Only genuine Weller soldering tips feature our proprietarygalvaniccoating.
between the heating element and
the soldering tip.
Weller soldering tips are designed at our world class R & D Center in Germany to meet the latest demands of the
market. The Weller soldering tip and high power heating element are combined to form a homogeneous & near
“perfect” heating system, thus guaranteeing the production of only the highest quality solder joints. Combined
with an ergonomically designed iron, this technology offers the “perfect” soldering tool!
Every Weller tip is designed to master a specific application.
High quality copper/silver core,
optimizes heat transfer to the
solder joint.
Auto Tool Protection
Improper tip use can damage the heating system.
ATP offers precise pairing of the heating elements and
soldering tips, thus protecting the iron from misuse &
irreparable damage: ONLY with original parts!
Galvanized iron coating,
maximizes the lifetime of the
soldering tip.
Pre-tinned solder area
enhances wettability and
prevents oxidation.
Corrosion-resistant
nickel coating,
bonds the iron layer with the
exterior chrome plating.
Special chrome plating,
limits the wetting area for a perfectly
defined joint contact.
| 2 |
Page 3
Original tips guarantee top quality
& reduced costs!
Why genuine Weller?
Perfect Solder Joints
Only genuine Weller tips
are precisely paired with the
homogeneous Weller heating
system, thus guaranteeing the
production of only the highest
quality solder joints.
By using genuine Weller parts, you are automatically assured to be operating with the latest & greatest
technology in the soldering industry. The Weller R & D Team is constantly testing and developing new
techniques to manufacture the ultimate solder tip. Our efforts result in massive savings in time and running
cost s f o r ou r val u ed custo m ers.
High Cost Efficiency
Heat Delivery
Rapid & stable heat delivery
guarantees a repeatable solder
process with a productivity
increase of up to 50%!
Increased Productivity
Weller HS series tips (p. 9)
transfer heat to joint 2 times
as fast as standard tips!
Original Top Quality
Only the Best Materials
Silver is used as the absolute
best heat conductor in the
heating element, thus optimizing heat transfer.
Manufacturer Warranty
The Weller warranty can ONLY
be guaranteed when using
original Weller parts.
How can you identify original Weller tips?
Seal of Quality
The soldering iron and solder tip packaging
bears the “Genuine Weller Seal of Quality.”
Tip Engraving
*All original Weller tips are now engraved with the Weller logo.
Only engraved Weller tips guarantee our highest quality standards.
* Effective from August 2013
Quality
Standard
IS
OUR
Page 4
| 4 |
Weller heating & tip technologies
Why three different heating technologies & what benefits do they offer?
are designed for specific applications,
thus guaranteeing
maximum flexibility
No other soldering iron manufacturer in the world offers this much flexibility.
Only Weller supplies three different heating & tip technologies to ensure customers always have the absolute best
tool for their specific application. Weller’s proven technology enables users to finally tackle those difficult or near
impossible hand soldering applications. The bottom line: we help you get your soldering job done better, faster and cheaper!
Active-Tip Technology
Ultra precise performance ■
Extremely accurate tip ■
temperature
Micro-soldering at its finest ■
Fastest heat up and recovery ■
time of all three technologies
Power -Response Technology
Maximum power & response ■
for top performance
Optimal balance between ■
power, control & running
costs with widest range of tips
Highest quality soldering ■
standard for widest range
of applications
Silver-Line Technology
Universal SMT & THT jobs■
A wide range of low cost tips■
For general applications with ■
a high quality standards
Perfect choice where opera-■
ting costs are critical
Distance from sensor
to end of solder tip
Sensor position
Silver-Line
Power-Response
Active-Tip
Solder point
+
Maximum flexibility
Solder pad size
Fast, intensive
heat requirement
-
+
-
Page 5
Active-Tip Technology
This highly innovative technology offers ultra precise heating & temperature control specifically designed for micro-soldering applications. The fully integrated tip cartridge (40W )delivers the fastest recovery on the market for fine tips at just a slightly higher tip price. Temperature sensitive and miniature applications are mastered with precision & safety.
Power-Response technology
The newly improved technology maximizes soldering perfor-manceonthesmallesttothelargestjoints.Aperfectbalance between power (65W, 120W & 200W), response, temperaturecontrolandlowertipcostsmakesthisuniquetechnologythe most attractive solution - Top quality professional solderingdesigned to meet the highest industry standards.
Silver-Line Technology
The low mass silver tips offer the absolute best heattransferatthelowestpriceinourentirerangeoftips. The 80Wergonomicallydesignedheatingelement andpenciltypegripmakethistechnologythetop performer for universal soldering applicationswhere tip price is a deciding factor.
°C
Ready for soldering
in ONLY 3 seconds!
30 % faster
65Wup to 200W
350°
250°
150°
50°
Fastest heat up & recovery on the market■
Excellent reaction time with finest tips■
Optimal for soldering under microscope■
Rapid hot tip-change; no tool required■
0 2 4 6 8 10 12 14 16 18 20 SEC
Maximum power & rapid response■
Optimized sensor position■
Meeting highest industry standards■
Widest tip range with low price point■
°C
400°
300°
200°
100°
WP 120
WP 80
0 20 40 60 80 100 120 140 160 180 SEC.
.
The Manufacturer Warranty can ONLY be
guaranteed when using original Weller parts.
°C
350°
300°
250°
200°
150°
100°
50°
Effective heat transfer via silver core ■
Fast ramp up & recovery■
Designed for universal applications■
Low mass tips with lowest price point ■
Capacity comparison
Heating time
WP 80
14 sec.
5 10 15 20 25 30 35 40 45 50 55 SEC
Standard
soldering
iron
45–55
sec.
.
Page 6
| 6 |
Heating Technologies
deliver precise
on
DEMAND!
POWER
Soldering iron
Heat Demand
Required
Three Tip Technologies
Power -Response
Silver-Line
Power -Response
Active-Tip
The soldering tip transfers
the heat to the solder joint.
Solder pad si ze & joint mass
RT
XNT
LTXT
Soldering Application
| 6 |
Page 7
| 7 |
Three Tip Technologiesdesigned to
master ALL soldering jobs - from the
most delicate to the most diffcult!
RT / RTW
Most delicate & temp- sensitive applications; for
use under microscope; ultra fine tips with fastest
heat
response & best temp-control; cartridge tips.
XNT
SMDs & THTs with very small solder pads & increased
heat demand; perfect choice where Active-Tip above
lacks sufficient power; lower cost, non-cartridge tips.
LT
Universal SMD & THT applications both small & large;
low mass silver tips offer absolute best heat transfer
at lowest price in entire tip range; non-cartridge tips.
Active-Tip Technology
Power-Response Technology
Silver-Line technology
WXMP
WMRP
WXMTWMRT
WXP 65
WP 65
WSP 80
WP 80
XT/ XHT
Most difficult, high mass soldering jobs; maximum
power with ergonomic iron handle; choose when WXP/
WP 65 lack sufficient pow
Power-Response Technology
er; lower cost, non-cartridge
tips.
WXP 120
WP 120
WXP 200
WP 200
Page 8
Weller’s Revolutionary WSW soldering
wire - A Cost Savings Sensation!
Engineered in cooperation with Almit, one of the world’s leading solder suppliers, Weller is proud to announce the
worldwide launch of it‘s revolutionary, optimized & patented WSW soldering wire. An impressive result of Weller’s
permanent R & D, the WSW cored soldering wire offers revolutionary wetting properties at lower temperatures and even on
difficult surfaces. This greatly reduces the wire consumption. The anti-leaching & anti-solder splash properties greatly increase
process quality & productivity, while decreasing costs tremendously.
Example Calculation: Solder Tip Costs using WSW wire compared with competitive wire
Number of solder cycles per soldering tip50,00015,000
Cost per solder joint: Cartridge tip0.0004
Cost per solder joint: Non-cartridge tips from Weller 0.0001
€
Potential Saving per Workstation:
Assumption: 100,000 solder joints per week, 2 kg soldering wire, 44 working weeks per year
€
,
Weller WSWCompetition SAC 305
€
€
0.0013
0.00033
€
€
Potential savings for soldering wire
Cartridge TipWellerCompetition
Soldering wireWeller WSW Competition
SAC 305
Cost per solder joint 0.0004
= Cost per year 880
+ Cost soldering wire 3,586
= 4,466
€
€
€
€
0.0013
2,860
2,640
5,500
€
€
€
€
Saving per year 1,034 € per station!
Highest Quality Solder Joints
Excellent flux properties lead to ■
fast & homogeneous wetting.
No more solder splash due to a ■
very even flux distribution.
Reduced iron leaching on tip & joint.■
Enhanced wetting reduces ■
soldering wire consumption.
Potential saving for Weller solder tips + soldering wire
WellerCompetition
Non-cartridge
tips
Cost per solder joint 0.0001
= Cost per year 220 € 2,860 €
+ Cost Soldering wire 3,586
= 3,806
€
0.0013
€
2,640
€
5,500 €
Cartridge Tip
€
€
Saving per year 1,694 € per station!
Superior Cost Efficiency
Reduction of tip use is 50 – 70% & often as much as 80%;
reduction of labor & wire costs per joint guaranteed.
Increased Tip Lifetime
Increase in soldering tip service lifetime due to its
improved galvanic & enhanced microalloy finish.
| 8 |
New tipWeller WSW after
10,000 solder cycles
Competition after
10,000 solder cycles
Maximum Flexibility
To guarantee maximum flexibility for all solder applications,
Weller can supply a wide range of alloys and fluxes, as well
as various wire diameters. (See page 22)
Page 9
| 9 |
Process Optimizer Package
POP
Process Optimizer
The Weller Process Optimizer Package
Designed to increase the quality of all hand & robotic soldering
operations while at the same time, increasing productivity
and decreasing operating costs! Comprised of the new WSW
soldering wire & the newly developed Weller High Speed (HS)
soldering tips, this revolutionary package will optimize process
performance.
guarantees a rapid ROI on every workbench!
High Speed Heat Transfer Solder Tips
NEW Weller High Speed s o l d e ri ng t i ps DOUBLE
the heat transfer performance to the solder area.
Specifically engineered to compliment the enhanced
wetting properties of the newly launched WSW wire,
Weller is co-launching their new & exclusive line of
proprietary HS High Speed Heat Transfer soldering tips.
The galvanized ferrous boundary layer of the tip has
been optimized to achieve a 100% improvement in
heat transfer! The innovative micro-alloy solder tip finish
compliments the anti-leaching properties of the WSW
wire in order to optimize the price/performance ratio
of the soldering process.
TRIPLE SAVINGS on soldering time, tips & wire
Weller standard tip
12 s24 s
12 s24 s
Weller High Speed tip
100% Improvement
in Heat Transfer
Best quality tip core
materials & galvanic
optimization offers
the most efficient
heat transfer in the
shortest amount
of time.
35°C 200°C
Top Performance
Highest Quality Solder Joints
Superior wetting■
Lowest temperature ■
New HS tips coupled with new WSW solder
wire will optimize process performance by
increasing quality & productivity and greatly
reducing operational costs!
Increase Productivity
Increase in productivity ■
by around two times.
Fast wetting by improved ■
flux technology.
No more solder splash ■
reduces touch up time.
Superior Cost Efficiency
Reduction in rework costs.■
Massive reduction ■
in costs per solder joint.
Massive reduction in ■
labor costs per solder joint.
Soldering
tip
Competition
Heat transfer
Competition
Competition
Weller
Soldering tip lifetime
Soldering
Competition
tip
| 9 |
Page 10
| 10 |
Weller tip technologies - Designed to master the most
delicate & the most difficult soldering applications!
RT
Soldering tips
WXMP
WMRP
40 W, 12 V
Ultra slim soldering iron;
Ideal for microscope work.
XNT
Soldering tips
WXP 65
WP 65
65 W, 24 V
RTW
Soldering tips
WXMT
WMRT
Slim tweezers; Ideal for soldering & desoldering very small SMD components.
SMDs & THTs with very small solder
pads & increased heat demand.
2 x 40 W, 12 V
Active-Tip
+
Solder pad size
Power- Response
+
Solder pad size
XNT
Fast, intensive
heat requirement
HS
RT
RTW
Fast,
intensive
heat
requirement
-
+
-
-
+
-
LT
Soldering tips
WSP 80
WP 80
80 W, 24 V
XT
Soldering tips
WXP 120
WP 120
120 W, 24 V
All-rounder with great heating power;
soldering applications from small to
large components with higher heat
demand required.
Silver-Line
Universal SMD & THT applications both
small & large heat demand.
XHT
Soldering tips
WXP 200
WP 200
200 W, 24 V
+
Solder pad size
HS
LT
Power- Response
+
XT
Fast, intensive
heat require-
Solder pad size
ment
-
+
-
-
+
XHT
Highest Power soldering iron;
ideal for applications with highest
mass applications e.g. LED backpanels or RF shieldings.
Fast, intensive
heat requirement
-
Page 11
| 11 |
WMRP / WXMP
Chisel
Sloped
Ideal for microscope work; highest performance via active
soldering tip; cartrdge type tip.
40 W, 12 V
Fastest heat up & recovery on the market■
Excellent reaction time with finest tips■
Optimal for soldering under microscope■
Rapid hot tip-change; no tool required■
Type RT
RT
RT 1SC0,40,15
Ø a
mmb mm
Order-no.
T005 44 612 99
TypeØ a
RT 1SCMS0,40,15
mmb mm
Order-no.
T005 44 615 99
a
c
b
RT 1SCNW*
RT 3
RT 4
RT 8
RT 9
RT 11
RT 5 30°
0,30,1
1,30,4
1,50,4
2,20,4
0,80,4
3,60,9
0,80,4
T005 44 626 99
T005 44 603 99
T005 44 604 99
T005 44 608 99
T005 44 609 99
T005 44 611 99
T005 44 605 99
RT 1SCNWMS*
RT 3MS
RT 4MS
RT 8MS
RT 9MS
RT 11MS
RT 5MS 30°
RT 3XMS 30°
0,30,1
1,30,4
1,50,4
2,20,4
0,80,4
3,60,9
0,80,4
1,30,5
T005 44 626 71
T005 44 616 99
T005 44 618 99
T005 44 622 99
T005 44 623 99
T005 44 631 99
T005 44 619 99
T005 44 603 73
Typea
RT 6 45°1,2
mm
Order-no.
T005 44 606 99
Typea
RT 6MS 45°1,2
mm
Order-no.
T005 44 620 99
a
MS tips: separate grounded
* none wettable
Page 12
| 12 |
Gull Wing
Knife
Measuring tip
Conical
TypeØ a
mm
Order-no.
TypeØ a
mm
Order-no.
RT 1
a
RT 1NW*
RT 2
TypeØ a
RT 10GW1,22,0
0,2
0,1
0,8
mmb mm
T005 44 601 99
T005 44 625 99
T005 44 602 99
Order-no.
T005 44 610 99
RT 1MS
RT 1NWMS*
RT 2MS
RT 12MS 25°
RT 13MS 30°
TypeØ a
RT 10GWMS1,22,0
0,2
0,1
0,8
0,5
0,4
mmb mm
T005 44 614 99
T005 44 625 71
T005 44 617 99
T005 44 632 99
T005 44 633 99
Order-no.
T005 44 624 99
b
c
a
TypeØ a
mm
Order-no.
TypeØ a
mm
Order-no.
RT 7 45°
2,2
T005 44 607 99
RT 7MS 45°
2,2
T005 44 621 99
a
MS tips: separate grounded
TypeOrder-no.
Measuring tip
T005 44 613 99
* none wettable
Page 13
| 13 |
WXMT / WMRT
Chisel
Conical
Ultra slim tweezers; ideal for soldering & desoldering
very small SMD components; cartrdge type tips.
2 x 40 W, 12 V
RTW = tweezers
Fastest heat up & recovery on the market■
Excellent reaction time with finest tips■
Optimal for soldering under microscope■
Rapid hot tip-change; no tool required■
Universal SMD & THT applications both small & large;
lowest cost, non-cartridge tips in entire range.
80 W, 24 V
Effective heat transfer via best ■
material silver core
Fast ramp up & recovery■
Designed for universal applications■
Low mass tips with lowest price ■
Highest Power 200 W soldering iron; ideal for applications with
highest mass applications e.g. LED back-panels or RF shieldings.
200 W, 24 V
Maximum power & rapid response■
Optimized sensor position■
Meeting highest industry standards■
Widest tip range with low price point■
TypeØ a mmb mmc mmOrder-no.
XHT
XHT C
a
c
b
XHT D
Typea mmb mmc mmOrder-no.
Measuring tip
Barrel
3,21,2 48,0
5,01,2 48,0
1,25 6,0 55,0
T005 44 804 99
T005 44 801 99
T005 44 803 99
T005 87 637 25
TypeØ a mmb mmc mmOrder-no.
XHT E
XHT F
7,61,5 48,0
9,32,0 48,0
T005 44 802 99
T005 44 805 99
Further soldering tip dimensions
& custom tips on request.
Page 22
How to extend the lifetime of your
Process Optimizer
original Weller soldering tips.
The soldering tip MUST transfer heat effectively & reliably to the joint & is
critical qualility relevent component
in the soldering process! Unprofessional
care of the tips can result in a great qualiity
decrease and costly soldering problems. To
prevent such problems and unneccesary
waste, original Weller products & tips
MUST be used at all times!
Weller irons, XP stations and Stop & Go
Safety Rests enable you to use devices in
standby mode to protect the soldering
tip & save energy. The new WSW wire
rounds off Weller‘s range of Tip Savings
Products to our valued customers!
therefore the
Standby
Auto Off
*Tools with
Genuine
Weller
*Automatic Energy Saving Mode with visual process control via blue LED light ring
(light on = heater on, light off = heater off)
Usage Sensor
Stop & Go Safety
Rest - Dry cleaner
Accessories
NEW WSW wire
Weller‘s NEW WSW soldering wire protects the soldering tip & greatly extends lifetime!
The new WSW cored soldering wire offers revolutionary wetting properties at lower
temperatures and even on difficult surfaces. This greatly reduces the wire consumption.
The anti-leaching & anti-solder splash properties greatly increase process quality and
productivity, while decreasing costs tremendously. Solder tip lifetime can be extended
by up to 30%. Bottom line is – higher process quality can be achieved in less time
and with less tips and less wire!
To guarantee maximum flexibility for all
solder applications, Weller can supply a
wide range of alloys and fluxes, as well
as various wire diameters.
Alloys
SAC alloy – tin / silver / copper■
SC alloy – tin / copper ■
Excellent cleaning results■
Soldering tip is cleaned yet remains wetted■
Aggressive flux residues are removed■
Prevents oxidation of the soldering tip■
Low temperature shock vs. wet sponge■
Helps extend soldering tip lifetime■
Weller WDC / WDC 2 Dry Cleaner
Dry cleaner with brass or steel wool:
Recommended for dry cleaning of
soldering tips using the WDC dry
cleaner with brass wool. The solder
tip is cleaned & flux residues are
removed yet tip remains wetted.
Weller Hot Tip Activator
For re-activation or re- wetting
of dark, oxidized soldering tip,
clean the tip in the activator
while the tip is still HOT.
Order-no.
T005 13 031 99
Find out how to use the WDC dry cleaner
correctly on our youtube channel: visit
www.youtube.com /wellersoldering
Preheating Plate
Supplies additional heat energy to
the PCB being soldered. This protects
the board from partial overheating
and allows the use of much lower,
safer solder tip temperatures. Extended tip lifetime is the cost benefit.
WPB 1 Cold Tip Polishing BarStainless Steel Brush
Cleans and renews the soldering tip
surface. Clean the tip only when it is
COLD to prevent tip damage.
Order-no.
TWPB 1
Removes stubborn
flux residues.
Order-no.
T005 13 827 99
Page 24
USA
Apex Tool Grou p, L LC
1460 0 York Rd. Sui t e A
Spark s, MD 21152
Tel: +1 (800)6 88-89 4 9
Fax: +1 (800) 2 3 4- 0472
GERMANY
Weller Tools G mb H
Carl-Benz- Stra ß e 2
74354 Besigheim
Tel: + 4 9 ( 0)7143 58 0-0
Fax: +4 9 ( 0)7143 58 0-108
FRANCE
Apex Tool Grou p S . N .C.
25 Avenue Maurice Chevalier B.P. 46
77832 Ozo ir- la -Fer ri èr e Ce d e x
Tel: +33 (0 ) 1.6 4 .43. 2 2 . 00
Fax: +33 (0) 1.64.4 3 .21.62
ITALY
Apex Tool S. r.l.
Viale Euro pa 80
200 9 0 C u s ag o (M I )
Tel: +39 (02)9033101
Fax: +39 (02) 9 0 3 9 4 2 31
CHINA
Apex Tool Grou p
A-8 b uil di ng
No. 38 Don g s he n g Roa d
Heqing I n du s t ri al Pa rk, Pudo ng
Shanghai P R C 201201
Tel: +86 (21)60880288
Fax: +86 (21)60 8 80289
CA N A DA
Apex Tools – C an ad a
164 Inni s fi l Str e et
Barrie Ontario
Canada L 4N 3E7
Tel: +1 (905) 455 5200
GREAT BRI TAIN
Apex Tool Group (UK Operations) Ltd
4th Floor P e nni ne H o u se
Washing to n , Tyne & Wea r
NE37 1LY
SOUTH E A S T AS IA
Apex Po we r Tools I nd ia Pv t Ltd
Gala No. 1, Plot N o. 5
S.No. 234, 235 & 245
India lan d Gl o bal I n du strial Par k .
(Nex t to Tata J o hn s on C o nt rol )
Taluka- Mulsi , P ha s e –I
Hinjawadi P un e (411057)
Maharashtra, India
toolsindia@apextoolgroup.com
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.