Datasheet LTC4054XES5-4.2 Datasheet (Linear) [ru]

Page 1
FEATURES
Programmable Charge Current Up to 800mA
No MOSFET, Sense Resistor or Blocking Diode Required
Complete Linear Charger in ThinSOTTM Package for Single Cell Lithium-Ion Batteries
Constant-Current/Constant-Voltage Operation with Thermal Regulation* to Maximize Charge Rate Without Risk of Overheating
Charges Single Cell Li-Ion Batteries Directly from USB Port
Preset 4.2V Charge Voltage with ±1% Accuracy
Charge Current Monitor Output for Gas Gauging*
Automatic Recharge
Charge Status Output Pin
C/10 Charge Termination
25µA Supply Current in Shutdown
2.9V Trickle Charge Threshold (LTC4054)
Available Without Trickle Charge (LTC4054X)
Soft-Start Limits Inrush Current
Available in 5-Lead SOT-23 Package
U
APPLICATIO S
Cellular Telephones, PDAs, MP3 Players
Charging Docks and Cradles
Bluetooth Applications
LTC4054-4.2/LTC4054X-4.2
Standalone Linear
Li-Ion Battery Charger with
Thermal Regulation in ThinSOT
U
DESCRIPTIO
The LTC®4054 is a complete constant-current/constant­voltage linear charger for single cell lithium-ion batteries. Its ThinSOT package and low external component count make the LTC4054 ideally suited for portable applications. Furthermore, the LTC4054 is specifically designed to work within USB power specifications.
No external sense resistor is needed, and no blocking diode is required due to the internal MOSFET architecture. Thermal feedback regulates the charge current to limit the die temperature during high power operation or high ambient temperature. The charge voltage is fixed at 4.2V, and the charge current can be programmed externally with a single resistor. The LTC4054 automatically terminates the charge cycle when the charge current drops to 1/10th the programmed value after the final float voltage is reached.
When the input supply (wall adapter or USB supply) is removed, the LTC4054 automatically enters a low current state, dropping the battery drain current to less than 2µA. The LTC4054 can be put into shutdown mode, reducing the supply current to 25µA.
Other features include charge current monitor, undervoltage lockout, automatic recharge and a status pin to indicate charge termination and the presence of an input voltage.
, LTC and LT are registered trademarks of Linear Technology Corporation.
ThinSOT is a trademark of Linear Technology Corporation. *U.S.Patent No. 6,522,118
TYPICAL APPLICATIO
600mA Single Cell Li-Ion Charger
V
IN
4.5V TO 6.5V
1µF
4
V
CC
LTC4054-4.2
PROG
GND
2
BAT
3
5
1.65k
600mA
4.2V Li-Ion BATTERY
405442 TA01a
Complete Charge Cycle (750mAh Battery)
700
CONSTANT
CURRENT
600
CONSTANT POWER
500
400
300
200
CHARGE CURRENT (mA)
VCC = 5V
= 130°C/W
θ
JA
100
R
= 1.65k
PROG
= 25°C
T
A
0
0.5 1.0 2.0
0.25 0.75 1.25 1.75
0
TIME (HOURS)
CHARGE
TERMINATED
CONSTANT
VOLTAGE
1.5
4.75
4.50
BATTERY VOLTAGE (V)
4.25
4.00
3.75
3.50
3.25
3.00
405442 TAO1b
405442xf
1
Page 2
LTC4054-4.2/LTC4054X-4.2
PACKAGE/ORDER I FOR ATIO
UU
W
CHRG 1
GND 2
TOP VIEW
S5 PACKAGE
5-LEAD PLASTIC TSOT-23
BAT 3
5 PROG
4 V
CC
WWWU
ABSOLUTE AXI U RATI GS
(Note 1)
Input Supply Voltage (VCC) ....................... –0.3V to 10V
PROG............................................. –0.3V to VCC + 0.3V
BAT.............................................................. –0.3V to 7V
CHRG........................................................ –0.3V to 10V
BAT Short-Circuit Duration .......................... Continuous
BAT Pin Current ................................................. 800mA
PROG Pin Current................................................ 800µA
Maximum Junction Temperature .......................... 125°C
Operating Ambient Temperature Range
(Note 2) .............................................. –40°C to 85°C
Storage Temperature Range ................. –65°C to 125°C
Lead Temperature (Soldering, 10 sec)..................300°C
ORDER PART
NUMBER
LTC4054ES5-4.2 LTC4054XES5-4.2
S5 PART MARKING
T
= 125°C, JA = 80°C/ W TO
JMAX
150°C/W DEPENDING ON PC BOARD LAYOUT)
Consult LTC Marketing for parts specified with wider operating temperature ranges.
(N0TE 3)
LTH7 LTADY
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 5V, unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
CC
I
CC
V
FLOAT
I
BAT
I
TRIKL
V
TRIKL
V
TRHYS
V
UV
V
UVHYS
V
MSD
V
ASD
I
TERM
V
PROG
I
CHRG
V
CHRG
V
RECHRG
Input Supply Voltage 4.25 6.5 V Input Supply Current Charge Mode (Note 4), R
Standby Mode (Charge Terminated) Shutdown Mode (R
< V
V
CC
BAT
Regulated Output (Float) Voltage 0°C TA 85°C, I BAT Pin Current R
Trickle Charge Current V Trickle Charge Threshold Voltage R Trickle Charge Hysteresis Voltage R VCC Undervoltage Lockout Threshold From VCC Low to High 3.7 3.8 3.92 V VCC Undervoltage Lockout Hysteresis 150 200 300 mV Manual Shutdown Threshold Voltage PROG Pin Rising 1.15 1.21 1.30 V
VCC – V
C/10 Termination Current Threshold R
PROG Pin Voltage R CHRG Pin Weak Pull-Down Current V CHRG Pin Output Low Voltage I Recharge Battery Threshold Voltage V
Lockout Threshold Voltage VCC from Low to High 70 100 140 mV
BAT
= 10k, Current Mode 93 100 107 mA
PROG
R
= 2k, Current Mode 465 500 535 mA
PROG
Standby Mode, V Shutdown Mode (R Sleep Mode, V
< V
BAT
TRIKL
= 10k, V
PROG
= 10k (Note 5) 60 80 110 mV
PROG
PROG Pin Falling
V
from High to Low 5 30 50 mV
CC
= 10k (Note 6) 0.085 0.10 0.115 mA/mA
PROG
= 2k 0.085 0.10 0.115 mA/mA
R
PROG
= 10k, Current Mode 0.93 1.0 1.07 V
PROG
= 5V 8 20 35 µA
CHRG
= 5mA 0.35 0.6 V
CHRG
- V
FLOAT
RECHRG
PROG
, or VCC < VUV)
BAT
= 4.2V 0 –2.5 –6 µA
BAT
PROG
= 0V ±1 ±2 µA
CC
, R
PROG
Rising (Note 5) 2.8 2.9 3.0 V
BAT
= 10k 300 2000 µA
PROG
Not Connected, 25 50 µA
= 40mA 4.158 4.2 4.242 V
Not Connected) ±1 ±2 µA
= 2k (Note 5) 20 45 70 mA
200 500 µA
0.9 1.0 1.1 V
100 150 200 mV
2
405442xf
Page 3
LTC4054-4.2/LTC4054X-4.2
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 5V, unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
T
LIM
Junction Temperature in Constant 120 °C Temperature Mode
R
ON
t
SS
t
RECHARGE
t
TERM
I
PROG
Note 1: Absolute Maximum Ratings are those values beyond which the life of the device may be impaired.
Note 2: The LTC4054E-4.2 and the LTC4054XE-4.2 are guaranteed to meet performance specifications from 0°C to 70°C. Specifications over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls.
Power FET “ON” Resistance 600 m (Between V
Soft-Start Time I Recharge Comparator Filter Time V Termination Comparator Filter Time I
and BAT)
CC
= 0 to I
BAT
High to Low 0.75 2 4.5 ms
BAT
Falling Below I
BAT
=1000V/R
BAT
PROG
/10 400 1000 2500 µs
CHG
100 µs
PROG Pin Pull-Up Current 3 µA
Note 4: Supply current includes PROG pin current (approximately 100µA) but does not include any current delivered to the battery through the BAT pin (approximately 100mA).
Note 5: This parameter is not applicable to the LTC4054X. Note 6: I
is expressed as a fraction of measured full charge current
TERM
with indicated PROG resistor.
Note 3: See Thermal Considerations.
UW
TYPICAL PERFOR A CE CHARACTERISTICS
PROG Pin Voltage vs Supply Voltage(Constant Current Mode)
1.015 VCC = 5V
= 4V
V
BAT
1.010
T
= 25°C
A
= 10k
R
PROG
1.005
(V)
1.000
PROG
V
0.995
0.990
0.985
4.0
5.0 5.5 6.0
4.5 VCC (V)
6.5 7.0
4054 G01
PROG Pin Voltage vs Temperature
1.0100 VCC = 5V
= 4V
V
1.0075
1.0050
1.0025
(V)
1.0000
PROG
V
0.9975
0.9950
0.9925
0.9900
BAT
R
= 10k
PROG
–50 –25 0 5025
TEMPERATURE (°C)
Charge Current vs PROG Pin Voltage
600
VCC = 5V
= 25°C
T
A
500
R
= 2k
PROG
400
(mA)
300
BAT
I
200
100
75
100
4054 G02
0
0.25 0.50 0.75 1.00
0
V
PROG
(V)
1.25
4054 G03
405442xf
3
Page 4
LTC4054-4.2/LTC4054X-4.2
UW
TYPICAL PERFOR A CE CHARACTERISTICS
PROG Pin Pull-Up Current vs Temperature and Supply Voltage
3.7 V
= 4.3V
BAT
= 0V
V
PROG
3.5
3.3
(µA)
3.1
2.9
2.7
2.5
–50
VCC = 6.5V
–25 0
50 100 125
25 75
TEMPERATURE (°C)
PROG
I
Regulated Output (Float) Voltage vs Charge Current
4.26 VCC = 5V
4.24
= 25°C
T
A
= 1.25k
R
PROG
4.22
4.20
(V)
4.18
FLOAT
V
4.16
4.14
4.12
4.10
0
200 300 400 500 700600
100
I
(mA)
BAT
VCC = 4.2V
4054 G04
4054 G07
PROG Pin Current vs PROG Pin Voltage (Pull-Up Current)
3.5
3.0
2.5
2.0
(µA)
1.5
PROG
I
1.0
VCC = 5V
0.5 = 4.3V
V
BAT
= 25°C
T
A
0
2.0
2.2 2.3 2.4 2.5 2.6
2.1
V
PROG
(V)
Regulated Output (Float) Voltage vs Temperature
4.215 VCC = 5V
= 10k
R
PROG
4.210
4.205
(V)
4.200
FLOAT
V
4.195
4.190
4.185
–50
050
–25 25 75
TEMPERATURE (°C)
4054 G05
4054 G08
100
PROG Pin Current vs PROG Pin Voltage (Clamp Current)
0
–50
–100
–150
(µA)
–200
PROG
I
–250
–300
VCC = 5V
–350
–400
= 4.3V
V
BAT
= 25°C
T
A
3.0 4.0
2.5 3.5 4.5 5.5
2.0 (V)
V
PROG
Regulated Output (Float) Voltage vs Supply Voltage
4.215 TA = 25°C
= 10k
R
PROG
4.210
4.205
(V)
4.200
FLOAT
V
4.195
4.190
4.185
4.0
5.0 5.5 6.0
4.5 VCC (V)
5.0
4054 G06
6.5 7.0
4054 G09
CHRG Pin I-V Curve (Strong Pull-Down State)
25
20
15
(mA)
CHRG
10
I
5
0
0
2
1
4
V
3
CHRG
4
(V)
VCC = 5V V
BAT
T
A
5
= 4V
= 25°C
6
4054 G10
CHRG Pin Current vs Temperature (Strong Pull-Down State)
20
VCC = 5V
= 4V
V
18
BAT
= 1V
V
CHRG
16
14
(mA)
12
CHRG
I
10
8
6
7
4
–50
050
–25 25 75 125
TEMPERATURE (°C)
100
4054 G11
CHRG Pin I-V Curve (Weak Pull-Down State)
22
20
18
16
(µA)
14
CHRG
I
12
10
8
0
12
V
VCC = 5V
= 4.3V
V
BAT
= 25°C
T
A
467
35
(V)
CHRG
4054 G12
405442xf
Page 5
LTC4054-4.2/LTC4054X-4.2
UW
TYPICAL PERFOR A CE CHARACTERISTICS
CHRG Pin Current vs Temperature (Weak Pull-Down State)
28
VCC = 5V
= 4.3V
V
BAT
(µA)
CHRG
I
25
23
19
16
13
10
–50
V
CHRG
= 5V
–25
02550
TEMPERATURE (°C)
Trickle Charge Threshold vs Temperature
3.000 VCC = 5V
= 10k
R
2.975
PROG
2.950
2.925
(V)
2.900
TRIKL
V
2.875
2.850
2.825
2.800
–50
0 25 50 75 100
–25
TEMPERATURE (°C)
75 100
4054 G13
4054 G16
Trickle Charge Current vs Temperature
50
R
= 2k
PROG
40
30
(mA)
TRIKL
20
I
10
0
–50
R
PROG
0 25 50 75 100
–25
TEMPERATURE (°C)
= 10k
VCC = 5V V
Charge Current vs Battery Voltage
600
500
400
(mA)
300
BAT
I
200
100
0
2.7 3.0
TA = 0°C
3.3 3.93.6
TA = 40°C
TA = 25°C
VCC = 5V
= 125°C/W
θ
JA
R
PROG
V
(V)
BAT
= 2k
BAT
= 2.5V
4054 G14
4.2
4054 G17
4.5
Trickle Charge Current vs Supply Voltage
50
R
= 2k
PROG
40
30
(mA)
TRIKL
20
I
10
0
4.5 5.0 5.5 6.0
4.0
R
PROG
= 10k
VCC (V)
Charge Current vs Supply Voltage
600
R
= 2k
500
400
(mA)
300
BAT
I
200
100
V
= 4V
BAT
= 25°C
T
A
= 80°C/W
θ
JA
0
4.0
4.5
PROG
R
= 10k
PROG
5.0 5.5 6.0 VCC (V)
ONSET OF THERMAL REGULATION
V
BAT
T
A
= 25°C
= 2.5V
6.5 7.0
4054 G15
6.5 7.0
4054 G18
Charge Current vs Ambient Temperature
600
R
= 2k
= 4V
BAT
= 80°C/W
JA
–25 0
PROG
REGULATION
R
= 10k
PROG
TEMPERATURE (°C)
500
400
VCC = 5V
(mA)
V
300
θ
BAT
I
200
100
0
–50 25 75
ONSET OF THERMAL
50 100 125
4054 G19
Recharge Voltage Threshold vs Temperature
4.11 VCC = 5V
= 10k
R
PROG
4.09
4.07
(V)
4.05
RECHRG
V
4.03
4.01
3.99
–50 25 75
–25 0
TEMPERATURE (°C)
50 100
4054 G20
Power FET “ON” Resistance vs Temperature
700
VCC = 4.2V
= 100mA
I
BAT
650
600
550
(m)
500
DS(ON)
R
450
400
350
= 2k
R
PROG
–50 25 75
–25 0
TEMPERATURE (°C)
50 100 125
4054 G21
405442xf
5
Page 6
LTC4054-4.2/LTC4054X-4.2
U
UU
PI FU CTIO S
CHRG (Pin 1): Open-Drain Charge Status Output. When the battery is charging, the CHRG pin is pulled low by an internal N-channel MOSFET. When the charge cycle is completed, a weak pull-down of approximately 20µA is connected to the CHRG pin, indicating an “AC present” condition. When the LTC4054 detects an undervoltage lockout condition, CHRG is forced high impedance.
GND (Pin 2): Ground. BAT (Pin 3): Charge Current Output. Provides charge
current to the battery and regulates the final float voltage to 4.2V. An internal precision resistor divider from this pin sets the float voltage which is disconnected in shutdown mode.
VCC (Pin 4): Positive Input Supply Voltage. Provides power to the charger. VCC can range from 4.25V to 6.5V and should be bypassed with at least a 1µF capacitor. When VCC drops to within 30mV of the BAT pin voltage, the LTC4054 enters shutdown mode, dropping I than 2µA.
BAT
to less
PROG (Pin 5): Charge Current Program, Charge Current Monitor and Shutdown Pin. The charge current is pro­grammed by connecting a 1% resistor, R When charging in constant-current mode, this pin servos to 1V. In all modes, the voltage on this pin can be used to measure the charge current using the following formula:
I
= (V
BAT
The PROG pin can also be used to shut down the charger. Disconnecting the program resistor from ground allows a 3µA current to pull the PROG pin high. When it reaches the 1.21V shutdown threshold voltage, the charger enters shutdown mode, charging stops and the input supply current drops to 25µA. This pin is also clamped to approximately 2.4V. Driving this pin to voltages beyond the clamp voltage will draw currents as high as 1.5mA. Reconnecting R normal operation.
PROG/RPROG
PROG
) • 1000
to ground will return the charger to
, to ground.
PROG
6
405442xf
Page 7
BLOCK DIAGRA
120°C
T
DIE
W
T
A
SHDN
LTC4054-4.2/LTC4054X-4.2
4
V
CC
1×
+
MA
+
CA
+
VA
C1
+
R3
1V
R4
REF
1.21V
5µA
1000×
BAT
R1
R2
3
3µA
0.1V
R5
V
CC
GND
2
R
PROG
405442 BD
+
CHRG
1
STANDBY
TRICKLE CHARGE
DISABLED ON
LTC4054X
C2
TO
+
C3
BAT
2.9V
PROG
5
405442xf
7
Page 8
LTC4054-4.2/LTC4054X-4.2
U
OPERATIO
The LTC4054 is a single cell lithium-ion battery charger using a constant-current/constant-voltage algorithm. It can deliver up to 800mA of charge current (using a good thermal PCB layout) with a final float voltage accuracy of ±1%. The LTC4054 includes an internal P-channel power MOSFET and thermal regulation circuitry. No blocking diode or external current sense resistor is required; thus, the basic charger circuit requires only two external com­ponents. Furthermore, the LTC4054 is capable of operat­ing from a USB power source.
Normal Charge Cycle
A charge cycle begins when the voltage at the VCC pin rises above the UVLO threshold level and a 1% program resistor is connected from the PROG pin to ground or when a battery is connected to the charger output. If the BAT pin is less than 2.9V, the charger enters trickle charge mode. In this mode, the LTC4054 supplies approximately 1/10 the programmed charge current to bring the battery volt­age up to a safe level for full current charging. (Note: The LTC4054X does not include this trickle charge feature).
When the BAT pin voltage rises above 2.9V, the charger enters constant-current mode, where the programmed charge current is supplied to the battery. When the BAT pin approaches the final float voltage (4.2V), the LTC4054 enters constant-voltage mode and the charge current begins to decrease. When the charge current drops to 1/10 of the programmed value, the charge cycle ends.
Programming Charge Current
The charge current is programmed using a single resistor from the PROG pin to ground. The battery charge current is 1000 times the current out of the PROG pin. The program resistor and the charge current are calculated using the following equations:
V
I
BAT
PROG
= •1000
R
PROG
Charge Termination
A charge cycle is terminated when the charge current falls to 1/10th the programmed value after the final float voltage is reached. This condition is detected by using an internal, filtered comparator to monitor the PROG pin. When the PROG pin voltage falls below 100mV1 for longer than t
(typically 1ms), charging is terminated. The charge
TERM
current is latched off and the LTC4054 enters standby mode, where the input supply current drops to 200µA. (Note: C/10 termination is disabled in trickle charging and thermal limiting modes).
When charging, transient loads on the BAT pin can cause the PROG pin to fall below 100mV for short periods of time before the DC charge current has dropped to 1/10th the programmed value. The 1ms filter time (t
TERM
) on the termination comparator ensures that transient loads of this nature do not result in premature charge cycle termi­nation. Once the
average
charge current drops below 1/10th the programmed value, the LTC4054 terminates the charge cycle and ceases to provide any current through the BAT pin. In this state, all loads on the BAT pin must be supplied by the battery.
The LTC4054 constantly monitors the BAT pin voltage in standby mode. If this voltage drops below the 4.05V recharge threshold (V
RECHRG
), another charge cycle be­gins and current is once again supplied to the battery. To manually restart a charge cycle when in standby mode, the input voltage must be removed and reapplied, or the charger must be shut down and restarted using the PROG pin. Figure 1 shows the state diagram of a typical charge cycle.
R
V
PROG
I
CHG
1000 1000
==
I
,
CHG
R
PROG
V
The charge current out of the BAT pin can be determined at any time by monitoring the PROG pin voltage using the following equation:
8
Charge Status Indicator (CHRG)
The charge status output has three different states: strong pull-down (~10mA), weak pull-down (~20µA) and high impedance. The strong pull-down state indicates that the LTC4054 is in a charge cycle. Once the charge cycle has terminated, the pin state is determined by undervoltage
Note 1: Any external sources that hold the PROG pin above 100mV will prevent the LTC4054
from terminating a charge cycle.
405442xf
Page 9
OPERATIO
TRICKLE CHARGE
MODE
1/10TH FULL CURRENT
BAT > 2.9V
BAT < 2.9V
BAT > 2.9V
CHRG: STRONG
PULL-DOWN
CHARGE MODE
FULL CURRENT
CHRG: STRONG
PULL-DOWN
SHUTDOWN MODE
CHRG: Hi-Z IN UVLO
WEAK PULL-DOWN
OTHERWISE
PROG
RECONNECTED
OR
UVLO CONDITION
STOPS
PROG FLOATED
OR
UVLO CONDITION
I
CC
DROPS TO <25µA
POWER ON
PROG < 100mV
STANDBY MODE
NO CHARGE CURRENT
CHRG: WEAK
PULL-DOWN
2.9V < BAT < 4.05V
405442 F01
LTC4054-4.2/LTC4054X-4.2
U
lockout conditions. A weak pull-down indicates that V
CC
meets the UVLO conditions and the LTC4054 is ready to charge. High impedance indicates that the LTC4054 is in undervoltage lockout mode: either VCC is less than 100mV above the BAT pin voltage or insufficient voltage is applied to the VCC pin. A microprocessor can be used to distin­guish between these three states—this method is dis­cussed in the Applications Information section.
Thermal Limiting
An internal thermal feedback loop reduces the programmed charge current if the die temperature attempts to rise above a preset value of approximately 120°C. This feature protects the LTC4054 from excessive temperature and allows the user to push the limits of the power handling capability of a given circuit board without risk of damaging the LTC4054. The charge current can be set according to typical (not worst-case) ambient temperature with the assurance that the charger will automatically reduce the current in worst-case conditions. ThinSOT power consid­erations are discussed further in the Applications Informa­tion section.
than 2µA and the supply current to less than 50µA. A new charge cycle can be initiated by reconnecting the program resistor.
In manual shutdown, the CHRG pin is in a weak pull-down state as long as VCC is high enough to exceed the UVLO conditions. The CHRG pin is in a high impedance state if the LTC4054 is in undervoltage lockout mode: either V
CC
is within 100mV of the BAT pin voltage or insufficient voltage is applied to the VCC pin.
Automatic Recharge
Once the charge cycle is terminated, the LTC4054 continu­ously monitors the voltage on the BAT pin using a com­parator with a 2ms filter time (t
RECHARGE
). A charge cycle restarts when the battery voltage falls below 4.05V (which corresponds to approximately 80% to 90% battery capac­ity). This ensures that the battery is kept at or near a fully charged condition and eliminates the need for periodic charge cycle initiations. CHRG output enters a strong pull­down state during recharge cycles.
Undervoltage Lockout (UVLO)
An internal undervoltage lockout circuit monitors the input voltage and keeps the charger in shutdown mode until V
CC
rises above the undervoltage lockout threshold. The UVLO circuit has a built-in hysteresis of 200mV. Furthermore, to protect against reverse current in the power MOSFET, the UVLO circuit keeps the charger in shutdown mode if V
CC
falls to within 30mV of the battery voltage. If the UVLO comparator is tripped, the charger will not come out of shutdown mode until VCC rises 100mV above the battery voltage.
Manual Shutdown
At any point in the charge cycle, the LTC4054 can be put into shutdown mode by removing R PROG pin. This reduces the battery drain current to less
thus floating the
PROG
Figure 1. State Diagram of a Typical Charge Cycle
405442xf
9
Page 10
LTC4054-4.2/LTC4054X-4.2
WUUU
APPLICATIO S I FOR ATIO
Stability Considerations
The constant-voltage mode feedback loop is stable with­out an output capacitor provided a battery is connected to the charger output. With no battery present, an output capacitor is recommended to reduce ripple voltage. When using high value, low ESR ceramic capacitors, it is recom­mended to add a 1 resistor in series with the capacitor. No series resistor is needed if tantalum capacitors are used.
In constant-current mode, the PROG pin is in the feedback loop, not the battery. The constant-current mode stability is affected by the impedance at the PROG pin. With no additional capacitance on the PROG pin, the charger is stable with program resistor values as high as 20k. How­ever, additional capacitance on this node reduces the maximum allowed program resistor. The pole frequency at the PROG pin should be kept above 100kHz. Therefore, if the PROG pin is loaded with a capacitance, C
PROG
, the following equation can be used to calculate the maximum resistance value for R
R
PROG
π1210
5
••
PROG
C
PROG
:
Average, rather than instantaneous, charge current may be of interest to the user. For example, if a switching power supply operating in low current mode is connected in parallel with the battery, the average current being pulled out of the BAT pin is typically of more interest than the instantaneous current pulses. In such a case, a simple RC filter can be used on the PROG pin to measure the average battery current as shown in Figure 2. A 10k resistor has been added between the PROG pin and the filter capacitor to ensure stability.
R
10k
PROG
405442 F02
PROG
LTC4054
GND
Figure 2. Isolating Capacitive Load on PROG Pin and Filtering
C
FILTER
CHARGE CURRENT MONITOR CIRCUITRY
Power Dissipation
The conditions that cause the LTC4054 to reduce charge current through thermal feedback can be approximated by considering the power dissipated in the IC. Nearly all of this power dissipation is generated by the internal MOSFET—this is calculated to be approximately:
PD = (VCC – V
BAT
) • I
BAT
where PD is the power dissipated, VCC is the input supply voltage, V
is the battery voltage and I
BAT
is the charge
BAT
current. The approximate ambient temperature at which the thermal feedback begins to protect the IC is:
TA = 120°C – PDθ TA = 120°C – (VCC – V
JA
BAT
) • I
BAT
θ
JA
Example: An LTC4054 operating from a 5V USB supply is programmed to supply 400mA full-scale current to a discharged Li-Ion battery with a voltage of 3.75V. Assum­ing θJA is 150°C/W (see Board Layout Considerations), the ambient temperature at which the LTC4054 will begin to reduce the charge current is approximately:
TA = 120°C – (5V – 3.75V) • (400mA) • 150°C/W TA = 120°C – 0.5W • 150°C/W = 120°C – 75°C TA = 45°C
10
405442xf
Page 11
WUUU
APPLICATIO S I FOR ATIO
LTC4054-4.2/LTC4054X-4.2
The LTC4054 can be used above 45°C ambient, but the charge current will be reduced from 400mA. The approxi­mate current at a given ambient temperature can be approximated by:
I
BAT
120
=
VV
–•θ
CC BAT JA
()
A
CT
°
Using the previous example with an ambient temperature of 60°C, the charge current will be reduced to approxi­mately:
CC
°°
I
=
BAT
=
ImA
BAT
120 60
VV CW
5 3 75 150
–. /
()
320
=
°
60
187 5
./
°
°
C
CA
Moreover, when thermal feedback reduces the charge current, the voltage at the PROG pin is also reduced proportionally as discussed in the Operation section.
It is important to remember that LTC4054 applications do not need to be designed for worst-case thermal conditions since the IC will automatically reduce power dissipation when the junction temperature reaches approximately 120°C.
Thermal Considerations
Because of the small size of the ThinSOT package, it is very important to use a good thermal PC board layout to maximize the available charge current. The thermal path for the heat generated by the IC is from the die to the copper lead frame, through the package leads, (especially the ground lead) to the PC board copper. The PC board copper is the heat sink. The footprint copper pads should be as wide as possible and expand out to larger copper areas to spread and dissipate the heat to the surrounding ambient. Feedthrough vias to inner or backside copper layers are also useful in improving the overall thermal performance of the charger. Other heat sources on the board, not related to the charger, must also be considered when designing a PC board layout because they will affect overall temperature rise and the maximum charge current.
The following table lists thermal resistance for several different board sizes and copper areas. All measurements were taken in still air on 3/32" FR-4 board with the device mounted on topside.
Table 1. Measured Thermal Resistance (2-Layer Board*)
COPPER AREA BOARD THERMAL RESISTANCE
TOPSIDE BACKSIDE AREA JUNCTION-TO-AMBIENT
2500mm
2
2
2
2
2
2
125°C/W 125°C/W 130°C/W 135°C/W 150°C/W
80°C/W
2500mm22500mm22500mm 1000mm22500mm22500mm
225mm22500mm22500mm 100mm22500mm22500mm
2
50mm
*Each layer uses one ounce copper
Table 2. Measured Thermal Resistance (4-Layer Board**)
COPPER AREA BOARD THERMAL RESISTANCE
*Top and bottom layers use two ounce copper, inner layers use one ounce copper. **10,000mm
2500mm22500mm
(EACH SIDE) AREA JUNCTION-TO-AMBIENT
2500mm
2***
2
total copper area
Increasing Thermal Regulation Current
Reducing the voltage drop across the internal MOSFET can significantly decrease the power dissipation in the IC. This has the effect of increasing the current delivered to the battery during thermal regulation. One method is by dissipating some of the power through an external compo­nent, such as a resistor or diode.
Example: An LTC4054 operating from a 5V wall adapter is programmed to supply 800mA full-scale current to a discharged Li-Ion battery with a voltage of 3.75V. Assum­ing θJA is 125°C/W, the approximate charge current at an ambient temperature of 25°C is:
I
BAT
=
120 25
VVCW
5 3 75 125
(–. ) /
=
608
mA
°
CC
°°
By dropping voltage across a resistor in series with a 5V wall adapter (shown in Figure 3), the on-chip power dissipation can be decreased, thus increasing the ther­mally regulated charge current
CC
I
BAT
=
VIR V
(– )θ
S BAT CC BAT JA
°°120 25
405442xf
11
Page 12
LTC4054-4.2/LTC4054X-4.2
WUUU
APPLICATIO S I FOR ATIO
V
S
R
CC
V
CC
BAT
LTC4054-4.2
1µF
GND
PROG
R
PROG
405442 F03
Li-Ion CELL
Figure 3. A Circuit to Maximize Thermal Mode Charge Current
Solving for I
I
=
BAT
VV VV
(– )– (– )
S BAT S BAT
Using RCC = 0.25, VS = 5V, V
using the quadratic formula2.
BAT
 
2
4 120
RCT
CC A
2
R
CC
= 3.75V, TA = 25°C and
BAT
°
(–)
θ
JA
 
θJA = 125°C/W we can calculate the thermally regulated
charge current to be:
I
= 708.4mA
BAT
While this application delivers more energy to the battery and reduces charge time in thermal mode, it may actually lengthen charge time in voltage mode if VCC becomes low
enough to put the LTC4054 into dropout. Figure 4 shows how this circuit can result in dropout as RCC becomes large.
This technique works best when RCC values are minimized to keep component size small and avoid dropout. Remem­ber to choose a resistor with adequate power handling capability.
VCC Bypass Capacitor
Many types of capacitors can be used for input bypassing, however, caution must be exercised when using multi­layer ceramic capacitors. Because of the self-resonant and high Q characteristics of some types of ceramic capaci­tors, high voltage transients can be generated under some start-up conditions, such as connecting the charger input to a live power source. Adding a 1.5 resistor in series with an X5R ceramic capacitor will minimize start-up voltage transients. For more information, refer to Applica­tion Note 88.
Charge Current Soft-Start
The LTC4054 includes a soft-start circuit to minimize the inrush current at the start of a charge cycle. When a charge cycle is initiated, the charge current ramps from zero to the full-scale current over a period of approximately 100µs. This has the effect of minimizing the transient current load on the power supply during start-up.
Note 2: Large values of RCC will result in no solution for I will not generate enough heat to require thermal regulation.
BAT
12
1000
VS = 5V
800
600
THERMAL
MODE
0.25
VS = 5.25V
0.5
400
CHARGE CURRENT (mA)
200
0
0
Figure 4. Charge Current vs R
. This indicates that the LTC4054
CONSTANT
CURRENT
VS = 5.5V
1.0
0.75 RCC ()
V
= 3.75V
BAT
= 25°C
T
A
= 125°C/W
θ
JA
R
PROG
1.25
DROPOUT
= 1.25k
1.5
405442 F04
CC
1.75
405442xf
Page 13
WUUU
V
IN
V
CC
LTC4054
DRAIN-BULK
DIODE OF FET
4054 F06
APPLICATIO S I FOR ATIO
LTC4054-4.2/LTC4054X-4.2
CHRG Status Output Pin
The CHRG pin can provide an indication that the input voltage is greater than the undervoltage lockout threshold level. A weak pull-down current of approximately 20µA indicates that sufficient voltage is applied to VCC to begin charging. When a discharged battery is connected to the charger, the constant current portion of the charge cycle begins and the CHRG pin pulls to ground. The CHRG pin can sink up to 10mA to drive an LED that indicates that a charge cycle is in progress.
When the battery is nearing full charge, the charger enters the constant-voltage portion of the charge cycle and the charge current begins to drop. When the charge current drops below 1/10 of the programmed current, the charge cycle ends and the strong pull-down is replaced by the 20µA pull-down, indicating that the charge cycle has ended. If the input voltage is removed or drops below the undervoltage lockout threshold, the CHRG pin becomes high impedance. Figure 5 shows that by using two different value pull-up resistors, a microprocessor can detect all three states from this pin.
To detect when the LTC4054 is in charge mode, force the digital output pin (OUT) high and measure the voltage at the CHRG pin. The N-channel MOSFET will pull the pin voltage low even with the 2k pull-up resistor. Once the charge cycle terminates, the N-channel MOSFET is turned off and a 20µA current source is connected to the CHRG pin. The IN pin will then be pulled high by the 2k pull-up resistor. To determine if there is a weak pull-down current, the OUT pin should be forced to a high impedance state. The weak current source will pull the IN pin low through the 800k resistor; if CHRG is high impedance, the IN pin will be pulled high, indicating that the part is in a UVLO state.
Reverse Polarity Input Voltage Protection
In some applications, protection from reverse polarity voltage on VCC is desired. If the supply voltage is high enough, a series blocking diode can be used. In other cases, where the voltage drop must be kept low a P­channel MOSFET can be used (as shown in Figure 6).
+
V
V
CC
LTC4054 µPROCESSOR
CHRG OUT
Figure 5. Using a Microprocessor to Determine CHRG State
800k
2k
V
DD
IN
405442 F05
Figure 6. Low Loss Input Reverse Polarity Protection
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
405442xf
13
Page 14
LTC4054-4.2/LTC4054X-4.2
+
LTC4054-4.2
BAT
PROG
V
CC
D1
5V WALL
ADAPTER
600mA I
CHG
USB POWER
500mA I
CHG
I
CHG
SYSTEM LOAD
Li-Ion BATTERY
MP1
1k
10k
2k
MN1
4
3
5
405442 F07
WUUU
APPLICATIO S I FOR ATIO
USB and Wall Adapter Power
The LTC4054 allows charging from both a wall adapter and a USB port. Figure 7 shows an example of how to combine wall adapter and USB power inputs. A P-channel MOSFET, MP1, is used to prevent back conducting into the USB port when a wall adapter is present and a Schottky diode, D1, is used to prevent USB power loss through the 1k pull-down resistor.
Typically a wall adapter can supply more current than the 500mA-limited USB port. Therefore, an N-channel MOSFET, MN1, and an extra 10k program resistor are used to increase the charge current to 600mA when the wall adapter is present.
Figure 7. Combining Wall Adapter and USB Power
14
405442xf
Page 15
PACKAGE DESCRIPTIO
LTC4054-4.2/LTC4054X-4.2
S5 Package
5-Lead Plastic TSOT-23
(Reference LTC DWG # 05-08-1635)
0.62
MAX
3.85 MAX
0.20 BSC
DATUM ‘A’
NOTE:
1. DIMENSIONS ARE IN MILLIMETERS
2. DRAWING NOT TO SCALE
3. DIMENSIONS ARE INCLUSIVE OF PLATING
4. DIMENSIONS ARE EXCLUSIVE OF MOLD FLASH AND METAL BURR
5. MOLD FLASH SHALL NOT EXCEED 0.254mm
6. JEDEC PACKAGE REFERENCE IS MO-193
2.62 REF
RECOMMENDED SOLDER PAD LAYOUT
PER IPC CALCULATOR
0.30 – 0.50 REF
0.95 REF
1.22 REF
1.4 MIN
0.09 – 0.20 (NOTE 3)
2.80 BSC
1.50 – 1.75 (NOTE 4)
1.00 MAX
PIN ONE
0.95 BSC
0.80 – 0.90
2.90 BSC (NOTE 4)
0.30 – 0.45 TYP 5 PLCS (NOTE 3)
0.01 – 0.10
1.90 BSC
S5 TSOT-23 0302
405442xf
15
Page 16
LTC4054-4.2/LTC4054X-4.2
U
TYPICAL APPLICATIO S
USB/Wall Adapter Power Li-Ion Charger
I
5V WALL
ADAPTER
USB
POWER
BAT
LTC4054-4.2
4
V
CC
1µF
1k 10k
GND
PROG
2
BAT
3
+
Li-Ion CELL
2.5k
5
800mA Li-Ion Charger with External Power Dissipation
VIN = 5V
1µF
0.25
4
V
CC
LTC4054-4.2
GND
2
BAT
PROG
1.25k
800mA
3
5
+
405442 TA03
100mA/ 500mA
µC
405442 TA05
Full Featured Single Cell Li-Ion Charger
VIN = 5V
3
5
1µF
500mA
+
2k
SHDN
405442 TA02
330
LTC4054-4.2
1
CHRG
V
CC
GND
4
BAT
PROG
2
Basic Li-Ion Charger with Reverse Polarity Input Protection
5V WALL
ADAPTER
1µF
4
V
CC
LTC4054-4.2
GND
2
BAT
PROG
3
5
2k
500mA
+
405442 TA04
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
LTC1732 Lithium-Ion Linear Battery Charger Controller Simple Charger uses External FET, Features Preset Voltages, C/10
Charger Detection and Programmable Timer, Input Power Good Indication LTC1733 Monolithic Lithium-Ion Linear Battery Charger Standalone Charger with Programmable Timer, Up to 1.5A Charge Current LTC1734 Lithium-Ion Linear Battery Charger in ThinSOT Simple ThinSOT Charger, No Blocking Diode, No Sense Resistor Needed LTC1734L Lithium-Ion Linear Battery Charger in ThinSOT Low Current Version of LTC1734 LTC1998 Lithium-Ion Low Battery Detector 1% Accurate 2.5µA Quiescent Current, SOT-23 LTC4050 Lithium-Ion Linear Battery Charger Controller Simple Charger uses External FET, Features Preset Voltages, C/10
Charger Detection and Programmable Timer, Input Power Good Indication,
Thermistor Interface LTC4052 Monolithic Lithium-Ion Battery Pulse Charger No Blocking Diode or External Power FET Required LTC4053 USB Compatible Monolithic Li-Ion Battery Charger Standalone Charger with Programmable Timer, Up to 1.25A Charge Current LTC4054L 10mA to 150mA Standalone Monolithic Lithium-Ion Low Current Version of LTC4054
Linear Battery Charger in ThinSOT
LTC4056 Standalone Lithium-Ion Linear Battery Charger Standalone Charger with Programmable Timer, No Blocking Diode,
in ThinSOT No Sense Resistor Needed
LTC4057 Monolithic Lithium-Ion Linear Battery Charger No External MOSFET, Sense Resistor or Blocking Diode Required,
with Thermal Regulation in ThinSOT Charge Current Monitor for Gas Gauging
LTC4410 USB Power Manager For Simultaneous Operation of USB Peripheral and Battery Charging from USB
Port, Keeps Current Drawn from USB Port Constant, Keeps Battery Fresh, Use
with the LTC4053, LTC1733, or LTC4054
405442xf
LT/TP 0903 1K • PRINTED IN USA
16
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
LINEAR TECHNOLOGY CORP ORATION 2003
Page 17
Loading...