Datasheet LTC1735 Datasheet (Linear Technology)

Page 1
FEATURES
LTC1735
High Efficiency
Synchronous Step-Down
Switching Regulator
U
DESCRIPTIO
Dual N-Channel MOSFET Synchronous Drive
Synchronizable/Programmable Fixed Frequency
Wide VIN Range: 3.5V to 36V Operation
V
Range: 0.8V to 6V
OUT
OPTI-LOOPTM Compensation Minimizes C
±
1% Output Voltage Accuracy
Internal Current Foldback
Output Overvoltage Crowbar Protection
Latched Short-Circuit Shutdown Timer
OUT
with Defeat Option
Very Low Dropout Operation: 99% Duty Cycle
Forced Continuous Control Pin
Optional Programmable Soft-Start
Remote Output Voltage Sense
Logic Controlled Micropower Shutdown: IQ < 25µA
LTC1435 Pin Compatible with Minor Component Changes
Available in 16-Lead Narrow SSOP and SO Packages
U
APPLICATIO S
Notebook and Palmtop Computers, PDAs
Cellular Telephones and Wireless Modems
DC Power Distribution Systems
The LTC®1735 is a synchronous step-down switching regulator controller that drives external N-channel power MOSFETs using a fixed frequency architecture. Burst ModeTM operation provides high efficiency at low load currents. The precision 0.8V reference is compatible with future microprocessor generations. OPTI-LOOP compen­sation allows the transient response to be optimized over a wide range of output capacitance and ESR values.
The operating frequency (synchronizable up to 500kHz) is set by an external capacitor allowing maximum flexibility in optimizing efficiency. A forced continuous control pin reduces noise and RF interference and can assist second­ary winding regulation by disabling Burst Mode operation when the main output is lightly loaded.
, LTC and LT are registered trademarks of Linear Technology Corporation.
Burst Mode and OPTI-LOOP are trademarks of Linear Technology Corporation.
TYPICAL APPLICATIO
C
OSC
47pF
C
SS
0.1µF
C
C
330pF
C
100pF
1000pF
C 100pF
R 33k
U
C
OSC
RUN/SS
I
TH
C2
SGND
V
OSENSE
SENSE
SENSE
LTC1735
+
BOOST
INTV
PGND
TG
SW
V
IN
CC
BG
C
0.22µF
D CMDSH-3
+
4.7µF
Figure 1. High Efficiency Step-Down Converter
M1 FDS6680A
B
B
M2 FDS6680A
L1
2µH
D1 MBRS340T3
V
IN
5V TO 24V
C
IN
22µF 50V
: PANASONIC EEFUEOG181R
C
OUT
: MARCON THCR70E1H226ZT
C
IN
L1: PANASONIC ETQP6FZR0HFA R
SENSE
R
SENSE
0.005
: IRC LRF2010-01-R005J
R1 20k 1%
R2 20k 1%
1735 F01
V
OUT
1.6V 9A
C
OUT
180µF
+
4V ×4 SP
1
Page 2
LTC1735
WW
W
U
ABSOLUTE AXI U RATI GS
(Note 1)
Input Supply Voltage (VIN).........................36V to –0.3V
Topside Driver Supply Voltage (BOOST)....42V to –0.3V
Switch Voltage (SW) ....................................36V to – 5V
EXTVCC Voltage ...........................................7V to –0.3V
Boosted Driver Voltage (BOOST – SW) .......7V to –0.3V
SENSE+, SENSE– Voltages ..........1.1 (INTVCC) to –0.3V
FCB Voltage ............................(INTVCC + 0.3V) to –0.3V
ITH, V
OSENSE
RUN/SS Voltages.........................................7V to – 0.3V
Peak Driver Output Current <10µs (TG, BG) .............. 3A
INTVCC Output Current ......................................... 50mA
Operating Ambient Temperature Range
LTC1735C ............................................... 0°C to 85°C
LTC1735I............................................ –40°C to 85°C
Junction Temperature (Note 2).............................125°C
Storage Temperature Range ................. –65°C to 150°C
Lead Temperature (Soldering, 10 sec).................. 300°C
Voltages ...............................2.7V to –0.3V
UUW
PACKAGE/ORDER I FOR ATIO
TOP VIEW
1
C
OSC
2
RUN/SS
3
I
TH
4
FCB
5
SGND
6
V
OSENSE
7
SENSE
+
8
SENSE
GN PACKAGE
16-LEAD NARROW
PLASTIC SSOP
T
= 125°C, θJA = 130°C/W (GN)
JMAX
= 125°C, θJA = 110°C/W (S)
T
JMAX
Consult factory for Military grade parts.
16
TG
15
BOOST
14
SW
13
V
IN
12
INTV
CC
11
BG
10
PGND
9
EXTV
CC
S PACKAGE
16-LEAD PLASTIC SO
ORDER PART
NUMBER
LTC1735CGN LTC1735CS LTC1735IGN LTC1735IS
GN PART MARKING
1735 1735I
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at TA = 25°C. VIN = 15V, V
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Main Control Loop
I
VOSENSE
V
OSENSE
V
LINEREG
V
LOADREG
DF Max Maximum Duty Factor In Dropout 98 99.4 % g
m
V
FCB
I
FCB
V
OVL
I
Q
V
RUN/SS
V
RUN/SS
I
RUN/SS
I
SCL
UVLO Undervoltage Lockout Measured at VIN Pin (VIN Ramping Down) 3.5 3.9 V V
SENSE(MAX)
Feedback Current (Note 3) –4 –25 nA Feedback Voltage (Note 3) 0.792 0.8 0.808 V Reference Voltage Line Regulation VIN = 3.6V to 30V (Note 3) 0.001 0.02 %/V Output Voltage Load Regulation (Note 3)
Transconductance Amplifier g Forced Continuous Threshold 0.76 0.8 0.84 V Forced Continuous Current V Feedback Overvoltage Lockout 0.84 0.86 0.88 V Input DC Supply Current (Note 4)
Normal Mode 450 µA
Shutdown V Run Pin Start Threshold V Run Pin Begin Latchoff Threshold V Soft-Start Charge Current V RUN/SS Discharge Current Soft Short Condition, V
Maximum Current Sense Threshold V
m
The denotes specifications which apply over the full operating
= 5V unless otherwise noted.
RUN/SS
Measured in Servo Loop; V Measured in Servo Loop; V
= 0.85V – 0.17 –0.3 µA
FCB
= 0V 15 25 µA
RUN/SS
, Ramping Positive 1.0 1.5 1.9 V
RUN/SS
, Ramping Positive 4.1 4.5 V
RUN/SS
= 0V –0.7 – 1.2 µA
RUN/SS
= 4.5V
V
RUN/SS
= 0.7V 60 75 85 mV
OSENSE
= 0.7V 0.1 0.3 %
ITH
= 2V –0.1 –0.3 %
ITH
1.3 mmho
= 0.5V, 0.5 2 4 µA
OSENSE
2
Page 3
LTC1735
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at TA = 25°C. VIN = 15V, V
The denotes specifications which apply over the full operating
= 5V unless otherwise noted.
RUN/SS
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
I
SENSE
t
ON(MIN)
Sense Pins Total Source Current V
SENSE
= V
Minimum On-Time Tested with a Square Wave (Note 6) 160 200 ns
+
= 0V 60 80 µA
SENSE
TG Transition Time: (Note 7)
TG t TG t
r f
Rise Time C Fall Time C
= 3300pF 50 90 ns
LOAD
= 3300pF 50 90 ns
LOAD
BG Transition Time: (Note 7)
BG t
r
BG t
f
TG/BG t
Rise Time C Fall Time C
1D
Top Gate Off to Synchronous C
= 3300pF 50 90 ns
LOAD
= 3300pF 40 80 ns
LOAD
= 3300pF Each Driver 100 ns
LOAD
Gate On Delay Time
TG/BG t
2D
Synchronous Gate Off to Top C
= 3300pF Each Driver 70 ns
LOAD
Gate On Delay Time
Internal VCC Regulator
V
INTVCC
V
LDO(INT)
V
LDO(EXT)
V
EXTVCC
V
EXTVCC(HYS)
Internal VCC Voltage 6V < VIN < 30V, V Internal V EXTVCC Drop Voltage ICC = 20mA, V
Load Regulation ICC = 0 to 20mA, V
CC
EXTVCC
= 4V 5.0 5.2 5.4 V
EXTVCC
= 4V 0.2 1 %
EXTVCC
= 5V 130 200 mV EXTVCC Switchover Voltage ICC = 20mA, EXTVCC Ramping Positive 4.5 4.7 V EXTVCC Hysteresis 0.2 V
Oscillator
f
OSC
fH/f
OSC
f
FCB(SYNC)
Oscillator Frequency C
= 43pF (Note 5) 265 300 335 kHz
OSC
Maximum Sync Frequency Ratio 1.3 FCB Pin Threshold For Sync Ramping Negative 0.9 1.2 V
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: T dissipation P
LTC1735CS, LTC1735IS: T
is calculated from the ambient temperature TA and power
J
according to the following formulas:
D
= TA + (PD • 110 °C/W)
J
LTC1735CGN, LTC1735IGN: TJ = TA + (PD • 130°C/W) Note 3: The LTC1735 is tested in a feedback loop that servos V
the balance point for the error amplifier (V
ITH
= 1.2V).
OSENSE
to
Note 4: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. See Applications Information.
Note 5: Oscillator frequency is tested by measuring the C current (I
) and applying the formula:
OSC
f
OSC
8 477 10
=
CpF I I
OSC CHG DIS
11
.( )
+
()
11
11
+
1
OSC
charge
Note 6: The minimum on-time condition corresponds to an inductor peak­to-peak ripple current 40% of I
(see Minimum On-Time
MAX
Considerations in the Applications Information section). Note 7: Rise and fall times are measured using 10% and 90% levels.
Delay times are measured using 50% levels.
3
Page 4
LTC1735
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Efficiency vs Load Current (3 Operating Modes) Efficiency vs Load Current
100
EXTVCC OPEN
90
BURST
80
70
60
50
EFFICIENCY (%)
40
30
20
0.001
SYNC
0.01
0.1
LOAD CURRENT (A)
CONT
VIN = 10V
= 3.3V
V
OUT
R
= 0.01
S
= 300kHz
f
O
1
10
1735 G01
100
EXTV
= 5V
CC
FIGURE 1
90
VIN = 5V
80
70
EFFICIENCY (%)
60
50
40
0.01 0.1 1 10
= 15V
V
IN
VIN = 24V
LOAD CURRENT (A)
1735 G02
Efficiency vs Input Voltage
100
EXTVCC = 5V
= 1.6V
V
OUT
95
FIGURE 1
90
85
I
EFFICIENCY (%)
80
75
70
0
5
OUT
10 15 20
INPUT VOLTAGE (V)
I
OUT
= 0.5A
= 5A
25 30
1735 G03
Efficiency vs Input Voltage
100
EXTVCC OPEN
= 1.6V
V
OUT
95
FIGURE 1
90
85
I
= 0.5A
EFFICIENCY (%)
80
75
70
OUT
0
10 15 20
5
INPUT VOLTAGE (V)
Input and Shutdown Currents vs Input Voltage
500
EXTVCC OPEN
400
300
200
INPUT CURRENT (µA)
100
0
05
SHUTDOWN
EXTVCC = 5V
20
15
10
INPUT VOLTAGE (V)
I
OUT
= 5A
25
25 30
1735 G04
30
1735 G07
Load Regulation
0
–0.1
(%)
OUT
–0.2
NORMALIZED V
–0.3
–0.4
0
2
4
LOAD CURRENT (A)
VIN – V vs Load Current
500
400
300
(mV)
OUT
– V
200
IN
V
100
R
SENSE
V
OUT
0
0
FCB = 0V
= 15V
V
IN
FIGURE 1
6
8
10
1735 G05
Dropout Voltage
OUT
= 0.005
= 5V – 5% DROP
2468
LOAD CURRENT (A)
10
1735 G06
EXTVCC Switch Drop
INTVCC Line Regulation
100
SHUTDOWN CURRENT (µA)
80
60
40
20
0
35
6
1mA LOAD
5
4
3
VOLTAGE (V)
CC
2
INTV
1
0
0
510
INPUT VOLTAGE (V)
20 30 35
15 25
1735 G08
vs INTVCC Load Current
500
400
(mV)
300
CC
– INTV
200
CC
EXTV
100
0
10
0
INTVCC LOAD CURRENT (mA)
30
40
20
50
1735 G09
4
Page 5
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Maximum Current Sense Threshold vs Normalized Output Voltage (Foldback)
80
70
60
50
40
30
20
10
MAXIMUM CURRENT SENSE THRESHOLD (mV)
0
0
25
NORMALIZED OUTPUT VOLTAGE (%)
50
75
100
1735 G10
Maximum Current Sense Threshold vs V
RUN/SS
80
V
60
40
20
MAXIMUM CURRENT SENSE THRESHOLD (mV)
0
0
= 1.6V
SENSE(CM)
1234
V
(V)
RUN/SS
56
1735 G11
LTC1735
Maximum Current Sense Threshold vs Sense Common Mode Voltage
80
76
72
68
64
MAXIMUM CURRENT SENSE THRESHOLD (mV)
60
1
0
COMMON MODE VOLTAGE (V)
3
2
4
5
1735 G12
Maximum Current Sense Threshold vs ITH Voltage
90 80 70 60 50 40 30 20 10
0 –10 –20
MAXIMUM CURRENT SENSE THRESHOLD (mV)
–30
0.5
0
1.5
1
V
(V)
ITH
SENSE Pins Total Source Current
100
50
(µA)
0
SENSE
I
–50
–100
0
24
V
COMMON MODE VOLTAGE (V)
SENSE
Maximum Current Sense Threshold
V
vs Temperature
80
V
75
70
65
MAXIMUM CURRENT SENSE THRESHOLD (mV)
2
2.5
1735 G13
60
–40
= 1.6V
SENSE(CM)
–15 10 35 60
TEMPERATURE (°C)
85 110 135
1735 G18
(V)
ITH
V
ITH Voltage vs Load Current
1735 G16
2.5 VIN = 10V
= 3.3V
V
OUT
= 0.01
R
SENSE
2.0 = 300kHz
f
O
CONTINUOUS
1.5
VOLTAGE (V)
1.0
TH
I
0.5
6
0
MODE
SYNCHRONIZED f = f
Burst Mode OPERATION
0
234
1
LOAD CURRENT (A)
O
56
1735 G17
100
(%)
MAX
/I
OUT
AVERAGE OUTPUT CURRENT I
vs V
ITH
RUN/SS
2.5 V
= 0.7V
OSENSE
2.0
1.5
1.0
0.5
0
0
234
1
V
RUN/SS
(V)
Output Current vs Duty Cycle
I
(SYNC)
OUT/IMAX
80
60
40
20
f
= f
SYNC
0
O
0
20
DUTY CYCLE (%)
I
OUT/IMAX
(FREE RUN)
40 60 80
56
1735 G15
100
1735 G14
5
Page 6
LTC1735
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Oscillator Frequency vs Temperature
300
C
= 47pF
OSC
290
280
270
FREQUENCY (kHz)
260
250
–40 –15
10
TEMPERATURE (°C)
Start-Up
V
OUT
1V/DIV
V
RUN/SS
5V/DIV
RUN/SS Pin Current vs Temperature
0
V
= 0V
RUN/SS
–1
–2
–3
RUN/SS CURRENT (µA)
–4
60
35
85
110
135
1735 G19
–5
V
OUT
10mV/DIV
–40 –15
V
OUT(RIPPLE)
I
LOAD
60
35
10
TEMPERATURE (°C)
85
110
135
1735 G20
(Synchronized)
= 10mA I
FIGURE 1 FIGURE 1
FCB Pin Current vs Temperature
0
V
= 0.85V
FCB
–0.2
–0.4
–0.6
FCB CURRENT (µA)
–0.8
–1.0
–40 –15
V
OUT(RIPPLE)
35
10
TEMPERATURE (°C)
(Burst Mode Operation)
= 50mA
LOAD
V
OUT
20mV/DIV
60
85
110
135
1735 G21
5A/DIV
V
OUT
20mV/DIV
5A/DIV
I
L
= 15V 5ms/DIV
V
IN
V
= 1.6V
OUT
= 0.16
R
LOAD
V
OUT(RIPPLE)
(Burst Mode Operation)
I
= 1.5A
LOAD
I
L
FCB = 5V 5µs/DIV V
= 15V
IN
= 1.6V
V
OUT
I
L
I
L
5A/DIV
1735 G22 1735 G23 1735 G24
EXT SYNC f = f V
= 15V
IN
= 1.6V
V
OUT
O
10µs/DIV
5A/DIV
FCB = 5V 50µs/DIV
= 15V
V
IN
V
= 1.6V
OUT
Load Step (Burst Mode Operation) Load Step (Continuous Mode)
FIGURE 1 FIGURE 1 FIGURE 1
V
OUT
V
OUT
50mV/DIV
I
L
5A/DIV
1735 G27 1735 G26 1735 G25
10mA TO 10µs/DIV 9A LOAD STEP FCB = 5V
= 15V
V
IN
= 1.6V
V
OUT
50mV/DIV
5A/DIV
I
L
0A TO 10µs/DIV 9A LOAD STEP FCB = 0V
= 15V
V
IN
= 1.6V
V
OUT
6
Page 7
UUU
PI FU CTIO S
C
(Pin 1): External capacitor C
OSC
ground sets the operating frequency. RUN/SS (Pin 2): Combination of Soft-Start and Run
Control Inputs. A capacitor to ground at this pin sets the ramp time to full output current. The time is approximately
1.25s/µF. Forcing this pin below 1.5V causes the device to be shutdown. In shutdown all functions are disabled. Latchoff overcurrent protection is also invoked via this pin as described in the Applications Information section.
ITH (Pin 3): Error Amplifier Compensation Point. The current comparator threshold increases with this control voltage. Nominal voltage range for this pin is 0V to 2.4V.
FCB (Pin 4): Forced Continuous/Synchronization Input. Tie this pin to ground for continuous synchronous opera­tion, to a resistive divider from the secondary output when using a secondary winding or to INTVCC to enable Burst Mode operation at low load currents. Clocking this pin with a signal above 1.5V allows cycle-skipping at low load currents and synchro­nizes the internal oscillator with the external clock.
SGND (Pin 5): Small-Signal Ground. All small-signal components such as C the loop compensation resistors and capacitor(s) should single-point tie to this pin. This pin should, in turn, connect to PGND.
V
OSENSE
external resistive divider across the output.
SENSE– (Pin 7): The (–) Input to the Current Comparator. SENSE+ (Pin 8): The (+) Input to the Current Comparator.
Built-in offsets between SENSE– and SENSE+ pins in conjunction with R
(Pin 6): Receives the feedback voltage from an
disables Burst Mode operation but
P–P
, CSS, the feedback divider plus
OSC
set the current trip threshold.
SENSE
from this pin to
OSC
LTC1735
EXTVCC (Pin 9): Input to the Internal Switch Connected to INTVCC. This switch closes and supplies VCC power when­ever EXTVCC is higher than 4.7V. See EXTVCC connection in the Applications Information section. Do not exceed 7V on this pin and ensure EXTVCC VIN.
PGND (Pin 10): Driver Power Ground. Connects to the source of bottom N-channel MOSFET, the anode of the Schottky diode, and the (–) terminal of CIN.
BG (Pin 11): High Current Gate Drive for Bottom N-Channel MOSFET. Voltage swing at this pin is from ground to INTVCC.
INTVCC (Pin 12): Output of the Internal 5.2V Regulator and EXTVCC Switch. The driver and control circuits are pow­ered from this voltage. Decouple to power ground with a 1µF ceramic capacitor placed directly adjacent to the IC together with a minimum of 4.7µF tantalum or other low ESR capacitor.
VIN (Pin 13): Main Supply Pin. Must be closely decoupled to power ground.
SW (Pin 14): Switch Node Connection to Inductor and Bootstrap Capacitor. Voltage swing at this pin is from a Schottky diode (external) voltage drop below ground to VIN.
BOOST (Pin 15): Supply to Topside Floating Driver. The bootstrap capacitor is returned to this pin. Voltage swing at this pin is from a diode drop below INTVCC to (VIN + INTVCC).
TG (Pin 16): High Current Gate Drive for Top N-Channel MOSFET. This is the output of a floating driver with a voltage swing equal to INTVCC superimposed on the switch node voltage SW.
7
Page 8
LTC1735
UU
W
FU CTIO AL DIAGRA
C
OSC
1 5 4
OSC
SYNC
OSC
OV
+ –
0.86V
V
OSENSE
V
FB
6
0.8V
R2
R1
1.2µA
6V
RUN/SS
C
SS
2
gm =1.3m
EA
+
CURRENT
LATCHOFF
SD
RUN
SOFT-
START
+
OVER-
C
C
R
C
0.86V
4(V
)
FB
SLOPE COMP
I
TH
ICMP
BURST DISABLE FC
0.17µA
C
– +
1.2V 0.8V
FORCE BOT
S
R
2.4V
I
1
+
A
BUFFERED I
TH
SENSE
Q
2k
+ +
+
FCBSGNDC
DROP
OUT
DET
TOP ON
45k
3mV
30k 30k
0.55V
BOT
– +
+ –
45k
– +
SENSE
V
IN
V
13
IN
UVL
0.8V REF
FC
F
TOP
SWITCH
LOGIC
B
SD
IREV
I
2
INTV
4.7V
BOT
V
IN
CC
5.2V LDO REG
+ –
EXTV
CC
BOOST
15
TG
16
SW
14
9783
INTV
CC
D
B
C
B
D
1
INTV
C
INTVCC
PGND
CC
12
BG
11
10
+
C
IN
V
SEC
+
C
SEC
V
OUT
+
C
OUT
+
8
R
SENSE
1735 FD
Page 9
OPERATIO
LTC1735
U
(Refer to Functional Diagram)
Main Control Loop
The LTC1735 uses a constant frequency, current mode step-down architecture. During normal operation, the top MOSFET is turned on each cycle when the oscillator sets the RS latch and turned off when the main current com­parator I1 resets the RS latch. The peak inductor current at which I1 resets the RS latch is controlled by the voltage on Pin 3 (ITH), which is the output of error amplifier EA. Pin␣ 6 (V
OSENSE
receive an output feedback voltage VFB from an external resistive divider. When the load current increases, it causes a slight decrease in VFB relative to the 0.8V refer­ence, which in turn causes the ITH voltage to increase until the average inductor current matches the new load cur­rent. While the top MOSFET is off, the bottom MOSFET is turned on until either the inductor current starts to reverse, as indicated by current comparator I2, or the beginning of the next cycle.
The top MOSFET driver is powered from a floating boot­strap capacitor CB. This capacitor is normally recharged from INTVCC through an external diode when the top MOSFET is turned off. As VIN decreases towards V converter will attempt to turn on the top MOSFET continu­ously (“dropout’’). A dropout counter detects this condi­tion and forces the top MOSFET to turn off for about 500ns every tenth cycle to recharge the bootstrap capacitor.
), described in the pin functions, allows EA to
, the
OUT
conditions that may overvoltage the output. In this case, the top MOSFET is turned off and the bottom MOSFET is turned on until the overvoltage condition is cleared.
Foldback current limiting for an output shorted to ground is provided by amplifier A. As V the buffered ITH input to the current comparator is gradu­ally pulled down to a 0.86V clamp. This reduces peak inductor current to about 1/4 of its maximum value.
Low Current Operation
The LTC1735 has three low current modes controlled by the FCB pin. Burst Mode operation is selected when the FCB pin is above 0.8V (typically tied to INTVCC). In Burst Mode operation, if the error amplifier drives the ITH voltage below 0.86V, the buffered ITH input to the current com­parator will be clamped at 0.86V. The inductor current peak is then held at approximately 20mV/R 1/4 of maximum output current). If ITH then drops below
0.5V, the Burst Mode comparator B will turn off both MOSFETs to maximize efficiency. The load current will be supplied solely by the output capacitor until ITH rises above the 60mV hysteresis of the comparator and switch­ing is resumed. Burst Mode operation is disabled by comparator F when the FCB pin is brought below 0.8V. This forces continuous operation and can assist second­ary winding regulation.
OSENSE
drops below 0.6V,
(about
SENSE
The main control loop is shut down by pulling Pin 2 (RUN/SS) low. Releasing RUN/SS allows an internal 1.2µA current source to charge soft-start capacitor CSS. When CSS reaches 1.5V, the main control loop is enabled with the ITH voltage clamped at approximately 30% of its maximum value. As CSS continues to charge, ITH is gradually re­leased allowing normal operation to resume. If V not reached 70% of its final value when CSS has charged to 4.1V, latchoff can be invoked as described in the Applications Information section.
The internal oscillator can be synchronized to an external clock applied to the FCB pin and can lock to a frequency between 90% and 130% of its nominal rate set by capaci­tor C
An overvoltage comparator, OV, guards against transient overshoots (>7.5%) as well as other more serious
OSC
.
OUT
has
When the FCB pin is driven by an external oscillator, a low noise cycle-skipping mode is invoked and the internal oscillator is synchronized to the external clock by com­parator C. In this mode the 25% minimum inductor current clamp is removed, providing constant frequency discontinuous operation over the widest possible output current range. This constant frequency operation is not quite as efficient as Burst Mode operation, but provides a lower noise, constant frequency spectrum.
The FCB pin is tied to ground when forced continuous operation is desired. This is the least efficient mode, but is desirable in certain applications. The output can source or sink current in this mode. When sinking current while in forced continuous operation, current will be forced back into the main power supply potentially boosting the input supply to dangerous voltage levels—BEWARE.
9
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LTC1735
OPERATIO
U
(Refer to Functional Diagram)
Foldback Current, Short-Circuit Detection and Short-Circuit Latchoff
The RUN/SS capacitor, CSS, is used initially to limit the inrush current of the switching regulator. After the con­troller has been started and been given adequate time to charge up the output capacitors and provide full load cur­rent, CSS is used as a short-circuit time-out circuit. If the output voltage falls to less than 70% of its nominal output voltage, CSS begins discharging on the assumption that the output is in an overcurrent and/or short-circuit condi­tion. If the condition lasts for a long enough period as determined by the size of CSS, the controller will be shut down until the RUN/SS pin voltage is recycled. This built­in latchoff can be overridden by providing a current >5µA at a compliance of 5V to the RUN/SS pin. This current shortens the soft-start period but also prevents net dis­charge of C condition. Foldback current limiting is activated when the
during an overcurrent and/or short-circuit
SS
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APPLICATIO S I FOR ATIO
output voltage falls below 70% of its nominal level whether or not the short-circuit latchoff circuit is enabled.
INTVCC/EXTVCC POWER
Power for the top and bottom MOSFET drivers and most of the internal circuitry of the LTC1735 is derived from the INTVCC pin. When the EXTVCC pin is left open, an internal
5.2V low dropout regulator supplies the INTVCC power from VIN. If EXTVCC is raised above 4.7V, the internal regulator is turned off and an internal switch connects EXTVCC to INTVCC. This allows a high efficiency source, such as the primary or a secondary output of the converter itself, to provide the INTVCC power. Voltages up to 7V can be applied to EXTVCC for additional gate drive capability.
To provide clean start-up and to protect the MOSFETs, undervoltage lockout is used to keep both MOSFETs off until the input voltage is above 3.5V.
The basic LTC1735 application circuit is shown in Figure␣ 1 on the first page. External component selection is driven by the load requirement and begins with the selection of R Next, the power MOSFETs and D1 are selected. The operating frequency and the inductor are chosen based largely on the desired amount of ripple current. Finally, C is selected for its ability to handle the large RMS current into the converter and C ESR to meet the output voltage ripple and transient speci­fications. The circuit shown in Figure 1 can be configured for operation up to an input voltage of 28V (limited by the external MOSFETs).
R
R The LTC1735 current comparator has a maximum thresh­old of 75mV/R SGND to 1.1(INTVCC). The current comparator threshold sets the peak of the inductor current, yielding a maximum average output current I half the peak-to-peak ripple current, ∆IL.
. Once R
SENSE
Selection for Output Current
SENSE
is chosen based on the required output current.
SENSE
is known, C
SENSE
is chosen with low enough
OUT
and an input common mode range of
SENSE
equal to the peak value less
MAX
and L can be chosen.
OSC
IN
Allowing a margin for variations in the LTC1735 and external component values yields:
mV
R
SENSE
C
Selection for Operating Frequency and
OSC
Synchronization
The choice of operating frequency and inductor value is a trade-off between efficiency and component size. Low frequency operation improves efficiency by reducing MOSFET switching losses, both gate charge loss and transition loss. However, lower frequency operation re­quires more inductance for a given amount of ripple current.
The LTC1735 uses a constant frequency architecture with the frequency determined by an external oscillator capaci­tor C
OSC
voltage on C C
is charged by a fixed current. When the voltage on the
OSC
50
=
I
MAX
. Each time the topside MOSFET turns on, the
is reset to ground. During the on-time,
OSC
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APPLICATIO S I FOR ATIO
capacitor reaches 1.19V, C process then repeats.
The value of C
is calculated from the desired operating
OSC
frequency assuming no external clock input on the FCB pin:
16110
CpF
()
OSC
Frequency
A graph for selecting C
7
.( )
OSC
Figure 2. The maximum recommended switching fre­quency is 550kHz .
The internal oscillator runs at its nominal frequency (fO) when the FCB pin is pulled high to INTVCC or connected to ground. Clocking the FCB pin above and below 0.8V will cause the internal oscillator to injection lock to an external clock signal applied to the FCB pin with a frequency between 0.9fO and 1.3fO. The clock high level must exceed
1.3V for at least 0.3µs and the clock low level must be less than 0.3V for at least 0.3µs. The top MOSFET turn-on will synchronize with the rising edge of the clock.
Attempting to synchronize to too high an external fre­quency (above 1.3fO) can result in inadequate slope com­pensation and possible loop instability. If this condition exists simply lower the value of C to Figure 2.
When synchronized to an external clock, Burst Mode operation is disabled but the inductor current is not
100.0
87.5
75.0
62.5
50.0
VALUE (pF)
37.5
OSC
C
25.0
12.5
0
0 100 200 300 400 500 600
OPERATING FREQUENCY (kHZ)
is reset to ground. The
OSC
 
11
=
versus frequency is shown in
OSC
so f
= fO according
EXT
1735 F02
allowed to reverse. The 25% minimum inductor current clamp present in Burst Mode operation is removed, providing constant frequency discontinuous operation over the widest possible output current range. In this mode the synchronous MOSFET is forced on once every 10 clock cycles to recharge the bootstrap capacitor. This minimizes audible noise while maintaining reasonably high efficiency.
Inductor Value Calculation
The operating frequency and inductor selection are inter­related in that higher operating frequencies allow the use of smaller inductor and capacitor values. So why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET gate charge losses. In addition to this basic trade off, the effect of inductor value on ripple current and low current operation must also be considered.
The inductor value has a direct effect on ripple current. The inductor ripple current ∆IL decreases with higher induc­tance or frequency and increases with higher VIN or V
I
1
=
L OUT
fL
()()
V
1
 
V
OUT
V
IN
  
OUT
:
Accepting larger values of ∆IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is ∆IL = 0.3 to 0.4(I
). Remember,
MAX
the maximum ∆IL occurs at the maximum input voltage. The inductor value also has an effect on low current
operation. The transition to low current operation begins when the inductor current reaches zero while the bottom MOSFET is on. Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit determined by R
SENSE
.
Lower inductor values (higher ∆IL) will cause this to occur at higher load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease.
Figure 2. Timing Capacitor Value
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Inductor Core Selection
Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot af­ford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite, molypermalloy or Kool Mµ® cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance re­quires more turns of wire and therefore copper losses will increase.
Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can con­centrate on copper loss and preventing saturation. Ferrite core material saturates “hard,” which means that induc­tance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequent output voltage ripple. Do not allow the core to saturate!
Selection criteria for the power MOSFETs include the “ON” resistance R input voltage and maximum output current. When the LTC1735 is operating in continuous mode the duty cycles for the top and bottom MOSFETs are given by:
Main SwitchDuty Cycle
Synchronous Switch Duty Cycle
The MOSFET power dissipations at maximum output current are given by:
P
MAIN
V
=
kV I C f
()( )( )()
, reverse transfer capacitance C
DS(ON)
V
OUT
=
V
IN
VV
=
OUT
V
IN
2
IN MAX RSS
2
IR
()
MAX DS ON
+
1
δ
()
()
IN OUT
V
IN
+
RSS
,
Molypermalloy (from Magnetics, Inc.) is a very good, low loss core material for toroids, but it is more expensive than ferrite. A reasonable compromise from the same manu­facturer is Kool Mµ. Toroids are very space efficient, especially when you can use several layers of wire. Be­cause they generally lack a bobbin, mounting is more difficult. However, designs for surface mount are available that do not increase the height significantly.
Power MOSFET and D1 Selection
Two external power MOSFETs must be selected for use with the LTC1735: An N-channel MOSFET for the top (main) switch and an N-channel MOSFET for the bottom (synchronous) switch.
The peak-to-peak gate drive levels are set by the INTV voltage. This voltage is typically 5.2V during start-up (see EXTVCC pin connection). Consequently, logic-level thresh­old MOSFETs must be used in most LTC1735 applica­tions. The only exception is when low input voltage is expected (VIN < 5V); then, sub-logic level threshold MOSFETs (V attention to the BV well; many of the logic level MOSFETs are limited to 30V or less.
< 3V) should be used. Pay close
GS(TH)
specification for the MOSFETs as
DSS
CC
VV
P
SYNC
where δ is the temperature dependency of R is a constant inversely related to the gate drive current.
Both MOSFETs have I2R losses while the topside N-channel equation includes an additional term for transi­tion losses, which are highest at high input voltages. For VIN < 20V the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V the transition losses rapidly increase to the point that the use of a higher R
DS(ON)
efficiency. The synchronous MOSFET losses are greatest at high input voltage or during a short-circuit when the duty cycle in this switch is nearly 100%.
The term (1 + δ) is generally given for a MOSFET in the form of a normalized R δ␣ = 0.005/°C can be used as an approximation for low voltage MOSFETs. C MOSFET characteristics. The constant k = 1.7 can be used to estimate the contributions of the two terms in the main switch dissipation equation.
Kool Mµ is a registered trademark of Magnetics, Inc.
IN OUT
=
V
IN
device with lower C
DS(ON)
RSS
2
IR
()
MAX DS ON
is usually specified in the
+
1
δ
()
actually provides higher
RSS
vs Temperature curve, but
()
DS(ON)
and k
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The Schottky diode D1 shown in Figure 1 conducts during the dead-time between the conduction of the two power MOSFETs. This prevents the body diode of the bottom MOSFET from turning on and storing charge during the dead-time, which could cost as much as 1% in efficiency. A 3A Schottky is generally a good size for 10A to 12A regulators due to the relatively small average current. Larger diodes can result in additional transition losses due to their larger junction capaci­tance. The diode may be omitted if the efficiency loss can be tolerated.
CIN Selection
In continuous mode, the source current of the top N-channel MOSFET is a square wave of duty cycle V VIN. To prevent large voltage transients, a low ESR input capacitor sized for the maximum RMS current must be used. The maximum RMS capacitor current is given by:
12
II
RMS O MAX
()
V
OUT
V
ININOUT
V
V
–1
/
 
OUT
/
increases with input voltage. Typically, once the ESR requirement for C rating generally far exceeds the I With ∆IL = 0.3I
OUT(MAX)
to ESR the output ripple will be less than 50mV at max V
has been met, the RMS current
OUT
RIPPLE(P–P)
requirement.
and allowing 2/3 of the ripple due
IN
assuming:
C
required ESR < 2.2 R
C
OUT
OUT
> 1/(8fR
SENSE
)
SENSE
The first condition relates to the ripple current into the ESR of the output capacitance while the second term guaran­tees that the output capacitance does not significantly discharge during the operating frequency period due to ripple current. The choice of using smaller output capaci­tance increases the ripple voltage due to the discharging term but can be compensated for by using capacitors of very low ESR to maintain the ripple voltage at or below 50mV. The ITH pin OPTI-LOOP compensation compo­nents can be optimized to provide stable, high perfor­mance transient response regardless of the output capaci­tors selected.
This formula has a maximum at VIN = 2V I
RMS
␣=␣I
/2. This simple worst case condition is com-
O(MAX)
OUT
, where
monly used for design because even significant deviations do not offer much relief. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours of life. This makes it advisable to further derate the capacitor or to choose a capacitor rated at a higher temperature than required. Several capacitors may also be paralleled to meet size or height requirements in the design. Always consult the manufacturer if there is any question.
C
Selection
OUT
The selection of C
is primarily determined by the
OUT
effective series resistance (ESR) to minimize voltage ripple. The output ripple (∆V
) in continuous mode is
OUT
determined by:
∆∆V I ESR
≈+
OUT L
8
Where f = operating frequency, C
fC
1
OUT
 
= output capaci-
OUT
tance and ∆IL = ripple current in the inductor. The output ripple is highest at maximum input voltage since ∆I
L
The selection of output capacitors for CPU or other appli­cations with large load current transients is primarily determined by the voltage tolerance specifications of the load. The resistive component of the capacitor, ESR, multiplied by the load current change plus any output voltage ripple must be within the voltage tolerance of the load (CPU).
The required ESR due to a load current step is:
R
< ∆V/∆I
ESR
where ∆I is the change in current from full load to zero load (or minimum load) and V is the allowed voltage deviation (not including any droop due to finite capacitance).
The amount of capacitance needed is determined by the maximum energy stored in the inductor. The capacitance must be sufficient to absorb the change in inductor current when a high current to low current transition occurs. The opposite load current transition is generally determined by the control loop OPTI-LOOP components, so make sure not to over compensate and slow down the response. The minimum capacitance to assure the inductors’ energy is adequately absorbed is:
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APPLICATIO S I FOR ATIO
LI
()
C
>
OUT
where I is the change in load current. Manufacturers such as Nichicon, United Chemicon and
Sanyo can be considered for high performance through­hole capacitors. The OS-CON semiconductor dielectric capacitor available from Sanyo has the lowest (ESR)(size) product of any aluminum electrolytic at a somewhat higher price. An additional ceramic capacitor in parallel with OS-CON capacitors is recommended to reduce the inductance effects.
In surface mount applications multiple capacitors may need to be used in parallel to meet the ESR, RMS current handling and load step requirements of the application. Aluminum electrolytic, dry tantalum and special polymer capacitors are available in surface mount packages. Spe­cial polymer surface mount capacitors offer very low ESR but have much lower capacitive density per unit volume than other capacitor types. These capacitors offer a very cost-effective output capacitor solution and are an ideal choice when combined with a controller having high loop bandwidth. Tantalum capacitors offer the highest capaci­tance density and are often used as output capacitors for switching regulators having controlled soft-start. Several excellent surge-tested choices are the AVX TPS, AVX TPSV or the KEMET T510 series of surface mount tantalums, available in case heights ranging from 2mm to 4mm. Aluminum electrolytic capacitors can be used in cost-driven applications providing that consideration is given to ripple current ratings, temperature and long-term reliability. A typical application will require several to many aluminum electrolytic capacitors in parallel. A combina­tion of the above mentioned capacitors will often result in maximizing performance and minimizing overall cost. Other capacitor types include Nichicon PL series, NEC Neocap, Panasonic SP and Sprague 595D series. Consult manufacturers for other specific recommendations.
Like all components, capacitors are not ideal. Each ca­pacitor has its own benefits and limitations. Combina­tions of different capacitor types have proven to be a very cost effective solution. Remember also to include high frequency decoupling capacitors. They should be placed
VV
()
∆22
OUT
as close as possible to the power pins of the load. Any inductance present in the circuit board traces negates their usefulness.
INTVCC Regulator
An internal P-channel low dropout regulator produces the
5.2V supply that powers the drivers and internal circuitry within the LTC1735. The INTVCC pin can supply a maxi­mum RMS current of 50mA and must be bypassed to ground with a minimum of 4.7µF tantalum, 10µF special polymer or low ESR type electrolytic capacitor. A 1µF ceramic capacitor placed directly adjacent to the INTV and PGND IC pins is highly recommended. Good bypass­ing is required to supply the high transient currents required by the MOSFET gate drivers.
Higher input voltage applications in which large MOSFETs are being driven at high frequencies may cause the maxi­mum junction temperature rating for the LTC1735 to be exceeded. The system supply current is normally domi­nated by the gate charge current. Additional loading of INTVCC also needs to be taken into account for the power dissipation calculations. The total INTVCC current can be supplied by either the 5.2V internal linear regulator or by the EXTVCC input pin. When the voltage applied to the EXTVCC pin is less than 4.7V, all of the INTVCC current is supplied by the internal 5.2V linear regulator. Power dissipation for the IC in this case is highest: (VIN)(I and overall efficiency is lowered. The gate charge is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction tempera­ture can be estimated by using the equations given in Note␣ 2 of the Electrical Characteristics. For example, the LTC1735CS is limited to less than 17mA from a 30V supply when not using the EXTVCC pin as follows:
TJ = 70°C + (17mA)(30V)(110°C/W) = 126°C
Use of the EXTVCC input pin reduces the junction tempera­ture to:
TJ = 70°C + (17mA)(5V)(110°C/W) = 79°C
To prevent maximum junction temperature from being exceeded, the input supply current must be checked operating in continuous mode at maximum VIN.
CC
INTVCC
)
14
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LTC1735
EXTV
CC
FCB
SGND
V
IN
TG
SW
BG
PGND
LTC1735
R
SENSE
V
OUT
V
SEC
6.8V
+
C
OUT
+
1µF
1735 F03a
N-CH
N-CH
R4
+
C
IN
V
IN
L1
1:N
1N4148
OPTIONAL EXTV
CC
CONNECTION 5V V
SEC
7V
R3
EXTV
CC
V
IN
TG
SW
BG
PGND
LTC1735
R
SENSE
V
OUT
VN2222LL
+
C
OUT
1735 F03b
N-CH
N-CH
+
C
IN
+
1µF
V
IN
L1
BAT85 BAT85
BAT85
0.22µF
VV
R R
OUT
=+
 
 
08 1
2 1
.
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APPLICATIO S I FOR ATIO
EXTVCC Connection
The LTC1735 contains an internal P-channel MOSFET switch connected between the EXTVCC and INTVCC pins. Whenever the EXTVCC pin is above 4.7V the internal 5.2V regulator shuts off, the switch closes and INTVCC power is supplied via EXTVCC until EXTVCC drops below 4.5V. This allows the MOSFET gate drive and control power to be derived from the output or other external source during normal operation. When the output is out of regulation (start-up, short circuit) power is supplied from the internal regulator. Do not apply greater than 7V to the EXTVCC pin and ensure that EXTVCC VIN.
Significant efficiency gains can be realized by powering INTVCC from the output, since the VIN current resulting from the driver and control currents will be scaled by a factor of (Duty Cycle)/(Efficiency). For 5V regulators this simply means connecting the EXTVCC pin directly to V However, for 3.3V and other lower voltage regulators, additional circuitry is required to derive INTVCC power from the output.
OUT
.
MOSFET gate drive requirements. This is the typical case as the 5V power is almost always present and is derived by another high efficiency regulator.
Figure 3a. Secondary Output Loop and EXTVCC Connection
The following list summarizes the four possible connec­tions for EXTV
1. EXTVCC left open (or grounded). This will cause INTV to be powered from the internal 5.2V regulator resulting in an efficiency penalty of up to 10% at high input voltages.
2. EXTVCC connected directly to V connection for a 5V output regulator and provides the highest efficiency. For output voltages higher than 5V, EXTVCC is required to connect to V absolute maximum ratings are not exceeded.
3. EXTVCC connected to an output-derived boost network. For 3.3V and other low voltage regulators, efficiency gains can still be realized by connecting EXTVCC to an output­derived voltage that has been boosted to greater than
4.7V. This can be done with either the inductive boost winding as shown in Figure 3a or the capacitive charge pump shown in Figure 3b. The charge pump has the advantage of simple magnetics.
4. EXTVCC connected to an external supply. If an external supply is available in the 5V to 7V range (EXTV such as notebook main 5V system power, it may be used to power EXTVCC providing it is compatible with the
CC:
. This is the normal
OUT
so the SENSE pins’
OUT
CC
CC
VIN),
Figure 3b. Capacitive Charge Pump for EXTV
CC
Output Voltage Programming
The output voltage is set by an external resistive divider according to the following formula:
The resistive divider is connected to the output as shown in Figure 4 allowing remote voltage sensing.
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V
OUT
R2
V
OSENSE
R1
LTC1735
SGND
Figure 4. Setting the LTC1735 Output Voltage
Topside MOSFET Driver Supply (CB, DB)
An external bootstrap capacitor CB connected to the BOOST pin supplies the gate drive voltage for the topside MOSFET. Capacitor CB in the Functional Diagram is charged though external diode DB from INTVCC when the SW pin is low. Note that the voltage across CB is about a diode drop below INTVCC. When the topside MOSFET is to be turned on, the driver places the CB voltage across the gate-source of the MOSFET. This enhances the MOSFET and turns on the topside switch. The switch node voltage SW rises to VIN and the BOOST pin rises to VIN + INTVCC. The value of the boost capacitor CB needs to be 100 times greater than the total input capacitance of the topside MOSFET. In most applications 0.1µF to 0.33µF is ad- equate. The reverse breakdown on DB must be greater than V
IN(MAX)
.
When adjusting the gate drive level, the final arbiter is the total input current for the regulator. If you make a change and the input current decreases, then you improved the efficiency. If there is no change in input current, then there is no change in efficiency.
47pF
1735 F04
V
resistive divider. The maximum current flowing out
OUT
of the sense pins is:
I
SENSE
Since V
+
+ I
OSENSE
SENSE
= (2.4V – V
OUT
)/24k
is servoed to the 0.8V reference voltage, we can choose R1 in Figure 4 to have a maximum value to absorb this current:
08
Rk
124
=
MAX
()
.
VV
24
.–
V
OUT
 
Regulating an output voltage of 1.8V, the maximum value of R1 should be 32k. Note that at output voltages above
2.4V no maximum value of R1 is necessary to absorb the sense pin currents; however, R1 is still bounded by the V
OSENSE
feedback current.
Soft-Start/Run Function
The RUN/SS pin is a multipurpose pin that provides a soft­start function and a means to shut down the LTC1735. Soft-start reduces surge currents from VIN by gradually increasing the controller’s current limit I
TH(MAX)
. This pin
can also be used for power supply sequencing. Pulling the RUN/SS pin below 1.5V puts the LTC1735 into
a low quiescent current shutdown (IQ < 25µA). This pin can be driven directly from logic as shown in Figure 5. Releas­ing the RUN/SS pin allows an internal 1.2µA current source to charge up the external soft-start capacitor C
SS.
If RUN/SS has been pulled all the way to ground there is a delay before starting of approximately:
SENSE+/SENSE– Pins
The common mode input range of the current comparator is from 0V to 1.1(INTVCC). Continuous linear operation in step-down applications is guaranteed throughout this range allowing output voltages anywhere from 0.8V to 7V. A differential NPN input stage is used and is biased with internal resistors from an internal 2.4V source as shown in the Functional Diagram. This causes current to either be sourced or sunk by the sense pins depending on the output voltage. If the output voltage is below 2.4V current will flow out of both sense pins to the main output. This forces a minimum load current that can be fulfilled by the
16
15
.
t
DELAY SS SS
=
12
.
V
CsFC
A
µ
125
./
()
When the voltage on RUN/SS reaches 1.5V the LTC1735 begins operating with a current limit at approximately 25mV/R
. As the voltage on the RUN/SS pin increases
SENSE
from 1.5V to 3.0V, the internal current limit is increased from 25mV/R
SENSE
to 75mV/R
. The output current
SENSE
limit ramps up slowly, taking an additional 1.25s/µF to reach full current. The output current thus ramps up slowly, reducing the starting surge current required from the input power supply.
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Diode D1 in Figure 5 reduces the start delay while allowing CSS to charge up slowly for the soft-start function. This diode and C The RUN/SS pin has an internal 6V zener clamp (See Functional Diagram).
3.3V OR 5V RUN/SS RUN/SS
Fault Conditions: Overcurrent Latchoff
The RUN/SS pin also provides the ability to shut off the controller and latch off when an overcurrent condition is detected. The RUN/SS capacitor, CSS, is used initially to turn on and limit the inrush current of the controller. After the controller has been started and given adequate time to charge up the output capacitor and provide full load current, CSS is used as a short-circuit timer. If the output voltage falls to less than 70% of it’s nominal output voltage
after CSS reaches 4.1V
output is in a severe overcurrent and/or short-circuit condition and CSS begins discharging. If the condition lasts for a long enough period as determined by the size of CSS, the controller will be shut down until the RUN/SS pin voltage is recycled.
This built-in latchoff can be overridden by providing a current >5µA at a compliance of 5V to the RUN/SS pin as shown in Figure␣ 6. This current shortens the soft-start period but also prevents net discharge of the RUN/SS
3.3V OR 5V RUN/SS
Figure 6. RUN/SS Pin Interfacing with Latchoff Defeated
can be deleted if soft-start is not needed.
SS
D1
C
SS
Figure 5. RUN/SS Pin Interfacing
C
1735 F05
, the assumption is made that the
V
IN
R
D1
SS
C
SS
(a) (b)
INTV
CC
R
SS
RUN/SS
D1
C
1735 F06
SS
SS
capacitor during a severe overcurrent and/or short-circuit condition. When deriving the 5µA current from VIN as in Figure␣ 6a, current latchoff is always defeated. Diode con­necting this pull-up resistor to INTVCC , as in Figure␣ 6b, eliminates any extra supply current during controller shut­down while eliminating the INTV
loading from prevent-
CC
ing controller start-up. If the voltage on CSS does not exceed 4.1V the overcurrent latch is not armed and the function is disabled.
Why should you defeat overcurrent latchoff? During the prototyping stage of a design, there may be a problem with noise pickup or poor layout causing the protection circuit to latch off. Defeating this feature will easily allow trouble­shooting of the circuit and PC layout. The internal short­circuit and foldback current limiting still remains active, thereby protecting the power supply system from failure. After the design is complete, a decision can be made whether to enable the latchoff feature.
The value of the soft-start capacitor CSS will need to be scaled with output current, output capacitance and load current characteristics. The minimum soft-start capaci­tance is given by:
CSS > (C
OUT
)(V
)(10–4)(R
OUT
SENSE
)
The minimum recommended soft-start capacitor of CSS␣=␣0.1µF will be sufficient for most applications.
Fault Conditions: Current Limit and Current Foldback
The LTC1735 current comparator has a maximum sense voltage of 75mV resulting in a maximum MOSFET current of 75mV/R
SENSE
.
The LTC1735 includes current foldback to help further limit load current when the output is shorted to ground. The foldback circuit is active even when the overload shutdown latch described above is defeated. If the output falls by more than half, then the maximum sense voltage is progressively lowered from 75mV to 30mV. Under short-circuit conditions with very low duty cycle, the LTC1735 will begin cycle skipping in order to limit the short-circuit current. In this situation the bottom MOSFET will be conducting the peak current. The short-circuit ripple current is determined by the minimum on-time
17
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t
ON(MIN)
voltage and inductor value:
The resulting short-circuit current is:
The current foldback function is always active and is not effected by the current latchoff function.
Fault Conditions: Output Overvoltage Protection (Crowbar)
The output overvoltage crowbar is designed to blow a system fuse in the input lead when the output of the regulator rises much higher than nominal levels. This condition causes huge currents to flow, much greater than in normal operation. This feature is designed to protect against a shorted top MOSFET; it does not protect against a failure of the controller itself.
The comparator (OV in the Functional Diagram) detects overvoltage faults greater than 7.5% above the nominal output voltage. When this condition is sensed the top MOSFET is turned off and the bottom MOSFET is forced on. The bottom MOSFET remains on continuously for as long as the 0V condition persists; if V level, normal operation automatically resumes.
Note that dynamically changing the output voltage may cause overvoltage protection to be momentarily activated during programmed output voltage decreases. This will not cause permanent latchoff nor will it disrupt the desired voltage change. With soft-latch overvoltage protection, dynamically changing the output voltage is allowed and the overvoltage protection tracks the newly programmed output voltage, always protecting the load.
of the LTC1735 (approximately 200ns), the input
I
= t
I
SC
L(SC)
ON(MIN)VIN
mV
30 1
=+
R
SENSE
/L
I
LSC
()
2
returns to a safe
OUT
the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum on­time limit and care should be taken to ensure that:
V
t
ON MIN
()
<
Vf
OUT
()
IN
If the duty cycle falls below what can be accommodated by the minimum on-time, the LTC1735 will begin to skip cycles. The output voltage will continue to be regulated, but the ripple current and voltage will increase.
The minimum on-time for the LTC1735 in a properly configured application is generally less than 200ns. How­ever, as the peak sense voltage decreases, the minimum on-time gradually increases as shown in Figure 7. This is of particular concern in forced continuous applications with low ripple current at light loads. If the duty cycle drops below the minimum on-time limit in this situation, a significant amount of cycle skipping can occur with corre­spondingly larger current and voltage ripple.
If an application can operate close to the minimum on­time limit, an inductor must be chosen that is low enough to provide sufficient ripple amplitude to meet the mini­mum on-time requirement.
As a general rule keep the inductor ripple current equal or greater than 30% of I
OUT(MAX)
at V
IN(MAX)
250
200
150
100
MINIMUM ON-TIME (ns)
50
.
Minimum On-Time Considerations
Minimum on-time t
ON(MIN)
is the smallest amount of time that the LTC1735 is capable of turning the top MOSFET on and off again. It is determined by internal timing delays and
18
0
0
10
Figure 7. Minimum On-Time vs ∆I
IL/I
20
OUT(MAX)
30
(%)
40
1735 F07
L
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FCB Pin Operation
When the FCB pin drops below its 0.8V threshold, continu­ous mode operation is forced. In this case, the top and bottom MOSFETs continue to be driven synchronously regardless of the load on the main output. Burst Mode operation is disabled and current reversal is allowed in the inductor.
In addition to providing a logic input to force continuous synchronous operation and external synchronization, the FCB pin provides a means to regulate a flyback winding output. During continuous mode, current flows continu­ously in the transformer primary. The secondary winding(s) draw current only when the bottom, synchronous switch is on. When primary load currents are low and/or the VIN/ V
ratio is low, the synchronous switch may not be on
OUT
for a sufficient amount of time to transfer power from the output capacitor to the secondary load. Forced continuous operation will support secondary windings providing there is sufficient synchronous switch duty factor. Thus, the FCB input pin removes the requirement that power must be drawn from the inductor primary in order to extract power from the auxiliary windings. With the loop in continuous mode, the auxiliary outputs may nominally be loaded without regard to the primary output load.
The secondary output voltage V shown in Figure␣ 3a by the turns ratio N of the transformer:
V
(N + 1)V
SEC
OUT
However, if the controller goes into Burst Mode operation and halts switching due to a light primary load current, then V V
SEC
If V
will droop. An external resistive divider from
SEC
to the FCB pin sets a minimum voltage V
VV
SEC MIN()
drops below this level, the FCB voltage forces
SEC
.≈+
08 1
R
4
R
3
continuous switching operation until V its minimum.
In order to prevent erratic operation if no external connec­tions are made to the FCB pin, the FCB pin has a 0.17µA
is normally set as
SEC
SEC(MIN)
is again above
SEC
:
internal current source pulling the pin high. Remember to include this current when choosing resistor values R3 and R4.
The internal LTC1735 oscillator can be synchronized to an external oscillator by applying and clocking the FCB pin with a signal above 1.5V
. When synchronized to an
P–P
external frequency, Burst Mode operation is disabled but cycle skipping is allowed at low load currents since current reversal is inhibited. The bottom gate will come on every 10 clock cycles to assure the bootstrap cap is kept re­freshed. The rising edge of an external clock applied to the FCB pin starts a new cycle.
The range of synchronization is from 0.9fO to 1.3fO, with fO set by C
. Attempting to synchronize to a higher
OSC
frequency than 1.3fO can result in inadequate slope com­pensation and cause loop instability with high duty cycles (duty cycle > 50%). If loop instability is observed while synchronized, additional slope compensation can be ob­tained by simply decreasing C
OSC
.
The following table summarizes the possible states avail­able on the FCB pin:
Table 1
FCB Pin Condition
DC Voltage: 0V to 0.7V Burst Disabled/Forced Continuous
Current Reversal Enabled
DC Voltage: ≥ 0.9V Burst Mode Operation,
No Current Reversal Feedback Resistors Regulating a Secondary Winding Ext Clock: (0V to V
(V
FCBSYNC
) Burst Mode Operation Disabled
FCBSYNC
> 1.5V) No Current Reversal
Efficiency Considerations
The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the most improvement. Percent efficiency can be expressed as:
%Efficiency = 100% – (L1 + L2 + L3 + …)
where L1, L2, etc. are the individual losses as a percentage of input power.
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Although all dissipative elements in the circuit produce losses, 4 main sources usually account for most of the losses in LTC1735 circuits: 1) LTC1735 VIN current,
2)␣ INTVCC current, 3) I2R losses, 4) Topside MOSFET transition losses.
1) The VIN current is the DC supply current given in the electrical characteristics which excludes MOSFET driver and control currents. VIN current results in a small (<0.1%) loss that increases with VIN.
2) INTVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge dQ moves from INTVCC to ground. The resulting dQ/dt is a current out of INTVCC that is typically much larger than the control circuit current. In continuous mode, I
GATECHG
are the gate charges of the topside and bottom-side MOSFETs.
Supplying INTV
power through the EXTVCC switch input
CC
from an output-derived or other high efficiency source will scale the V
current required for the driver and control
IN
circuits by a factor of (Duty Cycle)/(Efficiency). For ex­ample, in a 20V to 5V application, 10mA of INTVCC current results in approximately 3mA of VIN current. This reduces the mid-current loss from 10% or more (if the driver was powered directly from VIN) to only a few percent.
3) I2R losses are predicted from the DC resistances of the MOSFET, inductor and current shunt. In continuous mode the average output current flows through L and R but is “chopped” between the topside main MOSFET and the synchronous MOSFET. If the two MOSFETs have approximately the same R one MOSFET can simply be summed with the resistances of L and R R
= 0.03Ω, RL = 0.05 and R
DS(ON)
to obtain I2R losses. For example, if each
SENSE
the total resistance is 0.09. This results in losses ranging from 2% to 9% as the output current increases from 1A to 5A for a 5V output, or a 3% to 14% loss for a 3.3V output. Effeciency varies as the inverse square of V same external components and output power level. I2R losses cause the efficiency to drop at high output currents.
= f(QT+QB), where QT and Q
SENSE
, then the resistance of
DS(ON)
= 0.01Ω, then
SENSE
for the
OUT
B
,
4) Transition losses apply only to the topside MOSFET(s) and only become significant when operating at high input voltages (typically 12V or greater). Transition losses can be estimated from:
Transition Loss = (1.7) V
2
I
IN
O(MAX) CRSS
f
Other “hidden” losses such as copper trace and internal battery resistances can account for an additional 5% to 10% efficiency degradation in portable systems. It is very important to include these “system” level losses in the design of a system. The internal battery and fuse resis­tance losses can be minimized by making sure that CIN has adequate charge storage and very low ESR at the switch­ing frequency. A 25W supply will typically require a minimum of 20µF to 40µF of capacitance having a maxi- mum of 0.01 to 0.02 of ESR. Other losses including Schottky conduction losses during dead-time and induc­tor core losses generally account for less than 2% total additional loss.
Checking Transient Response
The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in load current. When a load step occurs, V to ∆I tance of C C
OUT
(ESR), where ESR is the effective series resis-
LOAD
OUT
. ∆I
also begins to charge or discharge
LOAD
generating the feedback error signal that forces the regulator to adapt to the current change and return V to its steady-state value. During this recovery time V
shifts by an amount equal
OUT
OUT OUT
can be monitored for excessive overshoot or ringing, which would indicate a stability problem. OPTI-LOOP compensation allows the transient response to be opti­mized over a wide range of output capacitance and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior but also provides a DC coupled and AC filtered closed loop response test point. The DC step, rise time and settling at this test point truly reflects the closed loop response. Assuming a pre­dominantly second order system, phase margin and/or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The I
TH
external components shown in the Figure␣ 1 circuit will provide an adequate starting point for most applications.
20
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The I loop compensation. The values can be modified slightly (from 0.5 to 2 times their suggested values) to optimize transient response once the final PC layout is done and the particular output capacitor type and value have been determined. The output capacitors need to be selected because the various types and values determine the loop feedback factor gain and phase. An output current pulse of 20% to 100% of full load current having a rise time of 1µs to 10µs will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. The initial output voltage step may not be within the bandwidth of the feedback loop, so the standard second-order overshoot/DC ratio cannot be used to determine phase margin. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. For a detailed explanation of optimizing the compensation components, including a review of control loop theory, refer to Applica­tion Note 76.
A second, more severe transient is caused by switching in loads with large (>1µF) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with C alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of C
LOAD
should be controlled so that the load rise time is limited to approximately (25)(C require a 250µs rise time, limiting the charging current to about 200mA.
Improve Transient Response and Reduce Output Capacitance with Active Voltage Positioning
Fast load transient response, limited board space and low cost are requirements of microprocessor power supplies.
series RC–CC filter sets the dominant pole-zero
TH
, causing a rapid drop in V
OUT
to C
is greater than1:50, the switch rise time
OUT
). Thus a 10µF capacitor would
LOAD
. No regulator can
OUT
Active voltage positioning improves transient response and reduces the output capacitance required to power a microprocessor where a typical load step can be from 0.2A to 15A in 100ns or 15A to 0.2A in 100ns. The voltage at the microprocessor must be held to about ±0.1V of nominal in spite of these load current steps. Since the control loop cannot respond this fast, the output capacitors must supply the load current until the control loop can respond. Capacitor ESR and ESL primarily determine the amount of droop or overshoot in the output voltage. Normally, sev­eral capacitors in parallel are required to meet micropro­cessor transient requirements.
Active voltage positioning is a form of deregulation. It sets the output voltage high for light loads and low for heavy loads. When load current suddenly increases, the output voltage starts from a level higher than nominal so the output voltage can droop more and stay within the speci­fied voltage range. When load current suddenly decreases the output voltage starts at a level lower than nominal so the output voltage can have more overshoot and stay within the specified voltage range. Less output capaci­tance is required when voltage positioning is used be­cause more voltage variation is allowed on the output capacitors.
Active voltage positioning can be implemented using the OPTI-LOOP architecture of the LTC1735 and two resistors connected to the ITH pin. An input voltage offset is intro­duced when the error amplifier has to drive a resistive load. This offset is limited to ±30mV at the input of the error amplifier. The resulting change in output voltage is the product of input offset and the feedback voltage divider ratio.
Figure 8 shows a CPU-core-voltage regulator with active voltage positioning. Resistors R1 and R4 force the input voltage offset that adjusts the output voltage according to the load current level. To select values for R1 and R4, first determine the amount of output deregulation allowed. The actual specification for a typical microprocessor allows the output to vary ±0.112V. The LTC1735 reference accu­racy is ±1%. Using 1% tolerance resistors, the total feedback divider accuracy is about 1% because both feedback resistors are close to the same value. The result­ing setpoint accuracy is ±2% so the output transient
21
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R3
680k
C2
0.1µF
C4
100pF
C5
47pF
R1
27k
R2
100k
C1
39pF
C3
100pF
1000pF
1
2
3
4
5
6
7
C6
8
C
OSC
RUN/SS
I
TH
FCB
SGND
V
OSENSE
SENSE
SENSE
R4
100k
U1
LTC1735
+
BOOST
INTV
PGND
EXTV
SW
V
BG
TG
IN
CC
CC
16
15
14
13
12
11
10
9
5V (OPTIONAL)
D1 CMDSH-3
C9 1µF
C7
0.1µF
C8
0.22µF
+
C10
4.7µF 10V
M1 FDS6680A
D2
MBRS340
M2, M3 FDS6680A ×2
C9, C19: TAIYO YUDEN JMK107BJ105 C10: KEMET T494A475M010AS C12 TO C14: TAIYO YUDEN GMK325F106 C15 TO C18: PANASONIC EEFUE0G181R D1: CENTRAL SEMI CMDSH-3 D2: MOTOROLA MBRS340 L1: PANASONIC ETQP6F1R0SA M1 TO M3: FAIRCHILD FDS6680A R5: IRC LRF2512-01-R003-J U1: LINEAR TECHNOLOGY LTC1735CS
L1
1µH
R5
0.003
C11 330pF
R6
10k
R7
11.5k
V
IN
C19 1µF
7.5V TO 24V
GND
V
OUT
1.5V 15A
GND
C12 TO C14 10µF 35V
C15 TO
+
C18 180µF 4V
Figure 8. CPU-Core-Voltage Regulator with Active Voltage Positioning
voltage cannot exceed ±0.082V. At V
= 1.5V, the
OUT
maximum output voltage change controlled by the ITH pin would be:
∆=
V
OSENSE
Input Offset V
.•.
003 15
±
=
.
08
OUT
V
REF
V
56
mV
V
With the optimum resistor values at the ITH pin, the output voltage will swing from 1.55V at minimum load to 1.44V at full load. At this output voltage, active voltage position­ing provides an additional ±56mV to the allowable tran­sient voltage on the output capacitors, a 68% improve­ment over the ±82mV allowed without active voltage positioning.
The next step is to calculate the ITH pin voltage, V factor. The V
scale factor reflects the ITH pin voltage
ITH
ITH
, scale
1735 F08
required for a given load current. V
controls the peak
ITH
sense resistor voltage, which represents the DC output current plus one half of the peak-to-peak inductor current. The no load to full load V
range is from 0.3V to 2.4V,
ITH
which controls the sense resistor voltage from 0V to the V
SENSE(MAX)
voltage of 75mV. The calculated V
ITH
scale
factor with a 0.003 sense resistor is:
V Scale Factor
ITH
V
at any load current is:
ITH
VI
ITH OUTDC
=+
V Offset
+
ITH
V Range Sense sistor Value
ITH
=
24 03 0003
(. – . )• .
VV
==
I
L
2
•Re
V
0 075
.
V Scale Factor
ITH
()
SENSE MAX
V
0 084
./
VA
 
22
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LTC1735
k
VV
V
VV
V
INTVCC ITH NOM
ITH NOM
===
.–.
.
.
()
()
52 1085
1 085
379
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APPLICATIO S I FOR ATIO
At full load current:
VAAVA V
ITH MAX
=+
15
=
177
.
()
5
V
PP
2
0 084 0 3
•. / .
At minimum load current:
VAAVA V
ITH MIN
In this circuit, V
=+
02
=
.
040
ITH
()
2
.•./.
V
changes from 0.40V at light load to
PP
2
0 084 0 3
1.77V at full load, a 1.37V change. Notice that ∆IL, the peak-to-peak inductor current, changes from light load to full load. Increasing the DC inductor current decreases the permeability of the inductor core material, which de­creases the inductance and increases ∆IL. The amount of inductance change is a function of the inductor design.
To create the ±30mV input offset, the gain of the error amplifier must be limited. The desired gain is:
A
=
V
Input Offset Error
V
ITH
==
V
137
.
2003
(. )
V
Connecting a resistor to the output of the transconductance error amplifier will limit the voltage gain. The value of this resistor is:
A
R
===
ITH
Error Amplifier g ms
V
22 8
.
13
.
m
To center the output voltage variation, V centered so that no ITH pin current flows when the output voltage is nominal. V tween V
at maximum output current and minimum
ITH
ITH(NOM)
is the average voltage be-
output current:
  
22 8
.
17 54
.
ITH
+
+
 
k
must be
The Thevenin equivalent of the gain limiting resistance value of 17.54k is made up of a resistor R4 that sources current into the ITH pin and resistor R1 that sinks current to SGND.
To calculate the resistor values, first determine the ratio between them:
V
INTVCC
is equal to V
or 5.2V if EXTV
EXTVCC
is not used.
CC
Resistor R4 is:
Rk R k
4 1 3 79 1 17 54 84 0=+ = + =() (. )•. .
ITH
Resistor R1 is:
kR
1 3 79 1 17 54
+
() (. )•.
R
1
ITH
=
k
+
379
.
k
=
k
22 17=
.
Unfortunately, PCB noise can add to the voltage developed across the sense resistor, R5, causing the ITH pin voltage to be slightly higher than calculated for a given output current. The amount of noise is proportional to the output current level. This PCB noise does not present a serious problem but it does change the effective value of R5 so the calculated values of R1 and R4 may need to be adjusted to achieve the required results. Since PCB noise is a function of the layout, it will be the same on all boards with the same layout.
Figures 9 and 10 show the transient response before and after active voltage positioning is implemented. Notice that active voltage positioning reduced the transient re­sponse from almost 200mV
to a little over 100mV
P-P
P-P
.
Refer to Design Solutions 10 for more information about active voltage positioning.
V
ITH NOM
VV
ITH MAX ITH MIN
=+
.–.
177 040
=+=
() ()
2
VV
..
0 40 1 085
VV
V
ITH MIN()
()
2
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VIN = 12V V
OUT
1.5V
100mV/DIV
15A
10A/DIV
0A
Figure 9. Normal Transient Response (Without R1, R4)
VIN = 12V V
1.582V
100mV/DIV
1.418V
10A/DIV
OUT
1.5V
15A
0A
= 1.5V
= 1.5V
OUTPUT
VOLTAGE
LOAD
CURRENT
OUTPUT
VOLTAGE
LOAD
CURRENT
50µs/DIV
FIGURE 8 CIRCUIT
1735 F09
FIGURE 8 CIRCUIT
The network shown in Figure␣ 11 is the most straight forward approach to protect a DC/DC converter from the ravages of an automotive power line. The series diode prevents current from flowing during reverse-battery, while the transient suppressor clamps the input voltage during load-dump. Note that the transient suppressor should not conduct during double-battery operation, but must still clamp the input voltage below breakdown of the converter. Although the LTC1735 has a maximum input voltage of 36V, most applications will be limited to 30V by the MOSFET BV
50A IPK RATING
12V
TRANSIENT VOLTAGE
GENERAL INSTRUMENT
Figure 11. Plugging into the Cigarette Lighter
.
DSS
SUPPRESSOR
1.5KA24A
V
IN
LTC1735
1735 F11
50µs/DIV
Figure 10. Transient Response with Active Voltage Positioning
1735 F10
Automotive Considerations: Plugging into the Cigarette Lighter
As battery-powered devices go mobile, there is a natural interest in plugging into the cigarette lighter in order to conserve or even recharge battery packs during operation. But before you connect, be advised: you are plugging into the supply from hell. The main power line in an automobile is the source of a number of nasty potential transients, including load-dump, reverse-battery and double-battery.
Load-dump is the result of a loose battery cable. When the cable breaks connection, the field collapse in the alternator can cause a positive spike as high as 60V which takes several hundred milliseconds to decay. Reverse-battery is just what it says, while double-battery is a consequence of tow-truck operators finding that a 24V jump start cranks cold engines faster than 12V.
Design Example
As a design example, assume VIN = 12V(nominal), VIN = 22V(max), V R
SENSE
R
SENSE
C
OSC
and C
OSC
= 50mV/5A = 0.01
= 1.61(107)/(300kHz) – 11pF = 43pF
= 1.8V, I
OUT
= 5A and f = 300kHz.
MAX
can immediately be calculated:
Assume a 3.3µH inductor and check the actual value of the ripple current. The following equation is used:
I
V
OUT OUT
=
L
()()
fL
1
V
V
IN
The highest value of the ripple current occurs at the maximum input voltage:
I
L
=
18
kHz H
300 3 3
V
.
µ
(. )
1
18
.
22
V
V
=
23
.
A
The maximum ripple current is 33% of maximum output current, which is about right.
24
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Next verify the minimum on-time of 200ns is not violated. The minimum on-time occurs at maximum VIN:
V
t
ON MIN
()
Since the output voltage is below 2.4V the output resistive divider will need to be sized to not only set the output voltage but also to absorb the sense pin current.
Rk
124
MAX
()
Choosing 1% resistors; R1 = 25.5k and R2 = 32.4k yields an output voltage of 1.816V.
The power dissipation on the topside MOSFET can be easily estimated. Choosing a Siliconix Si4412DY results in R voltage with T(estimated) = 50°C:
P
Because the duty cycle of the bottom MOSFET is much greater than the top, a larger MOSFET, Siliconix Si4410DY, (R bottom MOSFET, again assuming TA = 50°C, is:
DS(ON)
MAIN
DS(ON)
P
SYNC
=
=
= 0.042, C
18
.
22
1 7 22 5 100 300
+
.
220
= 0.02) is chosen. The power dissipation in the
= =
OUT
== =
VfVV kHz
IN MAX
()
=
=
K
24
V
5 1 0 005 50 25 0 042
()
V
V A pF kHz
()()( )( )
mW
–.
22 1 8
VV
22
500
mW
.
08
.–
VV
24
.
08
.–.
VV
24 18
= 100pF. At maximum input
RSS
2
°
( . )( ) .
[]
2
511002
()()
V
.
18 ()
22 300
V
OUT
V
A
=
32
CC
2
..
()
ns
273
k
()
CIN is chosen for an RMS current rating of at least 2.5A at temperature. C output ripple. The output ripple in continuous mode will be highest at the maximum input voltage. The worst-case output voltage ripple due to ESR is approximately:
VRI AmV
ORIPPLE ESR L P P
PC Board Layout Checklist
When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the LTC1735. These items are also illustrated graphically in the layout diagram of Figure␣ 12. Check the following in your layout:
1) Are the signal and power grounds segregated? The LTC1735 PGND pin should tie to the ground plane close to the input capacitor(s). The SGND pin should then connect to PGND and all components that connect to SGND should make a single point tie to the SGND pin. The synchronous MOSFET source pins should connect to the input capacitor(s) ground.
2) Does the V resistors? The resistive divider R1, R2 must be connected between the (+) plate of C to 100pF capacitor should be as close as possible to the LTC1735. Be careful locating the feedback resistors too far away from the LTC1735. The V routed close to any other nodes with high slew rates.
3) Are the SENSE– and SENSE+ leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE– should be as close as possible to the LTC1735. Ensure accurate current sensing with Kelvin connections as shown in Figure 13. Series resistance can be added to the SENSE lines to increase noise rejection.
4) Does the (+) terminal of CIN connect to the drain of the topside MOSFET(s) as closely as possible? This capacitor provides the AC current to the MOSFET(s).
is chosen with an ESR of 0.02 for low
OUT
===
OSENSE
(). (.) 002 23 46
pin connect directly to the feedback
and signal ground. The 47pF
OUT
OSENSE
line should not be
Thanks to current foldback, the bottom MOSFET dissipa­tion in short-circuit will be less than under full load conditions.
5) Is the INTVCC decoupling capacitor connected closely between INTVCC and the power ground pin? This capaci­tor carries the MOSFET driver peak currents. An addi­tional 1µF ceramic capacitor placed immediately next to
25
Page 26
LTC1735
U
WUU
APPLICATIO S I FOR ATIO
the INTVCC and PGND pins can help improve noise performance.
6) Keep the switching node (SW), top gate node (TG) and boost node (BOOST) away from sensitive small-signal nodes, especially from the voltage and current sensing
C
C
R
C
SS
C
C2
C
47pF
1000pF
OSC
1
C
OSC
2
RUN/SS
C
3
4
5
6
7
8
I
TH
FCB
SGND
V
OSENSE
SENSE
SENSE
LTC1735
+
BOOST
INTV
PGND
EXTV
SW
V
TG
BG
16
15
14
13
IN
12
CC
+
11
10
9
CC
feedback pins. All of these nodes have very large and fast moving signals and therefore should be kept on the “output side” (Pin 9 to Pin 16) of the LTC1735 and occupy minimum PC trace area.
+
M1
C
IN
+
V
IN
D
4.7µF
C
B
B
D1
M2
L1
R1
C
OUT
+
R2
R
Figure 12. LTC1735 Layout Diagram
HIGH CURRENT PATH
CURRENT SENSE RESISTOR (R
SENSE+SENSE
Figure 13. Kelvin Sensing R
SENSE
SENSE
SENSE
1735 F13
)
1735 F12
V
OUT
+
26
Page 27
U
TYPICAL APPLICATIO S
1.8V/5A Converter from Design Example with Burst Mode Operation Disabled
C
OSC
43pF
1
C
0.1µF
220pF
47pF
C
SS
C
C
R
C
470pF
33k
C
C2
1000pF
2
3
4
5
6
7
8
OSC
RUN/SS
I
TH
FCB
SGND
V
OSENSE
SENSE
SENSE
LTC1735
+
BOOST
INTV
PGND
EXTV
SW
V
BG
TG
IN
CC
CC
16
15
14
13
12
11
10
9
OPTIONAL: CONNECT TO 5V
+
C
B
0.1µF
D
B
CMDSH-3
4.7µF
V
IN
4.5V TO 22V
M1 Si4412DY
M2 Si4410DY
MBRS140T3
L1
3.3µH
C
IN
22µF 50V CER
R
SENSE
0.01
LTC1735
V
OUT
1.8V
R2
32.4k 1%
+
R1
25.5k 1%
SGND
: PANASONIC EEFUEOG151R
C
OUT
: MARCON THCR70LE1H226ZT
C
IN
L1: PANASONIC ETQP6F3R3HFA
: IRC LR 2010-01-R010F
R
SENSE
1735 TA02
5A
C
OUT
150µF
6.3V ×2 PANASONIC SP
CPU Core Voltage Regulator for 2-Step Applications (VIN = 5V)
100k*
C
39pF
OSC
1
C
2
3
4
5
6
7
8
OSC
RUN/SS
I
TH
FCB
SGND
V
OSENSE
SENSE
SENSE
LTC1735
+
C
SS
0.1µF
C
C
R
C
220pF
20k
C
C2
220pF
47pF
1000pF
*OPTIONAL TO DEFEAT OVERCURRENT LATCHOFF
BOOST
INTV
PGND
EXTV
SW
V
TG
BG
V
IN
5V
C
IN
150µF
16
C
1µF
+
0.22µF
D
B
MBR0530
4.7µF
15
14
13
IN
12
CC
11
10
9
V
CC
IN
M1 FDS6680A
B
0.78µH
M2, M3 FDS6680A ×2
MBRD835L
6.3V ×2
L1
R
SENSE
0.004
R2
32.4k
100pF
1% R1
25.5k 1%
: PANASONIC EEFUEOG181R
C
OUT
: PANASONIC EEFUEOJ151R
C
IN
: TAIYO YUDEN LMK550BJ476MM-B
C
O
L1: COILCRAFT 1705022P-781HC
: IRC LRF 2512-01-R004-J
R
SENSE
1735 TA03
+
SGND
C 180µF 4V ×3
OUT
C
O
47µF 10V
V
OUT
1.5V 12A
27
Page 28
LTC1735
U
TYPICAL APPLICATIO S
Selectable Output Voltage Converter with Burst Mode Operation Disabled for CPU Power
C
OSC
43pF
1
C
10 10
2
3
4
5
6
7
8
OSC
RUN/SS
I
TH
FCB
SGND
V
OSENSE
SENSE
SENSE
LTC1735
+
BOOST
INTV
PGND
EXTV
47pF
C
0.1µF
C
47pF
SS
C
C
R
C
330pF
33k
C2
1000pF
SW
V
TG
IN
CC
BG
CC
0.1µF
16
15
14
13
12
11
10
9
4.7
0.22µF
D
B
CMDSH-3
+
4.7µF
1µF CER
OPTIONAL: CONNECT TO 5V
4.5V TO 24V
C
B
V
IN
M1 FDS6680A
M2 FDS6680A ×2
L1
1.2µH
MBRS340T3
C
IN
+
22µF ×2 CER
C
: MARCON THCR70EIH226ZT
IN
: KEMET T510X447M006AS
C
OUT
L1: PANASONIC ETQP6F1R2HFA
: IRC LRF2512-01-R004F
R
SENSE
R
SENSE
0.004
1735 TA05
R3
33.2k 1%
47pF
VN2222
10k
47pF
R2 10k 1%
R1
14.3k 1%
+
SGND
C
OUT
470µF
6.3V ×3 KEMET
ON: V OFF: V
V
OUT
1.35V/1.60V 12A
= 1.60V
OUT
= 1.35V
OUT
C
OSC
150pF
C
C
2200pF
R
3.3k
0.1µF
C
47pF
3300pF
C
SS
C
C2
100pF
V
OUT
100
CMDSH-3
1M
1
C
OSC
2
RUN/SS
3
I
TH
4
FCB
5
SGND
6
V
OSENSE
7
SENSE
8
SENSE
FMMT625
LTC1735
+
BOOST
INTV
PGND
EXTV
SW
V
4V to 40V Input to 12V Flyback Converter
V
IN
4V TO 40V
C
10k
6.2V
16
TG
15
14
13
IN
12
CC
11
BG
10
9
CC
IN
22µF 50V ×2
+
0.1µF
4.7µF
T1
6
10
7
3
M1 IR2910
R
SENSE
0.004
22
1nF 100V
M2 Si4450DY
C
: MARCON THCR70EIH226ZT
IN
: AVX TPSV227M016R0150
C
OUT
T1: COILTRONICS VP5-0155 R
SENSE
MBRS1100
: IRC LRF2512-01-R004F
47
1nF 100V
R2 113k 1%
R1
8.06k 1%
V
OUT
12V 3A
C
OUT
+
470µF 16V ×4
28
1735 TA07
Page 29
U
TYPICAL APPLICATIO S
5V/3.5A Converter with 12V/200mA Auxiliary Output
C
OSC
51pF
1
C
0.1µF
220pF
100pF
C
SS
C
C
R
C
470pF
33k
C
C2
1000pF
10k
2
3
4
5
6
7
8
OSC
RUN/SS
I
TH
FCB
SGND
V
OSENSE
SENSE
SENSE
100
90.9k
LTC1735
+
BOOST
INTV
PGND
EXTV
100
SW
V
LTC1735
V
IN
5.5V TO 28V
C
IN
+
22µF
T1
1:1.8 10µH
30V OS-CON
22
MBRS1100T3
R
SENSE
0.012
1000pF
C
SEC
+
22µF 35V AVX
R2 105k 1%
+
R1 20k 1%
SGND
: SANYO OS-CON 305C22M
C
IN
: AVX TPSD107M010R0068
C
OUT
T1: 1:8 DALE LPE6562-A262
C
OUT
100µF 10V ×3 AVX
V
OUT
5V
3.5A
1735 TA04
V
OUT2
12V 120mA UNREG
16
TG
+
0.1µF
D
B
CMDSH-3
4.7µF
15
14
13
IN
12
CC
11
BG
10
9
CC
M1 IRF7803
C
B
M2 IRF7803
MBRS140T3
R
33k
100pF
Dual Output 15W 3.3V/5V Power Supply
V
IN
4.5V TO 28V
C
OSC
47pF
1
C
C
SS
0.1µF
470pF
C
C
C2
100pF
1000pF
OSC
2
RUN/SS
C
C
3
I
TH
LTC1735
4
FCB
5
SGND
6
V
OSENSE
7
SENSE
8
+
SENSE
BOOST
INTV
PGND
EXTV
SW
V
16
TG
15
14
13
IN
12
CC
+
11
BG
10
9
V
OUT2
CC
D
B
CMDSH-3
4.7µF
C
0.1µF
M1 Si4412DY
B
M2 Si4412DY
+
T1A T1B
18
27
MBRS140T3
C
IN
22µF 50V
0.01µF
R
SENSE
0.01
CMDSH-3
T1C
36
M3 Si4412DY
4.7k
MBRS140T3
R2
62.6k 1%
+
R1 20k 1%
SGND
: MARCON THCR70EIH226ZT
C
IN
: AVX TPSD107M010R0065
C
OUT1, 2
T1: BI TECHNOLOGIES HM00-93839
: IRC LRF2512-01-R010 F
R
1735 TA08
SENSE
C
OUT1
100µF 10V ×2
V
OUT2
5V
1.5A
C
OUT2
+
100µF 10V ×2
V
OUT1
3.3V
2.5A
29
Page 30
LTC1735
PACKAGE DESCRIPTION
U
Dimensions in inches (millimeters) unless otherwise noted.
GN Package
16-Lead Plastic SSOP (Narrow 0.150)
(LTC DWG # 05-08-1641)
0.189 – 0.196* (4.801 – 4.978)
16
15
14
12 11 10
13
9
0.009
(0.229)
REF
0.015
± 0.004
(0.38 ± 0.10)
0.007 – 0.0098 (0.178 – 0.249)
0.016 – 0.050
(0.406 – 1.270)
* DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
** DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
0° – 8° TYP
× 45°
0.229 – 0.244
(5.817 – 6.198)
0.053 – 0.068
(1.351 – 1.727)
0.008 – 0.012
(0.203 – 0.305)
12
0.150 – 0.157** (3.810 – 3.988)
5
4
3
678
0.004 – 0.0098 (0.102 – 0.249)
0.0250
(0.635)
BSC
GN16 (SSOP) 1098
30
Page 31
PACKAGE DESCRIPTION
U
Dimensions in inches (millimeters) unless otherwise noted.
S Package
16-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
0.386 – 0.394*
(9.804 – 10.008)
13
16
14
15
12
11
LTC1735
10
9
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
×
°
45
0.016 – 0.050
(0.406 – 1.270)
0° – 8° TYP
0.228 – 0.244
(5.791 – 6.197)
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
TYP
0.150 – 0.157** (3.810 – 3.988)
4
5
0.050
(1.270)
BSC
3
2
1
7
6
8
0.004 – 0.010
(0.101 – 0.254)
S16 1098
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
31
Page 32
LTC1735
TYPICAL APPLICATIO
3.3V to 2.5V/5A Converter with External Clock Synchronization Operating at 500kHz
C
OSC
20pF
1
0.1µF
R
33k
47pF
C
SS
C
C
330pF
C
EXT
CLOCK
C
C2
500kHz
51pF
1000pF
2
3
4
5
6
7
8
C
RUN/SS
I
FCB
SGND
V
SENSE
SENSE
OSC
TH
OSENSE
U
LTC1735
+
BOOST
INTV
PGND
EXTV
SW
V
TG
BG
V
IN
C
0.1µF
B
3.3V
C
IN
+
100µF
M1 Si4410DY
B
1.5µH
M2 Si4410DY
MBRS140T3
10V OS-CON
C
: SANYO OS-CON 10SL100M
IN
: AVX TPSD107M010R0065
C
OUT
L1: COILCRAFT DO3316P-152
: IRC LR2010-01-R010-F
R
SENSE
L1
R
SENSE
0.01
47pF
R2
43.2k 1%
R1 20k 1%
+
SGND
C
OUT
100µF 10V AVX ×3
V
OUT
2.5V 5A
5V
0.1µF
16
15
14
13
IN
12
CC
11
10
9
CC
+
D CMDSH-3
4.7µF
1735 TA06
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SENSE
Q
IN
IN
32
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear-tech.com
1735f LT/TP 1199 4K • PRINTED IN USA
LINEAR TE CHNOLOGY CORPORATION 1998
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