The number of capacitors within this bank may be reduced for cost savings at a penalty of increased ripple on the input bus.
2. The number of capacitors in the output filter bank may be reduced by two in a typical application; more may be removed for systems with lesser transient requirements.
3. If pulse-by-pulse current limiting is desired, remove C7 and short LX1660 pin 7 to ground.
4. D1 is Motorola MBR1035 for 10A capability; downsize as per required current.
V
OUT
= V
REF
* (1 + R14/R15)
(V
REF
= 2.0V)
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PRODUCT DATABOOK 1996/1997
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Rev. 1.1 7/98
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P
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APPLICATION INFORMATION
Figure 5 — Full Featured Voltage Regulator Using LX1661 Controller And LX1670 Programmable Reference / DAC Chip
For Pentium Pro Processor Or Pentium II Processor Applications
Note 1.
Setup shown is for 5V application. For 12V input change the following: - Close JP1 and JP4
- Open JP2 and JP3
- For C2 and C11, use 16V/850µF capacitors instead
- Inductor L1 = 10µH
OV
OUT
ENABLE BLKEN GND
V
SENSE
VIDO
D4 D3 D2 D1 D0
D4B
V
CC
1 2 3 4 5 6 7
14 13 12 11 10 9 8
10K
C3
0.1µF
R2
VID4 VID3 VID2 VID1 VID0
P
GOOD
PWRGD
OUTEN
LX1670
C10
0.1µF
C7
0.1µF
1K
R3
C8
680pF
V
VREF
INV NINV/SS HICCUP
OT
ADJ
EN
PGND
BDRV
V
CC
SYNCEN
CS+
TDRV
V
C1
1 2 3 4 5 6 7
16 15 14 13 12 11 10
SGND
LX1661
C
T
8
C4
390µF
CS-
9
R4
1K
C9 1µF
R7 10
1K
R6
R8 10
R5 1K
C1 390pF
JP3
JP4
C19
0.1µF
VRM
CONTROLLER
D1
1N4148
D2
1N4148
Q1 IRL3103
Q2 IRL3103
C20
0.1µF
R13 10
L1
TOROID
5µH
R1
5m
Q3 2N6504
C13C12C5
1500µF
6.3V
SUPPLY OUTPUT CLAMP
C2
1500µF
6.3V
C11
JP2
JP1
5V
IN
12V
IN
F1
16A 32V
1500µF
6.3V
1500µF
6.3V 1500µF
6.3V
See Note 1
See Note 1
See Note 1
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PRODUCT DATABOOK 1996/1997
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P RODUCTION DAT A SHEET
Figure 6 — Low Cost Programmable Power Supply For Socket 7 Processors
EN
C
T
C8 680pF
TDRV
V
CC
CS-
OT
ADJ
SGND V
REF
INV NINV HICCUP CS+
SYNCEN
BDRV
PGND
V
C1
LX1661
R16 10k
C3
0.1µF
C4 390pF
C9 1µF
12V
L1
R1, 5m
16V, 1000µF
Sanyo MV-GX or
equivalent
V
OUT
16V, 1000µF
Sanyo MV-GX or equivalent
VIN 5V
16-pin SOIC
C1 390pF
Q1
IRL3103
5µH Toroid
D1
C5
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
C2 C7
C6
OUTEN
R4 1k
R24
1k, 1%
R23, 20k 1%
VID0
VID1
R22, 10k 1%
VID2
R21, 5k 1%
VID3
R20, 2.5k 1%
3
2
4
8
1/2 LM358
U1
R5, 1k
R6, 1k
U2
Jumper
APPLICATION INFORMATION
Setting The Output Voltage
The output voltage is set by means of a 4-bit digital VID code. For processors that do not have VID coded into the package, the VID code can be set by means of a jumper or DIP switch. For low or ‘0’ signal, connect the VID pin to ground (DIP switch ON). For high or ‘1’, leave open (DIP switch OFF).
VID3 VID2 VID1 VID0 Output Voltage
1111 2.0V 1110 2.1V 1101 2.2V
1100 2.3V 1011 2.4V 1010 2.5V 1001 2.6V 1000 2.7V 0111 2.8V 0110 2.9V 0101 3.0V 0100 3.1V 0011 3.2V 0010 3.3V 0001 3.4V 0000 3.5V
TABLE 1 - Voltage Identification Code (VID)
Note: Costs are estimates only. Check with suppliers for exact
quotation.
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PRODUCT DATABOOK 1996/1997
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USING THE LX1660/61 DEVICES
The LX1660/61 devices are very easy to design with, requiring only a few simple calculations to implement a given design. The following procedures and considerations should provide effective operation for virtually all applications. Refer to the Application Information section for component reference designators.
SELECTING BETWEEN THE LX1660 AND THE LX1661
In order to provide maximum user versatility, the Advanced PWM Controller is offered in two versions: the LX1660 and the LX1661.
The LX1661 has a 40mV offset built-in which compensates for the current sense resistor voltage drop. This allows optimal transient response for high-speed systems, such as Pentium Pro processor power supplies. Overall system design could be more economical with the LX1661, since output capacitance require­ments could be eased.
The LX1660 provides a very accurate DC set-point, since the 40mV offset is not included in the device. This device is good for critical DC applications, such as core power in slower micropro­cessors and related systems.
See "Theory Of Operation" section earlier in this data sheet.
OUTPUT INDUCTOR
The output inductor should be selected to meet the requirements of the output voltage ripple in steady-state operation and the inductor current slew-rate during transient.
The peak-to-peak output voltage ripple is:
V
RIPPLE
= ESR * I
RIPPLE
where,
I
RIPPLE
=
*
I
RIPPLE
is the inductor ripple current, L is the output inductor value and ESR is the Effective Series Resistance of the output capacitor.
I
RIPPLE
should typically be in the range of 20% to 40% of the maximum output current. Higher inductance results in lower output voltage ripple, allowing slightly higher ESR to satisfy the transient specification. Higher inductance also slows the inductor current slew rate in response to the load-current step change,
I, resulting in more output-capacitor voltage droop. The inductor­current slew rates at rise and fall edges are:
T
RISE
= L * ∆I / (VIN - V
OUT
)
and,
T
FALL
= L * ∆I / V
OUT
When using electrolytic capacitors, the capacitor voltage
droop is usually negligible, due to the large capacitance.
INPUT INDUCTOR
In order to supply faster transient load changes, a smaller output inductor is needed. However, reducing the size of the output inductor will result in a higher ripple voltage on the input supply. This noise on the 5V rail can affect other system components, such as graphic cards. In this case, it is recommended that a 1 - 1.5µH inductor is used on the input to the regulator, to filter the ripple on the 5V supply. Ensure that this inductor has the same current rating as the output inductor.
OUTPUT CAPACITOR
The output capacitor is sized to meet ripple and transient performance specifications. Effective Series Resistance (ESR) is a critical parameter. When a step load current occurs, the output voltage will have a step that equals the product of the ESR and the current step,
I. In an advance microprocessor power supply, the output capacitor is usually selected for ESR instead of capacitance or RMS current capability. A capacitor that satisfies the ESR requirement usually has a larger capacitance and current capabil­ity than strictly needed. The allowed ESR can be found by:
ESR * (I
RIPPLE
+ ∆I) < V
EX
where I
RIPPLE
is the inductor ripple current, ∆I is the maximum
load current step change, and V
EX
is the allowed output voltage excursion in the transient. Adaptive voltage positioning increases the value of V
EX
, allowing a higher ESR value and reducing the cost
of the output capacitor.
Typically, the positioning voltage is 40mV, using the LX1661,
and the transient tolerance is 100mV, resulting in a V
EX
of 140mV (See Figure 3). The LX1660 does not have the positioning voltage offset, so V
EX
is 100mV maximum.
Electrolytic capacitors can be used for the output capacitor, but are less stable with age than tantalum capacitors. As they age, their ESR degrades, reducing the system performance and increasing the risk of failure. It is recommended that multiple parallel capacitors be used, so that, as ESR increases with age, overall performance will still meet the processor's requirements.
There is frequently strong pressure to use the least expensive components possible, however, this could lead to degraded long­term reliability, especially in the case of filter capacitors. Linfinity's demonstration boards use Sanyo MV-GX filter capacitors, which are aluminum electrolytic, and have demonstrated reliability. The Oscon series from Sanyo generally provides the very best performance in terms of long term ESR stability and general reliability, but at a substantial cost penalty. The MV-GX series provides excellent ESR performance at a reasonable cost. Beware of off-brand, very low-cost filter capacitors, which have been shown to degrade in both ESR and general electrolytic character­istics over time.
VIN - V
OUT
fSW * L
V
OUT
V
IN
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P RODUCTION DAT A SHEET
USING THE LX1660/61 DEVICES
INPUT CAPACITOR
The input capacitor and the input inductor are to filter the pulsating current generated by the buck converter to reduce interference to other circuits connected to the same 5V rail. In addition, the input capacitor provides local de-coupling of the buck converter. The capacitor should be rated to handle the RMS current requirement. The RMS current is:
I
RMS
= IL √ d(1-d)
where I
L
is the inductor current and d is the duty cycle. The
maximum value, when d = 50%, I
RMS
= 0.5IL. For 5V input and
output in the range of 2 to 3V, the required RMS current is very close to 0.5I
L
.
A high-frequency (ceramic) capacitor should be placed across the drain of the top MOSFET and the source of the bottom one to avoid ringing due to the parasitic inductor being switched ON and OFF. See capacitor C
7
in the Product Highlight on the first page
of this data sheet.
TIMING CAPACITOR SELECTION
The frequency of operation of the LX1660 / 1661 is a function of the duty cycle and OFF-time. The OFF-time is proportional to the timing capacitor (connected to Pin 8, C
T
), and is modulated to minimize frequency variations with duty cycle. The frequency is constant, during steady-state operation, due to the modulation of the OFF-time.
The timing capacitor (C
T
) should be selected using the follow-
ing equation:
C
T
=
where I
DIS
is fixed at 200µA and fS is the switching frequency (recommended to be around 200kHz for optimal operation and component selection).
When using a 5V input voltage, the switching frequency (f
S
) can
be approximated as follows:
C
T
= 0.621
*
Choosing a 680pF timing capacitor will result in an operating
frequency of 183kHz at V
OUT
= 2.8V. When a 12V power input is used, the capacitor value must be changed (the optimal timing capacitor for 12V input will be in the range of 1000 - 1500pF).
CURRENT LIMIT
Current limiting occurs when a sensed voltage, proportional to load current, exceeds the current-sense comparator threshold value (90mV). The current can be sensed either by using a fixed sense resistor in series with the inductor to cause a voltage drop proportional to current, or by using a resistor and capacitor in parallel with the inductor to sense the voltage drop across the
CURRENT LIMIT
(continued)
parasitic resistance of the inductor. One should include an RC filter at the CS+ and CS- inputs, as shown in the Application Information section, to eliminate jitter and noise.
For most applications, the resistors R5, R6 can be set at 1k,
and C1 can be in the 300-500pF range as a starting point. If a fine trim or adjustment of the current trip level is required, C1 may be shunted by a resistor. C1 will introduce a small delay into the current limit trip point, which effectively raises the threshold.
Sense Resistor
The current sense resistor (R1) is selected according to the for­mula:
R1 = V
TRIP
/ I
TRIP
Where V
TRIP
is the current sense comparator threshold (100mV)
and I
TRIP
is the desired current limit. Typical choices are shown
below.
(1 - V
OUT
/ VIN ) * I
DIS
fS (1.52 - 0.29 * V
OUT
)
I
DIS
f
S
Load Sense Resistor Value
Pentium-Class Processor (<10A) 5m Pentium II Class (>10A) 2.5m
TABLE 2 - Current Sense Resistor Selection Guide
A smaller sense resistor will result in lower heat dissipation (I²R) and also a smaller output voltage droop at higher currents.
There are several alternative types of sense resistor. The sur­face-mount metal “staple” form of resistor has the advantage of exposure to free air to dissipate heat and its value can be con­trolled very tightly. Its main drawback, however, is cost. An alter­native is to construct the sense resistor using a copper PCB trace. Although the resistance cannot be controlled as tightly, the PCB trace is very low cost.
PCB Sense Resistor
A PCB sense resistor should be constructed as shown in Figure
7. By attaching directly to the large pads for the capacitor and inductor, heat is dissipated efficiently by the larger copper masses. Connect the current sense lines as shown to avoid any errors.
2.5m
Sense Resistor
100mil Wide, 850mil Long
2.5mm x 22mm (2 oz/ft
2
copper)
Output Capacitor Pad
Inductor
Sense Lines
FIGURE 7 — Sense Resistor Construction Diagram
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RODUCTION DATA SHEET
USING THE LX1660/61 DEVICES
CURRENT LIMIT (continued)
Recommended sense resistor sizes are given in the following
table:
CURRENT LIMIT
(continued)
The dc/static tripping current I
trip,S
satisfies:
I
trip,S
=
Select L/R
SCS
≤ RL to have higher dynamic tripping current
than the static one. The dynamic tripping current I
trip,d
satisfies:
I
trip,d
=
General Guidelines for Selecting RS , CS, and R
L
RL = Select: R
S
10 k
and C
S
according to: CSn =
The above equation has taken into account the current-de­pendency of the inductance. Typical values are: R
L
= 3m, R
S
=
9kΩ, C
S
= 0.1µF, and L is 2.5µH at 0A current.
In cases where R
L
is so large that the trip point current would
be lower than the desired short-circuit current limit, a resistor (R
S2
)
can be put in parallel with C
S
, as shown in Figure 8. The selection
of components is as follows:
=
C
S
= =
*
Again, select (R
S2
//R
S
) < 10k.
C4 ERROR COMPARATOR INPUT BYPASS CAPACITOR
The LX1660/61 device has a unique topology which results in extremely fast response to transient disturbances. Actual loop closure is around a comparator. A capacitor should be placed between the INV and NINV Error Comparator inputs to eliminate jitter and noise. This capacitor value should be: C = ½ C
T
, where
C
T
is the timing capacitor. Refer to Capacitor C4 in the Applica-
tion Information section.
C7 HICCUP CAPACITOR SELECTION
The hiccup capacitor controls two time periods; the ON time duration of 10% duty cycle mode, and the OFF-time duration before re-try. The ON:OFF-time ratios will always be 1:10 due to the current sources which charge (10I) and discharge (I) the hiccup capacitor. Select C
HICCUP
by using:
Duration of reduced D operation = 100ms/µF
R
L
L/RSC
S
|T(jω)|
ω
1/R
SCSRL
/L
FIGURE 9 — Sensor Gain
FIGURE 8 — Current Sense Circuit
R
L
L
R
S
C
S
V
CS
Current
Sense
Comparator
Load
R
S2
Copper Copper Desired Resistor Dimensions (w x l) Weight Thickness Value mm inches
2 oz/ft268µm 2.5m
2.5 x 22 0.1 x 0.85
5m
2.5 x 43 0.1 x 1.7
TABLE 3 - PCB Sense Resistor Selection Guide
Loss-Less Current Sensing Using Resistance of Inductor
Any inductor has a parasitic resistance, RL, which causes a DC voltage drop when current flows through the inductor. Figure 8 shows a sensor circuit comprising of a surface mount resistor, R
S
,
and capacitor, C
S,
in parallel with the inductor, eliminating the
current sense resistor.
The current flowing through the inductor is a triangle wave.
If the sensor components are selected such that:
L/R
L
= RS * C
S
The voltage across the capacitor will be equal to the current
flowing through the resistor, i.e.
V
CS
= ILR
L
Since VCS reflects the inductor current, by selecting the appro-
priate R
S
and CS , VCS can be made to reach the comparator
voltage at the desired trip current.
Design Example
(Pentium II circuit, with a maximum static current of 14.2A)
The gain of the sensor can be characterized as:
V
trip
L/(RSCS)
V
trip
R
L
V
trip
I
trip,S
L
n
RL R
S
R
L (Required)
R
L (Actual)
R
S2
RS2 + R
S
L
R
L (Actual)
* (RS2 // RS)LR
L (Actual)
RS + R
S2
RS2 * R
S
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USING THE LX1660/61 DEVICES
C7 HICCUP CAPACITOR SELECTION (continued)
The resulting time is the duration allowed for the 10% duty cycle drive to be applied to the bottom switch (the top switch is OFF during current limit). The OFF-time will be fixed at ten times (10x) this number, and determines the time interval the supply remains completely OFF until re-try. If the short has been removed, the supply will resume normal operation. No power cycling is necessary to reset the VRM module after a current limit event.
As an example, if a 0.1µF hiccup capacitor is chosen, the bottom switch drive will pulse at (approximately) a 10% duty cycle for 10mA, when current limit is reached. It will then shut OFF for 100ms, at which time a re-try cycle is attempted, which will result in either normal operation or another 10% duty cycle burst.
FET SELECTION
To insure reliable operation, the operating junction temperature of the FET switches must be kept below certain limits. The Intel specification states that 115°C maximum junction temperature should be maintained with an ambient of 50°C. This is achieved by properly derating the part, and by adequate heat sinking. One of the most critical parameters for FET selection is the R
DS(ON)
resistance. This parameter directly contributes to the power dissipation of the FET devices, and thus impacts heat sink design, mechanical layout, and reliability. In general, the larger the current handling capability of the FET, the lower the R
DS(ON)
will
be, since more die area is available.
FET SELECTION
(continued)
For the IRL3102 (13m R
DS(ON)
), converting 5V to 2.8V at 14A
will result in typical heat dissipation of 1.48W.
Synchronous Rectification – Lower MOSFET
The lower pass element can be either a MOSFET or a Schottky diode. The use of a MOSFET (synchronous rectification) will result in higher efficiency, but at higher cost than using a Schottky diode (non-synchronous).
Power dissipated in the bottom MOSFET will be:
P
D
= I2 * R
DS(ON)
* [1 - Duty Cycle] = 2.24W
[IRL3303 or 1.12W for the IRL3102]
Non-Synchronous Operation - Schottky Diode
A typical Schottky diode, with a forward drop of 0.6V will dissi­pate 0.6 * 14 * [1 – 2.8/5] = 3.7W (compared to the 1.1 to 2.2W dissipated by a MOSFET under the same conditions). This power loss becomes much more significant at lower duty cycles – syn­chronous rectification is recommended especially when a 12V­power input is used. The use of a dual Schottky diode in a single TO-220 package (e.g. the MBR2535) helps improve thermal dis­sipation.
MOSFET GATE BIAS
The power MOSFETs can be biased by one of two methods: charge pump or 12V supply connected to V
C1
.
1) Charge Pump (Bootstrap) When 12V is supplied to the drain of the MOSFET, as in Figure 5 (option), the gate drive needs to be higher than 12V in order to turn the MOSFET on. Capacitor C20 and diodes D1 & D2 are used as a charge pump voltage doubling circuit to raise the voltage of V
C1
so that the TDRV pin always provides a high enough voltage to turn on Q1. The 12V supply must always be connected to V
CC
to provide power
for the IC itself, as well as gate drive for the bottom MOSFET.
2) 12V Supply When 5V is supplied to the drain of Q1, a 12V supply should be connected to both V
CC
and VC1.
CURRENT SHARE APPLICATION
Synchronous rectifier stages should not be paralleled unless they are locked in at the same frequency, or undesirable current sourcing/sinking could occur. If synchronization is not practical, the next best alternative is to disable the synchronous (bottom) switch. This is easily accomplished with the LX1660/61 by pulling the SYNCEN pin HIGH. In most applications, a 5 to 6% reduction in efficiency will result when the synchronous driver is disabled. A Schottky diode of the proper voltage and current ratings should be installed across the inactive FET to conduct the inductor current.
Device R
DS(ON)
@I
D
@ Max. Break-
10V (m
ΩΩ
ΩΩ
)T
C
= 100°C down Voltage
IRL3803 6 83 30
IRL22203N 7 71 30
IRL3103 14 40 30 IRL3102 13 56 20 IRL3303 26 24 30 IRL2703 40 17 30
TABLE 4 - FET Selection Guide
This table gives selection of suitable FETs from International Rectifier.
All devices in TO-220 package. For surface mount devices (TO-263 / D
2
-Pak), add 'S' to part number, e.g. IRL3103S.
The recommended solution is to use IRL3102 for the high side and IRL3303 for the low side FET, for the best combination of cost and performance. Alternative FET’s from any manufacturer could be used, provided they meet the same criteria for R
DS(ON)
.
Heat Dissipated In Upper MOSFET
The heat dissipated in the top MOSFET will be:
P
D
= (I2 * R
DS(ON)
* Duty Cycle) + (0.5 * I * VIN * tSW * fS )
where t
SW
is switching transition line for body diode (~100ns)
and f
S
is the switching frequency.
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USING THE LX1660/61 DEVICES
USING THE LX1660/1661 IN PROGRAMMABLE APPLICATIONS
The LX1660/61 device may be used in conjunction with the LX1670 Programmable Reference to implement a high-perfor­mance, digitally-controlled switched-mode power supply suitable for Pentium Pro Processors and other advanced microprocessor­based designs. The LX1670 incorporates a 5-bit equivalent DAC, which can be programmed by the microprocessor’s Voltage Identification Code (VID). The LX1670 then commands the LX1660/61 to provide the required output voltage. System protection functions such as over voltage, SCR drive, and power­good detection are embedded within the LX1670 device. See Figure 5.
PROGRAMMING THE OUTPUT VOLTAGE
Select the voltage divider R14 and R15 values as shown in the table below, using 1% metal film resistors:
LAYOUT GUIDELINES - THERMAL DESIGN
(continued)
cases are well suited for this application, and are the preferred packages. Remember to remove any conformal coating from all exposed PC traces which are involved in heatsinking.
General Notes
As always, be sure to provide local capacitive de-coupling close to the chip. Be sure use ground plane construction for all high­frequency work. Use low ESR capacitors where justified, but be alert for damping and ringing problems. High-frequency designs demand careful routing and layout, and may require several iterations to achieve desired performance levels.
Power Traces
To reduce power losses due to ohmic resistance, careful consid­eration should be given to the layout of traces that carry high currents. The main paths to consider are:
Input power from 5V supply to drain of top MOSFET.
Trace between top MOSFET and lower MOSFET or Schottky
diode.
Trace between lower MOSFET or Schottky diode and
ground.
Trace between source of top MOSFET and inductor, sense
resistor and load.
All of these traces should be made as wide and thick as pos­sible, in order to minimize resistance and hence power losses. It is also recommended that, whenever possible, the ground, input and output power signals should be on separate planes (PCB layers). See Figure 10 – bold traces are power traces.
2.8 806 2k
2.9 909 2k
3.0 1.0k 2k
3.1 1.10k 2k
3.2 1.21k 2k
3.3 1.30k 2k
3.4 1.40k 2k
3.5 1.50k 2k
TABLE 5
Desired Converter V
OUT
R14 Value R15 Value
If other V
OUT
values are needed, the divider values may be
calculated as follows:
V
OUT
= V
REF
(1 + R14/R15)
where V
REF
= 2.0V. Note that resistor R4 is part of a filter
element, and does not enter into the calculations.
Please refer to the Application Information schematic for
the reference designators and part locations.
LAYOUT GUIDELINES - THERMAL DESIGN
A great deal of time and effort were spent optimizing the thermal design of the demo boards. Any user who intends to implement an embedded motherboard would be well advised to carefully read and follow these guidelines. If the FET switches have been carefully selected, external heatsinking is generally not required. However, this means that copper trace on the PC board must now be used. This is a potential trouble spot;
as much copper area as possible must be dedicated to heatsinking the FET switches, and the diode as well if a non-synchronous solution is used.
In our VRM module, heatsink area was taken from internal
ground and V
CC
planes which were actually split and connected
with VIAS to the power device tabs. The TO-220 and TO-263
FIGURE 10 — Power Traces
Outpu
t
5V Input
LX166x
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P RODUCTION DAT A SHEET
RELATED DEVICES
LX1662/1663
Single-Chip Programmable PWM Controller w/ 5-Bit DAC
LX1664/1665
Dual Output PWM for µProcessor Applications
LX1668
Triple Output PWM for µProcessor Applications
LX1553
PWM for 5V - 3.3V Conversion
LX1670
Programmable Reference & Voltage Monitor
USING THE LX1660/61 DEVICES
C9 Input De-coupling (VCC) Capacitor
Ensure that this 1µF capacitor is placed as close to the IC as possible to minimize the effects of noise on the device.
Layout Assistance
Please contact Linfinity’s Applications Engineers for assistance with any layout or component selection issues. A Gerber file with layout for the most popular devices is available upon re­quest.
Evaluation boards are also available upon request. Please
check Linfinity's web site for further application notes.
Pentium is a registered trademark of Intel Corporation.
Cyrix is a registered trademark and 6x86 is a trademark of Cyrix Corporation. K6 is a trademark of AMD.
PRODUCTION DATA - Information contained in this document is proprietary to LinFinity, and is current as of publication date. This document may not be modified in any way without the express written consent of LinFinity. Product processing does not necessarily include testing of all parameters. Linfinity reserves the right to change the configuration and performance of the product and to discontinue product at any time.
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