Datasheet LTC1504 Datasheet (Linear Technology)

Page 1
FEATURES
Final Electrical Specifications
LTC1504
500mA Low Voltage
Step-Down Synchronous
Switching Regulator
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DESCRIPTION
500mA Output Current at 3.3V Output
Up to 92% Peak Efficiency
Internal Reference Trimmed to 1%
Output Can Source or Sink Current
Requires as Few as Four External Components
Input Voltage Range: 4V to 10V
Adjustable Current Limit
Small SO-8 Package
200kHz Switching Frequency Can be Synchronized Up to 500kHz
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APPLICATIONS
Small Portable Digital Systems
Active Termination
Auxiliary Output Voltage Supplies
Minimum Part Count/Size Switchers
Daisy-Chained Control Outputs
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TYPICAL APPLICATION
The LTC®1504 is a self-contained, high efficiency syn­chronous buck switching regulator. It includes a pair of on-chip 1.5 power switches, enabling it to supply up to 500mA of load current. Efficiency peaks at 92%, minimiz­ing heat and wasted power. The synchronous buck archi­tecture allows the output to source or sink current as required to keep the output voltage in regulation.
The LTC1504 is available in adjustable and fixed 3.3V output versions. An adjustable current limit circuit pro­vides protection from overloads. The internal 1% refer­ence combined with a sophisticated voltage feedback loop provides optimum output voltage accuracy and fast load transient response. The LTC1504 is specified to operate with input voltages between 4V and 10V. Contact the LTC factory for guaranteed specifications at 2.7V supply.
The LTC1504 is available in a plastic SO-8 package.
, LTC and LT are registered trademarks of Linear Technology Corporation.
Minimum Part Count 5V to 3.3V Regulator 5V to 3.3V Efficiency
5V
+
C
CIN: AVX TPSC226M016R0375
: AVX TAJC476M010
C
OUT
: COILTRONICS CTX50-1P
L
EXT
IN
SHUTDOWNNC
I
MAX
V
CC
LTC1504-3.3
GND
SS COMP
NC
100
90
SHDN
SENSE
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
SW
1000pF
L
EXT
3.3V AT 500mA
+
C
OUT
1504 • TA01
80 70 60 50 40
EFFICIENCY (%)
30 20 10
0
10
LOAD CURRENT (mA)
100 500
1504 • TA02
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LTC1504
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PACKAGE
/
O
RDER I FOR ATIO
WW
W
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ABSOLUTE MAXIMUM RATINGS
(Note 1)
Supply Voltage (VCC to GND)................................... 10V
Peak Output Current (SW) .......................................±1A
Input Voltage (All Other Pins) ......... –0.3V to VCC + 0.3V
Operating Temperature Range ..................... 0°C to 70°C
Storage Temperature Range ................. –65°C to 150°C
I
MAX
V
SW
GND
Lead Temperature (Soldering, 10 sec).................. 300°C
*FB FOR LTC1504CS8, SENSE FOR LTC1504CS8-3.3
Consult factory for Industrial and Military grade parts.
ELECTRICAL CHARACTERISTICS
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
CC
V
FB
V
FB
V
SENSE
V
SENSE
I
CC
f
OSC
R
SW
V
IH
V
IL
I
IN
V
OH
V
OL
IOH, I g
mV
A
V
g
mI
I
MAX
ISSSoft Start Source Current VSS = 0V –8 –12 –16 µA tr, t
f
DC
MAX
Minimum Supply Voltage (Note 7) 4V Feedback Voltage LTC1504CS8 1.25 1.265 1.28 V Feedback Voltage PSRR Figure 1, 4V VCC 10V, LTC1504CS8 1.1 1.6 % Sense Pin Voltage LTC1504CS8-3.3 3.20 3.30 3.40 V Sense Voltage PSRR Figure 1, 4V VCC 10V, LTC1504CS8-3.3 1.2 1.8 % Supply Current Figure 1, V
Figure 1, V
= 0V 1.0 20 µA
V
SHDN
Internal Oscillator Frequency 150 200 250 kHz Internal Switch Resistance 1.3 2.0 SHDN Input High Voltage 2.4 V SHDN Input Low Voltage 0.8 V SHDN Input Current ±0.1 ±1 µA Error Amplifier Positive Swing Figure 2 4.5 4.95 V Error Amplifier Negative Swing Figure 2 0.05 0.5 V Error Amplifier Output Current Figure 2 ±50 ±100 ±200 µA
OL
Error Amplifier Transconductance (Note 5) 350 600 1100 µmho Error Amplifier DC Gain (Note 5) 40 48 dB I
Amplifier Transconductance (Note 6) 1000 2000 3000 µmho
LIM
I
Sink Current V
MAX
Output Switch Rise/Fall Time 550 ns Maximum Duty Cycle V
IMAX
COMP
= V
= V
VCC = 5V, TA = 25°C unless otherwise specified. (Note 2)
SHDN SHDN
CC
CC
= VCC, I = VCC, I
= 0 (Note 4) 3 mA
OUT
= 0, VFB/V
OUT
SENSE
TOP VIEW
1
 
2
CC
3
4
S8 PACKAGE
8-LEAD PLASTIC SO
T
= 115°C, θJA = 90°C/W
JMAX
= VCC (Note 4) 0.3 0.6 mA
COMP
8
SS
7
SHDN
6
FB/SENSE*
5
81216 µA
84 90 %
ORDER PART
NUMBER
LTC1504CS8 LTC1504CS8-3.3
S8 PART MARKING
1504 15043
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ELECTRICAL CHARACTERISTICS
R
IMAX
()
10k
CURRENT LIMIT THRESHOLD (mA)
700
600
500
400
300
200
100
0
100k
1504 • TPC04
TA = 25°C V
CC
= 5V
TEMPERATURE (°C)
–50 –25 0 25 50 75 100 125
SUPPLY CURRENT (mA)
10
1
0.1
1504 • TPC02
VFB = V
OUT
VFB = V
CC
VCC = 5V I
OUT
= 0
LTC1504
The denotes specifications which apply over the full operating temperature range.
Note 1: Absolute Maximum Ratings are those values beyond which the life of the device may be impaired.
Note 2: All currents into device pins are positive; all currents out of device pins are negative. All voltages are referenced to ground unless otherwise specified.
Note 3: This parameter is guaranteed by correlation and is not tested
the output stage will stop switching and the static quiescent current can be observed. With FB or SENSE hooked up normally, the output stage will be switching and total dynamic supply current can be measured.
Note 5: Fixed output parts will appear to have g lower than the specified values, due to the internal divider resistors.
Note 6: The I (not current limited) operation, the I
Note 7: Contact factory for guaranteed specifications at 2.7V supply.
directly. Note 4: LTC1504 quiescent current is dominated by the gate drive current
drawn by the onboard power switches. With FB or SENSE pulled to V
W
U
CC
TYPICAL PERFORMANCE CHARACTERISTICS
Supply Current vs Supply Voltage
14
TA = 25°C
= 0
I
OUT
12
10
8
6
VFB = V
OUT
and AV values 2.6 times
mV
amplifier can sink but not source current. Under normal
LIM
output current will be zero.
LIM
Supply Current vs Temperature
SUPPLY CURRENT (mA)
3.5
3.0
2.5
2.0
1.5
1.0
SWITCH ON-RESISTANCE ()
0.5
4
2
0
2.5
VFB = V
CC
5
SUPPLY VOLTAGE (V)
Switch On-Resistance vs Temperature
0
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
7.5 10
1504 • TPC01
VCC = 3.3V
VCC = 5V
VCC = 10V
1504 • TPC03
Current Limit Threshold vs R
IMAX
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LTC1504
SUPPLY VOLTAGE (V)
357
SHUTDOWN PIN THRESHOLD (V)
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
10
1504 • TPC07
W
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TYPICAL PERFORMANCE CHARACTERISTICS
Current Limit Threshold vs Temperature
500 450 400 350 300 250 200 150 100
CURRENT LIMIT THRESHOLD (mA)
50
0
–50
PIN FUNCTIONS
I
(Pin 1): Current Limit Set. Connect a resistor from
MAX
VCC to I 12µA current source from I drop across this resistor. This voltage is compared to the voltage drop across the internal high-side switch (Q1) while it is turned on. See the Applications Information section for more information. To disable current limit, leave I
VCC (Pin 2): Power Supply Input. Connect to a power supply voltage between 4V and 10V. VCC requires a low impedance bypass capacitor to ground, located as close as possible to the LTC1504. See the Applications Informa­tion section for details on capacitor selection and placement.
SW (Pin 3): Power Switch Output. This is the switched node of the buck circuit. Connect SW to one end of the external inductor. The other end of the inductor should be connected to C voltage. Avoid shorting SW to GND or VCC.
GND (Pin 4): Ground. Connect to a low impedance ground. The input and output bypass capacitors and the feedback resistor divider (adjustable parts only) should be grounded as close to this pin as possible. Pin 4 acts as a heat sink in the LTC1504 S0-8 package and should be connected to
4
to set the current limit threshold. An internal
MAX
floating.
MAX
OUT
VCC = 5V
R
= 47k
IMAX
R
= 22k
IMAX
–25 0 25 50 75
TEMPERATURE (°C)
100
1504 • TPC05
125
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to GND sets the voltage
MAX
and becomes the regulated output
Shutdown Threshold vs Supply Voltage
as large a copper area as possible to improve thermal dissipation. See the Thermal Considerations section for more information.
FB (LTC1504CS8) (Pin 5): Feedback. Connect FB to a resistor divider from V
to GND to set the regulated
OUT
output voltage. The LTC1504CS8 feedback loop will servo the FB pin to 1.265V.
SENSE (LTC1504CS8-3.3) (Pin 5): Output Voltage Sense. Connect directly to the output voltage node. The LTC1504CS8-3.3 feedback loop will servo SENSE to 3.3V. SENSE is connected to an internal resistor divider which will load any external dividers. For output voltages other than 3.3V, use the LTC1504CS8.
SHDN (Pin 6): Shutdown, Active Low. When SHDN is at a logic High, the LTC1504 will operate normally. When SHDN is Low, the LTC1504 ceases all internal operation and supply current drops below 1µ A. In shutdown, the SW pin is pulled low. This ensures that the output is actively shut off when SHDN is asserted, but it prevents other supplies from providing power to the output when the LTC1504 is inactive. See the Applications Information section for more details.
SS (Pin 7): Soft Start. Connect an external capacitor (usually 0.1µ F) from SS to GND to limit the output rise time
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PIN FUNCTIONS
LTC1504
during power-up. CSS also compensates the current limit loop, allowing the LTC1504 to enter and exit current limit cleanly. See the Applications Information section for more details.
W
BLOCK DIAGRAM
SHDN
COMP
SAW
12V
SS
I
LIM
–+
TO INTERNAL BLOCKS
+
FB
+–
PWM
MIN
+–
COMP (Pin 8): External Compensation. An external RC network should be connected to COMP to compensate the feedback loop. COMP is connected to the output of the internal error amplifier.
V
CC
Q1
SW
Q2
MAX
+–
I
MAX
TEST CIRCUITS
V
CC
+
C
IN
CIN: AVX TPSE107M016R0125
: SANYO 16CV220GX
C
OUT
: COILCRAFT D03316-473
L
EXT
1µF
12V
NC
I
SHDN
MAX
V
CC
LTC1504
GNDSWFB/SENSE
SS COMP
0.1µF
Figure 1
7.5k
0.01µF
FB
20.4k
12.6k
(ADJ ONLY)
SENSE (–3.3V ONLY)
1504 • BD
– +
40mV
V
REF
+ –
1.265V
+
40mV
Figure 3. Block Diagram
V
REF
A: TEST V B: TEST V
LTC1504
+
, IOL
OL
, I
OH
OH
COMP
1504 • TC02
L
EXT
+
220pF
V
OUT
C
OUT
1504 • TC01
A
FB/SENSE
B
Figure 2
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LTC1504
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APPLICATIONS INFORMATION
OVERVIEW
The LTC1504 is a complete synchronous switching regu­lator controller (see Block Diagram). It includes two on-chip 1.5 power MOSFETs, eliminating the need for external power devices and minimizing external parts count. The internal switches are set up as a synchronous buck converter with a P-channel device (Q1) from the input supply to the switching node and an N-channel device (Q2) as the synchronous rectifier device from the switching node to ground. An external inductor, input and output bypass capacitors and the compensation network complete the control loop. The LTC1504 adjustable output parts require an additional pair of resistors to set the output voltage. The LTC1504-3.3 parts include an onboard resistor divider preset to a 3.3V output voltage. A func­tional 3.3V output regulator can be constructed with an LTC1504-3.3 and as few as four external components.
The LTC1504 feedback loop includes a precision reference trimmed to 1% (V feedback amplifier (FB) and an onboard PWM generator (SAW and PWM). Two additional feedback comparators (MIN and MAX) monitor the feedback voltage and override the primary feedback amplifier when the regulated out falls outside a ±3% window, improving transient response. The internal sawtooth oscillator typically runs at 200kHz.
Q1 and Q2 are capable of carrying peak currents in excess of 500mA, with the continuous output power level limited primarily by the thermal dissipation of the SO-8 package. With a 5V input and a 3.3V output, the LTC1504 can supply 500mA of continuous output current with an appropriate layout. An on-chip current limit circuit, set with a single external resistor, can be used to help limit power dissipa­tion. See the Thermal Considerations section for more information.
Theory of Operation
The LTC1504 primary feedback loop consists of the main error amplifier FB, the PWM generator, the output drive logic and the power switches. The loop is closed with the external inductor and the output bypass capacitor. The feedback amplifier senses the output voltage directly at the SENSE pin for fixed output versions or through an external
), a wide bandwidth transconductance
REF
resistor divider in the adjustable output version. This feedback voltage is compared to the 1.265V internal reference voltage by FB and an error signal is generated at the COMP pin. COMP is a high impedance node that is brought out to an external pin for optimizing the loop compensation.
COMP is compared to a 200kHz sawtooth wave by com­parator PWM. This raw pulse-width modulated signal is logically combined with the outputs of the transient com­parators MIN and MAX before reaching the output stage. The output stage generates nonoverlapping drive for the onboard P- and N-channel power MOSFETs, which drive the SW pin with a low impedance image of the PWM waveform. Typical open-loop output impedance at SW is between 1 and 3, depending on supply voltage. This high power pulse train is filtered by the external inductor and capacitor, providing a steady DC value at the output node. This node returns to FB or SENSE, closing the loop.
The MIN and MAX comparators in the feedback loop provide high speed fault correction in situations where the FB amplifier may not respond quickly enough. MIN com­pares the feedback signal to a voltage 40mV (3%) below the internal reference. At this point, MIN overrides the FB amplifier and forces the loop to full duty cycle. Similarly, MAX monitors the output voltage at 3% above the internal reference and forces the output to 0% duty cycle when tripped. These two comparators prevent extreme output perturbations with fast output transients, while allowing the main feedback loop to be optimally compensated for stability.
The LTC1504 includes yet another feedback loop that controls operation in current limit. The I monitors the voltage at the SW pin while Q1 is on. It compares this voltage to the voltage at the I peak current through Q1 rises, the voltage drop across it due to its RON increases proportionally. When SW drops below I creased beyond the desired value, I controlled amount of current out of SS, the external soft start pin. As SS falls, it pulls COMP down with it, limiting the duty cycle and reducing the output voltage to control the current. The speed at which the current limit circuit reacts is set by the value of the external soft start capacitor.
, indicating the current through Q1 has in-
MAX
LIM
amplifier
LIM
pin. As the
MAX
starts pulling a
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LTC1504
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APPLICATIONS INFORMATION
EXTERNAL COMPONENT SELECTION
External components required by the LTC1504 fall into three categories: input bypass, output filtering and com­pensation. Additional components to set up soft start and current limit are usually included as well. A minimum LTC1504 circuit can be constructed with as few as four external components; a circuit that utilizes all of the LTC1504s functionality usually includes eight or nine external components, with two additional feedback resis­tors required for adjustable parts. See the Typical Applica­tions section for examples of external component hookup.
Input Bypass
The input bypass capacitor is critical to proper LTC1504 operation. The LTC1504 includes a precision reference and a pair of high power switches feeding from the same VCC pin. If VCC does not have adequate bypassing, the switch pulses introduce enough ripple at VCC to corrupt the reference voltage and the LTC1504 will not regulate accurately. Symptoms of inadequate bypassing include poor load regulation and/or erratic waveforms at the SW pin. If an oscilloscope won’t trigger cleanly when looking at the SW pin, there isn’t adequate input bypass.
Ideally, the LTC1504 requires a low impedance bypass right at the chip and a larger reservoir capacitor that can be located somewhat farther away. This requirement usually can be met with a ceramic capacitor right next to the LTC1504 and an electrolytic capacitor (usually 10µF to 100µF, depending on expected load current) located some- where nearby. In certain cases, the bulk capacitance requirement can be met by the output bypass of the input supply. Applications running at very high load currents or at input supply voltages greater than 6V may require the local ceramic capacitor to be 1µF or greater. In some cases, both the low impedance and bulk capacitance requirements can be met by a single capacitor, mounted very close to the LTC1504. Low ESR organic semiconduc­tor (OS-CON) electrolytic capacitors or surge tested sur­face mount tantalum capacitors can have low enough impedance to keep the LTC1504 happy in some circuits.
Often the RMS current capacity of the input bypass capaci­tors is more important to capacitor selection than value.
Buck converters like the LTC1504 are hard on input capacitors, since the current flow alternates between the full load current and near zero during every clock cycle. In the worst case (50% duty cycle or V
= 0.5VIN) the RMS
OUT
current flow in the input capacitor is half of the total load current plus half the ripple current in the inductor— perhaps 300mA in a typical 500mA load current applica­tion. This current flows through the ESR of the input bypass capacitor, heating it up and shortening its life, sometimes dramatically. Many ordinary electrolytic ca­pacitors that look OK at fist glance are not rated to withstand such currents—check the RMS current rating before you specify a device! If the RMS current rating isn’t specified, it should not be used as an input bypass capacitor. Again, low ESR electrolytic and surge tested tantalums usually do well in LTC1504 applications and have high RMS current ratings. The local ceramic bypass capacitor usually has negligible ESR allowing it to with­stand large RMS currents without trouble. Table 1 shows typical surface mount capacitors that make acceptable input bypass capacitors in LTC1504 applications.
Table 1. Representative Surface Mount Input Bypass Capacitors
PART VALUE ESR MAX RMS TYPE HEIGHT AVX
TPSC226M016R0375 22µF 0.38 0.54A Tantalum 2.6mm TPSD476M016R0150 47µF 0.15 0.86A Tantalum 2.9mm TPSE107M016R0125 100µF 0.13 1.15A Tantalum 4.1mm 1206YC105M 1µF Low >1A X7R Ceramic 1.5mm 1210YG106Z 10µF Low >1A Y5V Ceramic 1.7mm
Sanyo
16SN33M 33µF 0.15 1.24A OS-CON 7mm 16SN68M 68µF 0.1 1.65A OS-CON 7mm 16CV100GX 100µF 0.44 0.23A* Electrolytic 6mm 16CV220GX 220µF 0.34 0.28A* Electrolytic 7.7mm
Sprague
593D476X0016D2W 47µF 0.17 0.93A Tantalum 2.8mm 593D107X0016E2W 100µ 0.15 1.05A Tantalum 4mm
*Note: Use multiple devices in parallel or limit output current to prevent capacitor overload.
Inductor
The LTC1504 requires an external inductor to be con­nected from the switching node SW to the output node where the load is connected. Inductor requirements are fairly straightforward; it must be rated to handle continu­ous DC current equal to the maximum load current plus
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LTC1504
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APPLICATIONS INFORMATION
half the ripple current and its value should be chosen based on the desired ripple current and/or the output current transient requirements. Large value inductors lower ripple current and decrease the required output capacitance, but limit the speed that the LTC1504 can change the output current, limiting output transient re­sponse. Small value inductors result in higher ripple currents and increase the demands on the output capaci­tor, but allow faster output current slew rates and are often smaller and cheaper for the same DC current rating. A typical inductor used in an LTC1504 application might have a maximum current rating between 500mA and 1A and an inductance between 33µH and 220µH.
Different core materials and shapes will change the size/ current and price/current relationship of an inductor. Toroid or shielded pot cores in ferrite or permalloy materials are small and don’t radiate much energy, but generally cost more than powdered iron rod core inductors with similar electrical characteristics. The choice of which style inductor to use often depends more on the price vs size requirements and any radiated field/EMI requirements than on what the LTC1504 requires to operate. Table 2 shows some typical surface mount inductors that work well in LTC1504 applications.
Table 2. Representative Surface Mount Inductors
CORE CORE
PART VALUE MAX DC TYPE MATERIAL HEIGHT CoilCraft
DT3316-473 47µH 1A Shielded Ferrite 5.1mm DT3316-104 100µH 0.8A Shielded Ferrite 5.1mm DO1608-473 47µH 0.5A Open Ferrite 3.2mm DO3316-224 220µH 0.8A Open Ferrite 5.5mm
Coiltronics
CTX50-1 50µH 0.65A Toroid KoolMµ CTX100-2 100µH 0.63A Toroid KoolMµ 6mm CTX50-1P 50µH 0.66A Toroid Type 52 4.2mm CTX100-2P 100µH 0.55A Toroid Type 52 6mm
Sumida
CDRH62-470 47µH 0.54A Shielded Ferrite 3mm CDRH73-101 100µH 0.50A Shielded Ferrite 3.4mm CD43-470 47µH 0.54A Open Ferrite 3.2mm CD54-101 100µH 0.52A Open Ferrite 4.5mm
Output Capacitor
The output capacitor affects the performance of the LTC1504 in a couple of ways: it provides the first line of
Kool Mµ is a registered trademark of Magnetics, Inc..
®
4.2mm
defense during a transient load step and it has a large effect on the compensation required to keep the LTC1504 feed­back loop stable. Transient load response of an LTC1504 circuit is controlled almost entirely by the output capacitor and the inductor. In steady load operation, the average current in the inductor will match the load current. When the load current changes suddenly, the inductor is sud­denly carrying the wrong current and requires a finite amount of time to correct itself—at least several switch cycles with typical LTC1504 inductor values. Even if the LTC1504 had psychic abilities and could instantly assume the correct duty cycle, the rate of change of current in the inductor is still related to its value and will not change instantaneously.
Until the inductor current adjusts to match the load cur­rent, the output capacitor has to make up the difference. Applications that require exceptional transient response (2% or better for instantaneous full-load steps) will re­quire relatively large value, low ESR output capacitors. Applications with more moderate transient load require­ments can often get away with traditional standard ESR electrolytic capacitors at the output and can use larger valued inductors to minimize the required output capaci­tor value. Note that the RMS current in the output capacitor is slightly more than half of the inductor ripple current— much smaller than the RMS current in the input bypass capacitor. Output capacitor lifetime is usually not a factor in typical LTC1504 applications.
Large value ceramic capacitors used as output bypass capacitors provide excellent ESR characteristics but can cause loop compensation difficulties. See the Loop Com­pensation section.
Loop Compensation
Loop compensation is strongly affected by the output capacitor. From a loop stability point of view, the output inductor and capacitor form a series RLC resonant circuit, with the L set by the inductor value, the C by the value of the output capacitor and the R dominated by the output capacitor’s ESR. The amplitude response and phase shift due to these components is compensated by a network of Rs and Cs at the COMP pin to (hopefully) close the feedback loop in a stable manner. Qualitatively, the L and
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LTC1504
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APPLICATIONS INFORMATION
C of the output stage form a 2nd order roll-off with 180° of phase shift; the R due to ESR forms a single zero at a somewhat higher frequency that reduces the roll-off to first order and reduces the phase shift to 90°.
If the output capacitor has a relatively high ESR, the zero comes in well before the initial phase shift gets all the way to 180° and the loop only requires a single small capacitor from COMP to GND to remain stable (Figure 4a). If, on the other hand, the output capacitor is a low ESR type to maximize transient response, the ESR zero can increase in frequency by a decade or more and the output stage phase shift can get awfully close to 180° before it turns around and comes back to 90°. Large value ceramic, OS-CON electrolytic and low impedance tantalum capacitors fall into this category. These loops require an additional zero to be inserted at the COMP pin; a series RC in parallel with a smaller C to ground will usually ensure stability. Figure 4b shows a typical compensation network which will optimize transient response with most output capacitors. Adjustable output parts can add a feedforward capacitor across the feedback resistor divider to further improve phase margin. The typical applications in this data sheet
V
OUT
R
*
LTC1504
Figure 4a. Minimum Compensation Network
LTC1504
R
Figure 4b. Optimum Compensation Network
FB
COMP
C
C
*ADJUSTABLE PARTS ONLY
FB
COMP
C
C
C
C
FB1
R
*
FB2
1504 • F04a
V
OUT
R
*
FB1
R
FB2
F
*ADJUSTABLE PARTS ONLY
CFF*
*
1504 • F04b
show compensation values that work with several combi­nations of external components—use them as a starting point. For complex cases or stubborn oscillations, contact the LTC Applications Department.
External Schottky Diode
An external Schottky diode can be included across the internal N-channel switch (Q2) to improve efficiency at heavy loads. The diode carries the inductor current during the nonoverlap time while the LTC1504 turns Q1 off and Q2 on and prevents current from flowing in the intrinsic body diode in parallel with Q2. This diode will improve efficiency by a percentage point or two as output current approaches 500mA and can help minimize erratic behav­ior at very high peak current levels caused by excessive parasitic current flow through Q2. A Motorola MBRS0530L is usually adequate, with the cathode connected to SW and the anode connected to GND. Note that this diode is not required for normal operation and has a negligible effect on efficiency at low (< 250mA) output currents.
Soft Start and Current Limit
Soft start and current limit are linked in the LTC1504. Soft start works in a straightforward manner. An internal 12µ A current source connected to the SS pin will pull up an external capacitor connected from SS to GND at a rate determined by the capacitor value. COMP is clamped to a voltage one diode drop above SS; as SS rises, COMP will rise at the same rate. When COMP reaches roughly 2V below VCC, the duty cycle will slowly begin to increase until the output comes into regulation. As SS continues to rise, the feedback amplifier takes over at COMP, the clamp releases and SS rises to VCC. During a soft start cycle, the MIN feedback comparator is disabled to prevent it from overriding the COMP pin and forcing the output to maxi­mum duty cycle.
Current limit operates by pulling down on the soft start pin when it senses an overload condition at the output. The current limit amplifier (I
) compares the voltage drop
LIM
across the internal P-channel switch (Q1) during its on time to the voltage at the I
MAX
pin. I
includes an internal
MAX
12µA pull-down, allowing the voltage to be set by a single resistor between VCC and I
. When the IR drop across
MAX
9
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LTC1504
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APPLICATIONS INFORMATION
Q1 exceeds the drop across the I current out of the external soft start capacitor, reducing the voltage at SS. A soft start capacitor should always be used if current limit is enabled. SS, in turn, pulls down on COMP, limiting the output duty cycle and controlling the output current. When the current overload is removed, the I amplifier lets go of SS and allows it to rise again as if it were completing a soft start cycle. The size of the external soft start capacitor controls both how fast the current limit responds once an overload is detected and how fast the output recovers once the overload is removed. The soft start capacitor also compensates the feedback loop cre­ated by the I feedback loop, the additional phase shift due to the output inductor and capacitor do not come into play and the loop can be adequately compensated with a single capacitor. Usually a 0.1µF ceramic capacitor from SS to GND pro- vides adequate soft start behavior and acceptable current limit response.
This type of current limit circuit works well with mild current overloads and eliminates the need for an external current sensing resistor, making it attractive for LTC1504 applications. These same features also handicap the cur­rent limit circuit under severe short circuits when the output voltage is very close to ground. Under this condi­tion, the LTC1504 must run at extremely narrow duty cycles (<5%) to keep the current under control. When the on-time falls below the time required to sense the current in Q1, the LTC1504 responds by reducing the oscillator frequency, increasing the off-time to decrease the duty cycle and allow it to maintain some control of the output current. The oscillator frequency may drop by as much as a factor of 10 under severe current overloads.
Under extreme short circuits (e.g., screwdriver to ground) the on-time will reduce to the point where the LTC1504 will lose control of the output current. At this point, output current will rise until the inductor saturates, and the current will be limited by the parasitic ESL of the inductor and the RON of Q2 inside the LTC1504. This current is usually nondestructive and dissipates a limited amount of power since the output voltage is very low. A typical LTC1504 circuit can withstand such a short for many seconds without damage. The test circuit in Figure 1 will
amplifier. Because the I
LIM
resistor, I
MAX
LIM
pulls
LIM
LIM
loop is a current
typically withstand a direct output short for more than 30 seconds without damage to the LTC1504. Eventually, however, a continuous short may cause the die tempera­ture to rise to destructive levels.
Note that the current limit is primarily designed to protect the LTC1504 from damage and is not intended to be used to generate an accurate constant-current output. As the die temperature varies in a current limited condition, the RON of the internal switches will change and the current limit threshold will move around. RON will also vary from part-to-part due to manufacturing tolerance. The external I
resistor should be chosen to allow enough room to
MAX
account for these variations without allowing the current limit to engage at the maximum expected load current. A current limit setting roughly double the expected load is often a good compromise, eliminating unintended current limit operation while preventing circuit destruction under actual fault conditions. If desired, current limit can be disabled by floating the I will pull I
Shutdown
The LTC1504 includes a micropower shutdown mode controlled by the logic level at SHDN. A logic High at SHDN allows the part to operate normally. A logic Low at SHDN stops all internal switching, pulls COMP, SS and SW to GND and drops quiescent current below 1µA typically. Note that the internal N-channel power MOSFET from SW to GND turns on when SHDN is asserted. This ensures that the output voltage drops to zero when the LTC1504 is shut down, but prevents other devices from powering the output when the LTC1504 is disabled.
External Clock Synchronization
The LTC1504 SHDN pin can double as an external clock input for applications that require a synchronized clock or a faster switching speed. The SHDN pin terminates the internal sawtooth wave and resets the oscillator immedi­ately when it goes low, but waits 50µs before shutting down the rest of the internal circuitry. A clock signal applied directly to the SHDN pin will force the LTC1504 internal oscillator to lock to its frequency as long as the external clock runs faster than the internal oscillator
to GND and the I
MAX
pin; the internal current source
MAX
amplifier will be disabled.
LIM
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APPLICATIONS INFORMATION
frequency. Attempting to synchronize to a frequency lower than the 250kHz maximum internal frequency may result in inconsistent pulse widths and is not recom­mended.
Because the sawtooth waveform rises at a fixed rate internally, terminating it early by synchronizing to a fast external clock will reduce the amplitude of the sawtooth wave that the PWM comparator sees, effectively raising the gain from COMP to SW. 500kHz is the maximum recommended synchronization frequency; higher frequen­cies will reduce the sawtooth amplitude to the point that the LTC1504 may run erratically.
THERMAL CONSIDERATIONS
Each of the LTC1504 internal power switches has approxi­mately 1.5 of resistance at room temperature and will happily carry more than the rated maximum current if the current limit is set very high or is not connected. Since the inductor current is always flowing through one or the other of the internal switches, a typical application supply­ing 500mA of load current will cause a continuous dissi­pation of approximately 375mW. The SO-8 package has a thermal resistance of approximately 90°C/W, meaning that the die will begin to rise toward 34°C above ambient at this power level. The RON of the internal power switches increases as the die temperature rises, increasing the power dissipation as the feedback loop continues to keep the output current at 500mA. At high ambient tempera­tures, this cycle may continue until the chip melts, since the LTC1504 does not include any form of thermal shut­down. Applications can safely draw peak currents above the 500mA level, but the average power dissipation should be carefully calculated so that the maximum 115°C die temperature is not exceeded.
The LTC1504 dissipates the majority of its heat through its pins, especially GND (Pin 4). Thermal resistance to ambi­ent can be optimized by connecting GND to a large copper region on the PCB, which will serve as a heat sink. Applications which will operate the LTC1504 near maxi­mum power levels or which must withstand short circuits of extended duration should maximize the copper area at all pins and ensure that there is some airflow over the part to carry away excess heat. For layout assistance in situa-
tions where power dissipation may be a concern, contact the LTC Applications Department.
The current limit circuit can be used to limit the power under mild overloads to a safe level, but severe overloads where the output is shorted to ground may still cause the die temperature to rise dangerously. For more information on current limit behavior, see the Current Limit section.
LAYOUT CONSIDERATIONS
Like all precision switching regulators, the LTC1504 requires special care in layout to ensure optimum perfor­mance. The large peak currents coupled with significant DC current flow will conspire to keep the output from regulating properly if the layout is not carefully planned. A poorly laid out op amp or data converter circuit will fail to give the desired performance, but will usually still act like an op amp or data converter. A poorly laid out LTC1504 circuit may look nothing at all like a regulator.
or plug-in prototyping boards are not useful for bread­boarding LTC1504 circuits!
Perhaps most critical to proper LTC1504 performance is the layout of the ground node and the location of the input and output capacitors. The negative terminals of both the input and output bypass capacitors should come together at the same point, as close as possible to the LTC1504 ground pin. The compensation network and soft start capacitor can be connected together on their own trace, which should come directly back to this same common ground point. The input supply ground and the load return should also connect to this common point. Each ground line should come to a star connection with Pin 4 at the center of the star. This node should be a fairly large copper region to act as a heat sink if required.
Second in importance is the proximity of the low ESR (usually ceramic) input bypass capacitor. It should be located as close to the LTC1504 VCC and GND pins as physically possible. Ideally, the capacitor should be located right next to the package, straddling the SW pin. High peak current applica­tions or applications with VCC greater than 6V may require a 1µ F or larger ceramic capacitor in this position.
One node that isn’t quite so critical is SW. Extra lead length or narrow traces at this pin will only add parasitic induc-
Wire-wrap
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APPLICATIONS INFORMATION
tance in series with the external inductor, slightly raising its value. The SW trace need only be wide enough to support the maximum peak current under short circuit conditions—perhaps 1A. If a trace needs to be compro­mised to make the layout work, this is the one. Note that long traces at the SW node may aggravate EMI consider­ations—don’t get carried away. If a Schottky diode is used at the SW node, it should be located at the LTC1504 end of the trace, close to the device pins.
The LTC Applications Department has constructed liter­ally hundreds of layouts for the LTC1504 and related
U
TYPICAL APPLICATIONS
High Efficiency 5V to 2.5V Converter with Current Limit
R
*
IMAX
V
CC
5V
+
CIN: AVX TPSE107M016R0125
: SANYO 16CV220GX
C
OUT
: COILCRAFT DO3316-473
L
EXT
*SELECT R
IMAX
1µF
C
IN
0.1µF
VALUE USING CURRENT LIMIT THRESHOLD GRAPH ON PAGE 3
I
MAX
V
CC
LTC1504
GND
SS COMP
SHDN
SHDN
SW
FB
7.5k
0.01µF
L
EXT
MBRS0530L
220pF
11.8k
12.1k
V
OUT
2.5V
+
C
OUT
1504 • TA03
parts, many of which worked and some of which are now archived in the Bad Layout Hall of Fame. If you need layout assistance or you think you have a candidate layout for the Hall of Fame, give Applications a call at (408) 954-8400. Demo boards with properly designed layouts are available and specialized layouts can be designed if required. The applications team is also experienced in external compo­nent selection for a wide variety of applications, and they have a never-ending selection of tall tales to tell as well. When in doubt, give them a call.
SCSI-2 Active Terminator
110
•
•
110 110 110 110
C
OUT
1504 • TA04
18 TO 27 LINES
TERMPWR
C
: AVX TPSC107M006R0150
OUT
: SUMIDA CD54-470
L
EXT
4.7µF CERAMIC
NC
I
MAX
V
CC
LTC1504
GND
SS COMP
NC
SHDN
SW
FB
7.5k
0.01µF
L
EXT
15k
+
12k
220pF
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
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1504i LT/TP 0897 4K • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1997
12
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417 ● (408) 432-1900 FAX: (408) 434-0507
TELEX: 499-3977 ● www.linear-tech.com
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