Datasheet LTC1929 Datasheet (Linear Technology)

Page 1
LTC1929
Final Electrical Specifications
2-Phase, High Efficiency, Synchronous Step-Down
Switching Regulator
FEATURES
2-Phase Single Output Controller
Reduces Required Input Capacitance and Power Supply Induced Noise
Current Mode Control Ensures Current Sharing
Phase-Lockable Fixed Frequency: 150kHz to 300kHz
True Remote Sensing Differential Amplifier
OPTI-LOOPTM Compensation Improves Transient Response
±
1% Output Voltage Accuracy
Wide VIN Range: 4V to 36V Operation
Very Low Dropout Operation: 99% Duty Cycle
Adjustable Soft-Start Current Ramping
Internal Current Foldback
Short-Circuit Shutdown Timer with Defeat Option
Overvoltage Soft-Latch Eliminates Nuisance Trips
Available in 28-Lead SSOP Package
U
APPLICATIO S
Desktop Computers
Internet/Network Servers
Large Memory Arrays
DC Power Distribution Systems
U
August 1999
DESCRIPTIO
The LTC®1929 is a 2-phase, single output, synchronous step-down current mode switching regulator controller that drives N-channel external power MOSFET stages in a phase-lockable fixed frequency architecture. The 2-phase controller drives its two output stages out of phase at frequencies up to 300kHz to minimize the RMS ripple currents in both input and output capacitors. The 2-phase technique effectively multiplies the fundamental frequency by two, improving transient response while operating each channel at an optimum frequency for efficiency. Thermal design is also simplified.
An internal differential amplifier provides true remote sensing of the regulated supply’s positive and negative output terminals as required by high current applications.
The RUN/SS pin provides soft-start and a defeatable, timed, latched short-circuit shutdown to shut down both channels. Internal foldback current limit provides protec­tion for the external sychronous MOSFETs in the event of an output fault. OPTI-LOOP compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values.
, LTC and LT are registered trademarks of Linear Technology Corporation.
OPTI-LOOP is a trademark of Linear Technology Corporation.
TYPICAL APPLICATIO
1000pF
10k
SS
8.06k
U
10
1µH
10µF ×4 35V CERAMIC
L1
1µH
D1
L2
0.002
0.1µF
0.1µF
S
100pF
8.06k
S
C
OUT
L1, L2: CEPH149-1ROMC
S
V
IN
RUN/SS
I
TH
SGND
V
DIFFOUT
EAIN
V
OS
+
V
OS
: T510E108K004AS
LTC1929
BOOST1
PGND SENSE1 SENSE1
BOOST2
INTV SENSE2 SENSE2
TG1
SW1
BG1
TG2
SW2
BG2
S
0.47µF
S
+ –
S
S
S
CC
+ –
0.47µF
S
10µF
+
D2
Figure 1. High Current 2-Phase Step-Down Converter
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
0.002
+
V
IN
5V TO 28V
V
OUT
1.6V/40A
C
OUT
1000µF ×2 4V
1929 TA01
1
Page 2
LTC1929
WW
W
U
ABSOLUTE AXI U RATI GS
(Note 1)
Input Supply Voltage (VIN).........................36V to –0.3V
Topside Driver Voltages (BOOST1,2).........42V to –0.3V
Switch Voltage (SW1, 2) .............................36V to –5 V
SENSE1+, SENSE2+, SENSE1–,
SENSE2– Voltages........................ (1.1)INTVCC to –0.3V
EAIN, V
RUN/SS, AMPMD Voltages..........................7V to –0.3V
Boosted Driver Voltage (BOOST-SW) ..........7V to –0.3V
PLLFLTR, PLLIN, V
ITH Voltage................................................2.7V to –0.3V
Peak Output Current <1µs(TGL1,2, BG1,2)................ 3A
INTVCC RMS Output Current................................ 50mA
Operating Ambient Temperature Range
LTC1929C.................................................. 0°C to 85°C
LTC1929I .............................................. – 40°C to 85°C
Junction Temperature (Note 2)............................. 125°C
Storage Temperature Range ................. –65°C to 150°C
Lead Temperature (Soldering, 10 sec)..................300°C
OS
+
, V
, EXTVCC, INTVCC,
OS
DIFFOUT
Voltages .... INTVCC to –0.3V
UUW
PACKAGE/ORDER I FOR ATIO
TOP VIEW
RUN/SS SENSE1 SENSE1
EAIN
PLLFLTR
PLLIN
SGND
V
DIFFOUT
V
OS
V
OS
SENSE2 SENSE2
1
+
2
3 4 5 6 7
NC
8
I
TH
9
10
11
+
12
13
+
14
G PACKAGE
28-LEAD PLASTIC SSOP
T
= 125°C, θJA = 95°C/W
JMAX
28 27 26 25 24 23 22 21 20 19 18 17 16 15
NC TG1 SW1 BOOST1 V
IN
BG1 EXTV
CC
INTV
CC
PGND BG2 BOOST2 SW2 TG2 AMPMD
Consult factory for Military grade parts.
ORDER PART
NUMBER
LTC1929CG LTC1929IG
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at T
The denotes the specifications which apply over the full operating
= 25°C. V
A
= 15V, V
IN
= 5V unless otherwise noted.
RUN/SS
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Main Control Loop
V
EAIN
V
SENSEMAX
I
INEAIN
V
LOADREG
V
REFLNREG
V
OVL
Regulated Feedback Voltage (Note 3); ITH Voltage = 1.2V 0.792 0.800 0.808 V Maximum Current Sense Threshold V
= 5V 65 75 85 mV
SENSE
Feedback Current (Note 3) –5 –50 nA Output Voltage Load Regulation (Note 3)
Measured in Servo Loop; I Measured in Servo Loop; I
Voltage = 0.7V 0.05 0.3 %
TH
Voltage = 2V –0.1 –0.5 %
TH
Reference Voltage Line Regulation VIN = 3.6V to 30V (Note 3) 0.002 %/V Output Overvoltage Threshold Measured at V
EAIN
0.84 0.86 0.88 V
UVLO Undervoltage Lockout VIN Ramping Down 3 3.5 4 V g
m
g
mOL
I
Q
I
RUN/SS
V
RUN/SS
V
RUN/SSLO
I
SCL
Transconductance Amplifier g
m
ITH = 1.2V; Sink/Source 5µA; (Note 3) 3 mmho Transconductance Amplifier Gain ITH = 1.2V; (gmxZL; No Ext Load); (Note 3) 1.5 V/mV Input DC Supply Current (Note 4)
Normal Mode EXTV
Shutdown V Soft-Start Charge Current V RUN/SS Pin ON Threshold V RUN/SS Pin Latchoff Arming V
Tied to V
CC
= 0V 20 40 µA
RUN/SS
= 1.9V –1.2 µA
RUN/SS
Rising 1.0 1.5 1.9 V
RUN/SS
Rising from 3V 4.1 V
RUN/SS
RUN/SS Discharge Current Soft Short Condition V
= 4.5V
V
RUN/SS
OUT
; V
= 5V 470 µA
OUT
= 0.5V; 0.5 2.0 4.0 µA
EAIN
2
Page 3
LTC1929
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at T
The denotes the specifications which apply over the full operating
= 25°C. V
A
= 15V, V
IN
= 5V unless otherwise noted.
RUN/SS
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
I
SDLHO
I
SENSE
DF
MAX
Shutdown Latch Disable Current V Total Sense Pins Source Current Each Channel: V
= 0.5V 1.6 5 µA
EAIN
SENSE1–, 2
– = V
SENSE1+, 2
+ = 0V –60 µA
Maximum Duty Factor In Dropout 98 99.5 % Top Gate Transition Time:
TG1, 2 t TG1, 2 t
r f
Rise Time C Fall Time C
= 3300pF 30 90 ns
LOAD
= 3300pF 40 90 ns
LOAD
Bottom Gate Transition Time:
BG1, 2 t BG1, 2 t
TG/BG t
BG/TG t
r f
1D
Rise Time C Fall Time C
Top Gate Off to Bottom Gate On Delay Synchronous Switch-On Delay Time C
2D
Bottom Gate Off to Top Gate On Delay Top Switch-On Delay Time C
= 3300pF 30 90 ns
LOAD
= 3300pF 20 90 ns
LOAD
= 3300pF Each Driver 90 ns
LOAD
= 3300pF Each Driver 90 ns
LOAD
Internal VCC Regulator
V
INTVCC
V
INT INTVCC Load Regulation ICC = 0 to 20mA; V
LDO
V
EXT EXTVCC Voltage Drop ICC = 20mA; V
LDO
V
EXTVCC
V
LDOHYS
Internal VCC Voltage 6V < VIN < 30V; V
EXTVCC
EXTVCC Switchover Voltage ICC = 20mA, EXTV EXTVCC Switchover Hysteresis ICC = 20mA, EXTV
= 4V 4.8 5.0 5.2 V
EXTVCC
= 4V 0.2 1.0 %
EXTVCC
= 5V 120 240 mV Ramping Positive 4.5 4.7 V
CC
Ramping Negative 0.2 V
CC
Oscillator and Phase-Locked Loop
f
NOM
f
LOW
f
HIGH
R
PLLIN
I
PLLFLTR
R
RELPHS
Nominal Frequency V Lowest Frequency V Highest Frequency V
= 1.2V 200 220 250 kHz
PLLFLTR
= 0V 110 140 170 kHz
PLLFLTR
2.4V 270 310 350 kHz
PLLFLTR
PLLIN Input Resistance 50 k Phase Detector Output Current
Sinking Capability f
Sourcing Capability f
PLLIN PLLIN
< f > f
OSC OSC
–15 µA 15 µA
Controller 2-Controller 1 Phase 180 Deg
Differential Amplifier/Op Amp Gain Block (Note 5)
A
DA
CMRR
DA
R
IN
V
OS
I
B
A
OL
V
CM
CMRR
OA
PSRR
OA
I
CL
V
O(MAX)
GBW Gain-Bandwidth Product Op Amp Mode; I
Gain Differential Amp Mode 0.995 1 1.005 V/V Common Mode Rejection Ratio Differential Amp Mode; 0V < VCM < 5V 46 55 dB Input Resistance Differential Amp Mode; Measured at VOS+ Input 80 k Input Offset Voltage Op Amp Mode; VCM = 2.5V; V
I
= 1mA
DIFFOUT
= 5V; 6 mV
DIFFOUT
Input Bias Current Op Amp Mode 30 200 nA Open Loop DC Gain Op Amp Mode; 0.7V ≤ V
< 10V 5000 V/mV
DIFFOUT
Common Mode Input Voltage Range Op Amp Mode 0 3 V Common Mode Rejection Ratio Op Amp Mode; 0V < VCM < 3V 70 90 dB Power Supply Rejection Ratio Op Amp Mode; 6V < VIN < 30V 70 90 dB Maximum Output Current Op Amp Mode; V Maximum Output Voltage Op Amp Mode; I
= 0V 10 35 mA
DIFFOUT
= 1mA 10 11 V
DIFFOUT
= 1mA 2 MHz
DIFFOUT
SR Slew Rate Op Amp Mode; RL = 2k 5 V/µs
3
Page 4
LTC1929
ELECTRICAL CHARACTERISTICS
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: T dissipation P
LTC1929CG: TJ = TA + (PD • 95°C/W)
is calculated from the ambient temperature TA and power
J
according to the following formulas:
D
UUU
PI FU CTIO S
RUN/SS (Pin 1): Combination of Soft-Start, Run Control Input and Short-Circuit Detection Timer. A capacitor to ground at this pin sets the ramp time to full current output. Forcing this pin below 0.8V causes the IC to shut down all internal circuitry. All functions are disabled in shutdown.
SENSE1+, SENSE2+ (Pins 2,14): The (+) Input to the Differential Current Comparators. The ITH pin voltage and built-in offsets between SENSE– and SENSE+ pins in conjunction with R
SENSE1–, SENSE2– (Pins 3, 13): The (–) Input to the Differential Current Comparators.
EAIN (Pin 4): Input to the Error Amplifier that compares the feedback voltage to the internal 0.8V reference voltage. This pin is normally connected to a resistive divider from the output of the differential amplifier (DIFFOUT).
PLLFLTR (Pin 5): The Phase-Locked Loop’s Low Pass Filter is tied to this pin. Alternatively, this pin can be driven with an AC or DC voltage source to vary the frequency of the internal oscillator.
PLLIN (Pin 6): External Synchronization Input to Phase Detector. This pin is internally terminated to SGND with 50k. The phase-locked loop will force the rising top gate signal of controller 1 to be synchronized with the rising edge of the PLLIN signal.
NC (Pins 7, 28): Not connected.
ITH (Pin 8): Error Amplifier Output and Switching Regula-
tor Compensation Point. Both current comparator’s thresh­olds increase with this control voltage. The normal voltage range of this pin is from 0V to 2.4V
set the current trip threshold.
SENSE
Note 3: The LTC1929 is tested in a feedback loop that servos V specified voltage and measures the resultant V
Note 4: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications Information.
Note 5: When the AMPMD pin is high, the IC pins are connected directly to the internal op amp inputs. When the AMPMD pin is low, internal MOSFET switches connect four 40k resistors around the op amp to create a standard unity-gain differential amp.
EAIN
.
ITH
to a
SGND (Pin 9): Signal Ground, common to both control­lers, must be routed separately from the input switched current ground path to the common (–) terminal(s) of the C
capacitor(s).
OUT
V
DIFFOUT
(Pin 10): Output of a Differential Amplifier that
provides true remote output voltage sensing. This pin normally drives an external resistive divider that sets the output voltage.
V
OS
+
, V
(Pins 11, 12): Inputs to an Operational Ampli-
OS
fier. Internal precision resistors capable of being elec­tronically switched in or out can configure it as a differen­tial amplifier or an uncommitted Op Amp.
AMPMD (Pin 15): This Logic Input pin controls the connections of internal precision resistors that configure the operational amplifier as a unity-gain differential ampli­fier.
TG2, TG1 (Pins 16, 27): High Current Gate Drives for Top N-Channel MOSFETS. These are the outputs of floating drivers with a voltage swing equal to INTVCC superim­posed on the switch node voltage SW.
SW2, SW1 (Pins 17, 26): Switch Node Connections to Inductors. Voltage swing at these pins is from a Schottky diode (external) voltage drop below ground to VIN.
BOOST2, BOOST1 (Pins 18, 25): Bootstrapped Supplies to the Topside Floating Drivers. Capacitors are connected between the Boost and Switch pins, and Schottky diodes are tied between the Boost and INTVCC pins.
BG2, BG1 (Pins 19, 23): Voltage Swing High Current Gate Drives for Bottom Synchronous N-Channel MOSFETS. Voltage swing at these pins is from ground to INTVCC.
4
Page 5
UUU
PI FU CTIO S
LTC1929
PGND (Pin 20): Driver Power Ground. Connects to sources of bottom N-channel MOSFETS and the (–) terminals of CIN.
INTVCC (Pin 21): Output of the Internal 5V Linear Low Dropout Regulator and the EXTVCC Switch. The driver and control circuits are powered from this voltage source.
Decouple to power ground with a 1µF ceramic capacitor placed directly adjacent to the IC and minimum of 4.7µF additional tantalum or other low ESR capacitor.
UU
W
FU CTIO AL DIAGRA
PLLIN
F
IN
R
LP
C
LP
PLLLPF
V
OS
V
OS
AMPMD
DIFFOUT
V
IN
V
IN
EXTV
INTV
5V
+
SGND
PHASE DET
50k
OSCILLATOR
+
0V POSITION
4.7V
CC
CC
CLK1 CLK2
+
V
0.8V
+ –
5V LDO REG
INTERNAL
SUPPLY
A1
REF
DUPLICATE FOR SECOND CHANNEL
V
IN
1.2µA
6V
4(VFB)
I1
SLOPE
COMP
SRQ
Q
– +
EXTVCC (Pin 22): External Power Input to an Internal Switch . This switch closes and supplies INTV
bypass-
CC,
ing the internal low dropout regulator whenever EXTVCC is higher than 4.7V. See EXTVCC Connection in the Applica­tions Information section. Do not exceed 7V on this pin and ensure V
EXTVCC
V
INTVCC
.
VIN (Pin 24): Main Supply Pin. Should be closely decoupled to the IC’s signal ground pin.
V
CC
IN
D
B
C
B
L
+
C
OUT
+
V
OUT
R
C
C
SS
DROP
OUT DET
45k
+
SHDN
4(VFB)
BOT
FORCE BOT
SHDN
45k
2.4V
OV
RUN
SOFT
START
SWITCH
EA
LOGIC
+
+ –
INTV
BOOST
INTV
CC
30k
30k
CC
TG
SW
BG
PGND
SENSE
SENSE
EAIN
I
TH
RUN/SS
+
R
SENSE
R1
R2
C
C
TOP
BOT
INTV
V
FB
0.80V
0.86V
C
IN
1929 FBD
5
Page 6
LTC1929
OPERATIO
U
(Refer to Functional Diagram)
Main Control Loop
The LTC1929 uses a constant frequency, current mode step-down architecture with inherent current sharing. During normal operation, the top MOSFET is turned on each cycle when the oscillator sets the RS latch, and turned off when the main current comparator, I1, resets the RS latch. The peak inductor current at which I1 resets the RS latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier EA. The differen­tial amplifier, A1, produces a signal equal to the differential voltage sensed across the output capacitor but re-refer­ences it to the internal signal ground (SGND) reference. The EAIN pin receives a portion of this voltage feedback signal at the DIFFOUT pin which is compared to the internal reference voltage by the EA. When the load current increases, it causes a slight decrease in the EAIN pin voltage relative to the 0.8V reference, which in turn causes the ITH voltage to increase until the average inductor current matches the new load current. After the top MOSFET has turned off, the bottom MOSFET is turned on for the rest of the period.
The top MOSFET drivers are biased from floating boot­strap capacitor CB, which normally is recharged during each off cycle through an external Schottky diode. When VIN decreases to a voltage close to V may enter dropout and attempt to turn on the top MOSFET continuously. A dropout detector detects this condition and forces the top MOSFET to turn off for about 400ns every 10th cycle to recharge the bootstrap capacitor.
The main control loop is shut down by pulling Pin 1 (RUN/ SS) low. Releasing RUN/SS allows an internal 1.2µA current source to charge soft-start capacitor CSS. When CSS reaches 1.5V, the main control loop is enabled with the ITH voltage clamped at approximately 30% of its maximum value. As CSS continues to charge, ITH is gradually re­leased allowing normal operation to resume. When the RUN/SS pin is low, all LTC1929 functions are shut down. If V
has not reached 70% of its nominal value when C
OUT
has charged to 4.1V, an overcurrent latchoff can be invoked as described in the Applications Information section.
, however, the loop
OUT
SS
Low Current Operation
The LTC1929 operates in a continuous, PWM control mode. The resulting operation at low output currents optimizes transient response at the expense of substantial negative inductor current during the latter part of the period. The level of ripple current is determined by the inductor value, input voltage, output voltage, and fre­quency of operation.
Frequency Synchronization
The phase-locked loop allows the internal oscillator to be synchronized to an external source via the PLLIN pin. The output of the phase detector at the PLLFLTR pin is also the DC frequency control input of the oscillator that operates over a 140kHz to 310kHz range corresponding to a DC voltage input from 0V to 2.4V. When locked, the PLL aligns the turn on of the top MOSFET to the rising edge of the synchronizing signal. When PLLIN is left open, the PLLFLTR pin goes low, forcing the oscillator to minimum frequency.
Input capacitance ESR requirements and efficiency losses are substantially reduced because the peak current drawn from the input capacitor is effectively divided by two and power loss is proportional to the RMS current squared. A two stage, single output voltage implementation can re­duce input path power loss by 75% and radically reduce the required RMS current rating of the input capacitor(s).
INTVCC/EXTVCC Power
Power for the top and bottom MOSFET drivers and most of the IC circuitry is derived from INTVCC. When the EXTVCC pin is left open, an internal 5V low dropout regulator supplies INTVCC power. If the EXTVCC pin is taken above 4.7V, the 5V regulator is turned off and an internal switch is turned on connecting EXTVCC to INTVCC. This allows the INTVCC power to be derived from a high efficiency external source such as the output of the regu­lator itself or a secondary winding, as described in the Applications Information section. An external Schottky diode can be used to minimize the voltage drop from EXTVCC to INTV the specified INTVCC current. Voltages up to 7V can be applied to EXTVCC for additional gate drive capability.
in applications requiring greater than
CC
6
Page 7
OPERATIO
LTC1929
U
(Refer to Functional Diagram)
Differential Amplifier
This amplifier provides true differential output voltage sensing. Sensing both V tion in high current applications and/or applications hav­ing electrical interconnection losses. The AMPMD pin allows selection of internal, precision feedback resistors for high common mode rejection differencing applica­tions, or direct access to the actual amplifier inputs without these internal feedback resistors for other applica­tions. The AMPMD pin is grounded to connect the internal precision resistors in a unity-gain differencing application, or tied to the INTVCC pin to bypass the internal resistors and make the amplifier inputs directly available. The amplifier is a unity-gain stable, 2MHz gain-bandwidth, >120dB open-loop gain design. The amplifier has an output slew rate of 5V/µs and is capable of driving capaci- tive loads with an output RMS current typically up to 25mA. The amplifier is not capable of sinking current and therefore must be resistively loaded to do so.
OUT
+
and V
benefits regula-
OUT
Short-Circuit Detection
The RUN/SS capacitor is used initially to limit the inrush current from the input power source. Once the controllers have been given time, as determined by the capacitor on the RUN/SS pin, to charge up the output capacitors and provide full load current, the RUN/SS capacitor is then used as a short-circuit timeout circuit. If the output voltage falls to less than 70% of its nominal output voltage the RUN/SS capacitor begins discharging assuming that the output is in a severe overcurrent and/or short-circuit condition. If the condition lasts for a long enough period as determined by the size of the RUN/SS capacitor, the controller will be shut down until the RUN/SS pin voltage is recycled. This built-in latchoff can be overidden by providing a current >5µA at a compliance of 5V to the RUN/SS pin. This current shortens the soft-start period but also prevents net discharge of the RUN/SS capacitor during a severe overcurrent and/or short-circuit condi­tion. Foldback current limiting is activated when the output voltage falls below 70% of its nominal level whether or not the short-circuit latchoff circuit is enabled.
U
WUU
APPLICATIO S I FOR ATIO
The basic LTC1929 application circuit is shown in Figure␣ 1 on the first page. External component selection is driven by the load requirement, and begins with the selection of R
SENSE1, 2
chosen. Next, the power MOSFETs and D1 and D2 are selected. The operating frequency and the inductor are chosen based mainly on the amount of ripple current. Finally, CIN is selected for its ability to handle the input ripple current (that PolyPhaseTM operation minimizes) and C
OUT
ripple voltage and load step specifications (also minimized with PolyPhase). Current mode architecture provides in­herent current sharing between output stages. The circuit shown in Figure␣ 1 can be configured for operation up to an input voltage of 28V (limited by the external MOSFETs).
R
SENSE
R
SENSE1, 2
current. The LTC1929 current comparator has a maxi-
. Once R
is chosen with low enough ESR to meet the output
Selection For Output Current
are chosen based on the required output
SENSE1, 2
are known, L1 and L2 can be
mum threshold of 75mV/R mode range of SGND to 1.1( INTVCC). The current com­parator threshold sets the peak inductor current, yielding a maximum average output current I value less half the peak-to-peak ripple current, ∆IL.
Allowing a margin for variations in the LTC1929 and external component values yields:
R
Operating Frequency
The LTC1929 uses a constant frequency, phase-lockable architecture with the frequency determined by an internal capacitor. This capacitor is charged by a fixed current plus an additional current which is proportional to the voltage applied to the PLLFLTR pin. Refer to Phase-Locked Loop and Frequency Synchronization in the Applications Infor­mation section for additional information.
PolyPhase is a registered trademark of Linear Technology Corporation.
SENSE
= 2(50mV/I
MAX
)
and an input common
SENSE
equal to the peak
MAX
7
Page 8
LTC1929
U
WUU
APPLICATIO S I FOR ATIO
A graph for the voltage applied to the PLLFLTR pin vs frequency is given in Figure␣ 2. As the operating frequency is increased the gate charge losses will be higher, reducing efficiency (see Efficiency Considerations). The maximum switching frequency is approximately 310kHz.
2.5
2.0
1.5
1.0
FREQSET PIN VOLTAGE (V)
0.5
0
120 170 220 270 320
OPERATING FREQUENCY (kHz)
1929 F02
Figure 2. Operating Frequency vs V
Inductor Value Calculation and Output Ripple Current
The operating frequency and inductor selection are inter­related in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET gate charge and transition losses. In addition to this basic tradeoff, the effect of inductor value on ripple current and low current operation must also be consid­ered. The PolyPhase approach reduces both input and output ripple currents while optimizing individual output stages to run at a lower fundamental frequency, enhancing efficiency.
The inductor value has a direct effect on ripple current. The inductor ripple current ∆IL per individual section, N, decreases with higher inductance or frequency and in­creases with higher VIN or V
V
I
OUT OUT
=−
L
fL
V
1
V
IN
:
OUT
 
where f is the individual output stage operating frequency.
PLLFLTR
In a 2-phase converter, the net ripple current seen by the output capacitor is much smaller than the individual inductor ripple currents due to the ripple cancellation. The details on how to calculate the net output ripple current can be found in Application Note 77.
Figure 3 shows the net ripple current seen by the output capacitors for the 1- and 2-phase configurations. The output ripple current is plotted for a fixed output voltage as the duty factor is varied between 10% and 90% on the x-axis. The output ripple current is normalized against the inductor ripple current at zero duty factor. The graph can be used in place of tedious calculations, simplifying the design process.
Accepting larger values of ∆IL allows the use of low inductances, but can result in higher output voltage ripple. A reasonable starting point for setting ripple current is ∆I = 0.4(I
)/2, where I
OUT
is the total load current. Remem-
OUT
L
ber, the maximum ∆IL occurs at the maximum input voltage. The individual inductor ripple currents are deter­mined by the inductor, input and output voltages.
1.0
OUT/VIN
)]
1-PHASE 2-PHASE
)
1929 F03
0.9
0.8
0.7
0.6
/fL
0.5
O
O(P-P)
V
I
0.4
0.3
0.2
0.1 0
0.1 0.2 0.3 0.4
Figure 3. Normalized Output Ripple Current vs Duty Factor [I
DUTY FACTOR (V
0.3 (I
RMS
0.5 0.6 0.7 0.8 0.9
O(P–P)
Inductor Core Selection
Once the values for L1 and L2 are known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite, molypermalloy, or Kool Mµ® cores. Actual core loss is independent of core size for a fixed inductor value,
Kool Mµ is a registered trademark of Magnetics, Inc.
8
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but it is very dependent on inductance selected. As induc­tance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase.
Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can con­centrate on copper loss and preventing saturation. Ferrite core material saturates “hard,” which means that induc­tance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple.
not allow the core to saturate!
Molypermalloy (from Magnetics, Inc.) is a very good, low loss core material for toroids, but it is more expensive than ferrite. A reasonable compromise from the same manu­facturer is Kool Mµ. Toroids are very space efficient, especially when you can use several layers of wire. Be­cause they lack a bobbin, mounting is more difficult. However, designs for surface mount are available which do not increase the height significantly.
Power MOSFET, D1 and D2 Selection
Do
V
Main SwitchDuty Cycle
Synchronous SwitchDuty Cycle
The MOSFET power dissipations at maximum output current are given by:
 
 
I
I
MAX
 
2
 
2
 
V
P
MAIN
P
SYNC
where δ is the temperature dependency of R is a constant inversely related to the gate drive current.
OUTINMAX
=
V
2
kV
IN
()
VVVI
IN OUTINMAX
=
OUT
=
V
IN
VV
IN OUT
=
2
1
R
+
δ
()
Cf
RSS
()()
2
DS ON
2
1
+
()
()
R
δ
DS ON
+
()
V
IN
DS(ON)
 
and k
Two external power MOSFETs must be selected for each controller with the LTC1929: One N-channel MOSFET for the top (main) switch, and one N-channel MOSFET for the bottom (synchronous) switch.
The peak-to-peak drive levels are set by the INTVCC volt­age. This voltage is typically 5V during start-up (see EXTVCC Pin Connection). Consequently, logic-level thresh­old MOSFETs must be used in most applications. The only exception is if low input voltage is expected (VIN < 5V); then, sublogic-level threshold MOSFETs (V should be used. Pay close attention to the BV cation for the MOSFETs as well; most of the logic-level MOSFETs are limited to 30V or less.
Selection criteria for the power MOSFETs include the “ON” resistance R input voltage, and maximum output current. When the LTC1929 is operating in continuous mode the duty factors for the top and bottom MOSFETs of each output stage are given by:
, reverse transfer capacitance C
DS(ON)
GS(TH)
DSS
< 3V)
specifi-
RSS
,
Both MOSFETs have I2R losses but the topside N-channel equation includes an additional term for transition losses, which peak at the highest input voltage. For V high current efficiency generally improves with larger MOSFETs, while for V increase to the point that the use of a higher R with lower C synchronous MOSFET losses are greatest at high input voltage when the top switch duty factor is low or during a short-circuit when the synchronous switch is on close to 100% of the period.
The term (1 + δ) is generally given for a MOSFET in the form of a normalized R δ = 0.005/°C can be used as an approximation for low voltage MOSFETs. C FET characteristics. The constant k = 1.7 can be used to estimate the contributions of the two terms in the main switch dissipation equation.
The Schottky diodes, D1 and D2 shown in Figure 1 conduct during the dead-time between the conduction of the two large power MOSFETs. This helps prevent the body diode
RSS
> 20V the transition losses rapidly
IN
actual provides higher efficiency. The
vs. Temperature curve, but
DS(ON)
is usually specified in the MOS-
RSS
< 20V the
IN
DS(ON)
device
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of the bottom MOSFET from turning on, storing charge during the dead-time, and requiring a reverse recovery period which would reduce efficiency. A 1A to 3A (depend­ing on output current) Schottky diode is generally a good compromise for both regions of operation due to the relatively small average current. Larger diodes result in additional transition losses due to their larger junction capacitance.
CIN and C
In continuous mode, the source current of each top N-channel MOSFET is a square wave of duty cycle V VIN. A low ESR input capacitor sized for the maximum RMS current must be used. The details of a close form equation can be found in Application Note 77. Figure 4 shows the input capacitor ripple current for a 2-phase configuration with the output voltage fixed and input voltage varied. The input ripple current is normalized against the DC output current. The graph can be used in place of tedious calculations. The minimum input ripple current can be achieved when the input voltage is twice the output voltage. The minimum is not quite zero due to inductor ripple current.
In the graph of Figure 4, the local maximum input RMS capacitor currents are reached when:
Selection
OUT
OUT
/
These worst-case conditions are commonly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturer’s ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design. Always consult the capacitor manufacturer if there is any ques­tion.
It is important to note that the efficiency loss is propor­tional to the input RMS current
squared
and therefore a 2-stage implementation results in 75% less power loss when compared to a single phase design. Battery/input protection fuse resistance (if used), PC board trace and connector resistance losses are also reduced by the re­duction of the input ripple current in a 2-phase system. The required amount of input capacitance is further reduced by the factor, 2, due to the effective increase in the frequency of the current pulses.
The selection of C
is driven by the required effective
OUT
series resistance (ESR). Typically once the ESR require­ment has been met, the RMS current rating generally far exceeds the I
RIPPLE(P-P)
output ripple (∆V
requirements. The steady state
) is determined by:
OUT
V
OUT
V
IN
Figure 4. Normalized RMS Input Ripple Current vs Duty Factor for 1 and 2 Output Stages
k
21
=
4
0.6
0.5
0.4
0.3
0.2
DC LOAD CURRENT
RMS INPUT RIPPLE CURRNET
0.1
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
where k = 1, 2.
DUTY FACTOR (V
1-PHASE 2-PHASE
OUT/VIN
10
∆∆V I ESR
≈+
OUT RIPPLE
16
Where f = operating frequency of each stage, C
output capacitance and ∆I
RIPPLE
1
fC
OUT
OUT
= combined inductor
=
ripple currents. The output ripple varies with input voltage since ∆IL is a
function of input voltage. The output ripple will be less than 50mV at max VIN with ∆IL = 0.4I
C C
required ESR < 4(R
OUT
> 1/(16f)(R
OUT
SENSE
SENSE
)
OUT(MAX)
) and
/2 assuming:
The emergence of very low ESR capacitors in small,
0.9
)
1929 F04
surface mount packages makes very physically small implementations possible. The ability to externally com­pensate the switching regulator loop using the ITH pin(OPTI­LOOP compensation) allows a much wider selection of
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output capacitor types. OPTI-LOOP compensation effec­tively removes constraints on output capacitor ESR. The impedance characteristics of each capacitor type are sig­nificantly different than an ideal capacitor and therefore require accurate modeling or bench evaluation during design.
Manufacturers such as Nichicon, United Chemicon and Sanyo should be considered for high performance through­hole capacitors. The OS-CON semiconductor dielectric capacitor available from Sanyo and the Panasonic SP surface mount types have the lowest (ESR)(size) product of any aluminum electrolytic at a somewhat higher price. An additional ceramic capacitor in parallel with OS-CON type capacitors is recommended to reduce the inductance effects.
In surface mount applications, multiple capacitors may have to be paralleled to meet the ESR or RMS current handling requirements of the application. Aluminum elec­trolytic and dry tantalum capacitors are both available in surface mount configurations. New special polymer sur­face mount capacitors offer very low ESR also but have much lower capacitive density per unit volume. In the case of tantalum, it is critical that the capacitors are surge tested for use in switching power supplies. Several excellent choices are the AVX TPS, AVX TPSV or the KEMET T510 series of surface mount tantalums, available in case heights ranging from 2mm to 4mm. Other capacitor types include Sanyo OS-CON, Nichicon PL series and Sprague 595D series. Consult the manufacturer for other specific recom­mendations. A combination of capacitors will often result in maximizing performance and minimizing overall cost and size.
INTVCC Regulator
An internal P-channel low dropout regulator produces 5V at the INTVCC pin from the VIN supply pin. The INTV regulator powers the drivers and internal circuitry of the LTC1929. The INTVCC pin regulator can supply up to 50mA peak and must be bypassed to power ground with a minimum of 4.7µF tantalum or electrolytic capacitor. An additional 1µF ceramic capacitor placed very close to the IC is recommended due to the extremely high instanta­neous currents required by the MOSFET gate drivers.
CC
High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maxi­mum junction temperature rating for the LTC1929 to be exceeded. The supply current is dominated by the gate charge supply current, in addition to the current drawn from the differential amplifier output. The gate charge is dependent on operating frequency as discussed in the Efficiency Considerations section. The supply current can either be supplied by the internal 5V regulator or via the EXTVCC pin. When the voltage applied to the EXTVCC pin is less than 4.7V, all of the INTVCC load current is supplied by the internal 5V linear regulator. Power dissipation for the IC is higher in this case by (IIN)(VIN – INTVCC) and efficiency is lowered. The junction temperature can be estimated by using the equations given in Note 1 of the Electrical Characteristics. For example, the LTC1929 V current is limited to less than 24mA from a 24V supply:
TJ = 70°C + (24mA)(24V)(95°C/W) = 125°C
Use of the EXTVCC pin reduces the junction temperature to:
TJ = 70°C + (24mA)(5V)(95°C/W) = 81.4°C
The input supply current should be measured while the controller is operating in continuous mode at maximum V
and the power dissipation calculated in order to pre-
IN
vent the maximum junction temperature from being ex­ceeded.
EXTVCC Connection
The LTC1929 contains an internal P-channel MOSFET switch connected between the EXTVCC and INTVCC pins. When the voltage applied to EXTV internal regulator is turned off and the switch closes, connecting the EXTV supplying internal and MOSFET gate driving power. The switch remains closed as long as the voltage applied to EXTVCC remains above 4.5V. This allows the MOSFET driver and control power to be derived from the output during normal operation (4.7V < V the internal regulator when the output is out of regulation (start-up, short-circuit). Do not apply greater than 7V to the EXTVCC pin and ensure that EXTV using the application circuits shown. If an external voltage source is applied to the EXTVCC pin when the VIN supply is
pin to the INTV
CC
rises above 4.7V, the
CC
pin thereby
CC
EXTVCC
< 7V) and from
< V
CC
+ 0.3V when
IN
IN
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not present, a diode can be placed in series with the LTC1929’s V EXTV
and the V
CC
VIN. Significant efficiency gains can be realized by powering
INTVCC from the output, since the VIN current resulting from the driver and control currents will be scaled by the ratio: (Duty Factor)/(Efficiency). For 5V regulators this means connecting the EXTVCC pin directly to V ever, for 3.3V and other lower voltage regulators, addi­tional circuitry is required to derive INTVCC power from the output.
The following list summarizes the four possible connec­tions for EXTV
1. EXTVCC left open (or grounded). This will cause INTV to be powered from the internal 5V regulator resulting in a significant efficiency penalty at high input voltages.
2. EXTVCC connected directly to V connection for a 5V regulator and provides the highest efficiency.
3. EXTVCC connected to an external supply. If an external supply is available in the 5V to 7V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements.
4. EXTVCC connected to an output-derived boost network. For 3.3V and other low voltage regulators, efficiency gains can still be realized by connecting EXTVCC to an output­derived voltage which has been boosted to greater than
4.7V but less than 7V. This can be done with either the
pin and a Schottky diode between the
IN
pin, to prevent current from backfeeding
IN
. How-
OUT
CC:
. This is the normal
OUT
CC
inductive boost winding as shown in Figure 5a or the capacitive charge pump shown in Figure 5b. The charge pump has the advantage of simple magnetics.
Topside MOSFET Driver Supply (CB,DB) (Refer to Functional Diagram)
External bootstrap capacitors CB1 and CB2 connected to the BOOST1 and BOOST2 pins supply the gate drive voltages for the topside MOSFETs. Capacitor CB in the Functional Diagram is charged though diode DB from INTVCC when the SW pin is low. When the topside MOSFET turns on, the driver places the CB voltage across the gate­source of the desired MOSFET. This enhances the MOSFET and turns on the topside switch. The switch node voltage, SW, rises to VIN and the BOOST pin rises to VIN + V
INTVCC
. The value of the boost capacitor CB needs to be 30 to 100 times that of the total input capacitance of the topside MOSFET(s). The reverse breakdown of DB must be greater than V
IN(MAX).
The final arbiter when defining the best gate drive ampli­tude level will be the input supply current. If a change is made that decreases input current, the efficiency has improved. If the input current does not change then the efficiency has not changed either.
Output Voltage
The LTC1929 has a true remote voltage sense capablity. The sensing connections should be returned from the load back to the differential amplifier’s inputs through a com­mon, tightly coupled pair of PC traces. The differential
OPTIONAL EXTVCC CONNECTION 5V < V
< 7V
EXTV
SEC
LTC1929
CC
V
TG1
SW1
BG1
PGND
C
IN
IN
+
N-CH
N-CH
V
IN
1N4148
T1
R
SENSE
+
C
IN
V
IN
V
SEC
+
1µF
V
OUT
+
C
OUT
1929 F05a
EXTV
LTC1929
CC
TG1
N-CH
SW1
BG1
N-CH
PGND
V
IN
BAT85 0.22µF
VN2222LL
R
L1
Figure 5a. Secondary Output Loop with EXTVCC Connection Figure 5b. Capacitive Charge Pump for EXTV
12
SENSE
+
BAT85
BAT85
V
OUT
+
C
OUT
1929 F05b
CC
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amplifier rejects common mode signals capacitively or inductively radiated into the feedback PC traces as well as ground loop disturbances. The differential amplifier out­put signal is divided down and compared with the internal precision 0.8V voltage reference by the error amplifier.
The differential amplifier can be used in either of two configurations according to the voltage applied to the AMPMD pin. The first configuration, with the connections illustrated in the Functional Diagram, utilizes a set of internal precision resistors to enable precision instrumen­tation-type measurement of the output voltage. This con­figuration is activated when the AMPMD pin is tied to ground. When the AMPMD pin is tied to INTVCC, the resistors are disconnected and the amplifier inputs are made directly available. The amplifier can then be used as a general purpose op amp. The amplifier has a 0V to 3V common mode input range limitation due to the internal switching of its inputs. The output is an NPN emitter follower without any internal pull-down current. A DC resistive load to ground is required in order to sink current. The output will swing from 0V to 10V (VIN ≥ V
Soft-Start/Run Function
The RUN/SS pin provides three functions: 1) Run/Shut­down, 2) soft-start and 3) a defeatable short-circuit latchoff timer. Soft-start reduces the input power sources’ surge currents by gradually increasing the controller’s current limit I
TH(MAX)
extreme load transients from tripping the overcurrent latch. A small pull-up current (>5µA) supplied to the RUN/ SS pin will prevent the overcurrent latch from operating. The following explanation describes how the functions operate.
An internal 1.2µA current source charges up the C capacitor. When the voltage on RUN/SS reaches 1.5V, the controller is permitted to start operating. As the voltage on RUN/SS increases from 1.5V to 3.0V, the internal current limit is increased from 25mV/R The output current limit ramps up slowly, taking an additional 1.4s/µF to reach full current. The output current thus ramps up slowly, reducing the starting surge current
. The latchoff timer prevents very short,
SENSE
DIFFOUT
to 75mV/R
+ 2V).
SS
SENSE
.
required from the input power supply. If RUN/SS has been pulled all the way to ground there is a delay before starting of approximately:
15
.
t
DELAY SS SS
The time for the output current to ramp up is then:
t
IRAMP SS SS
By pulling both RUN/SS controller pins below 0.8V the LTC1929 is put into low current shutdown (IQ < 40µA). The RUN/SS pins can be driven directly from logic as shown in Figure 6. Diode D1 in Figure 6 reduces the start delay but allows CSS to ramp up slowly providing the soft-start function. The RUN/SS pin has an internal 6V zener clamp (see Functional Diagram).
Fault Conditions: Overcurrent Latchoff
The RUN/SS pin also provides the ability to latch off the controllers when an overcurrent condition is detected. The RUN/SS capacitor, CSS, is used initially to limit the inrush current of both controllers. After the controllers have been started and been given adequate time to charge up the output capacitors and provide full load current, the RUN/ SS capacitor is used for a short-circuit timer. If the output voltage falls to less than 70% of its nominal value, after CSS reaches 4.1V, CSS begins discharging on the assump­tion that the output is in an overcurrent condition. If the condition lasts for a long enough period as determined by the size of CSS, the controller will be shut down until the RUN/SS pin voltage is recycled. If the overload occurs during start-up, the time can be approximated by:
T
(CSS • 0.6V)/(1.2µA) = 5 • 105 (CSS)
LO1
If the overload occurs after start-up the voltage on the RUN/SS capacitor will continue charging and will provide additional time before latching off:
T
(CSS • 3V)/(1.2µA) = 2.5 • 106 (CSS)
LO2
V
=
12
.
A
µ
315
.
VV
=
12
.
µ
CsFC
A
125
./
()
125
CsFC
./
()
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This built-in overcurrent latchoff can be overridden by providing a pull-up resistor, RSS, to the RUN/SS pin as shown in Figure 6. This resistance shortens the soft-start period and prevents the discharge of the RUN/SS capaci­tor during a severe overcurrent and/or short-circuit con­dition. When deriving the 5µA current from VIN as in the figure, current latchoff is always defeated. The diode connecting of this pull-up resistor to INTVCC, as in Figure␣ 6, eliminates any extra supply current during shut­down while eliminating the INTV ing controller start-up.
Why should you defeat current latchoff? During the prototyping stage of a design, there may be a problem with noise pickup or poor layout causing the protection circuit to latch off the controller. Defeating this feature allows troubleshooting of the circuit and PC layout. The internal short-circuit and foldback current limiting still remains active, thereby protecting the power supply system from failure. A decision can be made after the design is com­plete whether to rely solely on foldback current limiting or to enable the latchoff feature by removing the pull-up resistor.
The value of the soft-start capacitor CSS may need to be scaled with output voltage, output capacitance and load current characteristics. The minimum soft-start capaci­tance is given by:
CSS > (C
OUT
)(V
)(10-4)(R
OUT
The minimum recommended soft-start capacitor of CSS =
0.1µF will be sufficient for most applications.
V
3.3V OR 5V RUN/SS
*OPTIONAL TO DEFEAT OVERCURRENT LATCHOFF
IN
RSS*
D1
C
SS
Figure 6. RUN/SS Pin Interfacing
loading from prevent-
CC
)
SENSE
INTV
CC
RSS*
D1*
RUN/SS
C
1929 F06
SS
Phase-Locked Loop and Frequency Synchronization
The LTC1929 has a phase-locked loop comprised of an internal voltage controlled oscillator and phase detector. This allows the top MOSFET turn-on to be locked to the rising edge of an external source. The frequency range of the voltage controlled oscillator is ±50% around the center frequency fO. A voltage applied to the PLLFLTR pin of 1.2V corresponds to a frequency of approximately 220kHz. The nominal operating frequency range of the LTC1929 is 140kHz to 310kHz.
The phase detector used is an edge sensitive digital type which provides zero degrees phase shift between the external and internal oscillators. This type of phase detec­tor will not lock up on input frequencies close to the harmonics of the VCO center frequency. The PLL hold-in range, ∆fH, is equal to the capture range, f
C:
fH = ∆fC = ±0.5 fO (150kHz-300kHz)
The output of the phase detector is a complementary pair of current sources charging or discharging the external filter network on the PLLFLTR pin. A simplified block diagram is shown in Figure 7.
If the external frequency (f lator frequency f
, current is sourced continuously,
0SC
) is greater than the oscil-
PLLIN
pulling up the PLLFLTR pin. When the external frequency is less than f
, current is sunk continuously, pulling
0SC
down the PLLFLTR pin. If the external and internal fre­quencies are the same but exhibit a phase difference, the current sources turn on for an amount of time correspond­ing to the phase difference. Thus the voltage on the PLLFLTR pin is adjusted until the phase and frequency of the external and internal oscillators are identical. At this stable operating point the phase comparator output is open and the filter capacitor CLP holds the voltage. The LTC1929 PLLIN pin must be driven from a low impedance source such as a logic gate located close to the pin.
The loop filter components (CLP, RLP) smooth out the current pulses from the phase detector and provide a stable input to the voltage controlled oscillator. The filter components CLP and RLP determine how fast the loop acquires lock. Typically R
=10k and CLP is 0.01µF to
LP
0.1µF.
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2.4V
PHASE
50k
DETECTOR
DIGITAL
PHASE/
FREQUENCY
DETECTOR
EXTERNAL
OSC
PLLIN
Figure 7. Phase-Locked Loop Block Diagram
Minimum On-Time Considerations
Minimum on-time t
ON(MIN)
is the smallest time duration that the LTC1929 is capable of turning on the top MOSFET. It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that
V
t
ON MIN
()
<
Vf
OUT
IN
()
If the duty cycle falls below what can be accommodated by the minimum on-time, the LTC1929 will begin to skip cycles resulting in nonconstant frequency operation. The output voltage will continue to be regulated, but the ripple current and ripple voltage will increase.
R
LP
10k
PLLFLTR
1929 F07
OSC
C
LP
If an application can operate close to the minimum on­time limit, an inductor must be chosen that has a low enough inductance to provide sufficient ripple amplitude to meet the minimum on-time requirement.
As a general rule, keep the inductor ripple current of each phase equal to or greater than 15% of I
OUT(MAX)
at V
IN(MAX)
.
Efficiency Considerations
The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Percent efficiency can be expressed as:
%Efficiency = 100% – (L1 + L2 + L3 + ...)
where L1, L2, etc. are the individual losses as a percentage of input power.
Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC1929 circuits: 1) LTC1929 VIN current (in­cluding loading on the differential amplifier output),
2) INTVCC regulator current, 3) I2R losses and 4) Topside MOSFET transition losses.
1) The VIN current has two components: the first is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control cur­rents; the second is the current drawn from the differential amplifier output. VIN current typically results in a small (<0.1%) loss.
The minimum on-time for the LTC1929 is generally less than 200ns. However, as the peak sense voltage decreases the minimum on-time gradually increases. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of cycle skipping can occur with corre­spondingly larger current and voltage ripple.
2) INTVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge dQ moves from INTVCC to ground. The resulting dQ/dt is a current out of INTVCC that is typically much larger than the control circuit current. In continuous mode, I
GATECHG
= (QT + QB), where QT and Q
B
are the gate charges of the topside and bottom side MOSFETs.
15
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Supplying INTV from an output-derived source will scale the V required for the driver and control circuits by the ratio (Duty Factor)/(Efficiency). For example, in a 20V to 5V application, 10mA of INTVCC current results in approxi­mately 3mA of VIN current. This reduces the mid-current loss from 10% or more (if the driver was powered directly from VIN) to only a few percent.
3) I2R losses are predicted from the DC resistances of the fuse (if used), MOSFET, inductor, current sense resistor, and input and output capacitor ESR. In continuous mode the average output current flows through L and R but is “chopped” between the topside MOSFET and the synchronous MOSFET. If the two MOSFETs have approxi­mately the same R MOSFET can simply be summed with the resistances of L, R R
and ESR to obtain I2R losses. For example, if each
SENSE
=10m, RL=10m, and R
DS(ON)
total resistance is 25m. This results in losses ranging from 2% to 8% as the output current increases from 3A to 15A per output stage for a 5V output, or a 3% to 12% loss per output stage for a 3.3V output. Efficiency varies as the inverse square of V and output power level. The combined effects of increas­ingly lower output voltages and higher currents required by high performance digital systems is not doubling but quadrupling the importance of loss terms in the switching regulator system!
4) Transition losses apply only to the topside MOSFET(s), and only when operating at high input voltages (typically 20V or greater). Transition losses can be estimated from:
Transition Loss = (1.7) V Other “hidden” losses such as copper trace and internal
battery resistances can account for an additional 5% to 10% efficiency degradation in portable systems. It is very important to include these “system” level losses in the design of a system. The internal battery and input fuse resistance losses can be minimized by making sure that CIN has adequate charge storage and a very low ESR at the switching frequency. A 25W supply will typically require a
power through the EXTVCC switch input
CC
current
IN
, then the resistance of one
DS(ON)
=5m, then the
SENSE
for the same external components
OUT
2
I
IN
O(MAX) CRSS
f
SENSE
,
minimum of 20µF to 40µF of capacitance having a maxi- mum of 10m to 20m of ESR. The LTC1929 2-phase architecture typically halves this input capacitance re­quirement over competing solutions. Other losses includ­ing Schottky conduction losses during dead-time and inductor core losses generally account for less than 2% total additional loss.
Checking Transient Response
The regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, V amount equal to ∆I series resistance of C discharge C
generating the feedback error signal that
OUT
(ESR), where ESR is the effective
LOAD
OUT
(I
) also begins to charge or
LOAD
shifts by an
OUT
forces the regulator to adapt to the current change and return V time V ringing, which would indicate a stability problem.
to its steady-state value. During this recovery
OUT
can be monitored for excessive overshoot or
OUT
The availability of the ITH pin not only allows optimization of control loop behavior but also provides a DC coupled and AC filtered closed loop response test point. The DC step, rise time, and settling at this test point truly reflects the closed loop response.
Assuming a predominantly second order system, phase margin and/or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The ITH external components shown in the Figure 1 circuit will provide an adequate starting point for most applications.
The I
series RC-CC filter sets the dominant pole-zero
TH
loop compensation. The values can be modified slightly (from 0.2 to 5 times their suggested values) to maximize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be decided upon because the various types and values determine the loop feedback factor gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of <2µs will produce output voltage and ITH pin waveforms
16
Page 17
LTC1929
U
WUU
APPLICATIO S I FOR ATIO
that will give a sense of the overall loop stability without breaking the feedback loop. The initial output voltage step resulting from the step change in output current may not be within the bandwidth of the feedback loop, so this signal cannot be used to determine phase margin. This is why it is better to look at the Ith pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual over­all supply performance.
A second, more severe transient is caused by switching in loads with large (>1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with C alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of C
LOAD
should be controlled so that the load rise time is limited to approximately 25 • C require a 250µs rise time, limiting the charging current to about 200mA.
, causing a rapid drop in V
OUT
to C
is greater than1:50, the switch rise time
OUT
. Thus a 10µF capacitor would
LOAD
. No regulator can
OUT
Automotive Considerations: Plugging into the Cigarette Lighter
As battery-powered devices go mobile, there is a natural interest in plugging into the cigarette lighter in order to conserve or even recharge battery packs during operation. But before you connect, be advised: you are plugging into the supply from hell. The main battery line in an automo­bile is the source of a number of nasty potential transients, including load-dump, reverse-battery, and double-bat­tery.
Load-dump is the result of a loose battery cable. When the cable breaks connection, the field collapse in the alternator can cause a positive spike as high as 60V which takes several hundred milliseconds to decay. Reverse-battery is just what it says, while double-battery is a consequence of tow truck operators finding that a 24V jump start cranks cold engines faster than 12V.
The network shown in Figure 8 is the most straightforward approach to protect a DC/DC converter from the ravages of an automotive battery line. The series diode prevents current from flowing during reverse-battery, while the transient suppressor clamps the input voltage during load-dump. Note that the transient suppressor should not conduct during double-battery operation, but must still clamp the input voltage below breakdown of the converter. Although the LT1929 has a maximum input voltage of 36V, most applications will be limited to 30V by the MOSFET BV
.
DSS
50A I
RATING
PK
12V
TRANSIENT VOLTAGE
SUPPRESSOR
GENERAL INSTRUMENT
Figure 8. Automotive Application Protection
1.5KA24A
V
IN
LTC1929
1929 F08
17
Page 18
LTC1929
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APPLICATIO S I FOR ATIO
Design Example (Using Two Phases)
As a design example, assume VIN = 5V (nominal), VIN␣ =␣ 5.5V (max), V R
SENSE1
R
SENSE1
If L1 = L2 = 2µH the actual value of the ripple current for each channel, the following equation is used:
I
The highest value of the ripple current occurs at the maximum input voltage:
I
The ripple current for each inductor is 20% at maximum output current which is conservative.
Next verify the minimum on-time of 200ns is not violated. The minimum on-time occurs at maximum VIN:
t
ON MIN
Since the output voltage is below 2.4V the output resistive divider will need to be sized to not only set the output voltage but also to absorb the sense pin current for both channels.
R
1
= 1.8V, I
OUT
and R
SENSE2
= R
SENSE2
V
OUT OUT
=−
L
=
L
()
()
MIN
()
1
fL
18
..
kHz H
310 2
V
==
Vf
IN MAX
kV
20
=
224
k
10
=
= 20A, TA = 70°C and f␣ =␣ 310kHz,
MAX
can immediately be calculated: = 50mV/10A = 0.005
V
V
IN
18
1
55
.
µ
()
OUT
()
 
24 18
..
  
V kHz
5 5 310
.
OUT
VV
.
18
.
VV
 
OUT
V
 
 
18
.
()
30
=
V
195
.
k
A
  
≈µ
1
s
The power dissipation on the topside MOSFET can be easily estimated. Using a Siliconix Si4420DY for example; R voltage with Tj (estimated) = 110°C at an elevated ambient temperature:
The worst-case power disipated by the synchronous MOSFET under normal operating conditions at elevated ambient temperature and estimated 50°C junction tem­perature rise is:
A short-circuit to ground will result in a folded back current of:
The worst-case power disipated by the synchronous MOSFET under short-circuit conditions at elevated ambi­ent temperature and estimated 50°C junction temperature rise is:
= 0.013, C
DS(ON)
P
MAIN
P
SYNC
I
=
SC
P
SYNC
= 300pF. At maximum input
RSS
2
V
.
18
=
0 013 1 7 5 5 10 300
()
= =
25
0 005
.
= =
10 1 0 005 110 25
()+()
V
.
55
...
+
kHz W
310 0 65
..
55 18
.
129
mV
..
55 18
360
=
VV
.
V
55
W
1
+
2
VV
.
V
55 mW
.
[]
()()( )
.
10 1 48 0 013
()()
ns V
200 5 5
2
...
5 28 1 48 0 013
()()
()
2
VApF
2
..
A
()
H
µ
A
()
.
=  
2
CC
°− °
A
528
.
()
Choosing 1% resistors; R1=13.2k and R2=16.5k yields an output voltage of 1.80V.
18
which is much less than normal, full-load conditions. Incidentally, since the load no longer dissipates power in the shorted condition, total system power dissipation is decreased by over 99%.
Page 19
LTC1929
U
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APPLICATIO S I FOR ATIO
The duty factors when the peak RMS input current occurs is at D = 0.25 and D = 0.75 according to Figure 4. Calculate the worst-case required RMS current rating at the input voltage that produces a duty cycle nearest to the peak.
CIN will require an RMS current rating of:
1855121218551
A
. .
RMS
C requiredI A
IN RMS
The output capacitor ripple current is calculated by using the inductor ripple already calculated for each inductor and multiplying by the factor obtained from Figure␣ 3 along with the calculated duty factor. The output ripple in con­tinuous mode will be highest at the maximum input voltage since the duty factor is <50%. The maximum output current ripple is:
=
20
()
=
476
.
−−−
 
.
2
.
PC Board Layout Checklist
When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the LTC1929. These items are also illustrated graphically in the layout diagram of Figure␣ 11. Check the following in your layout:
1) Are the signal and power grounds segregated? The LTC1929 signal ground pin should return to the (–) plate of C sources of the bottom N-channel MOSFETs, anodes of the Schottky diodes, and (–) plates of CIN, which should have as short lead lengths as possible.
2) Does the LTC1929 V of C plate(s) of C connected between the V any feedforward capacitor across R1 should be as close as possible to the LTC1929.
separately. The power ground returns to the
OUT
+
pin connect to the (+) plate(s)
? Does the LTC1929 V
OUT
? The resistive divider R1, R2 must be
OUT
OS
DIFFOUT
pin connect to the (–)
OS
and signal ground and
V
∆∆I
COUT
I
COUTMAX
VmAmV
OUTRIPPLE RMS
An alternate calculation just uses the equation for output ripple current at D = 1.8V/5.5 = 0.33:
I
RIPPLE
VmAmV
OUTRIPPLE RMS
OUT OUT
=−
1
fL
=
kHz H
310 2
()
=
097
.
A
=Ω
20 097 194
218
()
=
310 2
kHz H
=
099
.
A
=Ω
20 099 197
V
V
IN
V
18
..
µ
()
..
()
.
V
µ
()
..
()
033
.
at D F
33
066
.
1
=
1 2033 1 033
 
12033 1
=
%..
V
18
054
.
V
55
.
..
()
()
.
()
− +
   
3) Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitors between SENSE+ and SENSE– pin pairs should be as close as possible to the LTC1929. Ensure accurate current sensing with Kelvin connections.
4) Do the (+) plates of CIN connect to the drains of the topside MOSFETs as closely as possible? This capacitor provides the AC current to the MOSFETs. Keep the input current path formed by the input capacitor, top and bottom MOSFETs, and the Schottky diode on the same side of the PC board in a tight loop to minimize conducted and radiated EMI.
5) Is the INTVCC 1µF ceramic decoupling capacitor con- nected closely between INTVCC and the power ground pin? This capacitor carries the MOSFET driver peak currents. A small value is used to allow placement immediately adja­cent to the IC.
6) Keep the switching nodes, SW1 (SW2), away from sensitive small-signal nodes. Ideally the switch nodes should be placed at the furthest point from the LTC1929.
7) Use a low impedance source such as a logic gate to drive the PLLIN pin and keep the lead as short as possible.
19
Page 20
LTC1929
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APPLICATIO S I FOR ATIO
The diagram in Figure 9 illustrates all branch currents in a 2-phase switching regulator. It becomes very clear after studying the current waveforms why it is critical to keep the high-switching-current paths to a small physical size. High electric and magnetic fields will radiate from these “loops” just as radio stations transmit signals. The output capacitor ground should return to the negative terminal of the input capacitor and not share a common ground path with any switched current paths. The left half of the circuit gives rise to the “noise” generated by a switching regula­tor. The ground terminations of the sychronous MOSFETs and Schottky diodes should return to the bottom plate(s) of the input capacitor(s) with a short isolated PC trace since very high switched currents are present. A separate isolated path from the bottom plate(s) of the input capacitor(s) should be used to tie in the IC power ground pin (PGND) and the signal ground pin (SGND). This technique keeps inherent signals generated by high cur­rent pulses from taking alternate current paths that have finite impedances during the total period of the switching regulator. External OPTI-LOOP compensation allows over­compensation for PC layouts which are not optimized but this is not the recommended design procedure.
RMS current is calculated, higher effective duty factor results and the peak current levels are divided as long as the currents in each stage are balanced. Refer to Applica­tion Note 19 for a detailed description of how to calculate RMS current for the single stage switching regulator. Figures 3 and 4 help to illustrate how the input and output currents are reduced by using an additional phase. The input current peaks drop in half and the frequency is doubled for this 2-phase converter. The input capacity requirement is thus reduced theoretically by a factor of four! Ceramic input capacitors with their unbeatably low ESR characteristics can be used.
Figure 4 illustrates the RMS input current drawn from the input capacitance vs the duty cycle as determined by the ratio of input and output voltage. The peak input RMS current level of the single phase system is reduced by 50% in a 2-phase solution due to the current splitting between the two stages.
An interesting result of the 2-phase solution is that the V which produces worst-case ripple current for the input capacitor, V duces zero input current ripple in the 2-phase design.
= VIN/2, in the single phase design pro-
OUT
IN
Simplified Visual Explanation of How a 2-Phase Controller Reduces Both Input and Output RMS Ripple Current
A multiphase power supply significantly reduces the amount of ripple current in both the input and output capacitors. The RMS input ripple current is divided by, and the effective ripple frequency is multiplied up by the number of phases used (assuming that the input voltage is greater than the number of phases used times the output voltage). The output ripple amplitude is also reduced by, and the effective ripple frequency is increased by the number of phases used. Figure 10 graphically illustrates the principle.
The worst-case RMS ripple current for a single stage design peaks at twice the value of the output voltage . The worst-case RMS ripple current for a two stage design results in peaks at 1/4 and 3/4 of input voltage. When the
The output ripple current is reduced significantly when compared to the single phase solution using the same inductance value because the V term from the stage that has its bottom MOSFET on subtracts current from the (VIN - V resulting from the stage which has its top MOSFET on. The output ripple current is:
−−
12 1
V
2
I
RIPPLE
where D is duty factor. The input and output ripple frequency is increased by the
number of stages used, reducing the output capacity requirements. When VIN is approximately equal to 2(V as illustrated in Figures 3 and 4, very low input and output ripple currents result.
OUT
=
fL
DD
 
−+
12 1
/L discharge current
OUT
)/L charging current
OUT
()
D
 
OUT
)
20
Page 21
LTC1929
U
WUU
APPLICATIO S I FOR ATIO
SW1
V
IN
R
IN
+
C
IN
SW2
L1
D1
L2
R
SENSE1
R
SENSE2
V
OUT
C
OUT
+
R
L
BOLD LINES INDICATE HIGH, SWITCHING CURRENT LINES. KEEP LINES TO A MINIMUM LENGTH.
Figure 9. Instantaneous Current Path Flow in a Multiple Phase Switching Regulator
SW V
I
CIN
I
COUT
D2
1929 F09
DUAL PHASESINGLE PHASE
SW1 V
SW2 V
I
L1
I
L2
I
CIN
I
COUT
RIPPLE
1929 F10
Figure 10. Single and 2-Phase Current Waveforms
21
Page 22
LTC1929
C16
0.47µF
C3, C4: OS-CON 6SP680M
C18–C21: T510E108M004
L1, L2: SUMIDA CEP149-1R0MC
Q1–Q8: FDS6670A OR FDS7760A
28272625242322212019181716
15
123456789
1011121314
C17
1000pF
NC
TG1
SW1
BOOST1
V
IN
BG1
EXTV
CC
INTV
CC
PGND
BG2
BOOST2
SW2
TG2
AMPMD
RUN/SS
SENSE1
+
SENSE1–EAIN
PLLFLTR
PLLINNCI
TH
SGND
V
DIFFOUTVOS
V
OS
+
SENSE2–SENSE2
+
U1
LTC1929
Q8
Q7
Q6
Q5
Q4
L1
1µH
R4
0.002
Q3
Q2
Q1
C12
1µF
C13
2.2µF
C8
0.47µF
D1
BAT54A
V
IN
+
V
IN
5V
C22
1µF
C23
1µF
+
C3
C2
1µF
C1, 1000pF
+
C4
12
3
C14
10µF
L2
1µH
R8
0.002
R1
10
1929 TA03
+
C18
R9
50
+
C19
+
C20
+
C21
C24
10µF
V
OUT
+
V
OUT
V
OSENSE
+
V
OSENSE
1.6V/40A
REMOTE SENSE
R10
50
R3
10k
C7
0.1µF
R2
2.7k
C9, 0.01µF
C10, 100pF
C11, 1nF
C15
470pF
R7
8.06k
R6
8.06k
R5, 10k
U
TYPICAL APPLICATIO S
Figure 11. 5V Input, 1.6V/40A CPU Power Supply
22
Page 23
U
TYPICAL APPLICATIO S
100
90
80
70
EFFICIENCY (%)
60
VIN = 5V
= 1.6V
V
OUT
50
5 10 15 20 25 30 35 40
0
LOAD CURRENT (A)
1929 TA04
Figure 12. Efficiency Plot for Circuit of Figure 11
LTC1929
PACKAGE DESCRIPTIO
0.205 – 0.212** (5.20 – 5.38)
U
Dimensions in inches (millimeters) unless otherwise noted.
G Package
28-Lead Plastic SSOP (0.209)
(LTC DWG # 05-08-1640)
0.397 – 0.407*
(10.07 – 10.33)
2526 22 21 20 19 181716 1523242728
12345678 9 10 11 12 1413
° – 8°
0
0.301 – 0.311 (7.65 – 7.90)
0.068 – 0.078 (1.73 – 1.99)
0.005 – 0.009 (0.13 – 0.22)
*
DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSIONS DO NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
0.022 – 0.037 (0.55 – 0.95)
0.0256 (0.65)
BSC
0.010 – 0.015 (0.25 – 0.38)
0.002 – 0.008 (0.05 – 0.21)
G28 SSOP 0694
23
Page 24
LTC1929
TYPICAL APPLICATIO
1000pF
0.1µF
13.2k
INTV
CC
33pF
10k
100pF
220pF
16.5k
10 11 12 13 14
1000pF
1 2 3 4 5 6 7 8 9
U
RUN/SS SENSE1 SENSE1 EAIN PLLFLTR PLLIN NC I
TH
SGND V
DIFFOUT
V
OS
+
V
OS
SENSE2 SENSE2
+ –
LTC1929
– +
TG1
SW1
BOOST1
V
BG1
EXTV
INTV
PGND
BG2
BOOST2
SW2
TG2
AMPMD
L1
28
NC
27 26 25 24
IN
23 22
CC
21
CC
20 19 18 17 16 15
0.22µF
1µF,25V
D4
0.22µF
D3
10
0.1µF
4.7µF
6.3V
+
L2
22µF 50V
0.005
M2M1
M4M3
0.005
GND
D1 MBRM 140T3
C
D2 MBRM 140T3
OUT
+
2X270µF 2V
V
IN
5V TO 28V
V
OUT
1.8V/20A
VIN: 5V TO 28V V
: 1.8V/20A
OUT
SWITCHING FREQUENCY = 310kHz
MI – M4: FAIRCHILD FDS6680A L1 – L2: 2µH SUMIDA CEE125-2R1NC C
: PANASONIC EEFUEOD271R
OUT
D3, D4: CENTRAL CMDSH-3TR
1929 TA02
Figure 13. 1.8V/20A CPU Power Supply
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PART NUMBER DESCRIPTION COMMENTS
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Fault Protection, 3.5V ≤ V
LTC1736 High Efficiency Synchronous Step-Down Controller with 5-Bit VID Output Fault Protection, Power Good, GN-24,
3.5V V
36V, 0.8V V
IN
Adaptive Power and Burst Mode are trademarks of Linear Technology Corporation.
36V
IN
OUT
6V
24
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507 ● www.linear-tech.com
1929i LT/TP 0899 4K • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1999
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