Datasheet LTC1622 Datasheet (Linear Technology)

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FEATURES
LTC1622
Low Input Voltage
Current Mode Step-Down
DC/DC Controller
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DESCRIPTIO
High Efficiency
Constant Frequency 550kHz Operation
VIN Range: 2V to 10V
Multiampere Output Currents
OPTI-LOOPTM Compensation Minimizes C
Selectable, Burst Mode Operation
Low Dropout Operation: 100% Duty Cycle
Synchronizable up to 750kHz
Current Mode Operation for Excellent Line and Load
OUT
Transient Response
Low Quiescent Current: 350µA
Shutdown Mode Draws Only 15µA Supply Current
±1.9% Reference Accuracy
Available in 8-Lead MSOP
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APPLICATIO S
1- or 2-Cell Li-Ion Powered Applications
Cellular Telephones
Wireless Modems
Portable Computers
Distributed 3.3V, 2.5V or 1.8V Power Systems
Scanners
Battery-Powered Equipment
, LTC and LT are registered trademarks of Linear Technology Corporation.
Burst Mode and OPTI-LOOP are a trademarks of Linear Technology Corporation.
The LTC®1622 is a constant frequency current mode step­down DC/DC controller providing excellent AC and DC load and line regulation. The device incorporates an accurate undervoltage feature that shuts the LTC1622 down when the input voltage falls below 2V.
The LTC1622 boasts a ±1.9% output voltage accuracy and consumes only 350µA of quiescent current. For applica- tions where efficiency is a prime consideration and the load current varies from light to heavy, the LTC1622 can be configured for Burst ModeTM operation. Burst Mode operation enhances low current efficiency and extends battery run time. Burst Mode operation is inhibited during synchronization or when the SYNC/MODE pin is pulled low to reduce noise and possible RF interference.
High constant operating frequency of 550kHz allows the use of a small inductor. The device can also be synchro­nized up to 750kHz for special applications. The high frequency operation and the available 8-lead MSOP pack­age create a high performance solution in an extremely small amount of PCB area.
To further maximize the life of the battery source, the P-channel MOSFET is turned on continuously in dropout (100% duty cycle). In shutdown, the device draws a mere 15µA.
TYPICAL APPLICATIO
V
IN
2.5V TO 8.5V
8
V
IN
2
I
4
TH
LTC1622
SYNC/MODE
RUN/SS
V
3
R1 10k
C3 220pF
470pF
C1: TAIYO YUDEN CERAMIC EMK325BJ106MNT C2: SANYO POSCAP 6TPA47M D1: INTERNATIONAL RECTIFIER IR10BQ015
SENSE
FB
PDRV
GND
1
7
5
6
Figure 1. High Efficiency Step-Down Converter
R2
0.03
Si3443DV
L1: MURATA LQN6C-4R7 R2: DALE WSL-1206 0-03
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4.7µH
D1 IR10BQ015
Efficiency vs Load Current with Burst Mode Operation Enabled
100
C1 10µF 10V
L1
R3 159k
R4 75k
V
OUT
2.5V
1.5A
+
C2 47µF 6V
1622 F01a
90
80
70
EFFICIENCY (%)
60
50
40
1 100 1000 5000
VIN = 3.3V
10
VIN = 4.2V
VIN = 8.4V
V
OUT
R
SENSE
LOAD CURRENT (mA)
VIN = 6V
= 2.5V
= 0.03
1622 F01b
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LTC1622
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ABSOLUTE MAXIMUM RATINGS
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(Note 1)
Input Supply Voltage (VIN).........................–0.3V to 10V
RUN/SS Voltage .......................................–0.3V to 2.4V
SYNC/MODE Voltage ................................. –0.3V to V
SENSE– Voltage .......................................... 2.4V to V
IN IN
PDRV Peak Output Current (<10µs) ......................... 1A
Storage Ambient Temperature Range ... –65°C to 150°C
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PACKAGE/ORDER INFORMATION
ORDER PART
NUMBER
LTC1622CMS8
MS8 PART MARKING
LTDB
SENSE
1 2
I
TH
3
V
FB
4
RUN/SS
MS8 PACKAGE
8-LEAD PLASTIC MSOP
T
= 125°C, θJA = 250°C/W
JMAX
TOP VIEW
8
V
IN
7
PDRV
6
GND
5
SYNC/MODE
Operating Temperature Range
Commercial ............................................ 0°C to 70°C
Industrial ........................................... –45°C to 85°C
Junction Temperature (Note 2)............................. 125°C
Lead Temperature (Soldering, 10 sec).................. 300°C
ORDER PART
SENSE
I
V
RUN/SS
TOP VIEW
1
2
TH
3
FB
4
S8 PACKAGE
8-LEAD PLASTIC SO
T
= 125°C, θJA = 150°C/ W
JMAX
V
8
IN
PDRV
7
GND
6
SYNC/MODE
5
NUMBER
LTC1622CS8 LTC1622IS8
S8 PART MARKING
1622 1622I
Consult factory for Military grade parts.
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VIN = 4.2V
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
I
VFB
V
FB
V
OVL
V
OSENSE
V
LOADREG
I
S
V
RUN/SS
I
RUN/SS
f
OSC
V
SYNC/MODE
V
UVLO
Feedback Current (Note 3) VFB = 0.8V 10 70 nA Regulated Feedback Voltage (Note 3) Commercial Grade 0.785 0.8 0.815 V
(Note 3) Industrial Grade Output Overvoltage Lockout Referenced to Nominal V Reference Voltage Line Regulation VIN = 4.2V to 8.5V (Note 3) 0.04 0.08 %/V Output Voltage Load Regulation Measured in Servo Loop; V
Measured in Servo Loop; V Input DC Supply Current (Note 4)
Burst Mode Inhibited V Sleep Mode V Shutdown V Shutdown V
RUN/SS Threshold Commercial Grade 0.4 0.7 0.9 V
Soft-Start Current Source V Oscillator Frequency VFB = 0.8V 475 550 625 kHz
SYNC/MODE Threshold V Undervoltage Lockout VIN Ramping Down 1.55 1.92 2.3 V
= 2.3V 450 µA
IN
= 0V, V
ITH RUN/SS RUN/SS
Industrial Grade
RUN/SS
V
FB
SYNC/MODE
Ramping Up 1.97 2.36 V
V
IN
SYNC/MODE
= 0V 15 30 µA = 0V, VIN = V
= 0V 1 2.5 5 µA
= 0V 75 110 140 kHz
Ramping Down 1 1.5 V
OUT
= 0.2V to 0.625V 0.3 0.5 %
ITH
= 0.9V to 0.625V – 0.3 –0.5 %
ITH
= 2.4V 350 400 µA
– 0.1V 4 10 µA
UVLO
0.780 0.8 0.820 V
4 7.5 10.5 %
0.3 0.7 1.0 V
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LTC1622
ELECTRICAL CHARACTERISTICS
The denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VIN = 4.2V
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
PDRV t
r
PDRV t
f
V
SENSE(MAX)
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: T dissipation P
Gate Drive Rise Time C Gate Drive Fall Time C
= 3000pF 80 140 ns
LOAD
= 3000pF 100 140 ns
LOAD
Maximum Current Sense Voltage 80 110 140 mV
Note 3: The LTC1622 is tested in a feedback loop that servos V
= 0.8V).
ITH
is calculated from the ambient temperature TA and power
J
according to the following formula:
D
feedback point for the error amplifier (V Note 4: Dynamic supply current is higher due to the gate charge being
delivered at the switching frequency.
to the
FB
LTC1622CS8; TJ = TA + (PD • 150°C/W), LTC1622CMS8; TJ = TA + (PD • 250°C/W)
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TYPICAL PERFORMANCE CHARACTERISTICS
Shutdown Current vs Supply Voltage
45
40
35
30
25
20
15
SHUTDOWN CURRENT (µA)
10
5
0
23
45
67
SUPPLY VOLTAGE (V)
89
1622 G01
RUN/SS Current vs Supply Voltage
3.50
3.00
2.50
2.00
SOFT-START CURRENT (µA)
1.50
10
1.00 3579
2
46 10
SUPPLY VOLTAGE (V)
8
1622 G02
Maximum Current Sense Voltage vs Duty Cycle
110
VIN = 4.2V
100
90
80
70
60
TRIP VOLTAGE (mV)
50
40
30
20 30
40 50
DUTY CYCLE (%)
UNSYNC
60 70
80 90
100
1622 G03
Normalized Oscillator Frequency vs Temperature
10.0 VIN = 4.2V
7.5
5.0
2.5
0
–2.5
–5.0
NORMALIZED FREQUENCY (%)
–7.5
–10.0
–55 –35
–15 5
25 45 65
TEMPERATURE (°C)
85 105
1622 G04
125
Reference Voltage vs Temperature
0.810 VIN = 4.2V
0.805
0.800
0.795
0.790
0.785
REFERENCE VOLTAGE (V)
0.780
0.775
–55 –35
–15 5
TEMPERATURE (°C)
25 45 65
85 105
1622 G05
125
Undervoltage Lockout Voltage vs Temperature
2.10
2.05
2.00
1.95
1.90
1.85
1.80
UNDERVOLTAGE LOCKOUT VOLTAGE (V)
1.75 –55 –35
–15 5
25 45 65
TEMPERATURE (°C)
85 105
125
1622 G06
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LTC1622
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TYPICAL PERFORMANCE CHARACTERISTICS
Efficiency vs Load Current for Figure 1 with Burst Mode Operation Defeated
100
90
80
VIN = 4.2V
VIN = 3.3V
Load Step Transient Response Burst Enabled
Load Step Transient Response Burst Inhibited
70
EFFICIENCY (%)
60
50
40
1
VIN = 6V
VIN = 8.4V
V
OUT
R
SENSE
10 100
LOAD CURRENT (mA)
= 2.5V
= 0.03
1000
1622 G07
100mV/DIV
I
= 50mA TO 1.2A
LOAD
VIN = 4.2V
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PIN FUNCTIONS
SENSE– (Pin 1): The Negative Input to the Current Com­parator.
ITH (Pin 2): Error Amplifier Compensation Point. The current comparator threshold increases with this control voltage. Nominal voltage range for this pin is 0V to 1.2V.
VFB (Pin 3): Receives the feedback voltage from an exter­nal resistive divider across the output capacitor.
100mV/DIV
I
= 50mA TO 1.2A
LOAD
1622 G08
VIN = 4.2V
1622 G09
SYNC/MODE (Pin 5): This pin performs three functions. Greater than 2V on this pin allows Burst Mode operation at low load currents, while grounding or applying a clock signal on this pin defeats Burst Mode operation. An external clock between 625kHz and 750kHz applied to this pin forces the LTC1622 to operate at the external clock frequency.
Do not attempt to synchronize below 625kHz
.
Pin 5 has an internal 1µA pull-up current source.
RUN/SS (Pin 4): Combination of Soft-Start and Run Control Inputs. A capacitor to ground at this pin sets the ramp time to full output current. The time is approximately
0.45s/µF. Forcing this pin below 0.4V causes all circuitry to be shut down.
4
GND (Pin 6): Ground Pin. PDRV (PIN 7): Gate Drive for the External P-Channel
MOSFET. This pin swings from 0V to VIN. VIN (Pin 8): Main Supply Pin. Must be closely decoupled
to ground Pin 6.
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LTC1622
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FUNCTIONAL DIAGRA
V
SYNC/ MODE
V
FB
V
REF
0.8V
IN
1µA
5
0.3V
3
REFERENCE
TRIP = 1.97V
SHUTDOWN
– +
V
IN
0.8V
UVLO
BURST DEFEAT
X
6
GND
Y
OSC
FREQ
SHIFT
V
IN
RUN/SS
4
V
REF
Y = “0” ONLY WHEN X IS A CONSTANT “1” OTHERWISE Y = “1”
SLOPE COMP
0.8V
V
2.5µA
+ 60mV
REF
+
+
EA
g
= 0.5m
m
RUN/
SOFT-START
+
OV
2
I
TH
0.12V
EN
– +
BURST
S
RQ
R
S1
V
CC
SLEEP
SWITCHING
BLANKING
LOGIC
AND
CIRCUIT
0.36V
SENSE
1622 BD
1
+
ICOMP
V
8
IN
V
IN
PDRV
7
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OPERATIO
Main Control Loop
The LTC1622 is a constant frequency current mode switch­ing regulator. During normal operation, the external P-channel power MOSFET is turned on each cycle when the oscillator sets the RS latch (RS1) and turned off when the current comparator (I inductor current at which I controlled by the voltage on the ITH pin, which is the output of the error amplifier EA. An external resistive divider connected between V an output feedback voltage VFB. When the load current increases, it causes a slight decrease in VFB relative to the
0.8V reference, which in turn causes the ITH voltage to increase until the average inductor current matches the new load current.
The main control loop is shut down by pulling the RUN/SS pin low. Releasing RUN/SS allows an internal 2.5µA
(Refer to Functional Diagram)
) resets the latch. The peak
COMP
resets the RS latch is
COMP
and ground allows EA to receive
OUT
current source to charge up the soft-start capacitor CSS. When CSS reaches 0.7V, the main control loop is enabled with the ITH voltage clamped at approximately 5% of its maximum value. As CSS continues to charge, ITH is gradu­ally released allowing normal operation to resume.
Comparator OV guards against transient overshoots >7.5% by turning off the P-channel power MOSFET and keeping it off until the fault is removed.
Burst Mode Operation
The LTC1622 can be enabled to go into Burst Mode operation at low load currents simply by leaving the SYNC/ MODE pin open or connecting it to a voltage of at least 2V. In this mode, the peak current of the inductor is set as if V
= 0.36V (at low duty cycles) even though the voltage
ITH
at the ITH pin is at lower value. If the inductor’s average current is greater than the load requirement, the voltage at
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LTC1622
OPERATIO
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(Refer to Functional Diagram)
the ITH pin will drop. When the ITH voltage goes below
0.12V, the sleep signal goes high, turning off the external MOSFET. The sleep signal goes low when the ITH voltage rises above 0.22V and the LTC1622 resumes normal operation. The next oscillator cycle will turn the external MOSFET on and the switching cycle repeats.
Frequency Synchronization
The LTC1622 can be externally driven by a TTL/CMOS compatible clock signal up to 750kHz.
Do not
synchronize the LTC1622 below its maximum default operating fre­quency of 625kHz as this may cause abnormal operation and an undesired frequency spectrum. The LTC1622 is synchronized to the rising edge of the clock. The external clock pulse width must be at least 100ns and not more than the period minus 200ns.
Dropout Operation
Short-Circuit Protection
When the output is shorted to ground, the frequency of the oscillator will be reduced to about 110kHz. This lower frequency allows the inductor current to safely discharge, thereby preventing current runaway. The oscillator’s fre­quency will gradually increase to its nominal value when the feedback voltage increases above 0.65V. Note that synchronization is inhibited until the feedback voltage goes above 0.3V.
Overvoltage Protection
As a further protection, the overvoltage comparator in the LTC1622 will turn the external MOSFET off when the feedback voltage has risen 7.5% above the reference voltage of 0.8V. This comparator has a typical hysteresis of 35mV.
Slope Compensation and Peak Inductor Current
The inductor’s peak current is determined by:
V
I
PK
=
ITH
R
10
SENSE
()
When the input supply voltage decreases towards the output voltage, the rate of change of inductor current during the ON cycle decreases. This reduction means that the P-channel MOSFET will remain on for more than one oscillator cycle since the inductor current has not ramped up to the threshold set by EA. Further reduction in input supply voltage will eventually cause the P-channel MOSFET to be turned on 100%, i.e., DC. The output voltage will then be determined by the input voltage minus the voltage drop across the MOSFET, the sense resistor and the inductor.
Undervoltage Lockout
To prevent operation of the P-channel MOSFET below safe input voltage levels, an undervoltage lockout is incorpo­rated into the LTC1622. When the input supply voltage drops below 2V, the P-channel MOSFET and all circuitry is turned off except the undervoltage block, which draws only several microamperes.
when the LTC1622 is operating below 40% duty cycle. However, once the duty cycle exceeds 40%, slope com­pensation begins and effectively reduces the peak induc­tor current. The amount of reduction is given by the curves in Figure 2.
110 100
90 80
(%)
70 60
OUT(MAX)
/I
OUT
SF = I
Figure 2. Maximum Output Current vs Duty Cycle
I
= 0.4I
50 40 30 20 10
RIPPLE
AT 5% DUTY CYCLE I
= 0.2I
RIPPLE
AT 5% DUTY CYCLE
VIN = 4.2V UNSYNC
0 70 80 90 1006010 20 30 40 50
DUTY CYCLE (%)
PK
PK
1622 F02
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LTC1622
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APPLICATIONS INFORMATION
The basic LTC1622 application circuit is shown in Figure
1. External component selection is driven by the load requirement and begins with the selection of L and R Next, the Power MOSFET and the output diode D1 are selected followed by CIN and C
R
R
Selection for Output Current
SENSE
is chosen based on the required output current.
SENSE
OUT
.
With the current comparator monitoring the voltage devel­oped across R
, the threshold of the comparator
SENSE
determines the inductor’s peak current. The output cur­rent the LTC1622 can provide is given by:
I
OUT
where I
0082.
=−
R
SENSE
is the inductor peak-to-peak ripple current
RIPPLE
I
RIPPLE
(see Inductor Value Calculation section). A reasonable starting point for setting ripple current is
I
RIPPLE
= (0.4)(I
). Rearranging the above equation, it
OUT
becomes:
SENSE
.
V
. The inductor’s peak-to-peak ripple current is given
OUT
by:
I
RIPPLE
VVfLVV
IN OUT OUT D
=
()
 
VV
IN D
+
+
where f is the operating frequency. Accepting larger values of I
allows the use of low inductances, but results in
RIPPLE
higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is I
RIPPLE
= 0.4(I
OUT(MAX)
). Remember, the maximum I
RIPPLE
occurs at the maximum input voltage. With Burst Mode operation selected on the LTC1622, the
ripple current is normally set such that the inductor current is continuous during the burst periods. Therefore, the peak-to-peak ripple current should not exceed:
I
RIPPLE
0 036.
R
SENSE
This implies a minimum inductance of:
R
SENSE
=
1
for Duty Cycle < 40%
I
15
OUT
()( )
However, for operation that is above 40% duty cycle, slope compensation has to be taken into consideration to select the appropriate value to provide the required amount of current. Using Figure 2, the value of R
R
SENSE
=
SF
15
I
OUT
100
()( )( )
SENSE
is:
Inductor Value Calculation
The operating frequency and inductor selection are inter­related in that higher operating frequencies permit the use of a smaller inductor for the same amount of inductor ripple current. However, this is at the expense of efficiency due to an increase in MOSFET gate charge losses.
The inductance value also has a direct effect on ripple current. The ripple current, I
, decreases with higher
RIPPLE
inductance or frequency and increases with higher VIN or
VV
L
MIN
(Use V
IN OUT
=
f
R
IN(MAX)
0 036.
SENSE
= VIN)
 
A smaller value than L
VV
OUT D
VV
IN D
could be used in the circuit;
MIN
+
+
however, the inductor current will not be continuous during burst periods.
Inductor Core Selection
Once the value for L is known, the type of inductor must be selected. High efficiency converters generally cannot afford the core loss found in low cost powdered iron cores, forcing the use of more expensive ferrite, molypermalloy or Kool Mu® cores. Actual core loss is independent of core size for a fixed inductor value, but it is very dependent on inductance selected. As inductance increases, core losses go down. Unfortunately, increased inductance requires more turns of wire and therefore copper losses will increase. Ferrite designs have very low core losses and are
Kool Mu is a registered trademark of Magnetics, Inc.
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LTC1622
I
VV
VV
I
D
IN OUT
IN D
OUT
=
− +
 
 
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APPLICATIONS INFORMATION
preferred at high switching frequencies, so design goals can concentrate on copper loss and preventing saturation. Ferrite core materials saturate “hard,” which means that the inductance collapses abruptly when the peak design current is exceeded. This results in an abrupt increase in inductor ripple current and consequently, output voltage ripple. Do not allow the core to saturate!
Molypermalloy (from Magnetics, Inc.) is a very good, low loss core material for toroids, but it is more expensive than ferrite. A reasonable compromise from the same manu­facturer is Kool Mu. Toroids are very space efficient, especially when you can use several layers of wire. Because they generally lack a bobbin, mounting is more difficult. However, new surface mountable designs that do not increase the height significantly are available.
Power MOSFET Selection
An external P-channel power MOSFET must be selected for use with the LTC1622. The main selection criteria for the power MOSFET are the threshold voltage V the “on” resistance R C
and total gate charge.
RSS
Since the LTC1622 is designed for operation down to low input voltages, a sublogic level threshold MOSFET (R guaranteed at VGS = 2.5V) is required for applications that work close to this voltage. When these MOSFETs are used, make sure that the input supply to the LTC1622 is less than the absolute maximum MOSFET VGS rating, typically 8V. The gate drive voltage levels are from ground to VIN.
The required minimum R erned by its allowable power dissipation. For applications that may operate the LTC1622 in dropout, i.e., 100% duty cycle, at its worst case the required R
R
DS ON
()
DC
where PP is the allowable power dissipation and δp is the temperature dependency of R given for a MOSFET in the form of a normalized R temperature curve, but δp = 0.005/°C can be used as an approximation for low voltage MOSFETs.
100
=
%=
,reverse transfer capacitance
DS(ON)
of the MOSFET is gov-
DS(ON)
is given by:
DS(ON)
P
P
2
+
Ip
()
OUT MAX
()
1 δ
()
. (1 + δp) is generally
DS(ON)
GS(TH)
DS(ON)
DS(ON)
and
vs
In applications where the maximum duty cycle is less than 100% and the LTC1622 is in continuous mode, the R is governed by:
P
R
DS ON
When the LTC1622 is operating in continuous mode, the MOSFET power dissipation is:
P
MOSFET
where K is a constant inversely related to gate drive current. Because of the high switching frequency, the second term relating to switching loss is important not to overlook. The constant K = 3 can be used to estimate the contributions of the two terms in the MOSFET dissipation equation.
Output Diode Selection
The catch diode carries load current during the off-time. The average diode current is therefore dependent on the P-channel switch duty cycle. At high input voltages the diode conducts most of the time. As VIN approaches V the diode conducts only a small fraction of the time. The most stressful condition for the diode is when the output is short circuited. Under this condition the diode must safely handle I it is important to adequately specify the diode peak current and average power dissipation so as not to exceed the diode ratings.
Under normal load conditions, the average current con­ducted by the diode is:
()
=
+
DC I
()
VV
VV
KV I C f
()( )( )()
PEAK
P
2
+
1 δ
p
()
OUT
+
OUT D
+
IN D
2
IN OUT RSS
at close to 100% duty cycle. Therefore,
2
IpR
OUT DS ON
()
+
1 δ
()
DS(ON)
()
OUT
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LTC1622
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APPLICATIONS INFORMATION
The allowable forward voltage drop in the diode is calcu­lated from the maximum short-circuit current as:
P
V
F
where PD is the allowable power dissipation and will be determined by efficiency and/or thermal requirements.
A fast switching diode must also be used to optimize efficiency. Schottky diodes are a good choice for low forward drop and fast switching times. Remember to keep lead length short and observe proper grounding (see Board Layout Checklist) to avoid ringing and increased dissipation.
CIN and C
In continuous mode, the source current of the P-channel MOSFET is a square wave of duty cycle (V (VIN + VD). To prevent large voltage transients, a low ESR input capacitor sized for the maximum RMS current must be used. The maximum RMS capacitor current is given by:
CI
IN MAX
This formula has a maximum at VIN = 2V = I
OUT
used for design because even significant deviations do not offer much relief. Note that capacitor manufacturer’s ripple current ratings are often based on 2000 hours of life. This makes it advisable to further derate the capacitor, or to choose a capacitor rated at a higher temperature than required. Several capacitors may be paralleled to meet the size or height requirements in the design. Due to the high operating frequency of the LTC1622, ceramic capacitors can also be used for CIN. Always consult the manufacturer if there is any question.
The selection of C series resistance (ESR). Typically, once the ESR require­ment is satisfied, the capacitance is adequate for filtering. The output ripple (∆V
D
I
SC MAX
()
Selection
OUT
+ VD)/
OUT
12/
VVV
OUT IN OUT
Required I
/2. This simple worst-case condition is commonly
RMS
is driven by the required effective
OUT
OUT
[]
) is approximated by:
()
V
IN
, where I
OUT
RMS
V I ESR
where f is the operating frequency, C capacitance and I tor. The output ripple is highest at maximum input voltage since ∆IL increases with input voltage.
The choice of using a smaller output capacitance in­creases the output ripple voltage due to the frequency dependent term, but can be compensated for by using capacitors of very low ESR to maintain low ripple voltage. The ITH pin OPTI-LOOP compensation components can be optimized to provide stable, high performance transient response regardless of the output capacitors selected.
Manufacturers such as Nichicon, United Chemicon and Sanyo should be considered for high performance through­hole capacitors. The OS-CON semiconductor dielectric capacitor available from Sanyo has the lowest ESR (size) product of any aluminum electrolytic at a somewhat higher price. Once the ESR requirement for C met, the RMS current rating generally far exceeds the I
RIPPLE(P-P)
In surface mount applications, multiple capacitors may have to be paralleled to meet the ESR or RMS current handling requirements of the application. Aluminum elec­trolytic and dry tantalum capacitors are both available in surface mount configurations. In the case of tantalum, it is critical that the capacitors are surge tested for use in switching power supplies. An excellent choice is the AVX TPS, AVX TPSV and KEMET T510 series of surface mount tantalum, available in case heights ranging from 2mm to 4mm. Other capacitor types include Sanyo OS-CON, Sanyo POSCAP, Nichicon PL series and the Panasonic SP series.
Low Supply Operation
Although the LTC1622 can function down to 2V, the maximum allowable output current is reduced when V decreases below 3V. Figure 3 shows the amount of change as the supply is reduced down to 2V. Also shown in Figure 3 is the effect of VIN on V Remember the maximum voltage on the ITH pin defines
≈+
OUT RIPPLE
requirement.
 
RIPPLE
8
is the ripple current in the induc-
1
fC
OUT
is the output
OUT
has been
OUT
as VIN goes below 2.3V.
REF
IN
9
Page 10
LTC1622
U
WUU
APPLICATIONS INFORMATION
101
V
100
99
98
97
NORMALIZED VOLTAGE (%)
96
95
2.0
Figure 3. Line Regulation of V
the maximum current sense voltage that sets the maxi­mum output current.
Setting Output Voltage
The LTC1622 develops a 0.8V reference voltage between the feedback (Pin 3) terminal and ground (see Figure 4). By selecting resistor R1, a constant current is caused to flow through R1 and R2 to set the output voltage. The regulated output voltage is determined by:
REF
V
ITH
2.2 2.4 2.6 2.8 INPUT VOLTAGE (V)
REF
3.0
1622 F03
and V
ITH
Efficiency = 100% – (η1 + η2 + η3 + ...)
where η1, η2, etc. are the individual losses as a percent­age of input power.
Although all dissipative elements in the circuit produce losses, four main sources usually account for most of the losses in LTC1622 circuits: 1) LTC1622 DC bias current,
2) MOSFET gate charge current, 3) I2R losses, 4) voltage drop of the output diode and 5) transition losses.
1. The VIN current is the DC supply current, given in the electrical characteristics, that excludes MOSFET driver and control currents. VIN current results in a small loss which increases with VIN.
2. MOSFET gate charge current results from switching the gate capacitance of the power MOSFET. Each time a MOSFET gate is switched from low to high to low again, a packet of charge dQ moves from VIN to ground. The resulting dQ/dt is a current out of VIN which is typically much larger than the DC supply current. In continuous mode, I
GATECHG
= f(Qp).
V
=+
08 1
OUT
.
R
2
R
1
For most applications, a 30k resistor is suggested for R1. To prevent stray pickup, an optional 100pF capacitor is suggested across R1 located close to LTC1622.
V
OUT
100pF
R2
R1
1622 F04
LTC1622
Figure 4. Setting Output Voltage
3
V
FB
Efficiency Considerations
The efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what
3. I2R losses are predicted from the DC resistances of the MOSFET, inductor and current shunt. In continuous mode the average output current flows through L but is “chopped” between the P-channel MOSFET in series with R plus R
and the output diode. The MOSFET R
SENSE
multiplied by duty cycle can be summed
SENSE
DS(ON)
with the resistance of the inductor to obtain I2R losses.
4. The output diode is a major source of power loss at high currents and gets worse at high input voltages. The diode loss is calculated by multiplying the forward voltage drop times the diode duty cycle multiplied by the load current. For example, assuming a duty cycle of 50% with a Schottky diode forward voltage drop of
0.4V, the loss increases from 0.5% to 8% as the load current increases from 0.5A to 2A.
5. Transition losses apply to the external MOSFET and increase with higher operating frequencies and input voltages. Transition losses can be estimated from:
10
Page 11
LTC1622
U
WUU
APPLICATIONS INFORMATION
Transition Loss = 3(VIN)2I
O(MAX)CRSS
Other losses including CIN and C losses, and inductor core losses, generally account for less than 2% total additional loss.
Run/Soft-Start Function
The RUN/SS pin is a dual purpose pin that provides the soft-start function and a means to shut down the LTC1622. Soft-start reduces input surge current from VIN by gradu­ally increasing the internal current limit. Power supply sequencing can also be accomplished using this pin.
An internal 2.5µA current source charges up an external capacitor CSS. When the voltage on the RUN/SS reaches
0.7V the LTC1622 begins operating. As the voltage on RUN/SS continues to ramp from 0.7V to 1.8V, the internal current limit is also ramped at a proportional linear rate. The current limit begins near 0A (at V ends at 0.1/R
SENSE
(V
1.8V). The output current
RUN/SS
thus ramps up slowly, reducing the starting surge current required from the input power supply. If the RUN/SS has been pulled all the way to ground, there will be a delay before the current limit starts increasing and is given by:
(f)
ESR dissipative
OUT
= 0.7V) and
RUN/SS
V
D
FB
1622 F05
OUT
LTC1622
V
I
TH
Figure 5. Foldback Current Limiting
R2
FB
+
R1
Design Example
Assume the LTC1622 is used in a single lithium-ion battery-powered cellular phone application. The VIN will be operating from a maximum of 4.2V down to a minimum of
2.7V. Load current requirement is a maximum of 1.5A but
In the above application, Burst Mode operation is enabled by connecting Pin 5 to VIN.
VV
+
Maximum
Duty Cycle =
OUT D
VV
IN MIN D
+
()
%93
=
t
= 2.8 • 105 • CSS in seconds
DELAY
Pulling the RUN/SS pin below 0.4V puts the LTC1622 into a low quiescent current shutdown (IQ < 15µA).
Foldback Current Limiting
As described in the Output Diode Selection, the worst­case dissipation occurs with a short-circuited output when the diode conducts the current limit value almost continuously. To prevent excessive heating in the diode, foldback current limiting can be added to reduce the current in proportion to the severity of the fault.
Foldback current limiting is implemented by adding diode DFB (1N4148 or equivalent) between the output and the I pin as shown in Figure 5. In a hard short (V
= 0V), the
OUT
TH
current will be reduced to approximately 50% of the maximum output current.
From Figure 2, SF = 57%. Use the curve of Figure 2 since the operating frequency is
the free running frequency of the LTC1622.
R
SENSE
=
SF
15 100
I
()( )( )=()( )
OUT
057
.
15 1 5
.
A
=
0 0253
.
In the application, a 0.025 resistor is used. For the inductor, the required value is:
L
MIN
=
42 25
kHz
550
..
− 
0 036
.
0 025
.
25 03
..
42 03
..
+ +
=
133
H
In the application, a 3.9µH inductor is used to reduce inductor ripple current and thus, output voltage ripple.
For the selection of the external MOSFET, the R
DS(ON)
must be guaranteed at 2.5V since the LTC1622 has to work
11
Page 12
LTC1622
U
WUU
APPLICATIONS INFORMATION
down to 2.7V. Let’s assume that the MOSFET dissipation is to be limited to PP = 250mW and its thermal resistance is 50°C/W. Hence the junction temperature at TA = 25°C will be 37.5°C and δp = 0.005 (37.5 – 25) = 0.0625. The required R
R
DS ON
()
The P-channel MOSFET requirement can be met by an Si6433DQ.
The requirement for the Schottky diode is the most strin­gent when V R
resistor, the short-circuit current through the
SENSE
Schottky is 0.1/0.025 = 4A. An MBRS340T3 Schottky diode is chosen. With 4A flowing through, the diode is rated with a forward voltage of 0.4V. Therefore, the worst­case power dissipated by the diode is 1.6W. The addition of DFB (Figure 5) will reduce the diode dissipation to approximately 0.8W.
The input capacitor requires an RMS current rating of at least 0.75A at temperature, and C of 0.1 for optimum efficiency.
PC Board Layout Checklist
When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the LTC1622. These items are illustrated graphically in the
is then given by:
DS(ON)
P
P
DC I p
OUT
2
+
()
OUT
1
()
= 0V, i.e., short circuit. With a 0.025
.
=
011δΩ
will require an ESR
OUT
layout diagram in Figure 6. Check the following in your layout:
1. Is the Schottky diode closely connected between ground at (–) lead of CIN and drain of the external MOSFET?
2. Does the (+) plate of CIN connect to the sense resistor as closely as possible? This capacitor provides AC current to the MOSFET.
3. Is the input decoupling capacitor (0.1µF) connected closely between VIN (Pin 8) and ground (Pin 6)?
4. Connect the end of R
as close to VIN (Pin 8) as
SENSE
possible. The VIN pin is the SENSE+ of the current comparator.
5. Is the trace from the SENSE– (Pin 1) to the Sense resistor kept short? Does the trace connect close to R
SENSE
?
6. Keep the switching node, SW, away from sensitive small signal nodes.
7. Does the VFB pin connect directly to the feedback resistors? The resistive divider R1 and R2 must be connected between the (+) plate of C
and signal
OUT
ground. Optional capacitor C1 should be located as close as possible to the LTC1622.
R1 and R2 should be located as close as possible to the LTC1622. R2 should connect to the output as close to the load as practicable.
12
+
R
SENSE
1
SENSE
2
I
TH
LTC1622
3
V
4
RUN/ SS
C
SS
FB
QUIET SGND
R
ITH
C
ITH
R1
BOLD LINES INDICATE HIGH CURRENT PATHS
C1
R2
Figure 6. LTC1622 Layout Diagram (See PC Board Layout Checklist)
V
PDRV
GND
SYNC/
MODE
8
IN
7
6
5
0.1µF
M1
SW
V
IN
C
IN
L1
+
1622 F06
V
OUT
C
OUT
Page 13
U
TYPICAL APPLICATIONS
LTC1622 1.8V/1.5A Regulator with Burst Mode Operation Disabled
LTC1622
V
IN
2.5V TO
8.5V
R1 10K
C3 220pF
C4
560pF
C1: AVX TPSD476M016R0150 C2: AVX TPSD227M006R0100 L1: MURATA LQN6C3R3
R1 10k
C1
1
2
3
4
SENSE
I
TH
V
FB
RUN/ SS
LTC1622
47µF
8
V
IN
7
PDRV
6
GND
5
SYNC/
MODE
R2: DALE WSL-1206 0.025 U1: INTERNATIONAL RECTIFIER
16V
+
R2
0.025
1
2
3
4
FETKY
U1
TM
IRF7422D2
8
7
6
5
LTC1622 2.5V/2A Regulator with Burst Mode Operation Enabled
+
C1 47µF 16V × 2
C2
+
150µF 6V × 2
C3 220pF
1
2
3
4
C4 560pF
SENSE
I
TH
V
FB
RUN/ SS
LTC1622
V
PDRV
GND
SYNC/
MODE
8
IN
7
D1
6
5
R2
0.02
M1
L1
4.7µH
3.3µH
R3 158k
R4 75k
L1
R3
93.1k
R4 75k
V
IN
3.3V TO
8.5V
V
OUT
2.5V 2A
+
C2 220µF 6V
1622 TA01
V
OUT
1.8V
1.5A
C1: AVX TPSD476M016R0150 C2: SANYO POSCAP 6TPA47M D1: MOTOROLA MBR320T3
L1: COILCRAFT D03316-472 M1: SILICONIX Si3443DV R2: DALE WSL-2010 0.02
FETKY
is a trademark of International Rectifier Corporation.
1622 TA02
13
Page 14
LTC1622
TYPICAL APPLICATIONS
LTC1622 2.5V/3A Regulator with External Frequency Synchronization
1
2
R1 10k
C3 220pF
3
4
C4 560pF
U
SENSE
I
TH
V
FB
RUN/ SS
LTC1622
V
PDRV
GND
SYNC/ MODE
V
IN
R3 158k
R4 75k
3.3V TO
8.5V
V
OUT
2.5V 3A
8
IN
7
6
5
650kHz
1.5V
P-P
R2
0.01
M1
D1
L1
4.7µH
47µF 16V × 2
C2
+
100µF
6.3V × 2
C1
+
C1: AVX TPSD476M016R0150 C2: AVX TPSD107M010R0065 D1: MOTOROLA MBR320T3
Zeta Converter with Foldback Current Limit
D2 1N4818
R1 47k
C3 470pF
0.1µF
C1: AVX TPSD476M016R0150 C2: AVX TPSD107M010R0080 D1: MOTOROLA MBRS320T3 L1A, L1B: BH ELECTRONICS BH511-1012 R2: DALE WSL-1206 0.04
1
SENSE
2
I
TH
LTC1622
3
V
FB
4
RUN/ SS
C4
V
PDRV
GND
SYNC/ MODE
IN
L1B
8
7
6
5
L1: COILCRAFT D03316-472 M1: SILICONIX Si3443DV R2: DALE WSL-2512 0.01
R2
0.04
Si3441DV
47µF
L1A
6.2µH
3 TOP VIEW
4
16V
2
L1A
1
1622 TA03
V
IN
R3 232k
R4 75k
2.5V TO
8.5V
V
OUT
3.3V
1622 TA04
C1
+
47µF 16V × 2
L1B
6.2µH
+
D1
+
C2 100µF 10V
VINI
OUT(MAX)
(V) (A)
2.5 0.45
3.3 0.70
5.0 0.95
6.0 1.00
8.4 1.05
14
Page 15
PACKAGE DESCRIPTION
U
Dimensions in inches (millimeters) unless otherwise noted.
MS8 Package
8-Lead Plastic MSOP
(LTC DWG # 05-08-1660)
0.118 ± 0.004* (3.00 ± 0.102)
8
7
6
5
LTC1622
0.193 ± 0.006 (4.90 ± 0.15)
12
0.040
± 0.006
SEATING
PLANE
(1.02 ± 0.15)
0.012 (0.30)
0.0256
REF
(0.65)
BSC
0.007 (0.18)
0.021
± 0.006
(0.53 ± 0.015)
* DIMENSION DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH,
PROTRUSIONS OR GATE BURRS SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
** DIMENSION DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS.
INTERLEAD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
° – 6° TYP
0
0.118 ± 0.004**
4
3
0.034 ± 0.004 (0.86 ± 0.102)
(3.00 ± 0.102)
0.006 ± 0.004
(0.15 ± 0.102)
MSOP (MS8) 1098
S8 Package
8-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
0.189 – 0.197* (4.801 – 5.004)
7
8
5
6
0.228 – 0.244
(5.791 – 6.197)
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
× 45°
0°– 8° TYP
0.016 – 0.050
(0.406 – 1.270)
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
TYP
0.150 – 0.157** (3.810 – 3.988)
1
3
2
4
0.004 – 0.010
(0.101 – 0.254)
0.050
(1.270)
BSC
SO8 1298
15
Page 16
LTC1622
LOAD CURRENT (mA)
1
EFFICIENCY (%)
100
90
80
70
60
50
10 100 1000
1622 TA05b
V
OUT
= 3.3V
R
SENSE
= 0.025
VIN = 3.5V
VIN = 4.2V
VIN = 6V
TYPICAL APPLICATION
U
Small Footprint 3.3V/1A Regulator
1
SENSE
2
I
TH
3
V
R1 10k
C3 220pF
C1: MURATA CERAMIC GRM235Y5V106Z C2: SANYO POSCAP 6TPA47M D1: MOTOROLA MBRS120LT3
C3 470pF
R1 33k
C5
150pF
4
C4 560pF
RUN/ SS
1
2
3
4
C4
0.1µF
FB
SENSE
I
TH
V
RUN/ SS
LTC1622
LTC1622
FB
V
PDRV
GND
SYNC/ MODE
PDRV
SYNC/ MODE
GND
R2
8
IN
7
6
5
D1
L1: COILCRAFT D01608C-222 M1: SILICONIX Si3443DY R2: DALE WSL-2010 0.025
0.025
M1
L1
2.2µH
47µF
C2
6V
Boost Converter 3.3V/2.5A
8
V
IN
7
6
5
+
Si6801DQ
C1 100µF 10V
+
+
C6
0.1µF
M1
C1 10µF 16V CERAMIC
R3 232k
R4 75k
R2
0.015
L1
4.6µH
D1
V
IN
3.3V TO
8.5V
V
OUT
3.3V 1A
1622 TA05
R3 105k
R4 20k
Efficiency vs Load Current
Efficiency vs Load Current With LTC1622
Configured as Boost Converter
100
V
= 5V
V
IN
3.3V
V
OUT
5V
2.5A
C2
+
220µF 10V ×2
OUT
R
SENSE
90
80
70
EFFICIENCY (%)
60
= 0.015
VIN = 3.3V
C1, C2: SANYO POSCAP TPB SERIES D1: MOTOROLA MBRD835L L1: SUMIDA CEP123-4R6
M1: SILICONIX Si3442DV R2: DALE WS-L2512 0.015
1622 TA06a
50
0.001
0.01 0.1 1 LOAD CURRENT (mA)
1622 TA06b
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
LTC1147 Series High Efficiency Step-Down Switching Regulator Controllers 100% DC, 3.5V VIN 16V, HV Version Has 20V LT1375/LT1376 1.5A, 500kHz Step-Down Switching Regulators High Frequency, Small Inductor, High Efficiency LTC1436/LTC1436-PLL High Efficiency, Low Noise, Synchronous Step-Down Converters 24-Pin Narrow SSOP, 3.5V ≤ VIN 36V LTC1438/LTC1439 Dual, Low Noise, Synchronous Step-Down Converters Multiple Output Capability, 3.5V ≤ VIN 36V LTC1474/LTC1475 Low Quiescent Current Step-Down DC/DC Converters Monolithic, MSOP, I LTC1624 High Efficiency SO-8 N-Channel Switching Regulator Controller 8-Pin N-Channel Drive, 3.5V ≤ VIN 36V LTC1626 Low Voltage, High Efficiency Step-Down DC/DC Converter Monolithic, Constant Off-Time, 2.5V ≤ VIN 6V LTC1627/LTC1707 Low Voltage, Monolithic Synchronous Step-Down Regulator Low Supply Voltage Range: 2.65V to 8V, 0.5A LTC1628 Dual High Efficiency 2-Phase Step-Down Controller Antiphase Drive, 3.5V ≤ VIN 36V, Protection LTC1772 SOT-23 Current Mode Step-Down Controller 6-Lead SOT-23, 2.5V VIN 9.8V, 550kHz LTC1735 High Efficiency, Low Noise Synchronous Switching Controller Burst Mode Operation, Protection, 3.5V VIN 36V
Linear T echnology Corporation
16
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear-tech.com
= 10µA
OUT
1622f LT/TP 0100 4K • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1998
IN
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