Datasheet LTC3778 Datasheet (LINEAR TECHNOLOGY)

Page 1
FEATURES
No R
TM
SENSE
Step-Down Controller
DESCRIPTIO
LTC3778
U
Wide VIN Range: 4V to 36V
Sense Resistor Optional
True Current Mode Control
2% to 90% Duty Cycle at 200kHz
t
ON(MIN)
Stable with Ceramic C
Dual N-Channel MOSFET Synchronous Drive
Power Good Output Voltage Monitor
±1% 0.6V Reference
Adjustable Current Limit
Adjustable Switching Frequency
Programmable Soft-Start
Output Overvoltage Protection
Optional Short-Circuit Shutdown Timer
Micropower Shutdown: IQ 30µA
Available in a 1mm 20-Lead TSSOP Package
100ns
OUT
U
APPLICATIO S
Notebook and Palmtop Computers, PDAs
Battery Chargers
Distributed Power Systems
DDR Memory Power Supply
Automobile DC Power Supply
The LTC®3778 is a synchronous step-down switching regulator controller for computer memory, automobile and other DC/DC power supplies. The controller uses a valley current control architecture to deliver very low duty cycles without requiring a sense resistor. Operating fre­quency is selected by an external resistor and is compen­sated for variations in V
IN
and V
OUT
.
Discontinuous mode operation provides high efficiency operation at light loads. A forced continuous control pin reduces noise and RF interference, and can assist second­ary winding regulation when the main output is lightly loaded. SENSE+ and SENSE– pins provide true Kelvin sensing across the optional sense resistor or the sychronous MOSFET.
Fault protection is provided by internal foldback current limiting, an output overvoltage comparator, optional short­circuit shutdown timer and input undervoltage lockout. Soft-start capability for supply sequencing is accom­plished using an external timing capacitor. The regulator current limit level is user programmable. Wide supply range allows operation from 4V to 36V at the input and from 0.6V up to (0.9)VIN at the output.
, LTC and LT are registered trademarks of Linear Technology Corporation.
No R
is a trademark of Linear Technology Corporation.
SENSE
TYPICAL APPLICATIO
1.4M
I
TH
LTC3778
SENSE
SENSE
BOOST
INTV
DRV
PGND
ON
V
IN
TG
SW
CB 0.22µF
CC
CC
BG
+
+
V
FB
C
500pF
C
SS
0.1µF
20k
RUN/SS
I
R
C
SGND
PGOOD
C
Figure 1. High Efficiency Step-Down Converter
R
ON
D
B
CMDSH-3
C
VCC
4.7µF
U
M1 Si4884
M2 Si4874
L1
1.8µH
D1 B340A
+
R2
40.2k
R1
12.7k
C
IN
10µF 35V ×3
C
OUT
180µF 4V ×2
V
IN
5V TO 28V
V
OUT
2.5V 10A
3778 F01a
Efficiency vs Load Current
100
VIN = 5V
90
VIN = 25V
80
EFFICIENCY (%)
70
60
0.01
0.1
LOAD CURRENT (A)
1
10
3778 F01b
3778f
1
Page 2
LTC3778
WWWU
ABSOLUTE AXI U RATI GS
PACKAGE/ORDER I FOR ATIO
UU
W
(Note 1)
Input Supply Voltage (VIN, ION)..................36V to –0.3V
Boosted Topside Driver Supply Voltage
(BOOST) ................................................... 42V to –0.3V
SENSE+, SW Voltage.................................... 36V to –5V
DRVCC, EXTVCC, (BOOST – SW), FCB,
RUN/SS, PGOOD Voltages .................... 7V to –0.3V
V
ON, VRNG
Voltages................... INTVCC + 0.3V to –0.3V
ITH, VFB Voltages...................................... 2.7V to –0.3V
TG, BG, INTVCC Peak Currents.................................. 2A
TG, BG, INTVCC RMS Currents ............................ 50mA
Operating Ambient Temperature
Range (Note 4) ................................... –40°C to 85°C
Junction Temperature (Note 2)............................ 125°C
1
RUN/SS
2
V
ON
3
PGOOD
4
V
RNG
5
I
TH
6
FCB
7
SGND
8
I
ON
9
V
FB
10
EXTV
CC
20-LEAD PLASTIC TSSOP
T
= 125°C, θJA = 110°C/W
JMAX
TOP VIEW
F PACKAGE
20
BOOST
19
TG
18
SW SENSE SENSE PGND BG DRV INTV V
IN
+
CC
CC
17 16 15 14 13 12 11
ORDER PART
NUMBER
LTC3778EF
Storage Temperature Range ................. –65°C to 150°C
Lead Temperature (Soldering, 10 sec)..................300°C
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are TA = 25°C. VIN = 15V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Main Control Loop
I
Q
V
FB
V
FB(LINEREG)
V
FB(LOADREG)
I
FB
g
m(EA)
V
FCB
I
FCB
t
ON
t
ON(MIN)
t
OFF(MIN)
V
SENSE(MAX)
V
SENSE(MIN)
V
FB(OV)
V
FB(UV)
Input DC Supply Current Normal 900 2000 µA Shutdown Supply Current 15 30 µA
Feedback Reference Voltage ITH = 1.2V (Note 3) 0.594 0.600 0.606 V Feedback Voltage Line Regulation VIN = 4V to 30V, ITH = 1.2V (Note 3) 0.002 %/V Feedback Voltage Load Regulation ITH = 0.5V to 1.9V (Note 3) –0.05 –0.3 % Feedback Pin Input Current –5 ±100 nA Error Amplifier Transconductance ITH = 1.2V (Note 3) 1.4 1.7 2 mS Forced Continuous Threshold 0.57 0.6 0.63 V Forced Continuous Pin Current V On-Time ION = 60µA, VON = 1.5V 200 250 300 ns
Minimum On-Time ION = 180µA, VON = 0V 50 100 ns Minimum Off-Time ION = 60µA, VON = 1.5V 250 400 ns Maximum Current Sense Threshold V
– V
V
SENSE
Minimum Current Sense Threshold V
+
– V
V
SENSE
SENSE
SENSE
+
Output Overvoltage Fault Threshold 7.5 10 12.5 % Output Undervoltage Fault Threshold 340 400 460 mV
The denotes specifications which apply over the full operating
= 0.6V –1 –2 µA
FCB
= 60µA, VON = 0V 110 ns
I
ON
= 1V, VFB = 0.56V 113 133 153 mV
RNG
V
= 0V, VFB = 0.56V 79 93 107 mV
RNG
V
= INTVCC, VFB = 0.56V 158 186 214 mV
RNG
= 1V, VFB = 0.64V 67 mV
RNG
V
= 0V, VFB = 0.64V 47 mV
RNG
= INTVCC, VFB = 0.64V 93 mV
V
RNG
Consult LTC Marketing for parts specified with wider operating temperature ranges.
2
3778f
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LTC3778
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating
temperature range, otherwise specifications are TA = 25°C. VIN = 15V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
RUN/SS(ON)
V
RUN/SS(LE)
V
RUN/SS(LT)
I
RUN/SS(C)
I
RUN/SS(D)
V
IN(UVLO)
V
IN(UVLOR)
TG R
UP
TG R
DOWN
BG R
UP
BG R
DOWN
TG t
r
TG t
f
BG t
r
BG t
f
Internal VCC Regulator
V
INTVCC
V
LDO(LOADREG)
V
EXTVCC
V
EXTVCC
V
EXTVCC(HYS)
PGOOD Output
V
FBH
V
FBL
V
FB(HYS)
V
PGL
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: T dissipation P
LTC3778E: TJ = TA + (PD • 110°C/W)
RUN Pin Start Threshold 0.8 1.5 2 V RUN Pin Latchoff Enable Threshold RUN/SS Pin Rising 4 4.5 V RUN Pin Latchoff Threshold RUN/SS Pin Falling 3.5 4.2 V Soft-Start Charge Current –0.5 –1.2 –3 µA Soft-Start Discharge Current 0.8 1.8 3 µA Undervoltage Lockout Threshold VIN Falling 3.4 3.9 V Undervoltage Lockout Threshold VIN Rising 3.5 4 V TG Driver Pull-Up On Resistance TG High 2 3 TG Driver Pull-Down On Resistance TG Low 2 3 BG Driver Pull-Up On Resistance BG High 3 4 BG Driver Pull-Down On Resistance BG Low 1 2 TG Rise Time C TG Fall Time C BG Rise Time C BG Fall Time C
Internal VCC Voltage 6V < VIN < 30V, V Internal VCC Load Regulation ICC = 0mA to 20mA, V EXTVCC Switchover Voltage ICC = 20mA, V EXTVCC Switch Drop Voltage ICC = 20mA, V
= 3300pF 20 ns
LOAD
= 3300pF 20 ns
LOAD
= 3300pF 20 ns
LOAD
= 3300pF 20 ns
LOAD
= 4V 4.7 5 5.3 V
EXTVCC
= 4V –0.1 ±2%
EXTVCC
Rising 4.5 4.7 V
EXTVCC
= 5V 150 300 mV
EXTVCC
EXTVCC Switchover Hysteresis 200 mV
PGOOD Upper Threshold VFB Rising 7.5 10 12.5 % PGOOD Lower Threshold VFB Falling – 7.5 – 10 –12.5 % PGOOD Hysteresis VFB Returning 1 2.5 % PGOOD Low Voltage I
= 5mA 0.15 0.4 V
PGOOD
Note 3: The LTC3778 is tested in a feedback loop that adjusts V
is calculated from the ambient temperature TA and power
J
as follows:
D
a specified error amplifier output voltage (I Note 4: The LTC3778E is guaranteed to meet performance specifications from
0°C to 70°C. Specifications over the –40°C to 85°C operating temperature
).
TH
range are assured by design, characterization and correlation with statistical process controls.
to achieve
FB
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3
Page 4
LTC3778
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Transient Response
Transient Response
(Discontinuous Mode)
Start-Up
V
OUT
50mV/DIV
I
L
5A/DIV
LOAD STEP 0A TO 10A
= 15V
V
IN
V
= 2.5V
OUT
FCB = 0V FIGURE 1 CIRCUIT
Efficiency vs Load Current
100
DISCONTINUOUS
90
80
70
EFFICIENCY (%)
60
50
0.001
MODE
0.01 LOAD CURRENT (A)
Load Regulation
20µs/DIV
V
IN
V
OUT
EXTV FIGURE 1 CIRCUIT
0.1
CONTINUOUS MODE
= 10V
= 2.5V
= 5V
CC
1
3778 G03
3778 G01
10
V
OUT
50mV/DIV
5A/DIV
I
L
LOAD STEP 1A TO 10A
= 15V
V
IN
V
= 2.5V
OUT
FCB = INTV
CC
FIGURE 1 CIRCUIT
20µs/DIV
3778 G02
RUN/SS
2V/DIV
V
OUT
1V/DIV
5A/DIV
I
L
VIN = 15V
= 2.5V
V
OUT
R
= 0.125
LOAD
Efficiency vs Input Voltage Frequency vs Input Voltage
100
FCB = 5V FIGURE 1 CIRCUIT
95
90
I
LOAD
EFFICIENCY (%)
85
80
0
I
= 1A
LOAD
= 10A
5101520
INPUT VOLTAGE (V)
25 30
3778 G04
300
FCB = 0V FIGURE 1 CIRCUIT
280
260
240
FREQUENCY (kHz)
220
200
5
10
INPUT VOLTAGE (V)
Current Sense Threshold
ITH Voltage vs Load Current
vs ITH Voltage
50ms/DIV 3778 G19
I
= 10A
OUT
I
= 0A
OUT
15
20
3778 G05
25
–0.1
(%)
–0.2
OUT
V
–0.3
–0.4
4
0
2
0
LOAD CURRENT (A)
4
FIGURE 1 CIRCUIT
6
8
3778 G06
10
2.5 FIGURE 1 CIRCUIT
V
RNG
2.0
1.5
CONTINUOUS
VOLTAGE (V)
1.0
TH
I
0.5
0
0
= 1V
MODE
DISCONTINUOUS MODE
5
LOAD CURRENT (A)
10
15
3778 G07
300
200
100
0
–100
CURRENT SENSE THRESHOLD (mV)
–200
0
1.0 1.5 2.0
0.5 ITH VOLTAGE (V)
RNG
=
2V
1.4V
1V
0.7V
0.5V
2.5 3.0
3778 G08
3778f
V
Page 5
UW
TEMPERATURE (°C)
–50
ON-TIME (ns)
200
250
300
25 75
3778 G22
150
100
–25 0
50 100 125
50
0
I
ION
= 30µA
V
ON
= 0V
RUN/SS VOLTAGE (V)
1.5
0
MAXIMUM CURRENT SENSE THRESHOLD (mV)
25
50
75
100
125
150
V
RNG
= 1V
2 2.5 3 3.5
3778 G23
TYPICAL PERFOR A CE CHARACTERISTICS
On-Time vs ION Current On-Time vs VON Voltage On-Time vs Temperature
10k
V
= 0V
VON
1000
800
I
ION
= 30µA
LTC3778
1k
ON-TIME (ns)
100
10
1
ION CURRENT (µA)
Current Limit Foldback
150
125
100
= 1V
V
RNG
75
50
25
10 100
3778 G20
600
400
ON-TIME (ns)
200
0
0
1
VON VOLTAGE (V)
Maximum Current Sense Threshold vs V
300
250
200
150
100
50
RNG
2
Voltage
3
3778 G21
Maximum Current Sense Threshold vs RUN/SS Voltage
MAXIMUM CURRENT SENSE THRESHOLD (mV)
0
0
0.15 0.30 0.45 0.60 VFB (V)
Maximum Current Sense Threshold vs Temperature
150
V
= 1V
RNG
140
130
120
110
MAXIMUM CURRENT SENSE THRESHOLD (mV)
100
–50 –25
25
0
TEMPERATURE (°C)
50
MAXIMUM CURRENT SENSE THRESHOLD (mV)
3778 G09
0
0.5
0.75
1.0 1.25 1.5 V
VOLTAGE (V)
RNG
1.75 2.0
3778 G10
Feedback Reference Voltage vs Temperature Error Amplifier gm vs Temperature
0.62
0.61
0.60
0.59
FEEDBACK REFERENCE VOLTAGE (V)
100
125
3778 G11
75
0.58 –50
–25 0 25 50
TEMPERATURE (°C)
75 100 125
3778 G12
2.0
1.8
1.6
(mS)
m
g
1.4
1.2
1.0 –50 –25
50
25
0
TEMPERATURE (°C)
100
125
3778 G13
3778f
75
5
Page 6
LTC3778
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Input and Shutdown Currents vs Input Voltage
1200
1000
INPUT CURRENT (µA)
800
600
400
200
0
0
EXTVCC OPEN
EXTVCC = 5V
510
INPUT VOLTAGE (V)
FCB PIN CURRENT (µA)
SHUTDOWN
20 30 35
15 25
0
–0.25
–0.50
–0.75
–1.00
–1.25
INTVCC Load Regulation
3778 G24
60
50
SHUTDOWN CURRENT (µA)
40
30
20
10
0
–0.1
–0.2
(%)
CC
–0.3
INTV
–0.4
–0.5
0
0
FCB Pin Current vs Temperature
10
INTVCC LOAD CURRENT (mA)
30
20
3
2
1
0
RUN/SS PIN CURRENT (µA)
–1
EXTVCC Switch Resistance vs Temperature
10
8
6
4
SWITCH RESISTANCE ()
CC
2
EXTV
0
40
50
3778 G25
–50 –25
RUN/SS Pin Current vs Temperature
PULL-DOWN CURRENT
PULL-UP CURRENT
50
25
0
TEMPERATURE (°C)
100
125
3778 G14
75
–1.50
–50
–25 0
25 75
TEMPERATURE (°C)
RUN/SS Latchoff Thresholds vs Temperature
5.0
4.5
LATCHOFF ENABLE
4.0
3.5
RUN/SS THRESHOLD (V)
3.0 –50
LATCHOFF THRESHOLD
–25 0 25 50
TEMPERATURE (°C)
50 100 125
3778 G15
75 100 125
3778 G17
–2
–50 –25
0
TEMPERATURE (°C)
50
25
75
Undervoltage Lockout Threshold vs Temperature
4.0
3.5
3.0
2.5
UNDERVOLTAGE LOCKOUT THRESHOLD (V)
2.0 –50
–25 0 25 50
TEMPERATURE (C)
75 100 125
100
125
3778 G16
3778 G18
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Page 7
LTC3778
U
UU
PI FU CTIO S
RUN/SS (Pin 1): Run Control and Soft-Start Input. A capacitor to ground at this pin sets the ramp time to full output current (approximately 3s/µF) and the time delay for overcurrent latchoff (see Applications Information). Forcing this pin below 0.8V shuts down the device.
VON (Pin 2): On-Time Voltage Input. Voltage trip point for the on-time comparator. Tying this pin to the output voltage makes the on-time proportional to V comparator input defaults to 0.7V when the pin is grounded,
2.4V when the pin is tied to INTVCC. PGOOD (Pin 3): Power Good Output. Open drain logic
output that is pulled to ground when the output voltage is not within ±10% of the regulation point.
V
(Pin 4): Sense Voltage Range Input. The voltage at
RNG
this pin is ten times the nominal sense voltage at maximum output current and can be set from 0.5V to 2V by a resistive divider from INTVCC. The nominal sense voltage defaults to 70mV when this pin is tied to ground, 140mV when tied to INTVCC.
I
(Pin 5): Current Control Threshold and Error Amplifier
TH
Compensation Point. The current comparator threshold increases with this control voltage. The voltage ranges from 0V to 2.4V with 0.8V corresponding to zero sense voltage (zero current).
FCB (Pin 6): Forced Continuous Input. Tie this pin to ground to force continuous synchronous operation at low load, to INTVCC to enable discontinuous mode operation at low load or to a resistive divider from a secondary output when using a secondary winding.
OUT
. The
and shuts down the internal regulator so that controller power is drawn from EXTVCC. Do not exceed 7V at this pin and ensure that EXTVCC < VIN.
VIN (Pin 11): Main Input Supply. Decouple this pin to SGND with an RC filter (1, 0.1µF).
INTVCC (Pin 12): Internal 5V Regulator Output. The inter­nal control circuits are powered from this voltage. De­couple this pin to power ground with a minimum of 1µF low ESR tantalum or ceramic capacitor.
DRVCC (Pin 13): Voltage Supply to Bottom Gate Driver. Normally connected to the INTVCC pin through a decoupling RC filter (1, 0.1µF). Decouple this pin to power ground with a minimum of 4.7µF low ESR tantalum or ceramic capacitor. Do not exceed 7V at this pin.
BG (Pin 14): Bottom Gate Drive. Drives the gate of the bottom N-channel MOSFET between ground and DRVCC.
PGND (Pin 15): Power Ground. Connect this pin closely to the source of the bottom N-channel MOSFET or to the bottom of the sense resistor when used, the (–) terminal of C
SENSE– (Pin 16): Current Sense Comparator Input. The (–) input to the current comparator is used to accurately Kelvin sense the bottom side of the sense resistor or MOSFET.
SENSE+ (Pin 17): Current Sense Comparator Input. The (+) input to the current comparator is normally connected to the SW node unless using a sense resistor (See Appli­cations Information).
and the (–) terminal of CIN.
VCC
SGND (Pin 7): Signal Ground. All small-signal compo­nents and compensation components should connect to this ground, which in turn connects to PGND at one point.
ION (Pin 8): On-Time Current Input. Tie a resistor from V to this pin to set the one-shot timer current and thereby set the switching frequency.
VFB (Pin 9): Error Amplifier Feedback Input. This pin connects the error amplifier input to an external resistive divider from V
EXTVCC (Pin 10): External VCC Input. When EXTVCC ex- ceeds 4.7V, an internal switch connects this pin to INTV
OUT
.
IN
CC
SW (Pin 18): Switch Node. The (–) terminal of the boot­strap capacitor CB connects here. This pin swings from a diode voltage drop below ground up to VIN.
TG (Pin 19): Top Gate Drive. Drives the top N-channel MOSFET with a voltage swing equal to DRVCC superim­posed on the switch node voltage SW.
BOOST (Pin 20): Boosted Floating Driver Supply. The (+) terminal of the bootstrap capacitor CB connects here. This pin swings from a diode voltage drop below DRVCC up to V
+ DRVCC.
IN
3778f
7
Page 8
LTC3778
U
U
W
FU CTIO AL DIAGRA
R
V
OUT
V
2.4V
0.7V
tON = (10pF)
1.4V
V
RNG
4
0.7V
ON
V
I
CMP
I
VON ION
+
(0.5~2)
ON
I
82
ON
R SQ
20k
+
I
REV
×
3.3µA
FCB EXTV
6
1µA
F
4.7V
+
0.6V
+
FCNT
ON
SHDN
OV
10
SWITCH
LOGIC
V
IN
V
11
CC
IN
+
C
IN
0.6V REF
5V
REG
BOOST
SENSE
SENSE
DRV
C
PGND
PGOOD
TG
SW
BG
VCC
20
19
18
+
17
16
CC
13
14
15
3
INTV
CC
12
C
B
M1
D
B
L1
V
OUT
+
C
OUT
M2
R
SENSE
(OPTIONAL)*
R2
8
1
240k
I
+ –
×5.3
THB
0.8V
0.54V
UV
OV
1.2µA
+
+
0.66V
+
SENSE
6V
C
SS
BG
SENSE
*CONNECTION W/O
SENSE RESISTOR
SGND
SW
PGND
V
M2
FB
9
R1
7
1778 FD
3778f
Q2
Q4
Q6
Q3
Q1
EA
+
0.6V
1V
Q5
RUN
SS
+
+
0.6V
C
I
5
C1
TH
R
C
SHDN/
LATCH-OFF
0.4V
1
RUN/SS
Page 9
OPERATIO
LTC3778
U
Main Control Loop
The LTC3778 is a current mode controller for DC/DC step-down converters. In normal operation, the top MOSFET is turned on for a fixed interval determined by a one-shot timer OST. When the top MOSFET is turned off, the bottom MOSFET is turned on until the current com­parator I ating the next cycle. Inductor current is determined by sensing the voltage between the SENSE– and SENSE pins. The voltage on the ITH pin sets the comparator threshold corresponding to inductor valley current. The error amplifier EA adjusts this voltage by comparing the feedback signal VFB from the output voltage with an internal 0.6V reference. If the load current increases, it causes a drop in the feedback voltage relative to the reference. The ITH voltage then rises until the average inductor current again matches the load current.
At low load currents, the inductor current can drop to zero and become negative. This is detected by current reversal comparator I discontinuous operation. Both switches will remain off with the output capacitor supplying the load current until the ITH voltage rises above the zero current level (0.8V) to initiate another cycle. Discontinuous mode operation is disabled by comparator F when the FCB pin is brought below 0.6V, forcing continuous synchronous operation.
The operating frequency is determined implicitly by the top MOSFET on-time and the duty cycle required to maintain regulation. The one-shot timer generates an on­time that is proportional to the ideal duty cycle, thus holding frequency approximately constant with changes in V
IN
with an external resistor RON. Overvoltage and undervoltage comparators OV and UV
pull the PGOOD output low if the output feedback voltage exits a ±10% window around the regulation point.
trips, restarting the one-shot timer and initi-
CMP
which then shuts off M2, resulting in
REV
and V
. The nominal frequency can be adjusted
OUT
+
Furthermore, in an overvoltage condition, M1 is turned off and M2 is turned on and held on until the overvoltage condition clears.
Foldback current limiting is provided if the output is shorted to ground. As VFB drops, the buffered current threshold voltage I level set by Q4 and Q6. This reduces the inductor valley current level to one sixth of its maximum value as V approaches 0V.
Pulling the RUN/SS pin low forces the controller into its shutdown state, turning off both M1 and M2. Releasing the pin allows an internal 1.2µA current source to charge up an external soft-start capacitor CSS. When this voltage reaches 1.5V, the controller turns on and begins switch­ing, but with the ITH voltage clamped at approximately
0.6V below the RUN/SS voltage. As CSS continues to charge, the soft-start current limit is removed.
EXTVCC/INTVCC/DRV
Power for the top and bottom MOSFET drivers is derived from DRVCC and most of the internal controller circuitry is powered from the INTVCC pin. The top MOSFET driver is powered from a floating bootstrap capacitor CB. This capacitor is recharged from DRVCC through an external Schottky diode DB when the top MOSFET is turned off. When the EXTVCC pin is grounded, an internal 5V low dropout regulator supplies the INTVCC power from VIN. If EXTVCC rises above 4.7V, the internal regulator is turned off, and an internal switch connects EXTVCC to INTVCC. This allows a high efficiency source connected to EXTVCC, such as an external 5V supply or a secondary output from the converter, to provide the INTVCC power. Voltages up to 7V can be applied to DRVCC for additional gate drive. If the input voltage is low and INTVCC drops below 3.5V, undervoltage lockout circuitry prevents the power switches from turning on.
is pulled down by clamp Q3 to a 1V
THB
Power
CC
FB
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Page 10
LTC3778
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APPLICATIO S I FOR ATIO
The basic LTC3778 application circuit is shown in Figure 1. External component selection is primarily de­termined by the maximum load current and begins with the selection of the sense resistance and power MOSFET switches. The LTC3778 can use either a sense resistor or the on-resistance of the synchronous power MOSFET for determining the inductor current. The desired amount of ripple current and operating frequency largely deter­mines the inductor value. Finally, CIN is selected for its ability to handle the large RMS current into the converter and C
is chosen with low enough ESR to meet the
OUT
output voltage ripple and transient specification.
Maximum Sense Voltage and V
RNG
Pin
Inductor current is determined by measuring the voltage across a sense resistance that appears between the SENSE
and SENSE+ pins. The maximum sense voltage is set by the voltage applied to the V approximately (0.133)V
RNG
pin and is equal to
RNG
. The current mode control loop will not allow the inductor current valleys to exceed (0.133)V
RNG/RSENSE
. In practice, one should allow some margin for variations in the LTC3778 and external compo­nent values and a good guide for selecting the sense resistance is:
V
R
SENSE
=
10•
RNG
I
()
OUT MAX
An external resistive divider from INTVCC can be used to set the voltage of the V
pin between 0.5V and 2V
RNG
resulting in nominal sense voltages of 50mV to 200mV. Additionally, the V
pin can be tied to SGND or INTV
RNG
CC
in which case the nominal sense voltage defaults to 70mV or 140mV, respectively. The maximum allowed sense voltage is about 1.33 times this nominal value.
Connecting the SENSE+ and SENSE– Pins
The LTC3778 can be used with or without a sense resistor. When using a sense resistor, it is placed between the source of the bottom MOSFET, M2, and PGND. Connect the SENSE+ and SENSE– pins to the top and bottom of the sense resistor. Using a sense resistor provides a well defined current limit, but adds cost and reduces efficiency. Alternatively, one can eliminate the sense resistor and use the bottom MOSFET as the current sense element by simply connecting the SENSE+ pin to the SW pin and SENSE– pin to PGND. This improves efficiency, but one must carefully choose the MOSFET on-resistance as dis­cussed below.
Power MOSFET Selection
The LTC3778 requires two external N-channel power MOSFETs, one for the top (main) switch and one for the bottom (synchronous) switch. Important parameters for the power MOSFETs are the breakdown voltage V threshold voltage V transfer capacitance C
, on-resistance R
(GS)TH
and maximum current I
RSS
DS(ON)
(BR)DSS
, reverse
DS(MAX)
The gate drive voltage is set by the 5V INTVCC and DRV
,
.
CC
supplies. Consequently, logic-level threshold MOSFETs must be used in LTC3778 applications. If the input voltage or DRVCC voltage is expected to drop below 5V, then sub­logic level threshold MOSFETs should be considered.
When the bottom MOSFET is used as the current sense element, particular attention must be paid to its on­resistance. MOSFET on-resistance is typically specified with a maximum value R
DS(ON)(MAX)
at 25°C. In this case,
additional margin is required to accommodate the rise in MOSFET on-resistance with temperature:
R
R
DS ON MAX
()( )
=
SENSE
ρ
T
10
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LTC3778
The ρT term is a normalization factor (unity at 25°C) accounting for the significant variation in on-resistance with temperature, typically about 0.4%/°C as shown in Figure 2. For a maximum junction temperature of 100°C, using a value ρT = 1.3 is reasonable.
2.0
1.5
1.0
0.5
NORMALIZED ON-RESISTANCE
T
ρ
0
–50
JUNCTION TEMPERATURE (°C)
Figure 2. R
50
0
vs. Temperature
DS(ON)
100
150
3778 F02
The power dissipated by the top and bottom MOSFETs strongly depends upon their respective duty cycles and the load current. When the LTC3778 is operating in continuous mode, the duty cycles for the MOSFETs are:
V
D
D
TOP
BOT
OUT
=
V
IN
VV
IN OUT
=
V
IN
Operating Frequency
The choice of operating frequency is a tradeoff between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET switching losses but requires larger inductance and/or capacitance in order to maintain low output ripple voltage.
The operating frequency of LTC3778 applications is deter­mined implicitly by the one-shot timer that controls the on-time tON of the top MOSFET switch. The on-time is set by the current into the ION pin and the voltage at the V
ON
pin according to:
V
t
ON
VON
= ()10
I
ION
pF
Tying a resistor RON from VIN to the ION pin yields an on­time inversely proportional to VIN. For a step-down con­verter, this results in approximately constant frequency operation as the input supply varies:
V
f
=
VR pF
()()
OUT
VON ON
10
Hz
[]
To hold frequency constant during output voltage changes, tie the VON pin to V
. The VON pin has internal clamps
OUT
that limit its input to the one-shot timer. If the pin is tied below 0.7V, the input to the one-shot is clamped at 0.7V. Similarly, if the pin is tied above 2.4V, the input is clamped at 2.4V. If output is above 2.4V, use a resistive divider from V
to VON pin.
OUT
The resulting power dissipation in the MOSFETs at maxi­mum output current are:
P
P
TOP
BOT
= D
TOP IOUT(MAX)
+ k V
IN
= D
BOT IOUT(MAX)
2
I
2
ρ
T(TOP) RDS(ON)(MAX)
OUT(MAX) CRSS
2
ρ
T(BOT) RDS(ON)(MAX)
f
Both MOSFETs have I2R losses and the top MOSFET includes an additional term for transition losses, which are largest at high input voltages. The constant k = 1.7A–1 can be used to estimate the amount of transition loss. The bottom MOSFET losses are greatest when the bottom duty cycle is near 100%, during a short-circuit or at high input voltage.
Because the voltage at the ION pin is about 0.7V, the current into this pin is not exactly inversely proportional to VIN, especially in applications with lower input voltages. To correct for this error, an additional resistor R
ON2
connected from the ION pin to the 5V INTVCC supply will further stabilize the frequency.
V
07=.
5
R
V
R
ON ON2
Changes in the load current magnitude will also cause frequency shift. Parasitic resistance in the MOSFET switches and inductor reduce the effective voltage across the inductance, resulting in increased duty cycle as the
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load current increases. By lengthening the on-time slightly as current increases, constant frequency operation can be maintained. This is accomplished with a resistive divider from the ITH pin to the VON pin and V
. The values
OUT
required will depend on the parasitic resistances in the specific application. A good starting point is to feed about 25% of the voltage change at the ITH pin to the VON pin as shown in Figure 3a. Place capacitance on the VON pin to filter out the ITH variations at the switching frequency. The resistor load on ITH reduces the DC gain of the error amp and degrades load regulation, which can be avoided by using the PNP emitter follower of Figure 3b.
R
VON1
30k
V
OUT
R
VON2
100k
R
VON1
V
INTV
Figure 3. Correcting Frequency Shift with Load Current Changes
3k
OUT
10k
CC
2N5087
R
C
C
C
(3a)
R
VON2
10k
Q1
(3b)
C
VON
0.01µF
C
VON
0.01µF
R
C
C
C
V
ON
LTC3778
I
TH
V
ON
LTC3778
I
TH
3778 F03a
3778 F03b
Inductor Selection
Given the desired input and output voltages, the inductor value and operating frequency determine the ripple current:
V
OUT OUT
fL
V
1
 
V
IN
I
∆=
L
 
Lower ripple current reduces core losses in the inductor, ESR losses in the output capacitors and output voltage ripple. Highest efficiency operation is obtained at low frequency with small ripple current. However, achieving
this requires a large inductor. There is a tradeoff between component size, efficiency and operating frequency.
A reasonable starting point is to choose a ripple current that is about 40% of I
OUT(MAX)
. The largest ripple current occurs at the highest VIN. To guarantee that ripple current does not exceed a specified maximum, the inductance should be chosen according to:
=
fI
V
LMAX
L
OUT
 
() ()
V
1
V
IN MAX
OUT
 
Once the value for L is known, the type of inductor must be selected. A variety of inductors designed for high current, low voltage applications are available from manufacturers such as Sumida, Panasonic, Coiltronics, Coilcraft and Toko.
Schottky Diode D1 Selection
The Schottky diode D1 shown in Figure 1 conducts during the dead time between the conduction of the power MOSFET switches. It is intended to prevent the body diode of the bottom MOSFET from turning on and storing charge during the dead time, which can cause a modest (about 1%) efficiency loss. The diode can be rated for about one half to one fifth of the full load current since it is on for only a fraction of the duty cycle. In order for the diode to be effective, the inductance between it and the bottom MOS­FET must be as small as possible, mandating that these components be placed adjacently. The diode can be omit­ted if the efficiency loss is tolerable.
CIN and C
Selection
OUT
The input capacitance CIN is required to filter the square wave current at the drain of the top MOSFET. Use a low ESR capacitor sized to handle the maximum RMS current.
V
II
RMS OUT MAX
()
OUT
V
This formula has a maximum at VIN = 2V I
RMS
= I
OUT(MAX)
/2. This simple worst-case condition is
IN
V
V
IN
OUT
–1
OUT
, where
12
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LTC3778
commonly used for design because even significant deviations do not offer much relief. Note that ripple current ratings from capacitor manufacturers are often based on only 2000 hours of life which makes it advisable to derate the capacitor.
The selection of C required to minimize voltage ripple and load step transients. The output ripple ∆V bounded by:
∆≤∆ +
V I ESR
OUT L
Since ∆IL increases with input voltage, the output ripple is highest at maximum input voltage. Typically, once the ESR requirement is satisfied, the capacitance is adequate for filtering and has the necessary RMS current rating.
Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, POSCAP aluminum elec­trolytic and ceramic capacitors are all available in surface mount packages. Special polymer capacitors offer very low ESR but have lower capacitance density. Tantalum capacitors have the highest capacitance density but it is important to only use types that have been surge tested for use in switching power supplies. Aluminum electrolytic capacitors have significantly higher ESR, but can be used in cost-sensitive applications providing that consideration is given to ripple current ratings and long term reliability. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient and audible piezo­electric effects. The high Q of ceramic capacitors with trace inductance can also lead to significant ringing. When used as input capacitors, care must be taken to ensure that ringing from inrush currents and switching does not pose an overvoltage hazard to the power switches and control­ler. When necessary, adding a small 5µF to 50µF alumi- num electrolytic capacitor with an ESR in the range of
0.5 to 2 dampens input voltage transients. High per­formance through-hole capacitors may also be used, but
is primarily determined by the ESR
OUT
is approximately
OUT
 
8
fC
1
OUT
 
an additional ceramic capacitor in parallel is recommended to reduce the effect of their lead inductance.
Top MOSFET Driver Supply (CB, DB)
An external bootstrap capacitor CB connected to the BOOST pin supplies the gate drive voltage for the topside MOSFET. This capacitor is charged through diode DB from DRV when the switch node is low. When the top MOSFET turns on, the switch node rises to VIN and the BOOST pin rises to approximately VIN + DRVCC. The boost capacitor needs to store about 100 times the gate charge required by the top MOSFET. In most applications a 0.1µF to 0.47µF, X5R or X7R dielectric ceramic capacitor is adequate.
Discontinuous Mode Operation and FCB Pin
The FCB pin determines whether the bottom MOSFET remains on when current reverses in the inductor. Tying this pin above its 0.6V threshold enables discontinuous operation where the bottom MOSFET turns off when inductor current reverses. The load current at which inductor current reverses and discontinuous operation begins depends on the amplitude of the inductor ripple current and will vary with changes in VIN. Tying the FCB pin below the 0.6V threshold forces continuous synchronous operation, allowing current to reverse at light loads and maintaining high frequency operation.
In addition to providing a logic input to force continuous operation, the FCB pin provides a means to maintain a flyback winding output when the primary is operating in discontinuous mode. The secondary output V mally set as shown in Figure 4 by the turns ratio N of the transformer. However, if the controller goes into discon­tinuous mode and halts switching due to a light primary load current, then V divider from V V
OUT2(MIN)
until V
OUT2
VV
OUT MIN2
OUT2
below which continuous operation is forced
has risen above its minimum.
()
08 1
will droop. An external resistor
OUT2
to the FCB pin sets a minimum voltage
.=+
R
4
R
3
OUT2
CC
is nor-
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V
IN
+
C
V
IN
OPTIONAL
EXTV
CONNECTION
5V < V
CC
< 7V
OUT2
Figure 4. Secondary Output Loop and EXTVCC Connection
EXTV
R4
FCB
R3
SGND
LTC3778
CC
TG
SW
BG
PGND
IN
1N4148
V
C
C 1µF
OUT
3778 F04
SEC
V
OUT2
OUT1
T1
1:N
+
+
Fault Conditions: Current Limit and Foldback
The maximum inductor current is inherently limited in a current mode controller by the maximum sense voltage. In the LTC3778, the maximum sense voltage is controlled by the voltage on the V
pin. With valley current control,
RNG
the maximum sense voltage and the sense resistance determine the maximum allowed inductor valley current. The corresponding output current limit is:
To further limit current in the event of a short circuit to ground, the LTC3778 includes foldback current limiting. If the output falls by more than 50%, then the maximum sense voltage is progressively lowered to about one sixth of its full value.
Minimum Off-time and Dropout Operation
The minimum off-time t
OFF(MIN)
is the smallest amount of time that the LTC3778 is capable of turning on the bottom MOSFET, tripping the current comparator and turning the MOSFET back off. This time is generally about 250ns. The minimum off-time limit imposes a maximum duty cycle of tON/(tON + t
OFF(MIN)
). If the maximum duty cycle is reached, due to a dropping input voltage for example, then the output will drop out of regulation. The minimum input voltage to avoid dropout is:
tt
+
VV
IN MIN OUT
=
()
ON OFF MIN
t
ON
()
INTVCC Regulator
V
SNS MAX
I
=+
LIMIT
()*ρ
()
R
DS ON T
()
1
I
L
2
The current limit value should be checked to ensure that I
LIMIT(MIN)
> I
OUT(MAX)
. The minimum value of current limit generally occurs with the lowest VIN at the highest ambient temperature. Note that it is important to check for self­consistency between the assumed MOSFET junction tem­perature and the resulting value of I
which heats the
LIMIT
MOSFET switches. Caution should be used when setting the current limit
based upon the R
of the MOSFETs. The maximum
DS(ON)
current limit is determined by the minimum MOSFET on­resistance. Data sheets typically specify nominal and maximum values for R reasonable assumption is that the minimum R
, but not a minimum. A
DS(ON)
DS(ON)
lies the same amount below the typical value as the maximum lies above it. Consult the MOSFET manufacturer for further guidelines.
An internal P-channel low dropout regulator produces the 5V supply that powers the drivers and internal circuitry within the LTC3778. The INTVCC pin can supply up to 50mA RMS and must be bypassed to ground with a minimum of 4.7µF tantalum or other low ESR capacitor. Good bypassing is necessary to supply the high transient currents required by the MOSFET gate drivers. Applica­tions using large MOSFETs with a high input voltage and high frequency of operation may cause the LTC3778 to exceed its maximum junction temperature rating or RMS current rating. Most of the supply current drives the MOSFET gates unless an external EXTVCC source is used. In continuous mode operation, this current is I f(Q
g(TOP)
+ Q
). The junction temperature can be
g(BOT)
GATECHG
=
estimated from the equations given in Note 2 of the Electrical Characteristics. For example, the LTC3778EF is limited to less than 15mA from a 30V supply:
TJ = 70°C + (15mA)(30V)(110°C/W) = 120°C
For larger currents, consider using an external supply with the DRVCC pin.
*Use R
SENSE
.
14
value here if a sense resistor is connected between SENSE+ and SENSE
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LTC3778
EXTVCC Connection
The EXTVCC pin can be used to provide MOSFET gate drive and control power from the output or another external source during normal operation. Whenever the EXTV
CC
pin is above 4.7V the internal 5V regulator is shut off and an internal 50mA P-channel switch connects the EXTV
CC
pin to INTVCC. INTVCC power is supplied from EXTVCC until this pin drops below 4.5V. Do not apply more than 7V to the EXTVCC pin and ensure that EXTVCC ≤ VIN. The follow­ing list summarizes the possible connections for EXTVCC:
1. EXTVCC grounded. INTV
is always powered from the
CC
internal 5V regulator.
2. EXTVCC connected to an external supply. A high effi­ciency supply compatible with the MOSFET gate drive requirements (typically 5V) can improve overall efficiency.
3. EXTVCC connected to an output derived boost network. The low voltage output can be boosted using a charge pump or flyback winding to greater than 4.7V. The system will start-up using the internal linear regulator until the boosted output supply is available.
External Gate Drive Buffers
The LTC3778 drivers are adequate for driving up to about 60nC into MOSFET switches with RMS currents of 50mA. Applications with larger MOSFET switches or operating at frequencies requiring greater RMS currents will benefit from using external gate drive buffers such as the LTC1693. Alternately, the external buffer circuit shown in Figure 5 can be used. Note that the bipolar devices reduce the signal swing at the MOSFET gate, and benefit from an increased EXTVCC voltage of about 6V.
BOOST
Q1 FMMT619
10 10
TG
SW
Figure 5. Optional External Gate Driver
Q2 FMMT720
GATE OF M1
BG
DRV
PGND
CC
Q3 FMMT619
Q4 FMMT720
GATE OF M2
3778 F05
Soft-Start and Latchoff with the RUN/SS Pin
The RUN/SS pin provides a means to shut down the LTC3778 as well as a timer for soft-start and overcurrent latchoff. Pulling the RUN/SS pin below 0.8V puts the LTC3778 into a low quiescent current shutdown (IQ < 30µA). Releasing the pin allows an internal 1.2µA current source to charge up the external timing capacitor CSS. If RUN/SS has been pulled all the way to ground, there is a delay before starting of about:
15
.
t
DELAY SS SS
=
12
.
V
CsFC
A
µ
13
./
()
When the voltage on RUN/SS reaches 1.5V, the LTC3778 begins operating with a clamp on ITH of approximately
0.9V. As the RUN/SS voltage rises to 3V, the clamp on I
TH
is raised until its full 2.4V range is available. This takes an additional 1.3s/µF, during which the load current is folded back until the output reaches 50% of its final value. The pin can be driven from logic as shown in Figure 6. Diode D1 reduces the start delay while allowing CSS to charge up slowly for the soft-start function.
After the controller has been started and given adequate time to charge up the output capacitor, CSS is used as a short-circuit timer. After the RUN/SS pin charges above 4V, if the output voltage falls below 75% of its regulated value, then a short-circuit fault is assumed. A 1.8µA cur- rent then begins discharging CSS. If the fault condition persists until the RUN/SS pin drops to 3.5V, then the con­troller turns off both power MOSFETs, shutting down the converter permanently. The RUN/SS pin must be actively pulled down to ground in order to restart operation.
The overcurrent protection timer requires that the soft­start timing capacitor CSS be made large enough to guar­antee that the output is in regulation by the time CSS has reached the 4V threshold. In general, this will depend upon the size of the output capacitance, output voltage and load current characteristic. A minimum soft-start capacitor can be estimated from:
CSS > C
OUT VOUT RSENSE
(10–4 [F/V s])
Generally 0.1µF is more than sufficient.
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Overcurrent latchoff operation is not always needed or desired. Load current is already limited during a short­circuit by the current foldback circuitry and latchoff operation can prove annoying during troubleshooting. The feature can be overridden by adding a pull-up current greater than 5µA to the RUN/SS pin. The additional current prevents the discharge of CSS during a fault and also shortens the soft-start period. Using a resistor to V
IN
as shown in Figure 6a is simple, but slightly increases shutdown current. Connecting a resistor to INTVCC as shown in Figure 6b eliminates the additional shutdown current, but requires a diode to isolate CSS . Any pull-up network must be able to maintain RUN/SS above the 4V maximum latch-off threshold and overcome the 4µA maximum discharge current.
INTV
CC
V
3.3V OR 5V RUN/SS
Figure 6. RUN/SS Pin Interfacing with Latchoff Defeated
IN
RSS*
D1
C
SS
*OPTIONAL TO OVERRIDE OVERCURRENT LATCHOFF
(6a) (6b)
RSS*
D2*
2N7002
RUN/SS
C
SS
3778 F06
Efficiency Considerations
The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Although all dissipative elements in the circuit produce losses, four main sources account for most of the losses in LTC3778 circuits:
1. DC I2R losses. These arise from the resistances of the sense resistor, MOSFETs, inductor and PC board traces and cause the efficiency to drop at high output currents. In continuous mode the average output current flows through L, but is chopped between the top and bottom MOSFETs. If the two MOSFETs have approximately the same R
DS(ON)
,
then the resistance of one MOSFET can simply be summed
with the resistances of L and the board traces to obtain the DC I2R loss. For example, if R
= 0.01 and
DS(ON)
RL = 0.005, the loss will range from 15mW to 1.5W as the output current varies from 1A to 10A for a 1.5V output.
2. Transition loss. This loss arises from the brief amount of time the top MOSFET spends in the saturated region during switch node transitions. It depends upon the input voltage, load current, driver strength and MOSFET capaci­tance, among other factors. The loss is significant at input voltages above 20V and can be estimated from:
Transition Loss (1.7A–1) V
IN
2
I
OUT CRSS
f
3. INTVCC current. This is the sum of the MOSFET driver and control currents. This loss can be reduced by supply­ing INTVCC current through the EXTVCC pin from a high efficiency source, such as an output derived boost net­work or alternate supply if available.
4. CIN loss. The input capacitor has the difficult job of filtering the large RMS input current to the regulator. It must have a very low ESR to minimize the AC I2R loss and sufficient capacitance to prevent the RMS current from causing additional upstream losses in fuses or batteries.
Other losses, including C
ESR loss, Schottky diode D1
OUT
conduction loss during dead time and inductor core loss generally account for less than 2% additional loss.
When making adjustments to improve efficiency, the input current is the best indicator of changes in efficiency. If you make a change and the input current decreases, then the efficiency has increased. If there is no change in input current, then there is no change in efficiency.
Checking Transient Response
The regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in load current. When a load step occurs, V equal to ∆I resistance of C discharge C
(ESR), where ESR is the effective series
LOAD
OUT
generating a feedback error signal used by
OUT
the regulator to return V
immediately shifts by an amount
OUT
. ∆I
also begins to charge or
LOAD
to its steady-state value.
OUT
16
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P
VV
V
AW
BOT
=
()()
()
=
28 2 5
28
12 15 0010 197
2
–.
.. .
APPLICATIO S I FOR ATIO
LTC3778
During this recovery time, V overshoot or ringing that would indicate a stability prob­lem. The ITH pin external components shown in Figure 7 will provide adequate compensation for most applica­tions. For a detailed explanation of switching control loop theory see Linear Technology Application Note 76.
Design Example
As a design example, take a supply with the following specifications: VIN = 7V to 28V (15V nominal), V ±5%, I timing resistor with VON = V
and choose the inductor for about 40% ripple current at the maximum VIN:
OUT(MAX)
R
=
ON
L
250 0 4 10
()()()
= 10A, f = 250kHz. First, calculate the
1
kHz pF
250 10
()()
V
25
.
kHz A
.
can be monitored for
OUT
:
OUT
k
=
400
1
25
.
28
V
V
23
.
OUT
H=
= 2.5V
mV
I
LIMIT
and double check the assumed TJ in the MOSFET:
TJ = 70°C + (1.97W)(40°C/W) = 149°C
Because the top MOSFET is on for such a short time, an Si4884 R sufficient. Checking its power dissipation at current limit with ρ
100°C
P
TOP
TJ = 70°C + (0.7W)(40°C/W) = 98°C
146
15 0010
..
()
()
DS(ON)(MAX)
= 1.4:
25
V
.
=
28
V
1 7 28 12 100 250
.
()( )( )( )( )
030 040 07
=+=
...
= 0.0165, C
2
12 1 4 0 0165
A
()()
2
VApFkHz
WWW
1
+
..
AA
=
51 12
.
()
2
= 100pF will be
RSS
()
+
Selecting a standard value of 1.8µH results in a maximum ripple current of:
.
µ
1
= 1.5:
25
.
∆=
L
250 1 8
()
Next, choose the synchronous MOSFET switch. Choosing a Si4874 (R θJA = 40°C/W) yields a nominal sense voltage of:
V
SNS(NOM)
Tying V for a nominal value of 110mV with current limit occurring at 146mV. To check if the current limit is acceptable, assume a junction temperature of about 80°C above a 70°C ambient with ρ
to 1.1V will set the current sense voltage range
RNG
V
kHz H
()
= 0.0083 (NOM) 0.010 (MAX),
DS(ON)
= (10A)(1.3)(0.0083) = 108mV
150°C
25
.
28
V
51
.
=I
V
A
The junction temperatures will be significantly less at nominal current, but this analysis shows that careful attention to heat sinking will be necessary in this circuit.
CIN is chosen for an RMS current rating of about 5A at 85°C. The output capacitors are chosen for a low ESR of
0.013 to minimize output voltage changes due to induc­tor ripple current and load steps. The ripple voltage will be only:
V
OUT(RIPPLE)
However, a 0A to 10A load step will cause an output change of up to:
V
OUT(STEP)
An optional 22µF ceramic output capacitor is included to minimize the effect of ESL in the output ripple. The complete circuit is shown in Figure 7.
= I = (5.1A) (0.013) = 66mV
= ∆I
LOAD
(ESR)
L(MAX)
(ESR) = (10A) (0.013) = 130mV
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C
SS
R3 11k
C
C1
500pF
R1
12.7k
40.2k
0.1µF
C
R2
ON,
R4
39k
R
C
20k
C
100pF
0.01µF
C2
R
400k
R
100k
ON
LTC3778
1
2
PG
3
4
5
6
7
8
9
10
RUN/SS
V
ON
PGOOD
V
RNG
I
TH
FCB
SGND
I
ON
V
FB
EXTV
BOOST
SW
SENSE
SENSE
PGND
DRV
INTV
V
CC
D
B
CMDSH-3
20
C
B
0.22µF
19
TG
18
17
+
16
15
14
BG
13
C
CC
12
CC
11
IN
+
4.7µF
R
1
C
0.1µF
VCC
F
F
M1 Si4884
M2 Si4874
L1, 1.8µH
D1 B340A
C
IN
10µF 35V ×3
C
OUT1-2
+
180µF 4V ×2
C
OUT3
22µF
6.3V X7R
V
IN
5V TO 28V
V
OUT
2.5V 10A
CIN: UNITED CHEMICON THCR60EIHI06ZT
: CORNELL DUBILIER ESRE181E04B
C
OUT1-2
L1: SUMIDA CEP125-1R8MC-H
Figure 7. Design Example: 2.5V/10A at 250kHz
Active Voltage Positioning
Active voltage positioning (also termed load “deregula­tion” or droop) describes a technique where the output voltage varies with load in a controlled manner. It is useful in applications where rapid load steps are the main cause of error in the output voltage. By positioning the output voltage at or above the regulation point at zero load, and below the regulation point at full load, one can use more of the error budget for the load step. This allows one to reduce the number of output capacitors by relaxing the ESR requirement.
For example, in a 20A application, six 0.015 capacitors are required in parallel to keep the output voltage within a 100mV tolerance:
±
1
()
6
0 015 50 100AmVmV.
=20
Using active voltage positioning, the same specification can be met with only three capacitors. In this case, the load step will cause an output voltage change of:
∆=
OUT STEP()
()
1
.20
0 015 100
()
3
=VA mV
3778 F07
By positioning the output voltage at the regulation point at no load, it will drop 100mV below the regulation point after the load step. However, when the load disappears or the output is stepped from 20A to 0A, the 100mV is recovered. This way, a total of 100mV change is observed on V
OUT
in
all conditions, whereas a total of ±100mV or 200mV is seen on V
without voltage positioning while using only
OUT
three output capacitors. Implementing active voltage positioning requires setting a
precise gain between the sensed current and the output voltage. Because of the variability of MOSFET on-resis­tance, it is prudent to use a sense resistor with active voltage positioning. In order to minimize power lost in this resistor, a low value of 0.002 is chosen. The nominal sense voltage will now be:
V
SNS(NOM)
= (0.002Ω)(20A) = 40mV
To maintain a reasonable current limit, the voltage on the V
pin is reduced to 0.5V by connecting it to a resistor
RNG
divider from INTVCC, corresponding to a 50mV nominal sense voltage.
Next, the gain of the LTC3778 error amplifier must be determined. The change in ITH voltage for a corresponding change in the output current is:
3778f
18
Page 19
WUUU
I
V
V
RI I V
V
V
AA V
V
TH NOM
RNG
SENSE OUT L()
–.
.
.–..
.
=
 
 
 
 
+
=
 
 
()
 
 
+
=
12 1
2
075
12
05
0 002 0
1 2
58 075
061
APPLICATIO S I FOR ATIO
I
∆=
TH
=
()
The corresponding change in the output voltage is deter­mined by the gain of the error amplifier and feedback divider. The LTC3778 error amplifier has a transcon­ductance gm that is constant over both temperature and a wide ± 40mV input range. Thus, by connecting a load resistance RVP to the ITH pin, the error amplifier gain can be precisely set for accurate voltage positioning.
V
12
RI
V
RNG
24 0 002 20 0 96..
()()
SENSE OUT
AV
=
LTC3778
these resistors must equal RVP and their ratio determines nominal value of the ITH pin voltage when the error amplifier input is zero. To set the beginning of the load line at the regulation point, the ITH pin voltage must be set to correspond to zero output current. The relation between voltage and the output current is:
∆=
TH m VP
 
06.
V
OUT
V
IgR
V
OUT
Solving for this resistance value:
VI
R
=
VP
==
OUT TH
Vg V
(. )
06
(. )(. )( )
06 17 75
m OUT
VV
(. )(. )
125 096
VmSmV
.
15 7
k
The gain setting resistance RVP is implemented with two resistors, R
connected from ITH to ground and R
VP1
VP2
connected from ITH to INTVCC. The parallel combination of
C
SS
0.1µF
R
R
RNG2
RNG1
45.3k
4.99k
C
C1
R
2.2nF
C
20k
C
0.01µF
ION
11.7k
R
ON
330k
Figure 8. CPU Core Voltage Regulator with Active Voltage Positioning 1.25V/20A at 300kHz
100k
R
VP2
129k
R
VP1
18k
C
FB
100pF
R
PG
C
C1
100pF
12.7k
5V
10
1
2
3
4
5
6
7
8
9
RUN/SS
V
ON
PGOOD
V
RNG
I
TH
FCB
SGND
I
ON
V
FB
EXTV
LTC3778
CC
BOOST
SENSE
SENSE
PGND
DRV
INTV
20
19
TG
18
SW
17
+
16
15
14
BG
13
CC
12
CC
11
V
IN
Solving for the required values of the resistors:
5
==
R
VP
1
5
18
=
===
R
VP
2
V
––.
VI
TH NOM
R
()
VP
k
55
V
R
I
TH NOM
()
VP
.
061
5
V
5061
VV
V
.
15 7 129
kk
V
15 7
.
k
The active voltage positioned circuit is shown in Figure 8. Refer to Linear Technology Design Solutions 10 for addi­tional information about output voltage positioning.
V
IN
7V TO 24V
C
3778 F08
IN
22µF 50V ×3
C
OUT
270µF 2V ×3
V
OUT
1.25V 20A
3778f
C
B
0.33µF
CMDSH-3
C
VCC
4.7µF
C
F
0.1µF
D
B
R
F
1
M1
L1
IRF7811
0.68µH
×2
M2 IRF7811 ×3
R
SENSE
0.002
C
: UNITED CHEMICON
IN
THCR70EIH226ZT
: PANASONIC EEFUE0D271
C
OUT
L1: SUMIDA CEP125-4712-T007
D1 UPS840
19
Page 20
LTC3778
WUUU
APPLICATIO S I FOR ATIO
PC Board Layout Checklist
When laying out a PC board follow one of the two sug­gested approaches. The simple PC board layout requires a dedicated ground plane layer. Also, for higher currents, it is recommended to use a multilayer board to help with heat sinking power components.
• The ground plane layer should not have any traces and
it should be as close as possible to the layer with power MOSFETs.
• Place CIN, C
compact area. It may help to have some components on the bottom side of the board.
, MOSFETs, D1 and inductor all in one
OUT
Use an immediate via to connect the components to ground plane including SGND and PGND of LTC3778. Use several bigger vias for power components.
• Use compact plane for switch node (SW) to improve cooling of the MOSFETs and to keep EMI down.
• Use planes for VIN and V
to maintain good voltage
OUT
filtering and to keep power losses low.
• Flood all unused areas on all layers with copper. Flood­ing with copper will reduce the temperature rise of power component. You can connect the copper areas to any DC net (VIN, V
, GND or to any other DC rail in
OUT
your system).
• Place LTC3778 chip with pins 11 to 20 facing the power components. Keep the components connected to pins 1 to 9 close to LTC3778 (noise sensitive components).
C
SS
C
C1
R
C
C
C2
C
ION
C
FB
R1
10
1
2
3
4
5
6
7
8
9
LTC3778
RUN/SS
V
ON
PGOOD
V
RNG
I
TH
FCB
SGND
I
ON
V
FB
EXTV
20
BOOST
19
TG
18
SW
17
SENSE+
16
SENSE–
15
PGND
14
BG
13
DRV
CC
12
INTV
CC
11
V
CC
IN
C
C
VCC
+
When laying out a printed circuit board, without a ground plane, use the following checklist to ensure proper opera­tion of the controller. These items are also illustrated in Figure 9.
B
D
B
M2
C
F
L
M1
D1
C
IN
+
V
IN
– –
C
OUT
V
OUT
+
20
R
R2
BOLD LINES INDICATE HIGH CURRENT PATHS
ON
R
F
Figure 9. LTC3778 Layout Diagram
3778 F10
3778f
Page 21
WUUU
APPLICATIO S I FOR ATIO
LTC3778
• Segregate the signal and power grounds. All small signal components should return to the SGND pin at one point which is then tied to the PGND pin close to the source of M2.
• Place M2 as close to the controller as possible, keeping the PGND, BG and SW traces short.
• Connect the input capacitor(s) CIN close to the power MOSFETs. This capacitor carries the MOSFET AC cur­rent.
U
TYPICAL APPLICATIO S
Figure 10 shows a DDR memory termination application in which the output can sink and source up to 6A of current. The resistive divider of R1 and R2 are meant to introduce
C
SS
0.1µF
R
100k
LTC3778
1
RUN/SS
2
V
ON
PG
3
PGOOD
BOOST
TG
SW
20
19
18
D
CMDSH-3
C
B
0.22µF
B
• Keep the high dV/dT SW, BOOST and TG nodes away from sensitive small-signal nodes.
• Connect the INTVCC decoupling capacitor C
VCC
closely
to the INTVCC and PGND pins.
• Connect the top driver boost capacitor CB closely to the BOOST and SW pins.
• Connect the VIN pin decoupling capacitor CF closely to the VIN and PGND pins.
an offset to the SENSE– pin so that the current limit is symmetrical during both sink and source.
V
IN
5V TO 25V
M1 IRF7811
L1, 1.8µH
C
IN
10µF 35V ×3
330µF 25V, SANYO ELECTROLYTIC
V
OUT
1.25V ±6A
4
V
C
C1
R
1500pF
CIN: UNITED CHEMICON THCR60EIHI06ZT C
OUT1-2
L1: SUMIDA CEP125-1R8MC-H
C
20k
C
C2
100pF
C
0.01µF
ON,
R1
12.7k
R
ON
227k
R2
11.7k
: CORNELL DUBILIER ESRE181E04B
RNG
5
I
TH
6
FCB
7
SGND
8
I
ON
9
V
FB
10
EXTV
CC
Figure 10. 1.25V/±6A Sink and Source at 550kHz
SENSE
SENSE
PGND
DRV
INTV
17
+
R1
68
1.2k
R2
C
VCC
+
4.7µF
R
F
1
C
F
0.1µF
M2 IRF7811
D1 B340A
3778 F11
16
15
14
BG
13
CC
12
CC
11
V
IN
C
OUT1-2
+
180µF 4V ×2
C
OUT3
22µF
6.3V X7R
3778f
21
Page 22
LTC3778
TYPICAL APPLICATIO S
Intel Compatible Tualatin Mobile CPU Power Supply with AVP
U
3.3V
PWRGOOD
MMBT3904-7
R1
2N7002
C2, 0.01µF
V
OUT
R10
3.2k
R13
10k
C9, 220pF
C11, 220pF
R17
24.9k, 1%
R19
330k
C18, 1000pF
3
Q14
2
3
Q1 2N7002
2
C1, 0.01µF
R8 1k
C8, 0.1µF
R18
221k, 1%
R41
0
1
OPT
V
RON
2
11
100k
R4 2k
3
Q3
MMMT3906-7
3
Q6
2
12.1k
R29
2
1
3.3V
DPSLP#
1
1
R2
R5 100R61k
1
C7 1µF
6.3V 0603
R14 10k
2
R37
100k
3
2
R33
100k
Q2 2N7002
100k
V
IN
R3
R15
20k
R38 1M
V
IN
3
1
2
DPRSLPVR
5V
R9
221k
1%
Q13 2N7002
3.3V
INTV
SGND
1
2
3
4
5
6
7
8
9
10
CC
PGND
LTC3778E
RUN/SS
BOOST
V
ON
PGOOD
V
RNG
I
TH
FCB
SGND
I
ON
V
FB
EXTV
C41, 1µF C42, 1µF
GMUXSEL
SW
SENSE
SENSE
PGND
DRV
INTV
V
CC
R30
11.8k 1%
R28
100k
3
Q12
1
2N7002
2
V
IN
7.5V
CIN
2
1
R16
D1
0
CMDSH-3
20
19
TG
18
17
+
16
15
14
BG
13
CC
12
CC
11
IN
1
R39
1M
3
2
R23
R7 1
33.2k
Q15 2N7002
1
R34
1%
C10
0.22µF
V
IN
Q17
2N7002
2
QB IRF7811A ×3
C21 1µF
C19
4.7µF
16V
R31 10k
V
CORE
1%
R11
9.76k 1%
3
1
QT IRF7811A ×2
1
1
2
R21
0.003
3
2
3
2
+
TO 24V
10µF 35V ×4
L1
0.68µH
SUMIDA
CEP125-4712F011
1
D2 UPS840
COUT
+
270µF 2V, SP
3
×4
R49* 178k 1%
Q19* 2N7002
Q20* 2N7002
*OPTIONAL
V
CORE
1.35V/1.15V/0.85V 23A
22
3778 F12
3778f
Page 23
PACKAGE DESCRIPTIO
U
F Package
20-Lead Plastic TSSOP (4.4mm)
(Reference LTC DWG # 05-08-1650)
6.40 – 6.60* (.252 – .260)
20 19 18 17 16 15
111214 13
6.25 – 6.50
(.246 – .256)
LTC3778
4.30 – 4.48** (.169 – .176)
° – 8°
0
.09 – .18
(.0035 – .0071)
NOTE:
1. CONTROLLING DIMENSION: MILLIMETERS
2. DIMENSIONS ARE IN
3. DRAWING NOT TO SCALE *
DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED .152mm (.006") PER SIDE
**
DIMENSIONS DO NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED .254mm (.010") PER SIDE
.50 – .70
(.020 – .028)
MILLIMETERS
(INCHES)
1345678910
2
.65
(.0256)
BSC
.18 – .30
(.0071 – .0118)
1.10
(.0433)
MAX
.05 – .15
(.002 – .006)
F20 TSSOP 0501
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
3778f
23
Page 24
LTC3778
TYPICAL APPLICATIO
C
SS
0.1µF
R
C
C
C1
20k
2.2nF
R1
10k
R2
190k
: UNITED CHEMICON THCR70E1H226ZT
C
IN
: SANYO 16SV220M
C
OUT
D1: DIODES, INC B340A L1: SUMIDA CDRH127-100 M1, M2: FAIRCHILD FDS6680A
U
100k
C 100pF
R
1.6M
C2 2200pF
12V/5A at 300kHz
D
C
4.7µF
VCC
C
0.22µF
C
0.1µF
CMDSH-3
B
F
B
V
IN
14V TO 28V
C
IN
M1
L1
10µH
M2
22µF 50V
V
OUT
12V 5A
+
C
OUT
220µF
D1
16V
+
R
F
1
3778 TA01
LTC3778
1
RUN/SS
2
V
ON
3
PGOOD
4
V
RNG
5
I
TH
6
C2
ON
FCB
7
SGND
8
I
ON
9
V
FB
10
EXTV
20
BOOST
19
TG
18
SW
17
+
SENSE
16
SENSE
15
PGND
14
BG
13
DRV
CC
12
INTV
CC
11
V
CC
IN
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Linear Technology Corporation
24
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
TM
Current Mode Synchronous Step-Down Controller 97% Efficiency; No Sense Resistor; 16-Pin SSOP
SENSE
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OUT
36V
IN
2V; 3.5V VIN 36V
OUT
VIN, Synchronizable to 750kHz
OUT
9.8V
IN
2V; Mobile VIC Code
OUT
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SENSE
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SENSE
3.5V ≤ V
0.8V ≤ V
2.5V V
Uses Standard N-Channel MOSFETs
www.linear.com
Step-Down G28 Package, V
SENSE
OUT IN
= 0.6V to 1.75V, Active Voltage Positioning I
to 36V
= 0.6V to 1.75V 5-Bit Mobile VID,
OUT
, VIN to 36V
MVP2
LT/TP 0702 2K • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 2001
OUT
3.5V
MVP2
,
3778f
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