Datasheet LTC3775 Datasheet (LINEAR TECHNOLOGY)

Page 1
L DESIGN FEATURES
C
B
0.1µF
C
F
220pF
L1
0.36µH
C
OUT
470µF
2.5V ×2
C
IN1
330µF 35V
V
IN
5V TO 26V
V
OUT
1.2V 15A
C
VCC
4.7µF
C2
330pF
C1
3.9nF
R
ILIMB
57.6k
R
SET
38.3k
R2
4.7k
R
B
10k
C
OUT
: SANYO 2R5TPD470M5
D
B
: CMDSH4E L1: IHLP-4040DZ-ER-R36-M11 Q
B
: RJK0301DPB-00-J0 Q
T
: RJK0305DPB-00-J0
R
A
10k
R
SENSE
0.003Ω
R
ILIMT
732Ω
D
B
C
SS
0.01µF
TG Q
T
Q
B
V
IN
LTC3775
SGND
SENSE
I
LIMT
I
LIMB
INTV
CC
SS
BG
PGND
MODE/SYNC
RUN/SHDNCOMP
BOOST
SW
FREQ
FB
+
+
Produce High DC/DC Step-Down Ratios in Tight Spaces with 30ns Minimum On-Time Controller in 3mm × 3mm QFN
Introduction
It can be a challenge to design a DC/ DC converter that takes a high voltage automotive or industrial power supply down to the 1.5V or lower voltages required by today’s microprocessors and programmable logic chips.
To maintain efficiency and perfor­mance, designers are often forced to create a 2-stage solution, which first steps down to an intermediate voltage and uses another converter to produce the low voltage from there. 2-stage solutions can perform well, and are handy if the application can use the intermediate voltage elsewhere, but 2-stage solutions always take more space and are more costly than a single stage solution.
Many regulators can produce high step-down ratios in a single stage if the switching frequency of the step-down converter is slowed considerably. How­ever, this option sacrifices efficiency and requires larger, more expensive external components, doing little to solve the space and cost problems incurred in 2-stage solutions.
The LTC3775 is a voltage mode DC/DC regulator with a very low minimum on-time of 30ns, allowing very wide step-down ratios at high switching frequencies without sacrific­ing performance. Unlike most voltage mode controllers, the LTC3775 offers cycle-by-cycle programmable current limit, excellent short circuit protection and fast transient response over a wide input voltage range.
A 1.2V Converter Operating from 5V–28VIN at 350kHz
The LTC3775 is ideal for generating low output voltages from high input voltages, a common requirement for powering CPUs from wide-ranging
20
by Theo Phillips
application providing a continuous
Current mode controllers
are often favored for their
continuous monitoring of
current through the inductor
or switches. While a typical
voltage mode controller
requires additional circuitry
to monitor current in the
power stage, the LTC3775
requires no ancillary
circuits to oversee the entire
switching cycle.
rails such as those found in automo­tive applications. Figure 1 shows an
Figure 1. A 1.2V, 15A converter
Current mode controllers are often favored for their continuous monitor­ing of current through the inductor or switches, protecting these components and the load against short circuits and pre-biased outputs during start-up. To avoid these difficulties, a typical voltage mode controller requires ad­ditional circuitry to monitor current in the power stage. The LTC3775 requires no ancillary circuits to oversee the entire switching cycle.
The current limit is programmed with two resistors (as shown in the block diagram of Figure 2), corre
­sponding to the current measured through the top and bottom switches
Linear Technology Magazine • December 2009
Page 2
during their respective on times. This
V
OUT(AC)
RIPPLE
20mV/DIV
V
SW
10V/DIV
I
L
10A/DIV
1µs/DIVVIN = 26V
V
OUT
= 1.2V NO LOAD R
SET
= 38.3k
V
OUT(AC)
100mV/DIV
V
SW
20V/DIV
I
L
10A/DIV
I
LOAD
10A/DIV
5µs/DIVV
IN
= 12V
V
OUT
= 1.2V LOAD STEP = 0A TO 10A MODE/SYNC = 0V SW FREQ = 500kHz
I
L
20A/DIV
V
SS
1V/DIV
20µs/DIVV
IN
= 12V
V
OUT
= 1.2V
C
SS
= 0.01µF
0A LOAD
+
+ –
100µA
R
ILIMB
(OPT)
10µA
t7
ILIMB
R
ILIMT
7
IN
LTC3775
R
SENSE
SENSE
CTLIM
TURN OFF TG
+
CBLIM
EXTEND BG
I
LIMB
SW
I
LIMT
TG Q
T
7
IN
BG Q
B
7
OUT
PGND
SGND
arrangement allows cycle-by-cycle current limit, regardless of the duty cycle, and ensures that the inductor is not saturated.
In a current mode converter, the voltage on the output of the error amplifier controls the peak switch current, such that the switch current must always be monitored, allowing the introduction of noise. This may be most pronounced around 50% duty cycle in some current mode designs. Contrast this with a voltage mode converter, where the error voltage on V
is compared to a saw-tooth
OUT
ramp, which in turn controls duty cycle; the larger the error voltage, the longer the top switch stays on. The LTC3775 senses current through both MOSFETs to assure that they do not exceed programmed limits. During normal operation, these limits do not come into play, and noise-free opera­tion is assured.
A high side current limit would be of little value if the circuit was operated at its maximum VIN, since the bottom switch would be on most of the time, and nothing would protect the syn­chronous MOSFET. Fortunately, the low side current limit, programmed by I
, can limit the current through
LIMB
the bottom switch. Conversely, a fault at low VIN during the on-time of the top switch requires a high side cur­rent limit for immediate response. The LTC3775 uses both top- and bottom­side current limit circuits to provide
DESIGN FEATURES L
Figure 2. The LTC3775 features high and low side programmable current limits, for cycle-by-cycle short circuit protection.
optimum protection for the MOSFETs and inductor.
This current limit approach is ef­fective, as shown by the short circuit behavior in Figure 3. A hard short could spell disaster for an unprotected voltage mode converter. But here, the inductor does not saturate, and the input rail maintains its integrity while the output gracefully drops.
Output voltage is monitored using an inverting summing amplifier topol­ogy, with the FB pin configured as a virtual ground. The reference voltage is accurate to within ±0.75% over temperature. The LTC3775 uses a true operational error amplifier with 80dB of open loop gain, and a 25MHz gain­bandwidth product. Feedback gain can be tightly controlled by external components, allowing the use of “Type 3” compensation, which provides a phase boost at the LC double pole frequency and significantly improves
control loop phase margin. Figure 4 shows a characteristically fast load transient response.
The modulator consists of the PWM generator, the output MOSFET drivers and the external MOSFETs themselves. The modulator gain var­ies linearly with the input voltage. The line feedforward circuit compensates for this change in gain, and provides a constant gain from the error amplifier output to the inductor input regardless of input voltage.
The application in Figure 1 de
­mands a minimum on time of just 86ns at the maximum input voltage of 28V. Many controllers turn the top gate on at the beginning of the clock cycle and must wait for the response time of the PWM comparator before turning off the top gate. This response time is typically around 100ns or more. In addition, those controllers would make the decision at a noisy interval,
Figure 3. Short circuit behavior for the converter of Figure 1
Linear Technology Magazine • December 2009
Figure 4. Load transient response for the converter of Figure 1
Figure 5. The converter of Figure 1 demonstrates a clean switching waveform with a razor-thin on-time.
21
Page 3
L DESIGN FEATURES
LOAD CURRENT (A)
30
EFFICIENCY (%)
POWER LOSS (W)
90
100
20
10
80
50
70
60
40
0.01 1 10
0
1.0
2.5
0.5
2.0
1.5
0
0.1
EFFICIENCY
POWER LOSS
VIN = 24V V
OUT
= 12V CONTINUOUS MODE SW FREQ = 500kHz
C
B
0.1µF
L1
4.7µH
C
OUT
68µF 16V ×2
C
IN1
330µF 35V
V
IN
24V
V
OUT
12V 5A
C
VCC
4.7µF
C2
330pF
C1
3.3nF
R
ILIMB
56.2k
R
SET
39.2k
R2
7.68k
R
B
10k
C
OUT
: SANYO 16TQC68M
D
B
: CMDSH4E L1: IHLP-4040DZ-ER-4R7-M11 Q
B
, Q
T
: RJK0305DPB-00-JO
R
A
191k
R3
2.05k
C3 330pF
R
ILIMT
1.24k
R4
69.8k
R5 10k
D
B
C
SS
0.01µF
TG Q
T
Q
B
V
IN
LTC3775
SGND
SENSE
I
LIMT
I
LIMB
INTV
CC
SS
BG
PGND
MODE/SYNC
COMP
BOOST
SW
FREQ
RUN/SHDN FB
+
+
Figure 6. A 12V, 5A converter operating at 500kHz from 24VIN.
because ringing persists for some time after the top gate turns on. Thus even though the minimum on-time could be as low as 100ns, practical design considerations such as noise and jitter would require a nominal on-time of no less than 150ns to guarantee that there will be no pulse-skipping mode at maximum input voltage.
The LTC3775’s leading-edge volt­age mode architecture and very low minimum on-time of 30ns makes it practical to run with on-times as low as 40ns, even in noisy environments. The LTC3775’s leading edge modula­tion architecture turns on the top
22
Figure 7. Efficiency for the converter of Figure 6
gate when the PWM comparator trips and turns off the top gate when the clock signal goes high. The switching waveform shows no skipped pulses and is free from erratic behavior, even with very short on-times. Figure 5 il lustrates waveforms for a 36V input,
1.2V output converter operating in continuous conduction mode (CCM) at 350kHz with no load. The waveform shows constant frequency operation and extremely low switch node jitter.
A 12V Converter Operating from 24VIN at 500kHz
Because the LTC3775 separately monitors the current through the top and bottom switches, its comparators do not need extended common mode ranges. Some current mode convert­ers use a sense resistor in series with the inductor, restricting the range of V of their current comparators. Without this restriction, the LTC3775 is useful for powering higher output voltages, as exemplified by the 12V converter of Figure 6. Also, the absence of a sense resistor means no loss in efficiency, and no low amplitude current mode sense signal which can be a source of jitter in the SW node waveform.
due to the common mode range
OUT
Current sensing through the top MOSFET can be measured across a sense resistor for the highest possible accuracy. To boost efficiency and save a component, just omit the sense re­sistor and measure directly across the top MOSFET. Figure 6 demonstrates a high efficiency 12V converter that uses this arrangement. When using the top MOSFET R
DS(ON)
to measure current, care must be taken to Kelvin­connect the VIN pin of the IC to the drain terminal of the power MOSFET and the SENSE pin to the source of the MOSFET. Likewise, when a sense resistor is used for improved current limit accuracy, Kelvin-connect the VIN and SENSE pins of the IC to the positive and negative terminals of the sense resistor, respectively.
The circuits featured here operate in forced continuous mode, for constant frequency operation at any load. If higher light-load efficiency is desired, the MODE/SYNC pin can be tied to a voltage above 1.2V (typically INTVCC) for pulse skippin operation. This pin can also be the input for a sync signal, from 250kHz to 1MHz. No external PLL components are required for syncing. The synchronization feature operates
­within ±20% of the free-running fre­quency defined by R
SET
.
Conclusion
The LTC3775 provides unprecedented performance for today’s demanding high current, low voltage power sup­ply systems. With a minimum on-time of 30ns and a high bandwidth true operational amplifier, the control­ler can operate at frequencies up to 1MHz, maintaining a very small power supply PCB footprint and reducing output ripple.
The LTC3775 offers numerous features in a tiny 3mm × 3mm QFN, including cycle-by-cycle current limit, synchronization capability over a ±20% range, a wide input and output operating voltage range, internal line feed-forward compensation, a high bandwidth operational error amplifier, strong internal gate drivers and very tight output voltage tolerance (±0.75% over temperature).
Linear Technology Magazine • December 2009
L
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