Datasheet LTC1775 Datasheet (LINEAR TECHNOLOGY)

Page 1
LOAD CURRENT (A)
0.01
70
EFFICIENCY (%)
90
95
100
0.1 1 10
1775 F01b
85
80
75
VIN = 10V f = 150kHz FCB = INTV
CC
V
OUT
= 5V
V
OUT
= 3.3V
查询LTC1775C供应商
FEATURES
LTC1775
High Power
TM
No R
SENSE
Current Mode
Synchronous Step-Down
Switching Regulator
U
DESCRIPTIO
Highest Efficiency Current Mode Controller
No Sense Resistor Required
300mV Maximum Current Sense Voltage
Stable High Current Operation
Dual N-Channel MOSFET Synchronous Drive
Wide VIN Range: 4V to 36V
Wide V
±1% 1.19V Reference
Programmable Fixed Frequency with Injection Lock
Very Low Drop Out Operation: 99% Duty Cycle
Forced Continuous Mode Control Pin
Optional Programmable Soft Start
Pin Selectable Output Voltage
Foldback Current Limit
Output Overvoltage Protection
Logic Controlled Micropower Shutdown: IQ < 30µA
Available in 16-Lead Narrow SSOP and SO Packages
Range: 1.19V to V
OUT
IN
U
APPLICATIO S
Notebook Computers
Automotive Electronics
Battery Chargers
Distributed Power Systems
The LTC®1775 is a synchronous step-down switching regulator controller that drives external N-channel power MOSFETs using few external components. Current mode control with MOSFET VDS sensing eliminates the need for a sense resistor and improves efficiency. Largely similar to the LTC1625, the LTC1775 has twice the maximum sense voltage for high current applications. The frequency of a nominal 150kHz internal oscillator can be synchro­nized to an external clock over a 1.5:1 frequency range.
Burst ModeTM operation at low load currents reduces switching losses and low dropout operation extends oper­ating time in battery-powered systems. A forced continu­ous mode control pin can assist secondary winding regulation by disabling Burst Mode operation when the main output is lightly loaded.
Fault protection is provided by foldback current limiting and an output overvoltage comparator. An external ca­pacitor attached to the RUN/SS pin provides soft start capability for supply sequencing. A wide supply range allows operation from 4V (4.3V for LTC1775I) to 36V at the input and 1.19V to VIN at the output.
, LTC and LT are registered trademarks of Linear Technology Corporation.
No R
and Burst Mode are trademarks of Linear Technology Corporation.
SENSE
TYPICAL APPLICATION
LTC1775
SYNC
0.1µF
SS
RUN/SS
V
R
C
10k
I
TH
SGND
V
2.2nF
C
C
C
Figure 1. High Efficiency Step-Down Converter
PROG
OSENSE
V
SW
BOOST
INTV
PGND
IN
TK TG
D
B
+
CMDSH-3
C
VCC
4.7µF
CC
BG
C
B
0.33µF
M1 SUD50N03-10
D1
MBRS340
M2 SUD50N03-10
L1
6µH
Efficiency vs Load Current
V
IN
C
+
22µF 30V ×4
+
1775 F01
5V TO
IN
28V
V
OUT
3.3V 10A
C
OUT
680µF
6.3V
1
Page 2
LTC1775
PACKAGE/ORDER I FOR ATIO
UU
W
WWWU
ABSOLUTE AXI U RATI GS
(Note 1)
Input Supply Voltage (VIN, TK) ................. 36V to –0.3V
Boosted Supply Voltage (BOOST)............. 42V to –0.3V
Boosted Driver Voltage (BOOST – SW) ...... 7V to –0.3V
Switch Voltage (SW) ....................................36V to – 5V
EXTVCC Voltage ...........................................7V to –0.3V
ITH Voltage................................................2.7V to –0.3V
FCB, RUN/SS, SYNC Voltages .....................7V to –0.3V
V
OSENSE
Peak Driver Output Current < 10µs (TG, BG) ............ 2A
INTVCC Output Current ........................................ 50mA
Operating Ambient Temperature Range
Junction Temperature (Note 2)............................. 125°C
Storage Temperature Range ................ –65°C to 150°C
Lead Temperature (Soldering, 10 sec)................. 300°C
, V
Voltages ........(INTVCC + 0.3V) to –0.3V
PROG
LTC1775C .............................................. 0°C to 70°C
LTC1775I (Note 5).............................. –40°C to 85°C
TOP VIEW
1
EXTV
CC
2
SYNC
3
RUN/SS
4
FCB
5
I
TH
6
SGND
7
V
OSENSE
8
V
PROG
GN PACKAGE
16-LEAD NARROW
PLASTIC SSOP
T
= 125°C, θJA = 130°C/W (GN)
JMAX
= 125°C, θJA = 110°C/W (S)
T
JMAX
Consult factory for Military grade parts.
16
V
IN
15
TK
14
SW
13
TG
12
BOOST
11
INTV
CC
10
BG
9
PGND
S PACKAGE
16-LEAD PLASTIC SO
ORDER PART
NUMBER
LTC1775CGN LTC1775CS LTC1775IGN LTC1775IS
GN PART MARKING
1775 1775I
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating temperature
range, otherwise specifications are at TA = 25°C. VIN = 15V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Main Control Loop
IINV
OSENSE
V
OUT
V
LINEREG
V
LOADREG
V
FCB
I
FCB
V
OVL
I
PROG
I
Q
V
RUN/SS
I
RUN/SS
V
SENSE(MAX)
Feedback Current V Regulated Output Voltage ITH = 1.19V (Note 3)
1.19V (Adjustable) Selected V
3.3V Selected V 5V Selected V
Reference Voltage Line Regulation VIN = 4V to 20V, ITH = 1.19V (Note 3), 0.001 0.01 %/V
Output Voltage Load Regulation ITH = 2V (Note 3) – 0.020 – 0.2 %
Forced Continuous Threshold V Forced Continuous Bias Current V Output Overvoltage Lockout V V
Input Current
PROG
3.3V V
OUT
5V V
OUT
Input DC Supply Current
Normal Mode EXTV Shutdown V
RUN/SS Pin Threshold 0.8 1.4 2 V Soft Start Current Source V Maximum Current Sense Threshold V
Pin Open, ITH = 1.19V (Note 3) 10 50 nA
PROG
Pin Open 1.178 1.190 1.202 V
PROG
= 0V 3.220 3.300 3.380 V
PROG
= INTV
PROG
V
PROG
= 0.5V (Note 3) 0.035 0.2 %
I
TH
Ramping Negative 1.16 1.19 1.22 V
FCB
= 1.19V –1 –2 µA
FCB
PROG
V
PROG
V
PROG
RUN/SS
RUN/SS
OSENSE
CC
Pin Open
Pin Open 1.24 1.28 1.32 V
= 0V –3.5 –7 µA = 5V 3.5 7 µA
= 5V (Note 4) 500 µA
CC
= 0V, 4V < VIN < 15V 15 30 µA
= 0V –1.2 –2.5 –4 µA
= 1V, V
Pin Open 260 300 340 mV
PROG
4.900 5.000 5.100 V
2
Page 3
LTC1775
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating temperature
range, otherwise specifications are at TA = 25°C. VIN = 15V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
TG Transition Time (Note 6)
TG t
R
TG t
F
BG t
R
BG t
F
Internal VCC Regulator
V
INTVCC
V
LDOINT
V
LDOEXT
V
EXTVCC
Oscillator
f
OSC
fH/f
OSC
V
SYNC
R
SYNC
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: T
is calculated from the ambient temperature TA and power
J
dissipation P
LTC1775CGN/LTC1775IGN: T LTC1775CS/LTC1775IS: TJ = TA + (PD • 110°C/W)
Note 3: The LTC1775 is tested in a feedback loop that adjusts V achieve a specified error amplifier output voltage (I
Rise Time C Fall Time C
= 3300pF 50 150 ns
LOAD
= 3300pF 50 150 ns
LOAD
BG Transition Time (Note 6)
Rise Time C Fall Time C
Internal VCC Voltage 6V < VIN < 30V, V INTVCC Load Regulation ICC = 20mA, V EXTVCC Voltage Drop ICC = 20mA, V EXTVCC Switchover Voltage ICC = 20mA, V
= 3300pF 50 150 ns
LOAD
= 3300pF 50 150 ns
LOAD
= 4V 5.0 5.2 5.4 V
EXTVCC
= 4V –0.2 –1 %
EXTVCC
= 5V 180 300 mV
EXTVCC
Ramping Positive 4.5 4.7 V
EXTVCC
Oscillator Freqency SYNC = 0V 135 150 165 kHz Maximum Synchronized Frequency Ratio 1.5 SYNC Pin Threshold (Figure 4) Ramping Positive 0.9 1.2 V SYNC Pin Input Resistance 50 k
Note 4: Typical in application circuit with EXTVCC tied to V I
= 0A and FCB = INTVCC. Dynamic supply current is higher due
OUT
OUT
= 5V,
to the gate charge being delivered at the switching frequency. See
according to the following formula:
D
= TA + (PD • 130°C/W)
J
to
).
TH
OSENSE
Applications Information. Note 5: Minimum input supply voltage is 4.3V at –40°C for industrial
grade parts. Note 6: Rise and fall times are measured at 10% to 90% levels.
3
Page 4
LTC1775
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Efficiency vs Load Current Efficiency vs Input Voltage
100
90
80
70
EFFICIENCY (%)
60
50
0.001
Load Regulation
0
–0.1
–0.2
(%)
OUT
V
–0.3
–0.4
BURST MODE
0.01
0.1
LOAD CURRENT (A)
CONTINUOUS MODE
VIN = 10V
= 5V
V
OUT
= V
EXTV
CC
OUT
1.0
1775 • G01
FIGURE 1 CIRCUIT
10
100
95
90
85
EFFICIENCY (%)
80
75
70
0
5
I
LOAD
10 15 20
INPUT VOLTAGE (V)
ITH Pin Voltage vs Load Current
3.0
2.5
2.0
(V)
1.5
ITH
CONTINUOUS
V
MODE
1.0
BURST
0.5
MODE
I
= 5A
LOAD
= 500mA
V
= 5V
OUT
FIGURE 1 CIRCUIT
25 30
1775 • G02
FIGURE 1 CIRCUIT
= 20V
V
IN
= 5V
V
OUT
Efficiency vs Input Voltage
100
95
90
I
= 500mA
85
EFFICIENCY (%)
80
75
70
0
V
IN
LOAD
10 15 20 25 30
5
INPUT VOLTAGE (V)
– V
Dropout Voltage
OUT
vs Load Current
400
FIGURE 1 CIRCUIT
= 5V, 5% DROP
V
OUT
300
(mV)
200
OUT
– V
IN
V
100
I
= 5A
LOAD
V
= 3.3V
OUT
FIGURE 1 CIRCUIT
1775 • G03
–0.5
2
0
LOAD CURRENT (A)
6
8
4
10
1775 • G04
Input and Shutdown Current vs Input Voltage INTV
1775 • G07
60
50
SHUTDOWN CURRENT (µA)
40
30
20
10
0
1200
1000
800
600
400
INPUT CURRENT (µA)
200
0
0
EXTVCC OPEN
510
INPUT VOLTAGE (V)
SHUTDOWN
EXTVCC = 5V
20 30 35
15 25
(%)
CC
INTV
–0.5
–1.0
0
1.0
0.5
0
0
24
LOAD CURRENT (A)
Load Regulation
CC
VIN = 15V
10
0
INTVCC LOAD CURRENT (mA)
81214
610
1775 • G05
20
30 40
1775 • G08
0
0
4
2
CURRENT LOAD (A)
68
1775 • G06
10
EXTVCC Switch Drop vs INTVCC Load Current
500
VIN = 15V
= 5V
EXTV
CC
400
(mV)
300
CC
– INTV
200
CC
EXTV
100
50
0
10
0
INTV
CC
30
20
LOAD CURRENT (mA)
40
50
1775 • G09
4
Page 5
UW
TYPICAL PERFOR A CE CHARACTERISTICS
LTC1775
Maximum Current Sense Voltage vs Duty Cycle
350
300
250
200
150
100
50
MAXIMUM CURRENT SENSE VOLTAGE (mV)
0
0.2 0.4 0.8 1.0
0
0.6
DUTY CYCLE
FCB Pin Current vs Temperature
0
–0.5
–1.0
FCB CURRENT (µA)
–1.5
1775 • G10
Maximum Current Sense Voltage vs Temperature
320
310
300
290
MAXIMUM CURRENT SENSE VOLTAGE (mV)
280
–40
–15 10
TEMPERATURE (°C)
60 110 135
35 85
RUN/SS Pin Current vs Temperature
0
–1
–2
–3
RUN/SS CURRENT (µA)
–4
1775 • G11
Oscillator Frequency vs Temperature
300
250
200
150
100
FREQUENCY (kHz)
50
0
–40
–15 10
Soft Start
RUN/SS
5V/DIV
V
OUT
5V/DIV
I
L
5A/DIV
SYNC = 1.5V
SYNC = 0V
60 110 135
35 85
TEMPERATURE (°C)
1775 • G12
–2.0
V
OUT
100mV
/DIV
5A/DIV
–40
I
L
–15 10
TEMPERATURE (°C)
V
= 20V
IN
= 5V
V
OUT
= 2A TO 8A
I
LOAD
FIGURE 1 CIRCUIT
60 110 135
35 85
100µs/DIV
1775 • G13
1530 G18
–5
–40
–15 10
Transient Response (Burst Mode Operation)Transient Response
V
OUT
100mV
/DIV
I
L
5A/DIV
V
= 20V
IN
= 5V
V
OUT
= 100mA TO 2A
I
LOAD
FIGURE 1 CIRCUIT
60 110 135
35 85
TEMPERATURE (°C)
200µs/DIV
1775 • G14
1530 G17
= 20V
V
IN
= 5V
V
OUT
= 0.5
R
LOAD
FIGURE 1 CIRCUIT
Burst Mode Operation
V
OUT
50mV
/DIV
I
TH
100mV
/DIV
I
L
2A/DIV
= 20V
V
IN
= 5V
V
OUT
= 100mA
I
LOAD
FIGURE 1 CIRCUIT
20ms/DIV
1530 G16
20µs/DIV
1530 G15
5
Page 6
LTC1775
U
UU
PI FU CTIO S
EXTVCC (Pin 1): INTVCC Switch Input. When the EXTV voltage is above 4.7V, the switch closes and supplies INTVCC power from EXTVCC. Do not exceed 7V at this pin.
SYNC (Pin 2): Synchronization Input for Internal Oscilla­tor. The oscillator will nominally run at 150kHz when open, 225kHz when tied above 1.2V, and will lock over a 1.5:1 clock frequency range.
RUN/SS (Pin 3): Run Control and Soft Start Input. A capacitor to ground at this pin sets the ramp time to full current output (approximately 1s/µF). Forcing this pin below 1.4V shuts down the device.
FCB (Pin 4): Forced Continuous Input. Tie this pin to ground to force synchronous operation at low load currents, to a resistive divider from the secondary output when using a secondary winding, or to INTVCC to enable Burst Mode operation at low load currents.
ITH (Pin 5): Error Amplifier Compensation Point. The current comparator threshold increases with this control voltage, forcing inductor current to be roughly propor­tional to V
2.4V. SGND (Pin 6): Signal Ground. Connect to the (–) terminal
of C
OUT
V
OSENSE
from the remotely sensed output voltage or from an external resistive divider across the output.
V
(Pin 8): Output Voltage Programming. When
PROG
V
OSENSE
a 3.3V output and V
. Nominal voltage range for this pin is 0V to
ITH
.
(Pin 7): Output Voltage Sense. Feedback input
is connected to the output, V
> 3.5V selects a 5V output.
PROG
< 0.8V selects
PROG
CC
Leaving V an external resistive divider between the output and V
OSENSE
PGND (Pin 9): Driver Power Ground. Connects to the source of the bottom N-channel MOSFET, the (–) terminal of C
BG (Pin 10): Bottom Gate Drive. Drives the gate of the bottom N-channel MOSFET between ground and INTVCC.
INTVCC (Pin 11): Internal 5.2V Regulator Output. The driver and control circuits are powered from this voltage. Decouple this pin to power ground with a minimum of
4.7µF tantalum or other low ESR capacitor. BOOST (Pin 12): Topside Floating Driver Supply. The (+)
terminal of the bootstrap capacitor connects here. This pin swings from a Schottky diode drop below INTVCC to VIN + INTVCC.
TG (Pin 13): Top Gate Drive. Drives the top N-channel MOSFET with a voltage swing equal to INTVCC superim­posed on the switch node voltage.
SW (Pin 14): Switch Node. The (–) terminal of the boot­strap capacitor connects here. This pin swings from a diode drop below ground up to VIN.
TK (Pin 15): Top MOSFET Kelvin Sense. MOSFET V sensing requires this pin to be routed to the drain of the top MOSFET separately from VIN.
VIN (Pin 16): Main Supply Input. Decouple this pin to ground with an RC filter (1, 0.1µF) for applications above 3A.
and the (–) terminal of CIN.
VCC
open allows the output voltage to be set by
PROG
.
DS
6
Page 7
LTC1775
U
U
W
FU CTIO AL DIAGRA
I
TH
5
R
C
C
C1
0.6V
RUN/SS
3
C
SS
SGND
6
INTV
CC
CL
+
= 1m
V
FB
1.19V
V
IN
3µA
6V
1.28V
g
m
EA
+
+
INTV
+
I
THB
+
0.6V
+
OV
CC
+
0.7V
I
1.19V
TK
SYNC
2
+
TA
×5.5
15
V
IN
+
C
IN
0.95V
1
0.5V
+
OSC
S
Q
TOP
R
SLEEP
B
SHUTDOWN
OVERVOLTAGE
FCNT
REV
SWITCH
LOGIC/ DROPOUT COUNTER
+
F
INTV
CC
1µA
BA
×5.5
I
1.19V REF
5.2V
LDO REG
+
+
2
BOOST
12
C
CC
4.7V
B
M1
D
B
+
C
VCC
M2
+
TG 13
SW
14
INTV
11
BG 10
PGND
V
9
IN
16
L1
V
8
PROG
V
7
OSENSE
FCB
EXTV
14
CC
V
OUT
+
C
OUT
1775 BD
7
Page 8
LTC1775
OPERATIO
U
Main Control Loop
The LTC1775 is a constant frequency, current mode controller for DC/DC step-down converters. In normal operation, the top MOSFET is turned on when the RS latch is set by the on-chip oscillator and is turned off when the current comparator I1 resets the latch. While the top MOSFET is turned off, the bottom MOSFET is turned on until either the inductor current reverses, as determined by the current reversal comparator I2, or the next cycle begins. Inductor current is measured by sensing the V potential across the conducting MOSFET. The output of the appropriate sense amplifier (TA or BA) is selected by the switch logic and applied to the current comparator. The voltage on the ITH pin sets the comparator threshold corresponding to peak inductor current. The error ampli­fier EA adjusts this voltage by comparing the feedback signal VFB from the output voltage with the internal 1.19V reference. The V voltage is taken directly from the V from an on-chip resistive divider. When the load current increases, it causes a drop in the feedback voltage relative to the reference. The ITH voltage then rises until the average inductor current again matches the load current.
The internal oscillator can be synchronized to an external clock applied to the SYNC pin and can lock to a frequency between 100% and 150% of its nominal 150kHz rate. When the SYNC pin is left open, it is pulled low internally and the oscillator runs at its normal rate. If this pin is taken above 1.2V, the oscillator will run at its maximum 225kHz rate.
Pulling the RUN/SS pin low forces the controller into its shutdown state and turns off both MOSFETs. Releasing the RUN/SS pin allows an internal 3µA current source to charge up an external soft start capacitor CSS. When this voltage reaches 1.4V, the controller begins switching, but with the ITH voltage clamped at approximately 0.8V. As CSS continues to charge, the clamp is raised until full range operation is restored.
The top MOSFET driver is powered from a floating boot­strap capacitor CB. This capacitor is normally recharged from INTVCC through a diode DB when the top MOSFET is turned off. As VIN decreases towards V
pin selects whether the feedback
PROG
OSENSE
pin or is derived
, the converter
OUT
DS
will attempt to turn on the top MOSFET continuously (‘’dropout’’). A dropout counter detects this condition and forces the top MOSFET to turn off for about 500ns every tenth cycle to recharge the bootstrap capacitor.
An overvoltage comparator OV guards against transient overshoots and other conditions that may overvoltage the output. In this case, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condi­tion is cleared.
Foldback current limiting for an output shorted to ground is provided by a transconductance amplifer CL. As V drops below 0.6V, the buffered ITH input to the current comparator is gradually pulled down to a 0.95V clamp. This reduces peak inductor current to about one fifth of its maximum value.
Low Current Operation
The LTC1775 is capable of Burst Mode operation at low load currents. If the error amplifier drives the ITH voltage below 0.95V, the buffered ITH input to the current com­parator will remain clamped at 0.95V. The inductor current peak is then held at approximately 60mV/R ITH then drops below 0.5V, the Burst Mode comparator B will turn off both MOSFETs. The load current will be supplied solely by the output capacitor until ITH rises above the 50mV hysteresis of the comparator and switch­ing is resumed. Burst Mode operation is disabled by comparator F when the FCB pin is brought below 1.19V. This forces continuous operation and can assist second­ary winding regulation.
INTVCC/EXTVCC Power
Power for the top and bottom MOSFET drivers and most of the internal circuitry of the LTC1775 is derived from the INTVCC pin. When the EXTVCC pin is left open, an internal
5.2V low dropout regulator supplies the INTVCC power from VIN. If EXTVCC is raised above 4.7V, the internal regulator is turned off and an internal switch connects EXTVCC to INTVCC. This allows a high efficiency source, such as the primary or a secondary output of the converter itself, to provide the INTVCC power.
DS(ON)(TOP)
FB
. If
8
Page 9
R
DS(ON)
()
0
MAXIMUM OUTPUT CURRENT (A)
15
20
25
0.08
1775 F03
10
5
0
0.02
0.04
0.06
0.10
IRL3803
SUD50N03-10
FDS8936A
Si9936
WUUU
APPLICATIO S I FOR ATIO
LTC1775
The basic LTC1775 application circuit is shown in Figure 1. External component selection is primarily determined by the maximum load current and begins with the selection of the sense resistance for the desired current level. Since the LTC1775 senses current using the on-resistance of the power MOSFET, the maximum application current prima­rily determines the choice of MOSFET. The operating frequency and the inductor are chosen based largely on the desired amount of ripple current. Finally, CIN is se­lected for its ability to handle the RMS current into the converter and C
is chosen with low enough ESR to
OUT
meet the output voltage ripple specification.
Power MOSFET Selection
The LTC1775 requires two external N-channel power MOSFETs, one for the top (main) switch and one for the bottom (synchronous) switch. Important parameters for the power MOSFETs are the breakdown voltage V threshold voltage V transfer capacitance C
, on-resistance R
GS(TH)
and maximum current I
RSS
DS(ON)
(BR)DSS
, reverse
D(MAX)
,
.
The gate drive voltage is set by the 5.2V INTVCC supply. Consequently, logic level threshold MOSFETs must be used in LTC1775 applications. If low input voltage opera­tion is expected (V
< 5V), then sub-logic level threshold
IN
MOSFETs should be used. Pay close attention to the V
(BR)DSS
specification for the MOSFETs as well; many of
the logic level MOSFETs are limited to 30V or less.
The ρT is a normalized term accounting for the significant variation in R
with temperature, typically about
DS(ON)
0.4%/°C as shown in Figure 2. Junction to ambient tem­perature TJA is around 20°C in most applications. For a maximum ambient temperature of 70°C, using ρ
90°C
≅ 1.3
in the above equation is a reasonable choice. This equation is plotted in Figure 3 to illustrate the dependence of maximum output current on R
. Some popular
DS(ON)
MOSFETs are shown as data points.
2.0
1.5
1.0
0.5
NORMALIZED ON RESISTANCE
T
ρ
0
–50
0
JUNCTION TEMPERATURE (°C)
Figure 2. R
50
vs Temperature
DS(ON)
100
150
1775 F02
The MOSFET on-resistance is chosen based on the required load current. The maximum average output cur­rent I
O(MAX)
the peak-to-peak ripple current ∆IL. The peak inductor current is inherently limited in a current mode controller by the current threshold ITH range. The corresponding maximum VDS sense voltage is about 300mV under nor­mal conditions. The LTC1775 will not allow peak inductor current to exceed 300mV/R equation is a good guide for determining the required R
DS(ON)(MAX)
lowing some margin for ripple current, current limit and variations in the LTC1775 and external component values:
R
DS ON MAX
()( )
is equal to the peak inductor current less half
DS(ON)(TOP)
. The following
at 25°C (manufacturer’s specification), al-
mV
240
I
()
O MAX T
()
()
ρ
Figure 3. Maximum Output Current vs R
at VGS = 4.5V
DS(ON)
The 300mV maximum sense voltage of the LTC1775 allows a large current to be obtained from power MOSFET switches. It also causes a significant amount of power dissipation in those switches and careful attention must be
9
Page 10
LTC1775
0
1775 F04
7V
1µs < t
ON
< 4µs
5µs < t < 6µs
1.2V
I
V
fL
V
V
L
OUT OUT
IN
=
 
 
 
 
()( )
1
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APPLICATIO S I FOR ATIO
paid to the resulting thermal issues. Under DC conditions, the maximum power that can be dissipated by a MOSFET switch limits the current through it:
I
DS MAX
()
R
DS ON
P
()
==
TT
J MAX A
R
θρ
JA DS ON TJ MAX
For example, the SUD50N03-10 with T TA =70°, θJA = 30° C/W, R
DS(ON)
= 0.019Ω, ρ
()
() ( )
= 175°C,
J(MAX)
TJ(MAX)
= 1.8 can operate with a maximum DC current of 10A. In a switching application, the actual power dissipation is increased by the transition losses and is reduced by the switch duty cycle. When the LTC1775 is operating in continuous mode, the duty cycles for the MOSFETs are:
V
TopDuty Cycle
BottomDuty Cycle
OUT
=
V
IN
=
VV
IN OUT
V
IN
Operating Frequency and Synchronization
The choice of operating frequency and inductor value is a trade-off between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET switching losses, both gate charge loss and transition loss. However, lower frequency operation requires more inductance for a given amount of ripple current.
The internal oscillator runs at a nominal 150kHz frequency when the SYNC pin is left open or connected to ground. Pulling the SYNC pin above 1.2V will increase the fre­quency by 50%. The oscillator will injection lock to a clock signal applied to the SYNC pin with a frequency between 165kHz and 200kHz. The clock high level must exceed
1.2V for at least 1µs and no longer than 4µs as shown in Figure 4. The top MOSFET turn-on will synchronize with the rising edge of the clock.
The MOSFET power dissipations at maximum output current are:
P
=
TOP
 +
P
=
BOT
Both MOSFETs have I2R losses and the P
V
OUT
IR
()()()
V
IN
2
kV I C f
()( )( )( )()
IN O MAX RSS
VV
IN OUT
V
IN
2
() () ()
O MAX T TOP DS ON
 
ρ
()
()()()
IR
2
() () ()
O MAX T BOT DS ON
ρ
equation
TOP
includes an additional term for transition losses, which are largest at high input voltages. The constant k = 1.7 can be used to estimate the amount of transition loss. The bottom MOSFET losses are greatest at high input voltage or during a short circuit when the duty cycle is nearly 100%. The temperature rise of the MOSFETs depends on the effective thermal resistance θJA of the heat sink used in the applica­tion. Check the temperature of the MOSFET when testing applications and use appropriate heat sinking such as board power planes to spread the heat.
Figure 4. SYNC Clock Waveform
Inductor Value Selection
Given the desired input and output voltages, the inductor value and operating frequency directly determine the ripple current:
Lower ripple current reduces losses in the inductor, ESR losses in the output capacitors and output voltage ripple. Thus, highest efficiency operation is obtained at low frequency with small ripple current. To achieve this, how­ever, requires a large inductor.
10
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LTC1775
A reasonable starting point is to choose a ripple current that is about 40% of I
. Note that the largest ripple
O(MAX)
current occurs at the highest VIN. To guarantee that ripple current does not exceed a specified maximum, the induc­tor should be chosen according to:
L
fI
()( )
V
OUT
() ()
L MAX
V
1
V
IN MAX
OUT
 
Burst Mode Operation Considerations
The choice of R
and inductor value also determines
DS(ON)
the load current at which the LTC1775 enters Burst Mode operation. When bursting, the controller clamps the peak inductor current to approximately:
mV
I
BURST PEAK
()
=
60
R
DS ON
()
The corresponding average current depends on the amount of ripple current. Lower inductor values (higher ∆IL) will reduce the load current at which Burst Mode operation begins.
The output voltage ripple can increase during Burst Mode operation if ∆IL is substantially less than I
BURST
. This will primarily occur when the duty cycle is very close to unity (VIN is close to V
) or if very large value inductors are
OUT
chosen. This is generally only a concern in applications with V
5V. At high duty cycles, a skipped cycle
OUT
causes the inductor current to quickly descend to zero. However, it takes multiple cycles to ramp the current back up to I
BURST(PEAK)
. During this interval, the output capaci­tor must supply the load current and enough charge may be lost to cause significant droop in the output voltage. It is a good idea to keep ∆IL comparable to I
BURST(PEAK)
. Otherwise, one might need to increase the output capaci­tance in order to reduce the voltage ripple or else disable Burst Mode operation by forcing continuous operation with the FCB pin.
Fault Conditions: Current Limit and Output Shorts
The LTC1775 current comparator can accommodate a maximum sense voltage of 300mV. This voltage and the
sense resistance determine the maximum allowed peak inductor current. The corresponding output current limit is:
mV
I
LIMIT
300 1
=
R
()
DS ON T
()
()
–ρ∆
2
I
L
The current limit value should be checked to ensure that I
LIMIT(MIN)
> I
. The minimum value of current limit
O(MAX)
generally occurs with the largest VIN at the highest ambi­ent temperature, conditions which cause the highest power dissipation in the top MOSFET. Note that it is important to check for self-consistency between the assumed junction temperature of the top MOSFET and the resulting value of I
which heats the junction.
LIMIT
Caution should be used when setting the current limit based upon R
of the MOSFETs. The maximum
DS(ON)
current limit is determined by the minimum MOSFET on­resistance. Data sheets typically specify nominal and maximum values for R
, but not a minimum. A
DS(ON)
reasonable, but perhaps overly conservative, assumption is that the minimum R the typical value as the maximum R
lies the same amount below
DS(ON)
lies above it.
DS(ON)
Consult the MOSFET manufacturer for further guidelines. The LTC1775 includes current foldback to help further
limit load current when the output is shorted to ground. If the output falls by more than half, then the maximum sense voltage is progressively lowered from 300mV to about 80mV. Under short-circuit conditions with very low duty cycle, the LTC1775 will begin skipping cycles in order to limit the short-circuit current. In this situation the bottom MOSFET R
will control the inductor current
DS(ON)
valley rather than the top MOSFET controlling the inductor current peak. The short-circuit ripple current is deter­mined by the minimum on-time t
ON(MIN)
of the LTC1775
(approximately 0.5µs), the input voltage, and inductor value:
I
L(SC)
= t
ON(MIN) VIN
/L.
The resulting short-circuit current is:
mV
I
SC
=
80 1
R
()
()( )
DS ON BOT T
ρ
()
I
+
()
LSC
2
11
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LTC1775
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APPLICATIO S I FOR ATIO
Normally, the top and bottom MOSFETs will be of the same type. A bottom MOSFET with lower R may be chosen if the resulting increase in short-circuit current is tolerable. However, the bottom MOSFET should never be chosen to have a higher nominal R top MOSFET.
Inductor Core Selection
Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite, molypermalloy or Kool Mµ® cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on the inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase.
Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can con­centrate on copper loss and preventing saturation. Ferrite core material saturates “hard,” which means that induc­tance collapses rapidly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate!
DS(ON)
DS(ON)
than the top
than the
regulators. The diode may be omitted if the efficiency loss can be tolerated.
Parasitic Lead Inductance Effects
Because the LTC1775 is designed to operate with rela­tively large currents through single (or multiple) MOSFET switches, the lead inductance of these power switches can become a significant concern. The table below shows typical values of lead inductance for some common pack­ages:
MOSFET Package Lead Inductance
TO-220 4nH to 12nH
DDPAK 4nH
DPAK 1.5nH
SO-8 1nH
Of particular concern are switches in TO-220 packages which can have a series inductance of between 4nH and 12nH depending upon the depth of insertion into the circuit board. When the main (top) switch is turned on, the lead inductance LP forms a voltage divider with the power inductor L1. The voltage V the voltage from the switch on-resistance and increases the current sense voltage.
VLP = (VIN – V
OUT
)LP/L1
across this parasitic adds to
LP
Molypermalloy (from Magnetics, Inc.) is a very good, low loss core material for toroids, but it is more expensive than ferrite. A reasonable compromise from the same manu­facturer is Kool Mµ. Toroids are very space efficient, especially when you can use several layers of wire. Because they generally lack a bobbin, mounting is more difficult. However, designs for surface mount are available which do not increase the height significantly.
Schottky Diode Selection
The Schottky diode D1 shown in Figure 1 conducts during the dead time between the conduction of the power MOSFETs. This prevents the body diode of the bottom MOSFET from turning on and storing charge during the dead time, which could cost as much as 1% in efficiency. A 1A Schottky diode is generally a good size for 3A to 5A
Kool Mµ is a registered trademark of Magnetics, Inc.
12
The result is lower value of current limit than would have been expected otherwise. For example, a 10nH lead induc­tance with a 5µH power inductor has 50mV across it when VIN = 30V and V will be reached when the switch voltage due to on­resistance is only 250mV, a 17% reduction. This effect is most noticeable at higher input voltages.
Lead inductance also reduces the benefit of the Schottky diode D1 by delaying commutation of the inductor current from the diode over to the synchronous (bottom) switch. With the diode forward biased when the synchronous switch turns on, there is only about 500mV applied across the lead and trace inductance between the switch and the diode. It takes about 400ns to commutate a 20A current in this case. This delay reduces efficiency and can also increase the foldback current limit of the LTC1775. The
= 5V. Thus, the 300mV current limit
OUT
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LTC1775
Schottky diode must be placed next to the synchronous switch to minimize this effect. One also might consider using a power switch with an integrated Schottky diode, or omitting the diode altogether in high current applications.
CIN and C
Selection
OUT
In continuous mode, the drain current of the top MOSFET is approximately a square wave of duty cycle V
OUT/VIN
. To prevent large input voltage transients, a low ESR input capacitor sized for the maximum RMS current must be used. The maximum RMS current is given by:
/
V
II
≅−
RMS O MAX
()
OUT
V
V
V
ININOUT
This formula has a maximum at VIN = 2V = I
/2. This simple worst-case condition is com-
O(MAX)
12
1
, where I
OUT
RMS
monly used for design because even significant deviations do not offer much relief. Note that ripple current ratings from capacitor manufacturers are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be placed in parallel to meet size or height requirements in the design.
The selection of C
is primarily determined by the ESR
OUT
required to minimize voltage ripple. The output ripple V
is approximately bounded by:
OUT
parallel with OS-CON capacitors is recommended to re­duce the effect of their lead inductance.
In surface mount applications, multiple capacitors placed in parallel may be required to meet the ESR, RMS current handling and load step requirements. Dry tantalum, spe­cial polymer and aluminum electrolytic capacitors are available in surface mount packages. Special polymer capacitors offer very low ESR but have lower capacitance density than other types. Tantalum capacitors have the highest capacitance density but it is important to only use types that have been surge tested for use in switching power supplies. Several excellent surge-tested choices are the AVX TPS and TPSV or the KEMET T510 series. Aluminum electrolytic capacitors have significantly higher ESR, but can be used in cost-driven applications providing that consideration is given to ripple current ratings and long term reliability. Other capacitor types include Nichicon PL, NEC Neocap, Panasonic SP and Sprague 595D series.
INTVCC Regulator
An internal P-channel low dropout regulator produces the
5.2V supply which powers the drivers and internal cir­cuitry within the LTC1775. The INTVCC pin can supply a maximum RMS current of 50mA and must be bypassed to ground with a minimum of 4.7µF tantalum or low ESR electrolytic capacitance. Good bypassing is necessary to supply the high transient currents required by the MOSFET gate drivers.
∆∆V I ESR
OUT L
≤+
1
fC
8()()( )
OUT
 
Since ∆IL increases with input voltage, the output ripple is highest at maximum input voltage. Typically, once the ESR requirement is satisfied the capacitance is adequate for filtering and has the required RMS current rating.
Manufacturers such as Nichicon, United Chemicon and Sanyo should be considered for high performance through­hole capacitors. The OS-CON (organic semiconductor dielectric) capacitor available from Sanyo has the lowest product of ESR and size of any aluminum electrolytic at a somewhat higher price. An additional ceramic capacitor in
High input voltage applications in which large MOSFETs are being driven at high frequencies may cause the LTC1775 to exceed its maximum junction temperature rating. Most of the supply current drives the MOSFET gates unless an external EXTVCC source is used. The junction temperature can be estimated from the equations given in Note 2 of the Electrical Characteristics. For example, the LTC1775CGN is limited to less than 14mA from a 30V supply:
TJ = 70°C + (14mA)(30V)(130°C/W) = 125°C
To prevent the maximum junction temperature from being exceeded, the input supply current must be checked when operating in continuous mode at high VIN. Relief can be provided by using the EXTVCC pin to provide the gate drive current.
13
Page 14
LTC1775
V
IN
TK
LTC1775
EXTV
CC
V
PUMP
2(V
OUT
– VD) < 7V
TG
SW
1775 F05b
L1
BG
PGND
+
C
OUT
V
OUT
BAT85
BAT85
BAT85
VN2222LL
V
IN
+
C
IN
+
1µF
0.22µF
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APPLICATIO S I FOR ATIO
EXTVCC Connection
The LTC1775 contains an internal P-channel MOSFET switch connected between the EXTVCC and INTVCC pins. Whenever the EXTVCC pin is above 4.7V the internal 5.2V regulator shuts off, the switch closes and INTVCC power is supplied via EXTVCC until EXTVCC drops below 4.5V. This allows the MOSFET gate drive and control power to be derived from the output or other external source during normal operation. When the output is out of regulation (start-up, short circuit) power is supplied from the internal regulator. Do not apply greater than 7V to the EXTVCC pin and ensure that EXTVCC VIN.
Significant efficiency gains can be realized by powering INTVCC from the output, since the VIN current supplying the driver and control currents will be scaled by a factor of Duty Cycle/Efficiency. For 5V regulators this simply means connecting the EXTVCC pin directly to V
3.3V and other lower voltage regulators, additional cir­cuitry is required to derive INTVCC power from the output.
The following list summarizes the four possible connec­tions for EXTVCC:
1. EXTVCC left open (or grounded). This will cause INTV
to be powered from the internal 5.2V regulator resulting in a low current efficiency penalty of up to 10% at high input voltages.
2. EXTVCC connected directly to V
OUT
connection for a 5V regulator and provides the highest efficiency.
. However, for
OUT
CC
. This is the normal
Figure 5b: Capacitive Charge Pump for EXTV
CC
3. EXTVCC connected to an output-derived boost network. For 3.3V and other low voltage regulators, efficiency gains can still be realized by connecting EXTVCC to an output-derived voltage which has been boosted to greater than 4.7V. This can be done with either an inductive boost winding as shown in Figure 5a or a capacitive charge pump as shown in Figure 5b.
4. EXTVCC connected to an external supply. If an external supply is available in the 5V to 7V range (EXTVCC < VIN), it may be used to power EXTVCC.
Figure 6 shows how one can easily generate a suitable EXTVCC voltage from VIN. This circuit still derives the gate drive current from VIN, but it removes the power dissipa­tion from the LTC1775 internal regulator and increases the gate drive voltage.
V
IN
V
IN
+
C
V
IN
TK
OPTIONAL
EXTV
CONNECTION
5V < V
14
CC
< 7V
SEC
Figure 5a: Secondary Output Loop and EXTVCC Connection
EXTV
R4
FCB
R3
SGND
LTC1775
CC
TG
SW
BG
PGND
IN
1N4148
T1
+
1:N
V
SEC
+
C
SEC
1µF
V
OUT
C
OUT
Note that R
Figure 6. EXTVCC Power Supplied from V
DS(ON)
R1
Q1
D1
6.8V
EXTV
CC
1775 F06
IN
also varies with the gate drive level. If
gate drives other than the 5.2V INTVCC are used, this must
1775 F05a
be accounted for when selecting the MOSFET R
DS(ON)
. Particular care should be taken with applications where EXTVCC is connected to the output. When the output
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LTC1775
voltage is between 4.7V and 5.2V, INTVCC will be con­nected to the output and the gate drive is reduced. The resulting increase in R limit. Even applications with V
will also lower the current
DS(ON)
> 5.2V will traverse this
OUT
region during start-up and must take into account the reduced current limit.
Topside MOSFET Driver Supply (CB, DB)
An external bootstrap capacitor (CB in the functional dia­gram) connected to the BOOST pin supplies the gate drive voltage for the topside MOSFET. This capacitor is charged through diode DB from INTVCC when the SW node is low. Note that the voltage across CB is about a diode drop below INTVCC. When the top MOSFET turns on, the switch node voltage rises to VIN and the BOOST pin rises to approxi­mately VIN + INTVCC. During dropout operation, CB sup­plies the top driver for as long as ten cycles between re­freshes. Thus, the boost capacitance needs to store about 100 times the gate charge required by the top MOSFET. In many applications 0.1µF to 0.47µF is adequate.
When adjusting the gate drive level , the final arbiter is the total input current for the regulator. If you make a change and the input current decreases, then you improved the efficiency. If there is no change in input current, then there is no change in efficiency.
reduce the signal swing at the gate by a diode drop. Thus, the LTC1775 requires an increased EXTVCC voltage of about 6V (such as provided by the Figure 6 circuit) when using this driver.
Output Voltage Programming
The LTC1775 has a pin selectable output voltage deter­mined by the V
V
INTV
Open Adjustable
pin as follows:
PROG
PROG
0V 3.3V
CC
V
OUT
5V
Remote sensing of the output voltage is provided by the V
OSENSE
internal resistive divider is used and the V
pin. For fixed 3.3V and 5V output applications an
OSENSE
pin is connected directly to the output voltage as shown in Figure 8a. When using an external resistive divider, the V
pin is left open and the V
PROG
OSENSE
pin is connected to feedback resistors as shown in Figure 8b. The output voltage is set by the divider as:
R
2
VV
=+
OUT
119 1
.
 
R
1
External Gate Drive Buffer
The LTC1775 drivers are adequate for driving up to about 30nC into MOSFET switches. When using large single, or multiple, MOSFET switches, external buffers may be re­quired to provide additional gate drive capability. Special purpose gate driver circuits such as the LTC1693 are ideal in such cases. Alternately, the external buffer circuit shown in Figure 7 can be used. Note that the bipolar devices
BOOST
Q1 FMMT619
TG
Q2 FMMT720
SW
GATE OF M1
BG
Figure 7. Optional External Gate Driver
INTV
PGND
CC
Q3 FMMT619
Q4 FMMT720
GATE OF M2
1775 F07
CONNECT FOR
= 5V
V
OUT
CONNECT FOR
= 3.3V
V
OUT
V
OUT
+
C
OUT
V
PROG
V
OSENSE
SGND
LTC1775
INTV
Figure 8a. Fixed 3.3V or 5V V
V
OUT
OPEN
+
R2
C
OUT
R1
Figure 8b. Adjustable V
V
PROG
V
OSENSE
SGND
LTC1775
OUT
CC
1775 F08a
OUT
1775 F08b
15
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Run/Soft Start Function
The RUN/SS pin is a dual purpose pin that provides a soft start function and a means to shut down the LTC1775. Soft start reduces surge currents from VIN by gradually in­creasing the controller’s current limit I
TH(MAX)
. This pin
can also be used for power supply sequencing. Pulling the RUN/SS pin below 1.4V puts the LTC1775 into
a low quiescent current shutdown (IQ < 30µA). This pin can be driven directly from logic as shown in Figure 9. Releas­ing the RUN/SS pin allows an internal 3µA current source to charge up the soft-start capacitor CSS. If RUN/SS has been pulled all the way to ground there is a delay before starting of approximately:
14
t
DELAY SS SS
=
CsFC
3
A
µ
V
05../
()
When the voltage on RUN/SS reaches 1.4V the LTC1775 begins operating with a clamp on ITH at 0.8V. As the voltage on RUN/SS increases to approximately 3.1V, the clamp on ITH is raised until its full 2.4V range is restored. This takes an additional 0.5s/µF. During this time the load current will be folded back to approximately 80mV/R
DS(ON)
until the output reaches half of its final value. Diode D1 in Figure 9 reduces the start delay while allowing
CSS to charge up slowly for the soft start function. This diode and CSS can be deleted if soft start is not needed. The RUN/SS pin has an internal 6V zener clamp (See Func­tional Diagram).
3.3V
OR 5V
RUN/SS
D1
C
SS
Figure 9. RUN/SS Pin Interfacing
RUN/SS
C
SS
1775 F09
In addition to providing a logic input to force continuous operation, the FCB pin provides a means to regulate a flyback winding output. It can force continuous synchro­nous operation when needed by the flyback winding, regardless of the main output load.
The secondary output voltage V
is normally set as
SEC
shown in Figure 5a by the turns ratio N of the transformer:
V
(N + 1)V
SEC
OUT
However, if the controller goes into Burst Mode operation and halts switching due to a light main load current, then V
will droop. An external resistor divider from V
SEC
the FCB pin sets a minimum voltage V
R
4
VV
SEC MIN()
If V
drops below this level, the FCB voltage forces
SEC
.≅+
119 1
 
R
3
continuous operation until V
SEC(MIN)
is again above its
SEC
:
SEC
to
minimum.
Minimum On-Time Considerations
Minimum on-time t
ON(MIN)
is the smallest amount of time that the LTC1775 is capable of turning the top MOSFET on and off again. It is determined by internal timing delays and the amount of gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on-time limit and care should be taken to ensure that:
V
OUT
t
ON MIN
<
()
()()
Vf
IN
If the duty cycle falls below what can be accommodated by the minimum on-time, the LTC1775 will begin to skip cycles. The output voltage will continue to be regulated, but the ripple current and ripple voltage will increase.
FCB Pin Operation
When the FCB pin drops below its 1.19V threshold, continuous synchronous operation is forced. In this case, the top and bottom MOSFETs continue to be driven regardless of the load on the main output. Burst Mode operation is disabled and current reversal under light loads is allowed in the inductor.
16
The minimum on-time for the LTC1775 is generally about
0.5µs. However, as the peak sense voltage (I R
) decreases, the minimum on-time gradually
DS(ON)
L(PEAK) •
increases up to about 0.7µs. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of
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LTC1775
cycle skipping can occur with correspondingly larger current and voltage ripple.
Efficiency Considerations
The efficiency of a switching regulator is equal to the output power divided by the input power (×100%). Per­cent efficiency can be expressed as:
%Efficiency = 100% – (L1 + L2 + L3 + ...)
where L1, L2, etc. are the individual losses as a percentage of input power. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC1775 circuits:
1. INTVCC current. This is the sum of the MOSFET driver and control currents. The driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched on and then off, a packet of gate charge Qg moves from INTVCC to ground. The resulting current out of INTVCC is typically much larger than the control circuit current. In continu­ous mode, I
GATECHG
= f(Q
g(TOP)
+ Q
g(BOT)
).
By powering EXTVCC from an output-derived source, the additional VIN current resulting from the driver and control currents will be scaled by a factor of Duty Cycle/ Efficiency. For example, in a 20V to 5V application at 400mA load, 10mA of INTVCC current results in ap­proximately 3mA of VIN current. This reduces the loss from 10% (if the driver was powered directly from VIN) to about 3%.
2. DC I2R Losses. Since there is no separate sense resis­tor, DC I2R losses arise only from the resistances of the MOSFETs and inductor. In continuous mode the aver­age output current flows through L, but is “chopped” between the top MOSFET and the bottom MOSFET. If the two MOSFETs have approximately the same R
DS(ON)
, then the resistance of one MOSFET can simply be summed with the resistance of L to obtain the DC I2R loss. For example, if each R
DS(ON)
= 0.05 and RL =
0.15, then the total resistance is 0.2. This results in
losses ranging from 2% to 8% as the output current increases from 0.5A to 2A for a 5V output. I2R losses cause the efficiency to drop at high output currents.
3. Transition losses apply only to the topside MOSFET, and only when operating at high input voltages (typi­cally 20V or greater). Transition losses can be esti­mated from:
Transition Loss = (1.7)(V
IN
2
)(I
O(MAX)
)(C
RSS
)(f)
4. LTC1775 VIN supply current. The VIN current is the DC supply current to the controller excluding MOSFET gate drive current. Total supply current is typically about 850µA. If EXTVCC is connected to 5V, the LTC1775 will draw only 330µA from VIN and the remaining 520µA will come from EXTVCC. VIN current results in a small (<1%) loss which increases with VIN.
Other losses including CIN and C
ESR dissipative
OUT
losses, Schottky conduction losses during dead time and inductor core losses, generally account for less than 2% total additional loss.
Checking Transient Response
The regulator loop response can be checked by looking at the load transient response. Switching regulators take several cycles to respond to a step in load current. When a load step occurs, V equal to (∆I resistance of C
)(ESR), where ESR is the effective series
LOAD
OUT
immediately shifts by an amount
OUT
, and C
begins to charge or dis-
OUT
charge. The regulator loop acts on the resulting feedback error signal to return V this recovery time V ringing which would indicate a stability problem. The I
to its steady-state value. During
OUT
can be monitored for overshoot or
OUT
TH
pin external components shown in Figure 1 will provide adequate compensation for most applications.
A second, more severe transient is caused by connecting loads with large (>1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with C
, causing a rapid drop in V
OUT
. No regulator can
OUT
deliver enough current to prevent this problem if the load switch resistance is low and it is driven quickly. The only solution is to limit the rise time of the switch drive in order to limit the inrush current to the load.
17
Page 18
LTC1775
WUUU
APPLICATIO S I FOR ATIO
Automotive Considerations: Plugging into the Cigarette Lighter
As battery-powered devices go mobile, there is a natural interest in plugging into the cigarette lighter in order to conserve or even recharge battery packs during opera­tion. But before you connect, be advised: you are plug­ging into the supply from hell. The main power line in an automobile is the source of a number of nasty potential transients, including load dump, reverse and double battery.
Load dump is the result of a loose battery cable. When the cable breaks connection, the field collapse in the alternator can cause a positive spike as high as 60V which takes several hundred milliseconds to decay. Reverse battery is just what it says, while double battery is a consequence of tow truck operators finding that a 24V jump start cranks cold engines faster than 12V.
The network shown in Figure 10 is the most straightfor­ward approach to protect a DC/DC converter from the ravages of an automotive power line. The series diode prevents current from flowing during reverse battery, while the transient suppressor clamps the input voltage during load dump. Note that the transient suppressor should not conduct during double-battery operation, but must still clamp the input voltage below breakdown of the converter. Although the LTC1775 has a maximum input voltage of 36V, most applications will be limited to 30V by the MOSFET V
(BR)DSS
.
Design Example
As a design example, take a supply with the following specifications: VIN = 6V to 22V (15V nominal), V I
O(MAX)
= 10A. The required R
can immediately be
DS(ON)
OUT
= 5V,
estimated:
mV
R
DS ON()
240
A
()(.)
10 1 3
.==
0 018
A 0.019 Siliconix SUD50N03-10 MOSFET (θJA = 30°C/W) is close to this value.
For 40% ripple current at maximum VIN the inductor should be:
V
L
150 0 4 10
( )( . )( )
5
kHz A
 
V
5
22
V
1
–.
64
H
Choosing a Magnetics 55380-A2 core with 8 turns of 15 gauge wire yields a 6µH inductor. The resulting maximum ripple current will be:
I
LMAX()
V
5
kHz H
()()
150 6
 
µ
V
5
1
22
V
–.=
=
43
A
Next, check that the minimum value of the current limit is acceptable. Assume a junction temperature about 20°C above the 70°C ambient with ρ
mV
I
LIMIT
300
(. )(.)
0019 1312
–.
90°C
43 10
= 1.3.
AA
=
18
50A I
PK
RATING
V
IN
LTC1775
PGND
Figure 10. Automotive Application Protection
TRANSIENT VOLTAGE SUPPRESSOR GENERAL INSTRUMENT
1.5KA24A
12V
1775 F10
Now double-check the assumed TJ:
5
P
TOP
V
=
22
V
1 7 22 10 170 150
.
()()()( )( )
=+=
056 021 077
...
2
10 1 3 0 019
A
()()
..
()
2
+
V A pF kHz
WW mW
TJ = 70°C + (0.77W)(30°C/W) = 93°C
Since ρ(93°C) ρ(90°C), the solution is self-consistent.
Page 19
WUUU
APPLICATIO S I FOR ATIO
LTC1775
A short circuit to ground will result in a folded back current of:
mV V s
I
SC
80
=
(. )(.)
0 013 1 1
+
with a typical value of R
1215 0 5
()(.)
and ρ(50°C) = 1.1. The
DS(ON)
µ
H
µ
6
=
62
.
A
resulting power dissipated in the bottom MOSFET is:
VV
15 5
P
=Ω=
BOT
15
V
2
AW
62 11 0013 037
(. )(.)(. ) .
which is less than under full load conditions.
C
C1
2.2nF
C
SS
0.1µF
R
10k
C
C
220pF
V
INTV
C2
OUT
LTC1775
1
EXTV
CC
2
SYNC
3
RUN/SS
4
FCB
CC
5
I
TH
6
SGND
7
V
OSENSE
8
V
PROG
V
SW
BOOST
INTV
BG
PGND
16
IN
15
TK
14
13
TG
12
11
CC
10 9
CIN is chosen for an RMS current rating of at least 5A at temperature. C
is chosen with an ESR of 0.013 for
OUT
low output ripple. The output ripple in continuous mode will be highest at the maximum input voltage and is approximately:
∆VO = (∆I
)(ESR) = (4.3A)(0.013) = 56mV
L(MAX)
The complete circuit is shown in Figure 11.
V
IN
6V TO 22V
R
F
1
C
+
+
C
F
0.1µF
D
B
CMDSH-3
C
VCC
4.7µF
C
B
0.33µF
M1 SUD50N03-10
L1
6µH
D1
MBRS340
M2 SUD50N03-10
IN
+
22µF 30V ×4
V
OUT
5V 10A
+
C
OUT
680µF
6.3V
CIN: SANYO 30SC22M C
: SANYO 6SP680M
OUT
L1: MAGENTICS 55380-A2, 8 TURNS, 15 GAUGE
Figure 11. 5V/10A Fixed Output from Design Example
1775 F11
19
Page 20
LTC1775
WUUU
APPLICATIO S I FOR ATIO
PC Board Layout Checklist
When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the LTC1775. These items are also illustrated graphically in the layout diagram of Figure 12. Check the following in your layout:
1) Connect the TK lead directly to the drain of the topside MOSFET. Then connect the drain to the (+) plate of CIN. This capacitor provides the AC current to the top MOSFET.
2) The power ground pin connects directly to the source of the bottom N-channel MOSFET. Then connect the source to the anode of the Schottky diode (if used) and (–) plate of CIN, which should have as short lead lengths as possible.
3) The LTC1775 signal ground pin should connect to the (–) plate of C
. Connect the (–) plate of C
OUT
to power
OUT
ground at the source of the bottom MOSFET. All small­signal components (R2, CSS, CC, etc.) should return directly to SGND.
4) Keep the switch node SW away from sensitive small­signal nodes. Ideally the switch node should be placed on the opposite side of the power MOSFETs from the LTC1775.
5) Connect the INTVCC decoupling capacitor C
VCC
closely to the INTVCC pin and the power ground pin. This capacitor carries the MOSFET gate drive current.
6) Does the V
OSENSE
pin connect as close as possible to the load? In adjustable applications, the resistive di­vider (R1, R2) must be connected between the load and signal ground. Place the divider near the LTC1775 in order to keep the high impedance V
OSENSE
node short.
7) For applications with multiple switching power con­verters connected to the same VIN, ensure that the input filter capacitance for the LTC1775 is not shared with the other converters. AC input current from another con­verter will cause substantial input voltage ripple that may interfere with proper operation of the LTC1775. A few inches of PC trace or wire (L
TRACE
100nH)
between CIN and the VIN supply is sufficient to prevent sharing.
OPTIONAL 5V EXTV
CONNECTION
C
C
R2
R1
OUTPUT DIVIDER
REQUIRED
WITH V
PROG
BOLD LINES INDICATE HIGH CURRENT PATHS
CC
EXT
SS
CLK
INTV
R
C
OPEN
OPEN
CC
C1
1
2 3
4
5
6
7 8
EXTV
SYNC RUN/SS
FCB
I
TH
SGND
V
OSENSE
V
PROG
LTC1775
CC
BOOST
INTV
PGND
Figure 12. LTC1775 Layout Diagram
V
SW
TK
TG
BG
L
TRACE
+
16
IN
15 14
13
C
12
11
CC
10 9
B
D
C
B
VCC
+
M2
M1
L1
V
IN
+
D1
C
IN
V
C
OUT
+
1775 F12
OUT
+
20
Page 21
TYPICAL APPLICATIO S
C
C1
C
R
2.2nF
SS
0.1µF
10k
C
220pF
INTV
C
C2
CC
CIN: SANYO 30SC22M C
OUT
L1: SUMIDA CDRH-125
U
3.3V/5A Fixed Output
LTC1775
1
EXTV
CC
2
SYNC
3
RUN/SS
4
FCB
5
I
TH
6
SGND
7
V
OSENSE
8
V
PROG
: AVX TPSD107M010R0065
V
SW
BOOST
INTV
BG
PGND
IN
TK
TG
CC
LTC1775
V
IN
5V TO 28V
R
F
1
C
IN
L1
10µH
+
22µF 30V ×2
+
1775 TA01
V
OUT
3.3V 5A
C
OUT
100µF 10V
0.065 ×4
C
+
F
0.1µF
D
B
CMDSH-3
C
VCC
4.7µF
C
0.1µF
B
M1 Si4412DY
D1
MBRS140T3
M2 Si4412DY
16
15 14
13 12
11
10 9
C
C1
2.2nF
C
SS
0.1µF
LTC1775
1
6V
EXTV
CC
2
SYNC
3
RUN/SS
4
R
10k
C
220pF
INTV
C
C2
FCB
CC
5
I
TH
6
SGND
7
V
OSENSE
8
V
PROG
CIN: SANYO 30SC22M
: SANYO 6SP680M
C
OUT
L1: MAGNETICS 55206-A2, 3.7µH, 6 TURNS, 13 GAUGE
V
SW
TG
BOOST
INTV
BG
PGND
16
IN
15
TK
14
13
12
11
CC
10
9
5V/20A Fixed Output
C
F
0.1µF
Q2 FMMT720
Q1 FMMT619
D CMDSH-3
+
C
VCC
4.7µF
Q3 FMMT619
Q4 FMMT720
1
R
B
F
C
B
0.47µF
M1 IRL3803
D1
MBRD835L
M2 IRL3803
+
L1
3.7µH
C
IN
22µF 30V ×8
+
1775 TA02
V
IN
6V TO 28V
V
OUT
5V 20A
C
OUT
680µF
6.3V ×2
21
Page 22
LTC1775
TYPICAL APPLICATIO S
1
2 3
C
C1
R
2.2nF
C
10k
220pF
CIN: SANYO 16SV220M
: SANYO 6SP680M
C
OUT
L1: 12µH, 5A
C
0.1µF
C
4
SS
5
C2
6
7
8
U
–5V/2.5A Positive to Negative Converter
C
F
0.1µF
16
BOOST
INTV
PGND
V
SW
TG
BG
IN
15
TK
14
13 12
D
B
+
CMDSH-3
C
VCC
4.7µF
11
CC
10
9
EXTV
SYNC
RUN/SS
FCB I
TH
SGND
V
OSENSE
V
PROG
CC
LTC1775
R
F
1
C
B
0.22µF
V
IN
5V TO 10V
M1 Si4412DY
MBR140T3
M2 Si4412DY
L1
12µH
D
C
+
IN
220µF 16V
1
1775 TA04
C
+
OUT
680µF
6.3V
V
OUT
–5V
2.5A
C
C1
2.2nF
C
0.1µF
R1
11k
12V Output, Single Inductor, Buck/Boost Converter
1
EXTV
SS
R
C
OPEN
20k
C
C2
220pF
R2 100k
: UNITED CHEMICON THCR70E1H226ZT-CBU
C
IN
: SANYO 165A-150M
C
OUT
L1: 13µH/11A
2 3
4 5
6
7 8
SYNC
RUN/SS
FCB I
TH
SGND
V
OSENSE
V
PROG
CC
LTC1775
BOOST
INTV
PGND
V
SW
TK
TG
BG
R
F
1
C
16
IN
15 14
13 12
D CMDSH-3
11
CC
10 9
F
0.1µF
M1 Si4410DY
L1
13µH
C
B
C
B
0.33µF
VCC
4.7µF
D2
MBRD835L
M3 Si4410DY
+
M2 Si4410DY
D1
MBRS340
V
IN
6V TO 18V
C
IN
+
22µF 50V ×2
V
OUT
12V
C
+
OUT
150µF 16V ×2
V
I
IN
OUT
6.0
2.6
12
4.0
18
4.8
1775 TA05
22
Page 23
PACKAGE DESCRIPTIO
U
Dimensions in inches (millimeters) unless otherwise noted.
GN Package
16-Lead Plastic SSOP (Narrow 0.150)
(LTC DWG # 05-08-1641)
0.189 – 0.196* (4.801 – 4.978)
16
15
14
12 11 10
13
9
LTC1775
0.009
(0.229)
REF
0.015
± 0.004
(0.38 ± 0.10)
0.007 – 0.0098
(0.178 – 0.249)
0.016 – 0.050
(0.406 – 1.270)
* DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
** DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
0° – 8° TYP
× 45°
S Package
16-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
0.229 – 0.244
(5.817 – 6.198)
0.053 – 0.068
(1.351 – 1.727)
0.008 – 0.012
(0.203 – 0.305)
16
15
12
0.386 – 0.394* (9.804 – 10.008)
13
14
0.150 – 0.157** (3.810 – 3.988)
5
4
3
678
0.004 – 0.0098
(0.102 – 0.249)
0.0250 (0.635)
BSC
GN16 (SSOP) 1098
12
11
10
9
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
× 45°
0° – 8° TYP
0.016 – 0.050
(0.406 – 1.270)
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
0.228 – 0.244
(5.791 – 6.197)
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
TYP
0.150 – 0.157** (3.810 – 3.988)
4
5
0.050
(1.270)
BSC
3
2
1
7
6
8
0.004 – 0.010
(0.101 – 0.254)
S16 1098
23
Page 24
LTC1775
TYPICAL APPLICATIO S
1
2 3
C
C1
2.2nF
C
SS
0.1µF
R
10k
C
C
220pF
4
INTV
CC
5
C2
6
7 8
OPEN
CIN: KEMET T495X156M035AS C
OUT
L1: SUMIDA CDRH127-6R1
U
2.5V/5A Adjustable Output
LTC1775
BOOST
INTV
PGND
V
SW
BG
IN
TK
TG
CC
EXTV
CC
SYNC RUN/SS
FCB I
TH
SGND
V
OSENSE
V
PROG
: KEMET T510X687K004AS
V
IN
5V TO 25V
R
F
1
C
IN
L1
6.1µH
+
1775 TA03
R2 11k 1%
R1 10k 1%
15µF 35V ×3
+
V
2.5V 5A
C
OUT
680µF 4V ×2
OUT
C
+
F
0.1µF
D
B
CMDSH-3
C
VCC
4.7µF
C
B
0.22µF
M1 1/2 FDS8936A
D1
MBRS140
M2 1/2 FDS8936A
16
15 14
13 12
11
10 9
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SENSE
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V
IN
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IN
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, I
Synchronous Step-Down Controller I
OUT1
as High as 20A; No Sense Resistor Required
OUT2
OUT1
LTC1735 High Efficiency Synchronous Step-Down Controller Output Fault Protection, 16-Pin GN Package, 4V VIN 36V PolyPhase is a trademark of Linear Technology Corporation.
Linear Technology Corporation
24
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear-tech.com
Saves Space, Fixed
SENSE
Up to 36V
, V
as Low as 2.x, 1.x,
OUT2
1775f LT/TP 0500 4K • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1999
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