Datasheet LTC4001EUF, LTC4001 Datasheet (Linear Technology)

1
LTC4001
4001f
Handheld Battery-Powered Devices
Handheld Computers
Charging Docks and Cradles
Digital Cameras
2A Single Cell Li-Ion Battery Charger
2A Synchronous
Buck Li-Ion Charger
Low Power Dissipation
2A Maximum Charge Current
No External MOSFETs, Sense Resistor or Blocking Diode Required
Remote Sensing at Battery Terminals
Programmable Charge Termination Timer
Preset 4.2V Float Voltage with ±0.5% Accuracy
Programmable Charge Current Detection/Termination
Automatic Recharge
Thermistor Input for Temperature Qualified Charging
Compatible with Current Limited Wall Adapters
Low Profile 16-Lead (4mm × 4mm) QFN Package
Power Loss vs V
BAT
Charging (PWM Mode)
FEATURES
DESCRIPTIO
U
APPLICATIO S
U
TYPICAL APPLICATIO
U
The LTC®4001 is a 2A Li-Ion battery charger intended for 5V wall adapters. It utilizes a 1.5MHz synchronous buck converter topology to reduce power dissipation during charging. Low power dissipation, an internal MOSFET and sense resistor allow a physically small charger that can be embedded in a wide range of handheld applications. The LTC4001 includes complete charge termination circuitry, automatic recharge and a ±1% 4.2V float voltage. Input short-circuit protection is included so no blocking diode is required.
Battery charge current, charge timeout and end-of-charge indication parameters are set with external components. Additional features include shorted cell detection, tempera­ture qualified charging and overvoltage protection. The LTC4001 is available in a low profile (0.75mm) 16-lead (4mm × 4mm) QFN package.
, LT, LTC and LTM are registered trademarks of Linear Technology Corporation. All other trademarks are the property of their respective owners.
+
PROG
EN
FAULT
NTC
CHRG
PGND
PV
IN
V
INSENSE
BAT
BATSENS
IDET TIMER
274
0.22µF
10µF
4001 TA01a
4.2V Li-Ion
10µF
V
IN
4.5V TO 5.5V
0.1µF
SS
SW SENSE
LTC4001
1.5µH
GNDSENS
V
BAT
(V)
3
TOTAL APPLICATION CIRCUIT POWER
DISSIPATION (W)
0.75
1.00
1.25
4
4001 TA01b
0.50
0.25
0
3.25
3.5
3.75
4.25
VIN = 5V 2A CHARGER
2
LTC4001
4001f
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ABSOLUTE AXI U RATI GS
WWWU
PACKAGE/ORDER I FOR ATIO
UU
W
(Note 1)
LTC4001EUF
ORDER PART NUMBER UF PART MARKING
4001
T
JMAX
= 125°C, θJA = 37°C/W
EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB
16 15 14 13
5 6 7 8
TOP VIEW
17
UF PACKAGE
16-LEAD (4mm × 4mm) PLASTIC QFN
9
10
11
12
4
3
2
1BAT
SENSE
PGND
GNDSENS
PROG
NTC
FAULT
V
INSENSE
BATSENS
TIMERSSIDET
SW
EN
CHRG
PV
IN
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
IN
Supply Voltage (Note 2) 4 5.5 V
I
IN
PVIN Connected to V
INSENSE
, PROG and IDET 2 mA
Pins Open, Charger On Shutdown, EN = V
IN
50 µA
V
FLOATVBAT
Regulated Float Voltage Measured from BATSENS to GNDSENS
4.158 4.2 4.242 V
4.179 4.2 4.221 V
I
BAT
Current Mode Charge Current R
PROG
= 549Ω, V
BAT
= 3.5V 1.8 2 2.2 A
R
PROG
= 1.10k, V
BAT
= 3.5V 0.9 1 1.1 A
Shutdown, EN = V
IN
±5 µA
I
TRIKL
Trickle Charge Current V
BAT
= 2V 35 50 65 mA
V
TRIKL
Trickle Charge Threshold V
BAT
Rising 3.05 3.1 3.20 V
V
BAT
Falling 2.85 3.0 3.05 V
V
UVL
VIN Undervoltage Lockout Voltage VIN Rising, Measured from V
INSENSE
to GNDSENS 2.7 2.82 V
V
UVL
VIN Undervoltage Lockout Hysteresis Measured from V
INSENSE
to GNDSENS 100 mV
V
ASD
Automatic Shutdown Threshold V
INSENSE
– V
BATSENS
Rising (Turn-On), V
BATSENSE
= 4V 200 250 300 mV
Voltage V
INSENSE
– V
BATSENS
Falling (Turn-Off), V
BATSENSE
= 4V 15 30 60 mV
f
OSC
Oscillator Frequency 1.3 1.5 1.7 MHz D Maximum Duty Factor 100 % R
PFET
R
DS(ON)
of P-Channel MOSFET Measured from PVIN to SW 127 m
R
NFET
R
DS(ON)
of N-Channel MOSFET Measured from SW to PGND 121 m
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are TA = 25°C. V
IN
= 5V, VEN = 0V, R
PROG
= 549, R
IDET
= 549Ω, unless otherwise specified.
ELECTRICAL CHARACTERISTICS
Order Options Tape and Reel: Add #TR Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF
Lead Free Part Marking: http://www.linear.com/leadfree/
PVIN, V
INSENSE
t < 1ms, DC < 1% .................................... –0.3V to 7V
Steady State ............................................ –0.3V to 6V
SW, SENSE, BAT, BATSENS, SS, FAULT, CHRG, EN,
NTC, PROG, IDET, TIMER Voltage .............. – 0.3V to 6V
Operating Temperature Range (Note 3) .. –40°C to 85°C Operating Junction Temperature
(Note 5) ............................................... – 40°C to 125°C
Storage Temperature Range ................ –65°C to 125°C
3
LTC4001
4001f
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
t
TIMER
Timer Accuracy C
TIMER
= 0.22µF ±10 %
V
EN
Enable Input Threshold Voltage VEN Rising 0.6 0.8 1 V
V
EN
Enable Input Hysteresis 100 mV
V
PROG
PROG Pin Voltage R
PROG
= 549 1.213 V
V
IDET
IDET Pin Voltage R
IDET
= 549 1.213 V
I
IDET
IDET Threshold R
IDET
= 549 150 200 250 mA
I
CHRG
CHRG Pin Weak Pull-Down Current V
CHRG
= 1V 15 30 50 µA
V
CHRG
CHRG Pin Output Low Voltage I
CHRG
= 5mA 0.2 0.4 V
V
OL
FAULT Pin Output Low Voltage 1mA Load 0.4 V
V
OH
FAULT Pin Output High Voltage 1mA Load 4.6 V
V
RECHRG
Recharge Battery Threshold Voltage V
FLOAT
– V
RECHRG VBAT
Falling 50 100 135 mV
t
RB
Recharge Filter Time Constant 4 ms
t
RECHRG
Recharge Time Percent of Total Charge Time 50 %
t
TRIKL
Low-Battery Trickle Charge Time Percent of Total Charge Time, V
BAT
< 2.8V, 25 %
Measured Using BATSENS and GNDSENS Pins
I
SS
Soft-Start Ramp Current V
BAT
< V
FLOAT
– 100mV, V
BAT
Across BATSENS 6 12.8 16 µA
and GNDSENS Pins
V
COLD
NTC Pin Cold Temperature Fault From NTC to GNDSENS Pin Threshold Rising Threshold 0.74 V
INSENSE
V
Falling Threshold 0.72 V
INSENSE
V
V
HOT
NTC Pin Hot Temperature Fault From NTC to GNDSENS Pin Threshold Falling Threshold 0.29 V
INSENSE
V
Rising Threshold 0.30 V
INSENSE
V
V
DIS
NTC Disable Threshold (Falling) From NTC to GNDSENS Pin 0.015 • 0.02 • 0.025 • V
V
INSENSEVINSENSEVINSENSE
V
DIS
NTC Disable Hysteresis From NTC to GNDSENS Pin 0.01 • V
INSENSE
V
The ● denotes specifications which apply over the full operating temperature range, otherwise specifications are TA = 25°C. V
IN
= 5V, VEN = 0V, R
PROG
= 549, R
IDET
= 549Ω, unless otherwise specified.
ELECTRICAL CHARACTERISTICS
Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime.
Note 2: Operation with current limited wall adapters is allowed down to the undervoltage lockout threshold.
Note 3: The LTC4001E is guaranteed to meet performance specifications from 0°C to 85°C. Specifications over the –40°C to 85°C operating temperature range are assured by design, characterization and correlation with statistical process controls.
Note 4: T
J
is calculated from the ambient temperature TA and power
dissipation P
D
according to the following formula:
T
J
= TA + (PD • 37°C/W)
Note 5: This IC includes overtemperature protection that is intended to protect the device during momentary overload. Junction temperature will exceed 125°C when overtemperature protection is active. Continuous operation above the specified maximum operating junction temperature my impair device reliability.
4
LTC4001
4001f
TYPICAL PERFOR A CE CHARACTERISTICS
UW
Oscillator Frequency vs V
IN
Oscillator Frequency vs Temperature
Dissipation of Figure 8 Circuit vs I
BAT
PROG Pin Characteristic (V
PROG
vs I
PROG
)
Dissipation of Figure 8 Circuit vs V
IN
Trickle Charge Current vs V
BAT
V
FLOAT
and Recharge Battery
Threshold Voltage vs Temperature
Output Charging Characteristic Showing Constant Current and Constant Voltage Operation
(T
A
= 25°C unless otherwise noted)
VIN (V)
3
PERCENT VARIATION (%)
–0.25
0
0.25
4.5
5.5
4001 G01
–0.50
–0.75
–1.00
3.5 4 5
0.50
0.75
1.00
6
V
BAT
= 3.2V
V
SS
= 1V
I
PROG
(mA)
0
0.8
1.0
15
4001 G05
0.6
0.4
510 20
0.2
0
1.2
V
PROG
(V)
VIN = 5V
V
BAT
= 3.2V V
BAT
= 4V
V
BAT
= 3.5V
V
BAT
= 3.7V
V
BAT
(V)
0
0
I
BAT
(A)
0.5
1.0
1.5
2.0
0.5 1 1.5 2
4001 G06
2.5 3 3.5 4
V
BAT
(V)
0
40
I
BAT
(mA)
45
50
55
0.5 1 1.5 2
4001 G07
2.5 3
VIN = 5.5V
VIN = 5V
VIN = 4V
VIN = 4.5V
TEMPERATURE (°C)
–50
FREQUENCY VARIATION FROM 25°C (%)
0.4
0.6
0.8
110
4001 G02
0.2
0
–0.2
–30 –10 10
30 50
70 90 130
150
VIN = 5V V
BAT
= 3.2V
V
SS
= 1V
I
BAT
(mA)
500
TOTAL APPLICATION CIRCUIT POWER
DISSIPATION (W)
0.50
0.75
4001 G03
0.25
0
1000
1500
2000
1.25
1.00
V
IN
= 5V
V
BAT
= 4V
VIN (V)
4.25
1.0
1.2
1.4
5.25
4001 G04
0.8
0.6
4.5 4.75 5 5.5
0.4
0.2
0
TOTAL APPLICATION CIRCUIT POWER
DISSIPATION (W)
I
BAT
= 2A
V
BAT
= 4V
I
BAT
= 1.5A
I
BAT
= 1A
I
BAT
= 500mA
TEMPERATURE (°C)
4.0
FLOAT AND RECHARGE VOLTAGES (V)
4.1
4.2
4.3
–10 30 70 110
4001 G08
150–30–50 10 50 90 130
V
FLOAT
V
RECHARGE
(V
BAT
FALLING)
5
LTC4001
4001f
TYPICAL PERFOR A CE CHARACTERISTICS
UW
Soft-Start (PWM Mode)
IDET Threshold vs R
IDET
for
R
PROG
= 549
UU
U
PI FU CTIO S
BAT (Pin 1): Battery Charger Output Terminal. Connect a 10µF ceramic chip capacitor between BAT and PGND to keep the ripple voltage small.
SENSE (Pin 2): Internal Sense Resistor. Connect to exter­nal inductor.
PGND (Pin 3): Power Ground.
GNDSENS (Pin 4): Ground Sense. Connect this pin to the
negative battery terminal. GNDSENS provides a Kelvin connection for PGND and must be connected to PGND schematically.
SW (Pin 5): Switch Node Connection. This pin connects to the drains of the internal main and synchronous power MOSFET switches. Connect to external inductor.
EN (Pin 6): Enable Input Pin. Pulling the EN pin high places the LTC4001 into a low power state where the BAT drain current drops to less than 3µA and the supply current is reduced to less than 50µA. For normal operation, pull the pin low.
CHRG (Pin 7): Open-Drain Charge Status Output. When the battery is being charged, CHRG is pulled low by an
internal N-channel MOSFET. When the charge current drops below the IDET threshold (set by the R
IDET
program­ming resistor) for more than 5milliseconds, the N-channel MOSFET turns off and a 30µA current source is connected from CHRG to ground. (This signal is latched and is reset by initiating a new charge cycle.) When the timer runs out or the input supply is removed, the current source will be disconnected and the CHRG pin is forced to a high imped­ance state. A temperature fault causes this pin to blink.
PV
IN
(Pin 8): Positive Supply Voltage Input. This pin
connects to the power devices inside the chip. V
IN
ranges from 4V to 5.5V for normal operation. Operation down to the undervoltage lockout threshold is allowed with current limited wall adapters. Decouple with a 10µF or larger surface mounted ceramic capacitor.
V
INSENSE
(Pin 9): Positive Supply Sense Input. This pin
connects to the inputs of all input comparators (UVL, V
IN
to V
BAT
). It also supplies power to the controller portion of this chip. When the BATSENS pin rises to within 30mV of V
INSENSE
, the LTC4001 enters sleep mode, dropping IIN to
50µA. Tie this pin directly to the terminal of the PV
IN
decoupling capacitor.
CHRG Pin Temperature Fault Behavior (Detail)
0
INPUT
CURRENT (I
IN
)
0.5A/DIV
INDUCTOR
CURRENT (I
L
)
0.5A/DIV
SOFT-START
VOLTAGE (V
SS
)
1V/DIV
EN PIN (V
EN
)
5V/DIV
0
0
0
2ms/DIVV
BAT
= 3.5V
V
IN
= 5V
4001 G09
R
IDET
()
300
IDET (mA)
200
250
300
1100
4001 G10
150
100
0
500
700
900
400 1200
600
800
1000
50
400
350
CHRG
1V/DIV
TIME (20µs/DIV)
4001 G11
6
LTC4001
4001f
FAULT (Pin 10): Battery Fault. This pin is a logic high if a shorted battery is detected or if a temperature fault is detected. A temperature fault occurs with the temperature monitor circuit enabled and the thermistor temperature is either below 0°C or above 50°C (typical).
NTC (Pin 11): Input to the NTC (Negative Temperature Coefficient) Thermistor Temperature Monitoring Circuit. Under normal operation, tie a thermistor from the NTC pin to the GNDSENS pin and a resistor of equal value from NTC to VIN. When the voltage on this pin is above 0.74VIN (Cold, 0°C) or below 0.29V
IN
(Hot, 50°C), charging is disabled and the CHRG pin blinks. When the voltage on NTC comes back between 0.74V
IN
and 0.29VIN, the timer continues where it left off and charging resumes. There is approxi­mately 3°C of temperature hysteresis associated with each of the input comparators. If the NTC function is not used connect the NTC pin to GNDSENS. This will disable all of the NTC functions. NTC should never be pulled above VIN.
PROG (Pin 12): Charge Current Program. The R
PROG
resistor connects from this pin to GNDSENS, setting the current:
R
k
I
PROG
BAT AMPS
=
1 110.
()
where I
BAT
is the high rate battery charging current.
UU
U
PI FU CTIO S
IDET (Pin 13): Charge Rate Detection Threshold. Connect­ing a resistor, R
IDET
to GNDSENS programs the charge
rate detection threshold. If R
IDET
= R
PROG
, CHRG provides
an I
BAT
/10 indication. For other thresholds see the Appli-
cations Information section.
SS (Pin 14): Soft-Start/Compensation. Provides soft-start function and compensation for the float voltage control loop and compensation for the charge current control loop. Tie a soft-start/compensation capacitor between this pin and GNDSENS.
TIMER (Pin 15): Timer Capacitor. The timer period is set by placing a capacitor, C
TIMER
, to GNDSENS. Set C
TIMER
to:
C
TIMER
= Time (Hrs) • 0.0733 (µF)
where time is the desired charging time.
Connect this pin to IDET to disable the timer. Connect this pin to GNDSENS to end battery charging when I
BAT
drops
below the IDET charge rate threshold.
BATSENS (Pin 16): Battery Sense Input. An internal resis­tor divider sets the final float voltage at this pin. The resistor divider is disconnected in sleep mode or when EN = H to reduce the battery drain current. Connect this pin to the positive battery terminal.
Exposed Pad (Pin 17): Ground. This pin must be soldered to the PCB ground (PGND) for electrical contact and rated thermal performance.
7
LTC4001
4001f
BLOCK DIAGRA
W
BATTERY
OVERVOLTAGE
COMPARATOR
VOLTAGE
REFERENCE
+
UNDERVOLTAGE
COMPARATOR
FLOAT VOLTAGE
ERROR AMP
RECHARGE
COMPARATOR
LOW-BATTERY
COMPARATOR
SHUTDOWN
COMPARATOR
OVERCURRENT
COMPARATOR
CURRENT
REVERSAL
COMPARATOR
+
+
CHARGE CURRENT
ERROR AMP
PROG
ERROR
AMP
PROG SHORT
COMPARATOR
+ –
IDET
COMPARATOR
+ –
1.2V
150mV
GNDSENS
4001 BD
+
+
SOFT-START
COPMPARATOR
+
1.1V
1.2V
LOW CURRENT
V
IN
GOOD
RECHARGE
DISCHARGE SS
PROG SHORTED
SS LOW
OVERVOLTAGE
CHIP OVER TEMP
CHIP
OVERTEMP
COMPARATOR
CONNECT
PWM ON
TRICKLE ON
OVERCURRENT
SHUTDOWN
LOW BATTERY
+
+
+
4
PROGIDET
12
13
GND
17
50mA
BAT
9
V
INSENSE
16
BATSENSSENSE
2
SW
5
+
1
+
+
PGND
DRIVER
PWM
COMPARATOR
OSCILLATOR
Q
S
SS
RD
3
PV
IN
8
11
CLK
RAMP
+
TFAULT
NTC
NTC
COMPARATOR
15
TIMER
TIMER
10
FAULT
LOGIC
FAULT
7
CHRG
CHRG
6
EN
EN
14
SS
8
LTC4001
4001f
OPERATIO
U
The LTC4001 is a constant current, constant voltage Li-Ion battery charger based on a synchronous buck architecture. Low power dissipation makes continuous high rate (2A) battery charging practical. The battery DC charge current is programmed by a resistor R
PROG
(or a DAC output current) at the PROG pin. The final battery float voltage is internally set to 4.2V.
Charging begins when the VIN voltage rises above the UVLO level (approximately 2.75V), V
IN
is 250mV greater than the battery voltage and EN is low. At the beginning of the charge cycle, if the battery voltage is less than the trickle charge threshold, 3V, the charger goes into trickle charge mode and delivers approximately 50mA to the battery using a linear charger. If the battery voltage stays low for more than one quarter of the charge time, the battery is considered faulty, the charge cycle is terminated and the FAULT pin produces a logic high output.
When the battery voltage exceeds the trickle charge thresh­old, the low rate linear charger is turned off and the high rate PWM charger ramps up (based on the SS pin capaci­tance) reaching its full-scale constant current (set via the PROG pin). When the battery approaches the float voltage, the charge current will start to decrease. When the charge current drops below the charge rate detection threshold (set via the IDET pin) for more than 5ms, an internal comparator turns off the internal pull-down N-channel MOSFET at the CHRG pin, and connects a weak current source (30µA typical) to ground to indicate a near end-of- charge condition.
Total charge time is set by an external capacitor connected to the timer pin. After timeout occurs, the charge cycle is terminated and the CHRG pin is forced to a high imped­ance state. To restart the charge cycle, remove and reapply the input voltage, or momentarily shut the charger down via the EN pin. Also, a new charge cycle will begin if the battery voltage drops below the recharge threshold volt­age (100mV below the float voltage). A recharge cycle lasts only one-half of the normal charge time.
A negative temperature coefficient (NTC) thermistor lo­cated close to the battery pack can be used to monitor
battery temperature and suspend charging when battery temperature is outside the 0°C to 50°C window. A tem­perature fault drives the FAULT pin high and makes the CHRG pin blink. When the input voltage (V
IN
) is present,
the charger can be shut down by pulling the EN pin up.
IDET Blanking
The IDET comparator provides an end-of-charge indica­tion by sensing when battery charge current is less than the IDET threshold. To prevent a false end-of-charge indication from occurring during soft-start, this compara­tor is blanked until the battery voltage approaches the float voltage.
Automatic Battery Recharge
After the charge cycle is completed and if both the battery and the input power supply (wall adapter) are still con­nected, a new charge cycle will begin if the battery voltage drops below 4.1V due to self-discharge or external load­ing. This will keep the battery near maximum capacity at all times without manually restarting the charge cycle.
In some applications such as battery charging in GPRS cellphones, large load current transients may cause bat­tery voltage to momentarily drop below the recharge threshold. To prevent these transients from initiating a recharge cycle when it is not needed, the output of the recharge comparator is digitally qualified. Only if the battery voltage stays below the recharge threshold for at least 4ms will battery recharging occur. (GPRS qualifica­tion is available even if timeout is disabled.)
Undervoltage Lockout and Automatic Shutdown
Internal undervoltage lockout circuits monitor V
IN
and
keep the charger circuits shut down until V
IN
rises above the undervoltage lockout threshold (3V). The UVLO has a built-in hysteresis of 100mV. Furthermore, to protect against reverse current, the charger also shuts down if V
IN
is less than V
BAT
. If automatic shutdown is tripped, V
IN
must increase to more than 250mV above V
BAT
to allow
charging.
9
LTC4001
4001f
OPERATIO
U
Overvoltage, Chip Overtemperature and Short-Circuit Current Protection
The LTC4001 includes overvoltage, chip overtemperature and several varieties of short-circuit protection.
A comparator turns off both chargers (high rate and trickle) if battery voltage exceeds the float voltage by approximately 5%. This may occur in situations where the battery is accidentally disconnected while battery charg­ing is underway.
A comparator continuously monitors on-chip temperature and will shut off the battery charger when chip temperature
exceeds approximately 160°C. Battery charging will be enabled again when temperature drops to approximately 150°C.
Short-circuit protection is provided in several different ways. First, a hard short on the battery terminals will cause the charge to enter trickle charge mode, limiting charge current to the trickle charge current (typically 50mA). Second, PWM charging is prevented if the high rate charge current is programmed far above the 2A maximum recommended charge current (via the PROG pin). Third, an overcurrent comparator monitors the peak inductor current.
10
LTC4001
4001f
APPLICATIO S I FOR ATIO
WUUU
Soft-Start and Compensation Capacitor Selection
The LTC4001 has a low current trickle charger and a PWM-based high current charger. Soft-start is used when­ever the high rate charger is initially turned on, preventing high start-up current. Soft-start ramp rate is set by the internal 12.8µA pull-up current and an external capacitor. The control range on the SS pin is approximately 0.3V to
1.6V. With a 0.1µF capacitor, the time to ramp up to maximum duty cycle is approximately 10ms.
The external capacitor on the SS pin also sets the compen­sation for the current control loop and the float voltage control loop. A minimum capacitance of 10nF is required.
Charge Current and IDET Programming
The LTC4001 has two different charge modes. If the battery is severely depleted (battery voltage less than
2.9V) a 50mA trickle current is initially used. If the battery voltage is greater than the trickle charge threshold, high rate charging is used.
This higher charge current is programmable and is ap­proximately 915 times the current delivered by the PROG pin. This current is usually set with an external resistor from PROG to GNDSENS, but it may also be set with a current output DAC connected to the PROG pin. The voltage on the PROG pin is nominally 1.213V.
For 2A charge current:
R
V
A
PROG
= ≅Ω
915 1 213
2
554 9•..
The IDET threshold (a charge current threshold used to determine when the battery is nearly fully charged) is programmed in much the same way as the PROG pin, except that the IDET threshold is 91.5 times the current delivered by the IDET pin. This current is usually set with an external resistor from IDET to ground, but it may also be set with a current output DAC. The voltage on the PROG pin is nominally 1.213V.
For 200mA IDET current (corresponding to C/10 for a 2AHr battery):
R
V
A
IDET
= ≅Ω
91 5 1 213
02
554 9
.•.
.
.
1.10k programs approximately 100mA and 274 ap­proximately 400mA.
For applications where IDET is set to one tenth of the high rate charge current, and slightly poorer charger current and IDET threshold accuracy is acceptable, the PROG and IDET pins may be tied together and a single resistor, R1, can program both (Figure 1).
R
I
CHARGE
1
457 5 1 213
=
.•.
and
IDET
I
CHARGE
=
10
Figure 1. Programming Charge Current and IDET Threshold with a Single Resistor
PROG
LTC4001
IDET
R1 274 FOR 2A
GNDSENS
4001 F01
11
LTC4001
4001f
The equations for calculating R1 (used in single resistor programming) differ from the equations for calculating R
PROG
and R
IDET
(2-resistor programming) and reflect the fact that the current from both the IDET and PROG pins must flow through a single resistor R1 when a single programming resistor is used.
CHRG Status Output Pin
When a charge cycle starts, the CHRG pin is pulled to ground by an internal N-channel MOSFET which is capable of driving an LED. When the charge current drops below the end-of-charge (IDET) threshold for at least 4ms, and the battery voltage is close to the float voltage, the N-channel MOSFET turns off and a weak 30µA current source to ground is connected to the CHRG pin. This weak pull­down remains until the charge cycle ends. After charging ends, the pin will become high impedance. By using two different value resistors, a microprocessor can detect three states from this pin (charging, end-of-charge and charging stopped). See Figure 2.
To detect the charge mode, force the digital output pin, OUT, high and measure the voltage on the CHRG pin. The N-channel MOSFET will pull the pin low even with a 2k pull­up resistor. Once the charge current drops below the end­of-charge threshold, the N-channel MOSFET is turned off and a 30µA current source is connected to the CHRG pin. The IN pin will then be pulled high by the 2k resistor connected to OUT. Now force the OUT pin into a high impedance state, the current source will pull the pin low
through the 390k resistor. When charging stops, the CHRG pin changes to a high impedance state and the 390k resistor will then pull the pin high to indicate charging has stopped.
Charge Termination
Battery charging may be terminated several different ways, depending on the connections made to the TIMER pin. For time-based termination, connect a capacitor between the TIMER pin and GNDSENS (C
TIMER
= Time(Hrs) 0.0733µF). Charging may be terminated when charge current drops below the IDET threshold by tying TIMER to GNDSENS. Finally, charge termination may be defeated by tying TIMER to IDET. In this case, an external device can terminate charging by pulling the EN pin high.
Battery Temperature Detection
When battery temperature is out of range (either too hot or too cold) charging is temporarily halted and the FAULT pin is driven high. In addition, if the battery is still charging at a high rate (greater than the IDET current) when a tem­perature fault occurs, the CHRG pin NMOS turns on and off at approximately 50kHz, alternating between a high and low duty factor at an approximate rate of 1.5Hz (Figure 3). This provides a low rate visual indication (1.5Hz) when driving an LED from the CHRG pin while providing a fast temperature fault indication (20useconds typical) to a microprocessor by tying the CHRG pin to an interrupt line. Serrations within this pulse are typically 500ns wide.
APPLICATIO S I FOR ATIO
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Figure 2. Microprocessor Interface
Figure 3. CHRG Temperature Fault Waveform
LTC4001
V
IN
V
DD
IN
OUT
µPROCESSOR
CHRG
R2 2k
R1 390k
4001 F02
20µs
4001 F03
667ms
12
LTC4001
4001f
The battery temperature is measured by placing a negative temperature coefficient (NTC) thermistor close to the battery pack. To use this feature, connect the NTC ther­mistor, R
NTC
, between the NTC pin and GNDSENS and the
resistor, R
NOM
, from the NTC pin to V
INSENSE
. R
NOM
should be a 1% resistor with a value equal to the value of the chosen NTC thermistor at 25°C. The LTC4001 goes into hold mode when the resistance, R
HOT
, of the NTC
thermistor drops to 0.41 times the value of R
NOM
. For
instance for R
NTC
= 10k. (The value for a Vishay NTHS0603N02N1002J thermistor at 25°C) hold occurs at approximately 4.1k, which occurs at 50°C. The hold mode freezes the timer and stops the charge cycle until the thermistor indicates a return to a valid temperature. As the temperature drops, the resistance of the NTC thermistor rises. The LTC4001 is designed to go into hold mode when the value of the NTC thermistor increases to 2.82 times the value of R
NOM
. This resistance is R
COLD
. For the Vishay 10k thermistor, this value is 28.2k, which corresponds to approximately 0°C. The hot and cold comparators each have approximately 3°C of hysteresis to prevent oscilla­tion about the trip point. Grounding the NTC pin disables the NTC function.
Thermistors
The LTC4001 NTC trip points were designed to work with thermistors whose resistance temperature characteristics follow Vishay Dale’s “R-T Curve 2.” However, any ther­mistor whose ratio of R
COLD
to R
HOT
is about 7 will also
work (Vishay Dale R-T Curve 2 shows a ratio of R
COLD
to
R
HOT
of 2.815/0.4086 = 6.89).
Power conscious designs may want to use thermistors whose room temperature value is greater than 10k. Vishay Dale has a number of values of thermistor from 10k to 100k that follow the “R-T Curve 1.” Using these as indi­cated in the NTC Thermistor section will give temperature trip points of approximately 3°C and 47°C, a delta of 44°C. This delta in temperature can be moved in either direction by changing the value of R
NOM
with respect to R
NTC
.
Increasing R
NOM
will move the trip points to higher tem-
peratures. To calculate R
NOM
for a shift to lower tempera-
ture for example, use the following equation:
R
R
RatC
NOM
COLD
NTC
2 81525.
where R
COLD
is the resistance ratio of R
NTC
at the desired cold temperature trip point. If you want to shift the trip points to higher temperatures use the following equation:
R
R
RatC
NOM
HOT
NTC
0 4086
25
.
where R
HOT
is the resistance ratio of R
NTC
at the desired
hot temperature trip point.
Here is an example using a 100k R-T Curve 1 thermistor from Vishay Dale. The difference between trip points is 44°C, from before, and we want the cold trip point to be 0°C, which would put the hot trip point at 44°C. The R
NOM
needed is calculated as follows:
R
R
RatC
kk
NOM
COLD
NTC
==
2 815
25
3 266 2 815
100 116
.
. .
The nearest 1% value for R
NOM
is 115k. This is the value used to bias the NTC thermistor to get cold and hot trip points of approximately 0°C and 44°C respectively. To extend the delta between the cold and hot trip points a resistor, R1, can be added in series with R
NTC
(see Figure 4). The values of the resistors are calculated as follows:
R
RR
RRRR
NOM
COLD HOT
COLD HOT HOT
=
=
()
.–.
.
.–.
•––
2 815 0 4086
1
0 4086
2 815 0 4086
APPLICATIO S I FOR ATIO
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13
LTC4001
4001f
where R
NOM
is the value of the bias resistor, R
HOT
and
R
COLD
are the values of R
NTC
at the desired temperature trip points. Continuing the example from before with a desired hot trip point of 50°C:
R
RR
k
k k is nearest
Rk
k k is nearest
NOM
COLD HOT
==
()
=
=
()
⎛ ⎝
⎞ ⎠
=
.–.
•. –. .–.
., %
.
.–.
• . –. –.
., . %
2 815 0 4086
100 3 2636 0 3602
2 815 0 4086
120 8 121 1
1 100
0 4086
2 815 0 4086
3 266 0 3602 0 3602
13 3 13 3 1
The final solution is as shown if Figure 4 where R
NOM
=
121k, R1 = 13.3k and R
NTC
= 100k at 25°C.
Input and Output Capacitors
The LTC4001 uses a synchronous buck regulator to pro­vide high battery charging current. A 10µF chip ceramic
APPLICATIO S I FOR ATIO
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capacitor is recommended for both the input and output capacitors because it provides low ESR and ESL and can handle the high RMS ripple currents. However, some high Q capacitors may produce high transients due to self­resonance under some start-up conditions, such as con­necting the charger input to a hot power source. For more information, refer to Application Note 88.
EMI considerations usually make it desirable to minimize ripple current in the battery leads, and beads or inductors may be added to increase battery impedance at the 1.5MHz switching frequency. Switching ripple current splits be­tween the battery and the output capacitor depending on the ESR of the output capacitor and the battery impedance. If the ESR of the output capacitor is 0.1 and the battery impedance is raised to 2 with a bead or inductor, only 5% of the ripple current will flow in the battery. Similar techniques may also be applied to minimize EMI from the input leads.
Figure 4. Extending the Delta Temperature
TOO COLD
LTC4001 NTC BLOCK
TOO HOT
0.29 • V
INSENSE
0.74 • V
INSENSE
R
NOM
121k
V
INSENSE
0.02 • V
INSENSE
NTC ENABLE
4001 F04
+
+
+
R1
13.3k
R
NTC
100k
9
NTC
11
GNDSENS
4
14
LTC4001
4001f
Inductor Selection
A high (1.5MHz) operating frequency was chosen for the buck switcher in order to minimize the size of the inductor. However, take care to use inductors with low core losses at this frequency. A good choice is the IHLP-2525AH-01 from Vishay Dale.
To calculate the inductor ripple current:
=I
V
V
V
Lf
L
BAT
BAT
IN
2
where V
BAT
is the battery voltage, VIN is the input voltage, L is the inductance and f is the PWM oscillator frequency (typically 1.5MHz). Maximum inductor ripple current oc­curs at maximum VIN and V
BAT
= VIN/2.
Peak inductor current will be:
I
PK
= I
BAT
+ 0.5 • ∆I
L
where I
BAT
is the maximum battery charging current.
When sizing the inductor make sure that the peak current will not exceed the saturation current of the inductors. Also, IL should never exceed 0.4(I
BAT
) as this may interfere with proper operation of the output short-circuit protection comparator. 1.5µH provides reasonable induc- tor ripple current in a typical application. With 1.5µH and 2A charge current:
=
µ
=I
V
V V
HMHz
A
LP
285
285
55
15 15
061
2
.–
.
.
.•.
.
-P
and
I
PK
= 2.31A
APPLICATIO S I FOR ATIO
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Remote Sensing
For highest float voltage accuracy, tie GNDSENS and BATSENS directly to the battery terminals. In a similar fashion, tie BAT and PGND directly to the battery termi­nals. This eliminates IR drops in the GNDSENS and BATSENS lines by preventing charge current from flowing in them.
Operation with a Current Limited Wall Adapter
Wall adapters with or without current limiting may be used with the LTC4001, however, lowest power dissipation battery charging occurs with a current limited wall adapter. To use this feature, the wall adapter must limit at a current smaller than the high rate charge current programmed into the LTC4001. For example, if the LTC4001 is pro­grammed to charge at 2A, the wall adapter current limit must be less than 2A.
To understand operation with a current limited wall adapter, assume battery voltage, V
BAT
, is initially below V
TRIKL
, the trickle charge threshold (Figure 5). Battery charging be­gins at approximately 50mA, well below the wall adapter current limit so the voltage into the LTC4001 (VIN) is the wall adapter’s rated output voltage (V
ADAPTER
). Battery
voltage rises eventually reaching V
TRIKL
. The linear charger shuts off, the PWM (high rate) charger turns on and a soft­start cycle begins. Battery charging current rises during the soft-start cycle causing a corresponding increase in wall adapter load current. When the wall adapter reaches current limit, the wall adapter output voltage collapses and the LTC4001 PWM charger duty cycle ramps up to 100% (the topside PMOS switch in the LTC4001 buck regulator stays on continuously). As the battery voltage approaches V
FLOAT
, the float voltage error amplifier commands the
PWM charger to deliver less than I
LIMIT
. The wall adapter
exits current limit and the V
IN
jumps back up to V
ADAPTER
.
15
LTC4001
4001f
Battery charging current continues to drop as the V
BAT
rises, dropping to zero at V
FLOAT.
Because the voltage drop in the LTC4001 is very low when charge current is highest, power dissipation is also very low.
Thermal Calculations (PWM and Trickle Charging)
The LTC4001 operates as a linear charger when condition­ing (trickle) charging a battery and operates as a high rate buck battery charger at all other times. Power dissipation should be determined for both operating modes.
For linear charger mode:
PD = (VIN – V
BAT
) • I
TRIKL
+ VIN • I
IN
where IIN is VIN current consumed by the IC.
Worst-case dissipation occurs for V
BAT
= 0, maximum VIN, and maximum quiescent and trickle charge current. For example with 5.5V maximum input voltage and 65mA worst case trickle charge current, and 2mA worst-case chip quiescent current:
P
D
= (5.5 – 0) • 65mA + 5.5 • 2mA = 368.5mW
LTC4001 power dissipation is very low if a current limited wall adapter is used and allowed to enter current limit. When the wall adapter is in current limit, the voltage drop across the LTC4001 charger is:
V
DROP
= I
LIMIT
• R
PFET
where I
LIMIT
is the wall adapter current limit and R
PFET
is
the on resistance of the topside PMOS switch.
The total LTC4001 power dissipation during current lim­ited charging is:
PD = (V
BAT
+ V
DROP
) • (IIN + IP) + V
DROP
• I
LIMIT
where I
IN
is the chip quiescent current and IP is total current flowing through the IDET and PROG programming pins. Maximum dissipation in this mode occurs with the highest V
BAT
that keeps the wall adapter in current limit
(which is very close to V
FLOAT
), highest quiescent current
I
IN
, highest PMOS on resistance R
PFET
, highest I
LIMIT
and
highest programming current I
P
.
Assume the LTC4001 is programmed for 2A charging and 200mA IDET and that a 1.5A wall adapter is being used:
I
LIMIT
= 1500mA, R
PFET
= 127m, I
IN
= 2mA, IP = 4mA and
V
BAT
V
FLOAT
= 4.242V
then:
V
DROP
= 1500mA • 127m = 190.5mV
and:
P
D
= (4.242V + 0.1905V) • (2mA + 4mA) + 0.1905V
• 1500mA = 312mW
Power dissipation in buck battery charger mode may be estimated from the dissipation curves given in the Typical Performance Characteristics section of the data sheet. This will slightly overestimate chip power dissipation because it assumes all loss, including loss from external components, occurs within the chip.
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Figure 5. Charging Characteristic
LINEAR CHARGING
V
ADAPTER
V
IN
V
TRIKL
V
FLOAT
4001 F05
V
BAT
I
BAT
I
TRICKLE
WALL ADAPTER IN CURRENT LIMIT
V
BAT
+ V
DROP
I
LIMIT
PWM
CHARGING
16
LTC4001
4001f
APPLICATIO S I FOR ATIO
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Insert the highest power dissipation figure into the follow­ing equation to determine maximum junction temperature:
T
J
= TA + (PD • 37°C/W)
The LTC4001 includes chip overtemperature protection. If junction temperature exceeds 160°C (typical), the chip will stop battery charging until chip temperature drops below 150°C.
Using the LTC4001 in Applications Without a Battery
The LTC4001 is normally used in end products that only operate with the battery attached (Figure 6). Under these conditions the battery is available to supply load transient currents. For indefinite operation with a powered wall adapter there are only two requirements—that the aver­age current drawn by the load is less than the high rate charge current, and that V
BAT
stays above the trickle charge threshold when the load is initially turned on and during other load transients. When making this determi­nation take into account battery impedance. If battery voltage is less than the trickle charge threshold, the system load may be turned off until V
BAT
is high enough
to meet these conditions.
The situation changes dramatically with the battery re­moved (Figure 7). Since the battery is absent, V
BAT
begins at zero when a powered wall adapter is first connected to the battery charger.
With a maximum load less than the
LTC4001 trickle charge current
, battery voltage will ramp
up until V
BAT
crosses the trickle charge threshold. When this occurs, the LTC4001 switches over from trickle charge to high rate (PWM) charge mode but initially delivers zero current (because the soft-start pin is at zero). Battery voltage drops as a result of the system load, crossing below the trickle charge threshold. The charger re-enters trickle charge mode and the battery voltage ramps up again until the battery charger re-enters high rate mode.
The soft-start voltage is slightly higher this time around (than in the previous PWM cycle). Every successive time that the charger enters high rate (PWM) charge mode, the soft-start pin is at a slightly higher voltage. Eventually high rate charge mode begins with a soft-start voltage that causes the PWM charger to provide more current than the system load demands, and V
BAT
rapidly rises until the float
voltage is reached.
For battery-less operation, system load current should be restricted to less than the worst case trickle charge current (preferably less than 30mA) when V
BAT
is less than 3.15V (through an undervoltage lockout or other means). Above V
BAT
= 3.15V, system load current less than or equal to the high rate charge current is allowed. If operation without a battery is required, additional low-ESR output filtering improves start-up and other load transients. Battery-less start-up is also improved if a 10k resistor is placed in series with the soft-start capacitor.
Figure 6. Typical Application
+
WALL
ADAPTER
LTC4001
BATTERY
CHARGER
SYSTEM
LOAD
Li-Ion BATTERY
4001 F06
17
LTC4001
4001f
APPLICATIO S I FOR ATIO
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Figure 7. Battery-Less Start-Up
024681012
TIME (ms)
14 16 18 20 22 24
4
3
2
1
0
V
BAT
(V)
024681012
TIME (ms)
14 16 18 20 22 24
500
250
0
V
SS
(mV)
024681012
TIME (ms)
4001 F07
14 16 18 20 22 24
PWM
CHARGE
TRICKLE CHARGE
18
LTC4001
4001f
Layout Considerations
Switch rise and fall times are kept under 5ns for maximum efficiency. To minimize radiation, the SW pin and input bypass capacitor leads (between PVIN and PGND) should be kept as short as possible. A ground plane should be used under the switching circuitry to prevent interplane coupling. The Exposed Pad must be connected to the ground plane for proper power dissipation. The other paths contain only DC and/or 1.5MHz tri-wave ripple current and are less critical.
Figure 8. 2A Li-Ion Battery Charger with 3Hr Timer, Temperature Qualification, Soft-Start, Remote Sensing and C/10 Indication
With the exception of the input and output filter capacitors (which should be connected to PGND) all other compo­nents that return to ground should be connected to GNDSENS.
Recommended Components Manufacturers
For a list of recommend component manufacturers, con­tact the Linear Technology application department.
APPLICATIO S I FOR ATIO
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+
PROG
EN
FAULTTO µP
FROM µP
NTC
CHRG
PGND
PV
IN
V
INSENSE
BAT
BATSENS
IDET TIMER
R4
549
C2
0.22µF
C3
0.1µF
L1: VISHAY DALE IHLP-2525AH-01 R3: NTC VISHAY DALE NTHS0603N02N1002J
C4 10µF
4001 F08
2AHr
4.2V Li-Ion
C1
10µF D1
LED
V
IN
4.5V TO 5.5V
SS
SW SENSE
LTC4001
L1
1.5µH
GNDSENS
R2 1k
R1 10k
R3 10k AT 25°C
R5 549
19
LTC4001
4001f
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
U
PACKAGE DESCRIPTIO
UF Package
16-Lead Plastic QFN (4mm × 4mm)
(Reference LTC DWG # 05-08-1692)
4.00 ± 0.10 (4 SIDES)
NOTE:
1. DRAWING CONFORMS TO JEDEC PACKAGE OUTLINE MO-220 VARIATION (WGGC)
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE
PIN 1 TOP MARK (NOTE 6)
0.55 ± 0.20
1615
1
2
BOTTOM VIEW—EXPOSED PAD
2.15 ± 0.10 (4-SIDES)
0.75 ± 0.05
R = 0.115
TYP
0.30 ± 0.05
0.65 BSC
0.200 REF
0.00 – 0.05
(UF16) QFN 10-04
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS
0.72 ±0.05
0.30 ±0.05
0.65 BSC
2.15 ± 0.05 (4 SIDES)
2.90 ± 0.05
4.35 ± 0.05
PACKAGE OUTLINE
PIN 1 NOTCH R = 0.20 TYP OR 0.35 × 45° CHAMFER
20
LTC4001
4001f
LT 0406 • PRINTED IN THE USA
PART NUMBER DESCRIPTION COMMENTS
LT®1511 3A Constant Current/Constant Voltage Battery Charger High Efficiency, Minimum External Components to Fast Charge Lithium,
NIMH and NiCd Batteries, 24-Lead SO Package
LT1513 SEPIC Constant or Programmable Current/Constant Charger Input Voltage May Be Higher, Equal to or Lower Than Battery
Voltage Battery Charger Voltage, 500kHz Switching Frequency, DD Pak and TO-220 Packages
LT1571 1.5A Switching Charger 1- or 2-Cell Li-Ion, 500kHz or 200kHz Switching Frequency,
Termination Flag, 16- and 28-Lead SSOP Packages
LTC1729 Li-Ion Battery Charger Termination Controller Trickle Charge Preconditioning, Temperature Charge Qualification,
Time or Charge Current Termination, Automatic Charger and Battery Detection, and Status Output, MS8 and SO-8 Packages
LT1769 2A Switching Charger Constant Current/Constant Voltage Switching Regulator, Input Current
Limiting Maximizes Charge Current, 20-Lead TSSOP and 28-Lead SSOP Packages
LTC4002 Standalone Li-Ion Switch Mode Battery Charger Complete Charger for 1- or 2-Cell Li-Ion Batteries, Onboard Timer
Termination, Up to 4A Charge Current, 10-Lead DFN and SO-8 Packages
LTC4006 Small, High Efficiency, Fixed Voltage Li-Ion Battery Complete Charger for 2-, 3- or 4-Cell Li-Ion Batteries, AC Adapter
Charger with Termination Current Limit and Thermistor Sensor, 16-Lead Narrow SSOP Package
LTC4007 High Efficiency, Programmable Voltage Battery Complete Charger for 3- or 4-Cell Li-Ion Batteries, AC Adapter Current
Charger with Termination Limit, Thermistor Sensor and Indicator Outputs, 24-Lead SSOP Package
LTC4008 4A, High Efficiency, Multi-Chemistry Battery Charger Complete Charger for 2- to 6-Cell Li-Ion Batteries or 4- to 18-Cell Nickel
Batteries, Up to 96% Efficiency, 20-Lead SSOP Package
RELATED PARTS
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
© LINEAR TECHNOLOGY CORPORATION 2006
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