Datasheet LTC1430A Datasheet (Linear Technology)

Page 1
LTC1430A
High Power Step-Down
Switching Regulator Controller
EATU
F
High Power 5V to 1.xV-3.xV Switching Controller:
S
Can Exceed 10A Output
Maximum Duty Cycle > 90% Permits 3.3V to 2.xV Conversion Using a Low Power 5V Supply
All N-Channel External MOSFETs
Fixed Frequency Operation—Small L
Excellent Output Regulation: ±1% Over Line, Load
and Temperature Variations
High Efficiency: Over 95% Possible
No Low Value Sense Resistor Needed
Outputs Can Drive External FETs with Up to 10,000pF Gate Capacitance
Quiescent Current: 350µA Typ, 1µA in Shutdown
Fast Transient Response
Adjustable or Fixed 3.3V Output
Available in 8-Lead SO and 16-Lead GN and SO Packages
U
O
PPLICATI
A
Power Supply for Pentium® II and AMD-K6
S
®
Microprocessors
High Power 5V to 3.xV Regulators
Local Regulation for Dual Voltage Logic Boards
Low Voltage, High Current Battery Regulation
DUESCRIPTIO
The LTC®1430A is a high power, high efficiency switching regulator controller optimized for 5V to 1.xV-3.xV applica­tions. It includes a precision internal reference and an internal feedback system that can provide output regula­tion of ±1% over temperature, load current and line voltage shifts. The LTC1430A uses a synchronous switching archi­tecture with two N-channel output devices, eliminating the need for a high power, high cost P-channel device. Addi­tionally, it senses output current across the drain-source resistance of the upper N-channel FET, providing an adjustable current limit without an external low value sense resistor.
The LTC1430A includes a fixed frequency PWM oscillator for low output ripple under virtually all operating condi­tions. The 200kHz free-running clock frequency can be externally adjusted from 100kHz to above 500kHz. The LTC1430A’s maximum duty cycle is typically 93.5% com­pared to 88% for the LTC1430. This permits 3.3V to 2.xV conversion using a low power 5V supply. The LTC1430A features low 350µA quiescent current, allowing greater than 90% efficiency operation in converter designs from 1A to greater than 50A output current. Shutdown mode drops the LTC1430A supply current to 1µA.
, LTC and LT are registered trademarks of Linear Technology Corporation.
Pentium is a registered trademark of Intel Corporation. AMD-K6 is a registered trademark of Advanced Micro Devices, Inc.
4.7µF
U
O
A
PPLICATITYPICAL
TA = 25°C
= 5V
PV
CC
V
= 3.3V
OUT
Efficiency
LOAD CURRENT (A)
10
1430 TA02
Typical 5V to 3.3V, 10A Application
5V
+
C
IN
220µF ×4
Q1A, Q1B 2 IN PARALLEL
2.7µH/15A
+
Q2
C
OUT
330µF ×6
1430 TA01
3.3V 10A
CC2
LTC1430A
SENSE
SENSE
PV
PGND
CC1
I
MAX
GND
MBR0530T1
G1
I
FB
G2NC
+
FB NC
16k
0.1µF
1k
Q1A, Q1B, Q2: MOTOROLA MTD20N03HL
: AVX-TPSE227M010R0100
C
IN
: AVX-TPSE337M006R0100
C
OUT
0.1µF
+
0.1µF
SHUTDOWN
R
7.5k
0.01µF
C
C
C
4700pF
1µF
PV
V
CC
SS
FREQSET SHDN COMP
100
+
C1 220pF
100
90
80
70
EFFICIENCY (%)
60
50
40
0.1 1
1
Page 2
LTC1430A
A
W
O
LUTEXI TIS
S
A
WUW
U
ARB
G
Supply Voltage
VCC....................................................................... 9V
PV
.............................................................. 13V
CC1, 2
Input Voltage
IFB......................................................... –0.3V to 18V
All Other Inputs ...................... –0.3V to (VCC + 0.3V)
WU
/
PACKAGE
G1
PV
CC1
GND
FB
T
JMAX
O
RDER I FOR ATIO
TOP VIEW
1 2 3 4
S8 PACKAGE
8-LEAD PLASTIC SO
= 150°C, θJA = 150°C/W
ORDER
PART NUMBER
G2
8
/PV
V
7
CC
CC2
COMP
6
SHDN
5
LTC1430ACS8
S8 PART MARKING
1430A
(Note 1)
Junction Temperature........................................... 150°C
Operating Temperature Range
LTC1430AC ............................................. 0°C to 70°C
LTC1430AI ........................................ – 40°C to 85°C
Storage Temperature Range ................ –65°C to 150°C
Lead Temperature (Soldering, 10 sec)................. 300°C
U
TOP VIEW
1
G1
2
PV
CC1
3
PGND
4
GND
SENSE
SENSE
16-LEAD PLASTIC SSOP
5 6
FB
+
7 8
SHDN
GN PACKAGE
T
= 150°C, θJA = 130°C/W (GN)
JMAX
T
= 150°C, θJA = 110°C/W (S)
JMAX
G2
16
PV
15
CC2
V
14
CC
I
13
FB
I
12
MAX
FREQSET
11
COMP
10
SS
9
S PACKAGE
16-LEAD PLASTIC SO
ORDER
PART NUMBER
LTC1430ACGN LTC1430AIGN LTC1430ACS
Consult factory for Military grade parts.
ELECTRICAL CHARACTERISTICS
VCC = 5V, T
SYMBOL PARAMETER CONDITIONS MIN TYP MAX MIN TYP MAX UNITS
V
CC
PV
CC
V
OUT
V
FB
V
OUT
I
VCC
I
PVCC
f
OSC
= 25°C (Note 2) unless otherwise noted.
A
LTC1430AC LTC1430AI
Supply Voltage 4848V PV
, PV
CC1
Output Voltage Figure 1 3.30 3.30 V Feedback Voltage SENSE+ and SENSE– Floating , 1.25 1.265 1.28 1.23 1.265 1.29 V
Output Load Regulation Figure 1, I Output Line Regulation Figure 1, V
Supply Current (VCC Only) Figure 2, V
Supply Current (PVCC) Figure 2, PVCC = 5V, V
Internal Oscillator Frequency FREQSET Floating 140 200 260 130 200 300 kHz
Voltage 313313V
CC2
= 2.5V
V
COMP
= 0A to 10A 5 5 mV
OUT
= 4.75V to 5.25V 1 1 mV
CC
= V
SHDN
V
= 0V 1 10 1 10 µA
SHDN
V
= 0V 0.1 0.1 µA
SHDN
CC
= VCC (Note 3) 1.5 1.5 mA
SHDN
350 700 350 700 µA
2
Page 3
LTC1430A
ELECTRICAL CHARACTERISTICS
VCC = 5V, T
SYMBOL PARAMETER CONDITIONS MIN TYP MAX MIN TYP MAX UNITS
V
IH
V
IL
I
IN
g
mV
g
mI
A
V
I
MAX
I
SS
tr, t
s
t
NOV
DC
MAX
= 25°C (Note 2) unless otherwise noted.
A
LTC1430AC LTC1430AI
SHDN Input High Voltage 2.4 2.4 V SHDN Input Low Voltage 0.8 0.8 V SHDN Input Current ±0.1 ±1 ±0.1 ±1 µA Error Amplifier Transconductance 350 650 1100 300 650 1200 µmho I
Amplifier Transconductance (Note 4) 2400 2400 µmho
LIM
Error Amplifier Open-Loop Gain (Note 5) 40 48 40 48 dB I
Sink Current V
MAX
I(MAX)
= V
CC
8 12 16 8 12 17 µA
Soft Start Source Current VSS = 0V –8 –12 –16 –8 –12 –17 µA Driver Rise/Fall Time Figure 3, PV Driver Non-Overlap Time Figure 3, PV Maximum Duty Cycle Figure 3, V
= 1.265V
V
FB
= PV
CC1
CC1
COMP
= 5V 80 250 80 250 ns
CC2
= PV
= 5V 25 130 250 25 130 250 ns
CC2
= VCC, 90 93.5 89 93.5 %
The denotes specifications which apply over the full operating temperature range.
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: All currents into device pins are positive; all currents out of device pins are negative. All voltages are referenced to ground unless otherwise specified.
Note 3: Supply current in normal operation is dominated by the current needed to charge and discharge the external FET gates. This will vary with
the LTC1430A operating frequency, operating voltage and the external FETs used.
Note 4: The I normal (not current limited) operation, the I
Note 5: The open-loop DC gain and transconductance from the FB pin (SENSE
amplifier can sink but cannot source current. Under
LIM
+
and SENSE– floating) to COMP pin will be AV and gm
output current will be zero.
LIM
V
respectively.
3
Page 4
LTC1430A
TEMPERATURE (°C)
–40
70
DUTY CYCLE (%)
75
85
90
95
0
40
60
1430 G03
80
–20 20
80
100
100
V
COMP
= V
CC
VFB = 1.265V
LOAD CURRENT (A)
0
–1.0
V
OUT
(mV)
–0.8
–0.4
–0.2
0
0.4
1
5
7
1460 G06
–0.6
0.2
4
9
10
2
3
68
TA = 25°C V
OUT
= 3.3V
V
CC
= 5V
FIGURE 4
UW
TYPICAL PERFOR A CE CHARACTERISTICS
I
Pin Sink Current
MAX
vs Temperature
14.0 VCC = 5V
13.5
Oscillator Frequency vs Temperature
240
VCC = 5V FREQSET FLOATING
230
Maximum Duty Cycle vs Temperature
13.0
12.5
12.0
CURRENT (µA)
MAX
I
11.5
11.0
10.5
–40
–20 0
TEMPERATURE (°C)
40 80 100
20 60
Error Amplifier Transconductance vs Temperature
850 800 750 700 650 600 550 500 450
TRANSCONDUCTANCE (µmho)
400 350
gm =
–20 20
–40
I
COMP
V
FB
0
TEMPERATURE (°C)
40
60 100
1430 G01
80
1430 G04
220
210
200
190
OSCILLATOR FREQUENCY (kHz)
180
170
(mV)
FB
V
–10
–40
–20 0
V
vs Temperature
FB
10
VCC = 5V
8 6 4 2
0 –2 –4 –6 –8
–20 0 40
–40
20 60
TEMPERATURE (°C)
20
TEMPERATURE (°C)
40 80 100
1430 G02
Load Regulation
60 80 100
1430 G05
4
OUTPUT VOLTAGE (V)
Output Voltage vs Load Current with Current Limit
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
R
= 10k R
I(MAX)
TA = 25°C
= 5V
V
CC
FIGURE 4
0
24 8
0
LOAD CURRENT (A)
= 16k
I(MAX)
6
Supply Current vs Oscillator Frequency
1000
TA = 25°C
= 5V
V
CC
FIGURE 4
100
10
SUPPLY CURRENT (mA)
1
12
10
1430 G07
0.1 0 200 300 400
100
OSCILLATOR FREQUENCY (kHz)
IV
CC
IPVCC (LOADED
WITH 10,000pF,
= 12V)
PV
CC
(NO LOAD,
IPV
CC
= 12V)
PV
CC
IPVCC (NO LOAD,
= 5V)
PV
CC
500
1430 G08
Page 5
UU U
PI FU CTIO S
LTC1430A
(16-Lead Package/8-Lead Package)
G1 (Pin 1/Pin 1): Driver Output 1. Connect this pin to the
gate of the upper N-channel MOSFET, Q1. This output will swing from PV
to PGND. It will always be low when G2
CC1
is high.
PV
(Pin 2/Pin 2): Power VCC for Driver 1. This is the
CC1
power supply input for G1. G1 will swing from PGND to PV
. PV
CC1
PVCC + V
must be connected to a potential of at least
CC1
(Q1). This potential can be generated using
GS(ON)
an external supply or a simple charge pump connected to the switching node between the upper MOSFET and the lower MOSFET; see Applications Information for details.
PGND (Pin 3/Pin 3): Power Ground. Both drivers return to this pin. It should be connected to a low impedance ground in close proximity to the source of Q2. 8-lead parts have PGND and GND tied together at Pin 3.
GND (Pin 4/Pin 3): Signal Ground. All low power internal circuitry returns to this pin. To minimize regulation errors due to ground currents, GND should be connected to PGND right at the LTC1430A. 8-lead parts have PGND and GND tied together internally at Pin 3.
SENSE–, FB, SENSE+ (Pins 5, 6, 7/Pin 4): These three pins connect to the internal resistor divider and to the internal feedback node. To use the internal divider to set the output voltage to 3.3V, connect SENSE+ to the positive terminal of the output capacitor and SENSE– to GND. FB should be left floating in applications that use the internal divider. To use an external resistor divider to set the output voltage, float SENSE+ and SENSE– and connect the exter­nal resistor divider to FB.
COMP (Pin 10/Pin 6): External Compensation. The COMP pin is connected directly to the output of the error amplifier and the input of the PWM. An RC network is used at this node to compensate the feedback loop to provide opti­mum transient response. See Applications Information for compensation details.
FREQSET (Pin 11/NA): Frequency Set. This pin is used to set the free running frequency of the internal oscillator. With the pin floating, the oscillator runs at about 200kHz. A resistor from FREQSET to ground will speed up the oscillator; a resistor to VCC will slow it down. See Applica­tions Information for resistor selection details.
I
(Pin 12/NA): Current Limit Set. I
MAX
sets the thresh-
MAX
old for the internal current limit comparator. If IFB drops below I limit. I
with G1 on, the LTC1430A will go into current
MAX
has a 12µA pull-down to GND. It can be adjusted
MAX
with an external resistor to PVCC or an external voltage source.
IFB (Pin 13/NA): Current Limit Sense. Connect to the switched node at the source of Q1 and the drain of Q2 through a 1k resistor. The 1k resistor is required to prevent voltage transients from damaging IFB. This pin can be taken up to 18V above GND without damage.
VCC (Pin 14/Pin 7): Power Supply. All low power internal circuits draw their supply from this pin. Connect to a clean power supply, separate from the main PVCC supply at the
drain of Q1. This pin requires a 4.7µF or greater bypass capacitor. 8-lead parts have VCC and PV
tied together
CC2
at Pin 7 and require at least a 10µF bypass to GND.
SHDN (Pin 8/Pin 5): Shutdown. A TTL compatible low level at SHDN for longer than 50µs puts the LTC1430A into shutdown mode. In shutdown, G1 and G2 go low, all internal circuits are disabled and the quiescent current drops to 10µA max. A TTL compatible high level at SHDN allows the part to operate normally.
SS (Pin 9/NA): Soft Start. The SS pin allows an external capacitor to be connected to implement a soft start func­tion. An external capacitor from SS to ground controls the start-up time and also compensates the current limit loop, allowing the LTC1430A to enter and exit current limit cleanly. See Applications Information for more details.
PV
(Pin 15/Pin 7): Power VCC for Driver 2. This is the
CC2
power supply input for G2. G2 will swing from GND to PV
. PV
CC2
supply. 8-lead parts have VCC and PV
is usually connected to the main high power
CC2
tied together at
CC2
Pin 7 and require at least a 10µF bypass to GND. G2 (Pin 16/Pin 8): Driver Output 2. Connect this pin to the
gate of the lower N-channel MOSFET, Q2. This output will swing from PV
to PGND. It will always be low when G1
CC2
is high.
5
Page 6
LTC1430A
+
+
I
LIM
FB MIN
PWM
MAX
+
40mV
20k
+
1.265V
12µA
+
40mV
12µA
12.4k
PV
CC1
SHDN
FREQSET
COMP
SS
I
MAX
V
CC
PV
CC2
G1
G2
PGND
I
FB
FB
SENSE
+
SENSE
1430 BD
INTERNAL SHUTDOWN
50µs
DELAY
BLOCK DIAGRAM
W
TEST CIRCUITS
4.7µF
6
= 12V
PV
CC1
PV
CC2
= 5V
+
0.01µF
R
C
7.5k C
4700pF
1µF
PV
CC2
V
CC
SS
LTC1430A
FREQSET SHDN COMP
C
SENSE
100
+
C1 220pF
0.1µF
SHUTDOWN
PV
CC1
I
MAX
PGND
GND
SENSE
+
1µF
G1
I
FB
G2NC
+
FB NC
+
C
IN
220µF ×4
Q1A, Q1B 2 IN PARALLEL
2.7µH/15A
+
Q2
Q1A, Q1B, Q2: MOTOROLA MTD20N03HL C
: AVX-TPSE227M010R0100
IN
C
: AVX-TPSE337M006R0100
OUT
Figure 1
C
OUT
330µF ×6
3.3V
LTC1430A
SENSE
FB MEASUREMENT
+
SENSE
FB
NC
NC
V
OUT
1430 F01
1.61k
1k
Page 7
TEST CIRCUITS
V
SHDN
SHDN
NC NC NC NC
I
MAX
FREQSET COMP SS
GND PGND SENSE
V
CC
V
CCPVCC2
LTC1430A
PV
SENSE
PV
CC
CC1IFB
LTC1430A
5V
+
10µF
PV
PV
V
CC1
CC
V
G1 G2
FB
NC NC NC
+
COMP
COMP
LTC1430A
V
FB
FB
GND
CC2
PGND
G1
10,000pF
G2
10,000pF
0.1µF
G1 RISE/FALL
G2 RISE/FALL
4.7µF
+
Figure 2
100
0.1µF
SHUTDOWN
C1 220pF
+
0.01µF
R
C
7.5k C
4700pF
1430 F02
1430 F03
Figure 3
V
CC
PV
CC1
I
MAX
PGND
GND
SENSE
1N4148
G1
I
FB
G2NC
+
FB NC
0.1µF
16k
1k
Q1A, Q1B, Q2: MOTOROLA MTD20N03HL
: AVX-TPSE227M010R0100
C
IN
C
: AVX-TPSE337M006R0100
OUT
1µF
PV
CC2
V
CC
SS
LTC1430A
FREQSET SHDN COMP
C
SENSE
0.1µF
V
= 5V
IN
Q1A, Q1B 2 IN PARALLEL
2.7µH/15A
Q2
+
C
IN
220µF ×4
+
C
OUT
330µF ×6
3.3V
1430 F04
Figure 4
7
Page 8
LTC1430A
U
WUU
APPLICATIONS INFORMATION
OVERVIEW
T
he LTC1430A is a voltage feedback PWM switching regulator controller (see Block Diagram) designed for use in high power, low voltage step-down (buck) converters. It includes an onboard PWM generator, a precision refer­ence trimmed to ±0.5%, two high power MOSFET gate drivers and all necessary feedback and control circuitry to form a complete switching regulator circuit. The PWM loop nominally runs at 200kHz.
The 16-lead versions of the LTC1430A include a current limit sensing circuit that uses the upper external power MOSFET as a current sensing element, eliminating the need for an external sense resistor.
Also included in the 16-lead version is an internal soft start feature that requires only a single external capacitor to operate. In addition, 16-lead parts feature an adjustable oscillator which can run at frequencies from 50kHz to 500kHz, allowing added flexibility in external component selection. The 8-lead version does not include current limit, internal soft start or frequency adjustability.
THEORY OF OPERATION
Primary Feedback Loop
The LTC1430A senses the output voltage of the circuit at the output capacitor with the SENSE+ and SENSE– pins and feeds this voltage back to the internal transconduc­tance amplifier FB. FB compares the resistor-divided out­put voltage to the internal 1.265V reference and outputs an error signal to the PWM comparator. This is then com­pared to a fixed frequency sawtooth waveform generated by the internal oscillator to generate a pulse width modu­lated signal. This PWM signal is fed back to the external MOSFETs through G1 and G2, closing the loop. Loop compensation is achieved with an external compensation network at COMP, the output node of the FB transconduc­tance amplifier.
MIN, MAX Feedback Loops
Two additional comparators in the feedback loop provide high speed fault correction in situations where the FB amplifier may not respond quickly enough. MIN compares the feedback signal to a voltage 40mV (3%) below the
internal reference. At this point, the MIN comparator overrides the FB amplifier and forces the loop to full duty cycle, set by the internal oscillator at about 93.5%. Simi­larly, the MAX comparator monitors the output voltage at 3% above the internal reference and forces the output to 0% duty cycle when tripped. These two comparators prevent extreme output perturbations with fast output transients, while allowing the main feedback loop to be optimally compensated for stability.
Current Limit Loop
The 16-lead LTC1430A devices include yet another feed­back loop to control operation in current limit. The current limit loop is disabled in the 8-lead device. The I fier monitors the voltage drop across external MOSFET Q1 with the IFB pin during the portion of the cycle when G1 is high. It compares this voltage to the voltage at the I As the peak current rises, the drop across Q1 due to its R that Q1’s drain current has exceeded the maximum level, I
LIM
capacitor, cutting the duty cycle and controlling the output current level. At the same time, the I generates a signal to disable the MIN comparator to prevent it from conflicting with the current limit circuit. If the internal feedback node drops below about 0.8V, indi­cating a severe output overload, the circuitry will force the internal oscillator to slow down by a factor of as much as
100. If desired, the turn on time of the current limit loop can be controlled by adjusting the size of the soft start capacitor, allowing the LTC1430A to withstand short overcurrent conditions without limiting.
By using the R the current limit circuit eliminates the sense resistor that would otherwise be required and minimizes the number of components in the external high current path. Because power MOSFET R with temperature, the LTC1430A current limit is not de­signed to be accurate; it is meant to prevent damage to the power supply circuitry during fault conditions. The actual current level where the limiting circuit begins to take effect may vary from unit to unit, depending on the power MOSFETs used. See Soft Start and Current Limit for more details on current limit operation.
increases. When IFB drops below I
DS(ON)
starts to pull current out of the external soft start
of Q1 to measure the output current,
DS(ON)
is not tightly controlled and varies
DS(ON)
MAX
LIM
ampli-
LIM
pin.
MAX
, indicating
comparator
8
Page 9
LTC1430A
U
WUU
APPLICATIONS INFORMATION
MOSFET Gate Drive
Gate drive for the top N-channel MOSFET Q1 is supplied from PV power supply input) by at least one power MOSFET V
GS(ON)
allows PV up to 13V maximum. This higher voltage can be supplied with a separate supply, or it can be generated using a simple charge pump as shown in Figure 5. When using a separate PV inrush current if PV
93.5% maximum duty cycle ensures that the charge pump will always provide sufficient gate drive to Q1. Gate drive for the bottom MOSFET Q2 is provided through PV 16-lead devices or VCC/PV can usually be driven directly from PVCC with 16-lead parts, although it can also be charge pumped or connected to an alternate supply if desired. 3.3V input applications use 3.3V at PVCC and 5V at VCC and PV Supply Operation for more details. The 8-lead part requires an RC filter from PVCC to VCC to ensure proper operation; see Input Supply Considerations.
. This supply must be above PVCC ( the main
CC1
for efficient operation. An internal level shifter
to operate at voltages above VCC and PVCC,
CC1
supply, the PVCC input may exhibit a large
CC1
is present during power up. The
CC1
for
CC2
for the 8-lead device. PV
CC2
. See 3.3V Input
CC1
CC2
V
IN
CONTROLLER
Figure 6a. Classical Buck Architecture
CONTROLLER
Figure 6b. Synchronous Buck Architecture
Q1
V
OUT
D1
1430 F06a
V
IN
Q1
V
OUT
Q2
1430 F06b
much lower than the VF of the diode in the classical circuit. This more than offsets the additional gate drive required by the second MOSFET, allowing the LTC1430A to achieve efficiencies in the mid-90% range for a wide range of load currents.
PV
CC
OPTIONAL
USE FOR PV
D
Z
12V 1N5242
7V
CC
PV
CC2
LTC1430A
Figure 5. Doubling Charge Pump
MBR0530T1
PV
CC1
0.1µF
G1
G2
Q1
L1
V
OUT
Q2
+
C
OUT
1430 F05
Synchronous Operation
The LTC1430A uses a synchronous switching architec­ture, with MOSFET Q2 taking the place of the diode in a classical buck circuit (Figure 6). This improves efficiency by reducing the voltage drop and the resultant power dissipation across Q2 to VON = (I)(R
DSON(Q2)
), usually
Another feature of the synchronous architecture is that unlike a diode, Q2 can conduct current in either direction. This allows the output of a typical LTC1430A circuit to sink current as well as sourcing it while remaining in regula­tion. The ability to sink current at the output allows the LTC1430A to be used with reactive or other nonconventional loads that may supply current to the regulator as well as drawing current from it. An example is a high current logic termination supply, such as the GTL terminator shown in the Typical Applications section.
EXTERNAL COMPONENT SELECTION
Power MOSFETs
Two N-channel power MOSFETs are required for most LTC1430A circuits. These should be selected based pri­marily on threshold and on-resistance considerations; thermal dissipation is often a secondary concern in high efficiency designs. Required MOSFET threshold should be determined based on the available power supply voltages and/or the complexity of the gate drive charge pump
9
Page 10
LTC1430A
DC (Q2) = 1 –
V
OUT
V
IN
=
(V
IN
– V
OUT
)
V
IN
PPLICATI
A
U
O
S
I FOR ATIO
WU
U
scheme. In 5V input designs where an auxiliary 12V supply is available to power PV with R
specified at VGS = 5V or 6V can be used with
DS(ON)
CC1
and PV
, standard MOSFETs
CC2
good results. The current drawn from this supply varies with the MOSFETs used and the LTC1430A’s operating frequency, but is generally less than 50mA.
LTC1430A designs that use a doubler charge pump to generate gate drive for Q1 and run from PVCC voltages below 7V cannot provide enough gate drive voltage to fully enhance standard power MOSFETs. When run from 5V, a doubler circuit may work with standard MOSFETs, but the MOSFET RON may be quite high, raising the dissipation in the FETs and costing efficiency. Logic level FETs are a better choice for 5V PVCC systems; they can be fully enhanced with a doubler charge pump and will operate at maximum efficiency. Doubler designs running from PV
CC
voltages near 4V will begin to run into efficiency problems even with logic level FETs; such designs should be built with tripler charge pumps (see Figure 7) or with newer, super low threshold MOSFETs. Note that doubler charge pump designs running from more than 7V and all tripler charge pump designs should include a zener clamp diode DZ at PV
to prevent transients from exceeding the
CC1
absolute maximum rating at that pin. Once the threshold voltage has been selected, RON should
be chosen based on input and output voltage, allowable power dissipation and maximum required output current. In a typical LTC1430A buck converter circuit operating in continuous mode, the average inductor current is equal to
D 12V 1N5242
1N5817
Z
1N5817
1N5817
PV
CC
the output load current. This current is always flowing through either Q1 or Q2 with the power dissipation split up according to the duty cycle:
V
DC (Q1) =
OUT
V
IN
The RON required for a given conduction loss can now be calculated by rearranging the relation P = I2R:
(Q1)
P
RON (Q1) =
RON (Q2) =
P
should be calculated based primarily on required
MAX
DC(Q1)(I
VIN(P
=
V
OUT(IMAX
P
DC(Q2)(I
VIN(P
=
(V
IN
MAX
MAX
MAX
– V
MAX
)(Q1)
(Q2)
MAX
MAX OUT
2
)
2
)
2
)
)(Q2)
)(I
MAX
2
)
efficiency. A typical high efficiency circuit designed for 5V in, 3.3V at 10A out might require no more than 3% efficiency loss at full load for each MOSFET. Assuming roughly 90% efficiency at this current level, this gives a P
value of (3.3V)(10A/0.9)(0.03) = 1.1W per FET and
MAX
a required RON of:
10
10µF
LTC1430A
PV
PV
CC2
CC1
Figure 7. Tripling Charge Pump
0.1µF
G1
G2
0.1µF
RON (Q1) = = 0.017
Q1
L1
V
OUT
+
Q2
C
OUT
RON (Q2) = = 0.032
(5V)(1.1W)
2
(3.3V)(10A
)
(5V)(1.1W)
(5V – 3.3V)(10A
2
)
Note that the required RON for Q2 is roughly twice that of
1430 • F07
Q1 in this example. This application might specify a single
0.03 device for Q2 and parallel two more of the same devices to form Q1. Note also that while the required R
ON
values suggest large MOSFETs, the dissipation numbers
Page 11
LTC1430A
I = DC
(V
IN – VOUT
)
(f
OSC
)(L)
DC =
V
OUT
V
IN
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are only 1.1W per device or less — large TO-220 packages and heat sinks are not necessarily required in high effi­ciency applications. Siliconix Si4410DY (in SO-8) and Motorola MTD20N03HL (in DPAK) are two small, surface mount devices with RON values of 0.03 or below with 5V of gate drive; both work well in LTC1430A circuits with up to 10A output current. A higher P decrease MOSFET cost and circuit efficiency and increase MOSFET heat sink requirements.
Inductor
The inductor is often the largest component in an LTC1430A design and should be chosen carefully. Inductor value and type should be chosen based on output slew rate require­ments and expected peak current. Inductor value is prima­rily controlled by the required current slew rate. The maximum rate of rise of the current in the inductor is set by its value, the input-to-output voltage differential and the maximum duty cycle of the LTC1430A. In a typical 5V to
3.3V application, the maximum rise time will be:
– V
(V
90% =
IN
L
OUT
S
I FOR ATIO
)
AMPS
SECOND
WU
value will generally
MAX
1.53AµsI L
U
f
= LTC1430A oscillator frequency
OSC
L = inductor value
Solving this equation with our typical 5V to 3.3V applica­tion, we get:
(1.7)(0.66)
(200kHz)(2µH)
Peak inductor current at 10A load:
2.8A 2
The inductor core must be adequate to withstand this peak current without saturating, and the copper resistance in the winding should be kept as low as possible to minimize resistive power loss. Note that the current may rise above this maximum level in circuits under current limit or under fault conditions in unlimited circuits; the inductor should be sized to withstand this additional current.
= 11.4A10A +
= 2.8A
P–P
where L is the inductor value in µH. A 2µH inductor would have a 0.76A/µs rise time in this application, resulting in a
6.5µs delay in responding to a 5A load current step. During this 6.5µs, the difference between the inductor current and the output current must be made up by the output capaci­tor, causing a temporary droop at the output. To minimize this effect, the inductor value should usually be in the 1µH to 5µH range for most typical 5V to 2.xV-3.xV LTC1430A circuits. Different combinations of input and output volt­ages and expected loads may require different values.
Once the required value is known, the inductor core type can be chosen based on peak current and efficiency requirements. Peak current in the inductor will be equal to the maximum output load current added to half the peak­to- peak inductor ripple current. Ripple current is set by the inductor value, the input and output voltage and the operating frequency. If the efficiency is high and can be approximately equal to 1, the ripple current is approxi­mately equal to:
Input and Output Capacitors
A typical LTC1430A design puts significant demands on both the input and output capacitors. Under normal steady load operation, a buck converter like the LTC1430A draws square waves of current from the input supply at the switching frequency, with the peak value equal to the output current and the minimum value near zero. Most of this current must come from the input bypass capacitor, since few raw supplies can provide the current slew rate to feed such a load directly. The resulting RMS current flow in the input capacitor will heat it up, causing premature capacitor failure in extreme cases. Maximum RMS current occurs with 50% PWM duty cycle, giving an RMS current value equal to I adequate ripple current rating must be used to ensure reliable operation. Note that capacitor manufacturers’ ripple current ratings are often based on only 2000 hours (3 months) lifetime; further derating of the input capacitor ripple current beyond the manufacturer’s specification is recommended to extend the useful life of the circuit.
/2. A low ESR input capacitor with an
OUT
11
Page 12
LTC1430A
INTERNAL
CIRCUITRY
V
CC
/PV
CC2
LTC1430A (8-LEAD)
PV
CC1
Q1
L1
Q2
G1
G2
PV
CC
C
OUT
V
OUT
1430 F09
+
INTERNAL
CIRCUITRY
V
CC
LTC1430A (16-LEAD)
PV
CC2
PV
CC1
Q1
L1
Q2
G1
G2
PV
CC
C
OUT
V
OUT
1430 F08
+
PPLICATI
A
The output capacitor in a buck converter sees much less ripple current under steady-state conditions than the input capacitor. Peak-to-peak current is equal to that in the inductor, usually a fraction of the total load current. Output capacitor duty places a premium not on power dissipation but on low ESR. During an output load transient, the output capacitor must supply all of the additional load current demanded by the load until the LTC1430A can adjust the inductor current to the new value. ESR in the output capacitor results in a step in the output voltage equal to the ESR value multiplied by the change in load current. A 5A load step with a 0.05 ESR output capacitor will result in a 250mV output voltage shift; this is a 7.6% output voltage shift for a 3.3V supply! Because of the strong relationship between output capacitor ESR and output load transient response, the output capacitor is usually chosen for ESR, not for capacitance value; a capacitor with suitable ESR will usually have a larger capacitance value than is needed to control steady-state output ripple.
Electrolytic capacitors rated for use in switching power supplies with specified ripple current ratings and ESR can be used effectively in LTC1430A applications. OS-CON electrolytic capacitors from Sanyo give excellent perfor­mance and have a very high performance/size ratio for an electrolytic capacitor. Surface mount applications can use either electrolytic or dry tantalum capacitors. Tantalum capacitors must be surge tested and specified for use in switching power supplies; low cost, generic tantalums are known to have very short lives followed by explosive deaths in switching power supply applications. AVX TPS series surface mount devices are popular tantalum capaci­tors that work well in LTC1430A applications. A common way to lower ESR and raise ripple current capability is to parallel several capacitors. A typical LTC1430A applica­tion might require an input capacitor with a 5A ripple current capacity and 2% output shift with a 10A output load step, which requires a 0.007 output capacitor ESR. Sanyo OS-CON part number 10SA220M (220µF/10V) capacitors feature 2.3A allowable ripple current at 85°C and 0.035 ESR; three in parallel at the input and six at the output will meet the above requirements.
12
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Input Supply Considerations/Charge Pump
The 16-lead LTC1430A requires four supply voltages to operate: PVCC for the main power input, PV
CC1
and PV
CC2
for MOSFET gate drive and a clean, low ripple VCC for the LTC1430A internal circuitry (Figure 8). In many applica­tions, PVCC and PV
can be tied together and fed from a
CC2
common high power supply, provided that the supply voltage is high enough to fully enhance the gate of external MOSFET Q2. This can be the 5V system supply if a logic level MOSFET is used for Q2. VCC can usually be filtered with an RC from this same high power supply; the low quiescent current (typically 350µA) allows the use of relatively large filter resistors and correspondingly small filter capacitors. 100 and 4.7µF usually provide ad- equate filtering for VCC.
The 8-lead version of the LTC1430A has the PV
CC2
and V
CC
pins tied together inside the package (Figure 9). This pin, brought out as VCC/PV
, has the same low ripple re-
CC2
quirements as the 16-lead part, but must also be able to supply the gate drive current to Q2. This can be obtained
Figure 8. 16-Lead Power Supplies
Figure 9. 8-Lead Power Supplies
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LTC1430A
PPLICATI
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by using a larger RC filter from the PVCC pin; 22 and 10µF work well here. The 10µF capacitor must be VERY close to the part (preferably right underneath the unit) or output regulation may suffer.
For both versions of the LTC1430A, PV than PVCC by at least one external MOSFET V
must be higher
CC1
GS(ON)
to fully enhance the gate of Q1. This higher voltage can be provided with a separate supply (typically 12V) which should power up after PVCC, or it can be generated with a simple charge pump (Figure 5). The charge pump consists of a Schottky diode from PVCC to PV capacitor from PV
to the switching node at the drain of
CC1
Q2. This circuit provides 2PVCC – VF to PV
and a 0.1µF
CC1
while Q1 is
CC1
ON and PVCC – VF while Q1 is OFF where VF is the ON voltage of the Schottky diode. Ringing at the drain of Q2 can cause transients above 2PVCC at PV
; if PVCC is
CC1
higher than 7V, a 12V zener diode should be included from PV
to PGND to prevent transients from damaging the
CC1
circuitry at PV
or the gate of Q1.
CC2
More complex charge pumps can be constructed with the 16-lead versions of the LTC1430A to provide additional voltages for use with standard threshold MOSFETs or very low PVCC voltages. A tripling charge pump (Figure 7) can provide 2PVCC and 3PVCC voltages. These can be con­nected to PV
CC2
and PV
respectively, allowing stan-
CC1
dard threshold MOSFETs to be used with 5V at PVCC or 5V logic level threshold MOSFETs to be used with 3.3V at
PVCC. VCC can be driven from the same potential as PV
CC2
, allowing the entire system to run from a single 3.3V supply. Tripling charge pumps require the use of Schottky diodes to minimize forward drop across the diodes at start-up. The tripling charge pump circuit will tend to rectify any ringing at the drain of Q2 and can provide well more than 3PVCC at PV
; all tripling (or higher multiply-
CC1
ing factor) circuits should include a 12V zener clamp diode DZ to prevent overvoltage at PV
CC1
.
3.3V Input Supply Operation
The LTC1430A can be used with input supply voltages lower than 5V as long as a low power 5V supply is available to power the LTC1430A itself and to provide gate drive to the external MOSFETs. A typical 3.3V to 2.5V application is shown in Figure 10. The circuit can supply up to 10A at
2.5V output, and draws this power from the 3.3V supply. The 5V supply typically needs to supply about 20mA to provide gate drive to the external MOSFETs and keep the LTC1430A control circuits powered. For applications where there is no 5V supply available, see the LTC1649 data sheet.
Compensation and Transient Response
The LTC1430A voltage feedback loop is compensated at the COMP pin; this is the output node of the internal g
m
error amplifier. The loop can generally be compensated
4.7µF 1µF
3.3V
Q1A, Q1B 2 IN PARALLEL
2.7µH/15A
Q2
+
C
IN
220µF ×4
2.5V
OUT
976 1%
1k 1%
1430 F10
10A
+
C 330µF ×6
5V
SENSE
NC
PV
PGND
CC1
I
MAX
GND
MBR0530T1
G1
I
FB
G2NC
+
FB
16k
NC
Q1A, Q1B, Q2: INTERNATIONAL RECTIFIER IRF7801
: AVX-TPSE227M010R0100
C
IN
: AVX-TPSE337M006R0100
C
OUT
0.1µF
1k
+
0.01µF
R
C
7.5k
C 4700pF
1µF
PV
CC2
V
CC
SS
LTC1430A
FREQSET SHDN COMP
SENSE
C
100
+
0.1µF
SHUTDOWN
C1 220pF
Figure 10. 3.3V to 2.5V, 10A Application
13
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LTC1430A
1430 F12
C
SS
COMP
SS
LTC1430A
12µA
V
CC
FB
PPLICATI
A
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properly with an RC network from COMP to GND and an additional small C from COMP to GND (Figure 11). Loop stability is affected by inductor and output capacitor values and by other factors. Optimum loop response can be obtained by using a network analyzer to find the loop poles and zeros; nearly as effective and a lot easier is to empirically tweak the RC values until the transient recovery looks right with an output load step. Table 1 shows recommended compensation components for 5V to 3.3V applications based on the inductor and output capacitor values. The values were calculated using multiple paral­leled 330µF AVX TPS series surface mount tantalum capacitors as the output capacitor.
Table 1. Recommended Compensation Network for 5V to 3.3V
Application Using Multiple 330µF AVX Output Capacitors
L1 (µH) C
1 990 1.8 0.022 820 1 1980 3.6 0.01 470 1 4950 9.1 0.0047 150 1 9900 18 0.0022 82
2.7 990 3.6 0.01 470
2.7 1980 7.5 0.0047 220
2.7 4950 18 0.0022 82
2.7 9900 39 0.001 39
5.6 990 9.1 0.0047 150
5.6 1980 18 0.0022 82
5.6 4950 47 820pF 33
5.6 9900 91 470pF 15 10 990 18 0.0022 82 10 1980 39 0.001 39 10 4950 91 470pF 15 10 9900 180 220pF 10
(µF) RC (kΩ)C
OUT
(µF) C1 (pF)
C
LTC1430A
COMP
R
C
C
GND SGND
Figure 11. Compensation Pin Hook-Up
C1C
1430 F11
and inductor core saturation rating. Minimizing output capacitor ESR will also help optimize output transient response. See Input and Output Capacitors for more information.
Soft Start and Current Limit
The 16-lead versions of the LTC1430A include a soft start circuit at the SS pin; this circuit is used both for initial start­up and during current limit operation. The soft start and current limit circuitry is disabled in the 8-lead version. SS requires an external capacitor to GND with the value determined by the required soft start time. An internal 12µA current source is included to charge the external capacitor. Soft start functions by clamping the maximum voltage that the COMP pin can swing to, thereby control­ling the duty cycle (Figure 12). The LTC1430A will begin to operate at low duty cycle as the SS pin rises to about 2V below VCC. As SS continues to rise, the duty cycle will increase until the error amplifier takes over and begins to regulate the output. When SS reaches 1V below VCC the
Output transient response is set by three major factors: the time constant of the inductor and the output capacitor, the ESR of the output capacitor, and the loop compensation components. The first two factors usually have much more impact on overall transient recovery time than the third; unless the loop compensation is way off, more improvement can be had by optimizing the inductor and the output capacitor than by fiddling with the loop com­pensation components. In general, a smaller value induc­tor will improve transient response at the expense of ripple
14
Figure 12. Soft Start Clamps COMP Pin
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LTC1430A
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LTC1430A will be in full operation. An internal switch shorts the SS pin to GND during shutdown.
The LTC1430A detects the output current by watching the voltage at IFB while Q1 is ON. The I this voltage to the voltage at I
MAX
amplifier compares
LIM
(Figure 13). In the ON state, Q1 has a known resistance; by calculating back­wards, the voltage generated at IFB by the maximum output current in Q1 can be determined. As IFB falls below I
, I
MAX
will begin to sink current from the soft start pin,
LIM
causing the voltage at SS to fall. As SS falls, it will limit the output duty cycle, limiting the current at the output. Eventually the system will reach equilibrium, where the pull-up current at the SS pin matches the pull-down current in the I
amplifier; the LTC1430A will stay in this
LIM
state until the overcurrent condition disappears. At this time IFB will rise, I
will stop sinking current and the
LIM
internal pull-up will recharge the soft start capacitor, restoring normal operation. Note that the IFB pin requires an external 1k series resistor to prevent voltage transients at the drain of Q2 from damaging internal structures.
0.1µF
PV
R
IMAX
I
MAX
+
The I
12µA
V
SS
C
SS
Figure 13. Current Limit Operation
amplifier pulls current out of SS in proportion to
LIM
I
LIM
CC
12µA
LTC1430A
the difference between IFB and I
1k
I
FB
1430 F13
. Under mild overload
MAX
CC
Q1
Q2
conditions, the SS pin will fall gradually, creating a time delay before current limit takes effect. Very short, mild overloads may not trip the current limit circuit at all.
Longer overload conditions will allow the SS pin to reach a steady level, and the output will remain at a reduced voltage until the overload is removed. Serious overloads will generate a larger overdrive at I
, allowing it to pull SS
LIM
down more quickly and preventing damage to the output components.
The I
amplifier output is disabled when Q1 is OFF to
LIM
prevent the low IFB voltage in this condition from activating the current limit. It is re-enabled a fixed 170ns after Q1 turns on; this allows for the IFB node to slew back high and the I
amplifier to settle to the correct value. As the
LIM
LTC1430A goes deeper into current limit, it will reach a point where the Q1 on-time needs to be cut to below 170ns to control the output current. This conflicts with the minimum settling time needed for proper operation of the I
amplifier. At this point, a secondary current limit
LIM
circuit begins to reduce the internal oscillator frequency, lengthening the off-time of Q1 while the on-time remains constant at 170ns. This further reduces the duty cycle, allowing the LTC1430A to maintain control over the output current.
Under extreme output overloads or short circuits, the I
LIM
amplifier will pull the SS pin more than 2V below VCC in a single switching cycle, cutting the duty cycle to zero. At this point all switching stops, the output current decays through Q2 and the LTC1430A runs a partial soft start cycle and restarts. If the short is still present the cycle will repeat. Peak currents can be quite high in this condition, but the average current is controlled and a properly designed circuit can withstand short circuits indefinitely with only moderate heat rise in the output FETs. In addi­tion, the soft start cycle repeat frequency can drop into the low kHz range, causing vibrations in the inductor which provide an audible alarm that something is wrong.
Oscillator Frequency
The LTC1430A includes an onboard current controlled oscillator which will typically free-run at 200kHz. An internal 20µA current is summed with any current in or out of the FREQSET pin (Pin 11), setting the oscillator fre­quency to approximately 10kHz/µA. FREQSET is internally servoed to the LTC1430A reference voltage (1.265V). With FREQSET floating, the oscillator is biased from the
15
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LTC1430A
U
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internal 20µA source and runs at 200kHz. Connecting a 50k resistor from FREQSET to ground will sink an addi­tional 25µA from FREQSET, causing the internal oscillator to run at approximately 450kHz. Sourcing an external 10µA current into FREQSET will cut the internal frequency to 100kHz. An internal clamp prevents the oscillator from running slower than about 50kHz. Tying FREQSET to V will cause it to run at this minimum speed.
Shutdown
The LTC1430A includes a low power shutdown mode, controlled by the logic at the SHDN pin. A high at SHDN allows the part to operate normally. A low level at SHDN stops all internal switching, pulls COMP and SS to ground internally and turns Q1 and Q2 off. In shutdown, the LTC1430A itself will drop below 1µA quiescent current typically, although off-state leakage in the external MOSFETs may cause the total PVCC current to be some­what higher, especially at elevated temperatures. When SHDN rises again, the LTC1430A will rerun a soft start cycle and resume normal operation. Holding the LTC1430A in shutdown during PVCC power up removes any PV sequencing constraints.
External Clock Synchronization
The LTC1430A SHDN pin can double as an external clock input for applications that require a synchronized clock or a faster switching speed. The SHDN pin terminates the internal sawtooth wave and resets the oscillator immedi­ately when it goes low, but waits 50µs before shutting down the rest of the internal circuitry. A clock signal applied directly to the SHDN pin will force the LTC1430A internal oscillator to lock to its frequency as long as the external clock runs faster than the internal oscillator frequency. The LTC1430A can be synchronized to fre­quencies between 250kHz and 350kHz with no additional components.
The LTC1430A is synchronizable at frequencies from 200kHz to 500kHz. Frequencies above 300kHz can cause a decrease in the maximum obtainable duty cycle as rise/ fall time and propagation delay take up a large fraction of the switch cycle. Circuits using these frequencies should
S
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CC
CC1
be checked carefully in applications where operation near dropout is important—like 3.3V to 2.5V converters. Fre­quencies above 500kHz can cause erratic current limit operation and are not recommended.
LAYOUT CONSIDERATIONS
Grounding
Proper grounding is critical for the LTC1430A to obtain specified output regulation. Extremely high peak currents (as high as several amps) can flow between the bypass capacitors and the PV currents can generate significant voltage differences be­tween two points that are nominally both “ground.” As a general rule, GND and PGND should be totally separated on the layout, and should be brought together at only one point, right at the LTC1430A GND and PGND pins. This helps minimize internal ground disturbances in the LTC1430A by keeping PGND and GND at the same poten­tial, while preventing excessive current flow from disrupt­ing the operation of the circuits connected to GND. The PGND node should be as compact and low impedance as possible, with the negative terminals of the input and output capacitors, the source of Q2, the LTC1430A PGND node, the output return and the input supply return all clustered at one point. Figure 14 is a modified schematic showing the common connections in a proper layout. Note that at 10A current levels or above, current density in the PC board itself can become a concern; traces carrying high currents should be as wide as possible.
Output Voltage Sensing
The 16-lead versions of the LTC1430A provide three pins for sensing the output voltage: SENSE+, SENSE– and FB. SENSE+ and SENSE– connect to an internal resistor divider which is connected to FB. To set the output of the LTC1430A to 3.3V, connect SENSE+ to the output as near to the load as practical and connect SENSE– to the common GND/PGND point. Note that SENSE– is not a true differential input sense input; it is just the bottom of the internal divider string. Connecting SENSE– to the ground near the load will not improve load regulation. For any other output voltage, the SENSE+ and SENSE– pins should
CC1
, PV
and PGND pins. These
CC2
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LTC1430A
PPLICATI
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4.7µF
C1 220pF
4700pF
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+
35V
C
R
7.5k
C
0.1µF
GND
NC NC
C
C
SS
0.01µF
GND
WU
100
PV
V
CC
PV
LTC1430A
I
MAX
FREQSET
SENSE SHDN COMP SS
SENSE
PGNDGND
CC2
CC1
U
PGND
G1
I
FB
+
G2 FB
1µF
0.1µF
NC
Figure 14. Typical Schematic Showing Layout Considerations
V
SENSE
LTC1430A
SENSE
+
FB
1430 F15
NC
NC
OUT
R1
R2
Figure 15. Using External Resistors to Set Output Voltages
be floated and an external resistor string should be con­nected to FB (Figure 15). As before, connect the top resistor (R1) to the output as close to the load as practical and connect the bottom resistor (R2) to the common GND/PGND point. In both cases, connecting the top of the resistor divider (either SENSE+ or R1) close to the load can significantly improve load regulation by compensating for any drops in PC traces or hookup wires between the LTC1430A and the load.
Power Component Hook-Up/Heat Sinking
As current levels rise much above 1A, the power compo­nents supporting the LTC1430A start to become physi­cally large (relative to the LTC1430A, at least) and can require special mounting considerations. Input and output capacitors need to carry high peak currents and must have low ESR; this mandates that the leads be clipped as short as possible and PC traces be kept wide and short. The
5V
TOTAL
+
Q1B*
880µF (220µF 10V ×4)
2.7µH/15A
3.3V
TOTAL
+
1980µF (330µF
6.3V ×6)
1430 F14
MBR0530T1
Q1A*
Q2*
PGND
* MOTOROLA MTD20N03HL
power inductor will generally be the most massive single component on the board; it can require a mechanical hold­down in addition to the solder on its leads, especially if it is a surface mount type.
The power MOSFETs used require some care to ensure proper operation and reliability. Depending on the current levels and required efficiency, the MOSFETs chosen may be as large as TO-220s or as small as SO-8s. High efficiency circuits may be able to avoid heat sinking the power devices, especially with TO-220 type MOSFETs. As an example, a 90% efficient converter working at a steady
3.3V/10A output will dissipate only (33W/90%)10% =
3.7W. The power MOSFETs generally account for the majority of the power lost in the converter; even assuming that they consume 100% of the power used by the converter, that’s only 3.7W spread over two or three devices. A typical SO-8 MOSFET with a RON suitable to provide 90% efficiency in this design can commonly dissipate 2W when soldered to an appropriately sized piece of copper trace on a PC board. Slightly less efficient or higher output current designs can often get by with standing a TO-220 MOSFET straight up in an area with some airflow; such an arrangement can dissipate as much as 3W without a heat sink. Designs which must work in high ambient temperatures or which will be routinely overloaded will generally fare best with a heat sink.
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PPLICATI
A
Figure 17 is a synchronous buck regulator designed to provide a low voltage, very high current output from a 5V or lower input voltage. The circuit uses two 8-pin LTC1430ACS8s, operated 180° out of phase from each other. Each half of the circuit is good for 15A of output current, giving 30A total. The LT®1006 amplifier forces the two half circuits to share the load current equally. This scheme trades a small amount of additional control circuit complexity for radical reductions in the volume (hence cost) of the capacitors and inductors required. Advan­tages of this approach include very low input and output ripple voltages, higher ripple frequency and extremely fast transient response.
By incorporating two regulators phased opposite one another, both the input ripple currents and the output ripple currents tend to cancel. This permits running much higher ripple currents in the output inductors than would be tolerable with a single channel. The overall output ripple current in a two phase design is approximately 1/2 of a single channel’s ripple current, allowing the inductor value of each channel to be 1/2 that of what a single channel system would require for equal output ripple. Since energy storage varies as the square of inductor current, and directly as the inductance, each inductor stores only 1/8th the energy of a single inductor design. Since there are two inductors, total energy storage, and therefore inductor volume, is 1/4th that of a single phase system.
A similar analysis can be done for the input capacitor requirements. In fact, a two-phase regulator will actually require less input capacitance than a single channel design at 1/2 the load current. Figure 16 shows how the ripple currents tend to cancel one another.
Another significant advantage of the two-phase topology is radically improved transient response. During a load transient, each of the two channels runs to maximum (or minimum) duty cycle. The two ripple current terms now end up reinforcing one another rather than canceling. The result is a very high di/dt, hence, very fast transient recoveries. Once steady state conditions return, the ripple currents begin to cancel again, providing very low output ripple voltage.
S
I FOR ATIO
WU
U
A + B
CHANNEL A
CHANNEL B
2µs/DIV
Figure 16. Output Inductor Currents 5A/DIV, 30A Out
The clocking of the two channels is accomplished by the CD4047, a low cost, CMOS mulitvibrator with a built-in divide-by-two flip flop. The CD4047 oscillator is set to run at 600kHz and the Q and Q outputs drive the LTC1430A shutdown pins. Since the sync signals are derived from the clock’s divide-by-two outputs, they are inherently 180° out of phase and at the desired 300kHz clock fre­quency. Q1, D1 and the two resistors connected to Q1’s base are used to disable the synchronization at turn-on to prevent start-up problems. As long as the input-output differential voltage is large enough to turn on Q1, the sync circuit is disabled and both LTC1430As will free run at 200kHz. Once the output rises above 1.5V, the regula­tors are allowed to lock to the clock.
One challenge with a voltage mode two-phase design is current sharing. Unlike current mode control which offers inherent current sharing, voltage mode control virtually assures that one channel will try to hog a large percentage of the load current. The circuit gets around this problem with a current share amplifier. The LT1006 op amp com­pares the voltage across both sense resistors and adds or subtracts a small current into the lower LTC1430A’s feedback divider, forcing it to match the upper LTC1430A’s current. The two PCB trace resistors are intentionally chosen to have a very low value to minimize power losses. The LT1006 features 80µV typical VOS, ensuring reason­ably accurate current sharing.
There are three problems associated with this current sharing approach that must be dealt with. The first is that
1430A F16
18
Page 19
LTC1430A
PPLICATI
A
D1
BAW56CT1
SYNC1
SENSE1
I
CHARGE PUMP
(OPTIONAL)
C23
0.47µF
SYNC2
U
O
S
I FOR ATIO
R24
Q1
MMBT3906LT1
39k
10k
R12
C7
470µF
6.3V
+
R13
TRACE
0.002
C11
470µF
6.3V
+
L2
C5
1µF
0.8µH
Q3
Si4410DY
WU
OUT
V
C18
1000pF
R5
9.76k
1%
C32
470µF
6.3V
+
C10
470µF
6.3V
+
C19
6800pF
R28
1
Q5
Si4410DY
U
C35
C34
1µF
1µF
R17
10k
1%
SENSE2
I
CHARGE PUMP
(OPTIONAL)
C27
C40
1500µF
6.3V
C20
+
C39
+
6800pF
SANYO
1500µF
6.3V
SANYO
1430 F17
R18
10k
1%
OPTIONAL
IN
V
C17
9.76k
470µF
470µF
Q9
1000pF
1%
6.3V
6.3V
Si4410DY
R29
IN
V
1
1µF
C36
C8
470µF
6.3V
+
R11
TRACE
0.002
C12
470µF
6.3V
+
C4
1µF
Q7
Si4410DY
0.47µF
R2
C33
+
C9
+
L1
0.8µH
D2
BAT54
5V
D4
BAT54
R10
10
12V
5V
20k
62k
2.0V
16.9k
16.9k
10k
10k
10k
51k
2.5V
OUT
V
NANANA
NA
3.3V
REF
R24
R17
R18R7R24
IN
V
SUBSTITUTION TABLE
3.3V
43k
39k
36k
C25
R21
1µF
16.9k
10k
6.04k
R17
5V
1
C21
+
16.9k
10k
6.04k
R18
C22
62k
51k
36k
R7
D3
BAT54
Q6
Q2
Si4410DY
1
R20
R1
51
47µF
10V
2
7
1
CC1
PV
CC2
PV
8
1
R22
G1
LTC1430ACS8
G2
C1
1µF
Q4
4
5
FB
SHDN
Si4410DY
(OPTIONAL)
3
GND
COMP
6
C14
C13
R23
1500pF
R14
180pF
R16
R25
10
C24
1
12V 5V
10k
+
C3
25V
22µF
1µF
SYNC1
1k
101113
Q
Q
AST
AST
546
C28
0.1µF
R4
OSC
–T
1k
+T
8123
RET
RCC
CD4047
CX
1
RX
2
C6
5%
NPO
100pF
9
R6
RST
3.09k
5V CLOCK)
(POWER FROM
1%
R3
5V
Si4410DY
1
1
R19
1µF
2
7
1
CC1
PV
CC2
PV
8
C2
Q8
1
R26
4
G1
LTC1430ACS8
G2
5
1µF
SYNC2
12V
Si4410DY
(OPTIONAL)
3
FB
GND
SHDN
COMP
6
R32
10
+
C26
C30
C29
C15
C16
22µF
0.022µF
1µF
R27
1500pF
R15
180pF
25V
1
R8
R30
10k
7
4.3k
1k
SENSE2
I
Figure 17. Low Voltage 30A Power Supply
NOTES:
1. L1 AND L2 ARE PANASONIC ETQP1F0R8LB
2. ALL RESISTORS ±5% UNLESS OTHERWISE MARKED
3. INPUT AND OUTPUT CAPS ARE KEMET T510 SERIES
4. TRACE RESISTORS R11 AND R13 ARE 0.1" WIDE BY 0.675" LONG
R7
51k
6
1
8
SHARE
CURRENT
AMPLIFIER
4
LT1006
+
2
3
R9
4.3k
C31
R31
SENSE1
I
0.022µF
C38
1k
3300pF
C37
3300pF
19
Page 20
LTC1430A
PPLICATI
A
U
O
S
I FOR ATIO
WU
U
the sense resistors should be well matched. This is accomplished by using trace resistors that are laid out symmetrically. Since they are formed of the same material and processed identically, they will inherently match very well. Note that the absolute value of these resistors is not important; only the match between them is of concern.
The second issue is related to the reference point for the two sense voltages. In order to avoid the need to use a true differential amplifier to measure input current, the circuit is configured such that the input side of these resistors must be at the exact same potential. If the layout is not configured this way, the current sharing accuracy will prove disappointing. With only 0.2 sense resistors, a seemingly small error will produce a rather large current mismatch between channels.
The last issue is related to having a very noisy sense voltage. The current waveshape at the input to a buck regulator is trapezoidal. Therefore, the sense amplifier must integrate the two current measurements in order that the average input currents be compared. The two-stage RC filter on the sense amplifier provides an adequately clean signal for the share circuit to operate correctly. High speed is not required in the current sense loop. In balanced operation any offsets in the slave regulator are dialed out by the sense amplifier. If a sudden load change should occur, both regulators will respond immediately and in the
right direction. If there are any gain differences in the two loops there will need to be a small correction in the current share error voltage. This can occur over a relatively long time period with no adverse effects. As such, the share amplifier’s bandwidth is on the order of a few hundred Hz, ensuring good noise immunity.
Figure 18 demonstrates the high efficiency achieved with this two-phase converter. An efficiency > 90% is realized from a few amperes up to 30A. In theory and in practice, this multiphase approach can be extended to even higher current and output power levels. Consult Linear Technol­ogy for further details.
100
95 90 85 80 75 70
EFFICIENCY (%)
65 60 55 50
Figure 18. Low Voltage 30A Power Supply Efficiency
5
0
15 20
10
LOAD CURRENT (A)
30
25
1430 F18
20
Page 21
PACKAGEDESCRIPTI
O
U
Dimensions in inches (millimeters) unless otherwise noted.
GN Package
16-Lead Plastic SSOP (Narrow 0.150)
(LTC DWG # 05-08-1641)
0.189 – 0.196* (4.801 – 4.978)
16
15
14
12 11 10
13
LTC1430A
0.009
(0.229)
9
REF
0.015
± 0.004
(0.38 ± 0.10)
0.007 – 0.0098 (0.178 – 0.249)
0.016 – 0.050
(0.406 – 1.270)
* DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
** DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
0° – 8° TYP
× 45°
0.229 – 0.244
(5.817 – 6.198)
0.053 – 0.068
(1.351 – 1.727)
0.008 – 0.012
(0.203 – 0.305)
12
0.150 – 0.157** (3.810 – 3.988)
5
4
3
678
0.004 – 0.0098
(0.102 – 0.249)
0.025
(0.635)
BSC
GN16 (SSOP) 0398
21
Page 22
LTC1430A
PACKAGEDESCRIPTI
U
O
Dimensions in inches (millimeters) unless otherwise noted.
S8 Package
8-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
8
0.189 – 0.197* (4.801 – 5.004)
7
6
5
0.228 – 0.244
(5.791 – 6.197)
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
× 45°
0°– 8° TYP
0.016 – 0.050
0.406 – 1.270
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
0.150 – 0.157** (3.810 – 3.988)
1
3
2
4
0.004 – 0.010
(0.101 – 0.254)
0.050
(1.270)
TYP
SO8 0996
22
Page 23
PACKAGEDESCRIPTI
U
O
Dimensions in inches (millimeters) unless otherwise noted.
S Package
16-Lead Plastic Small Outline (Narrow 0.150)
(LTC DWG # 05-08-1610)
16
15
0.386 – 0.394* (9.804 – 10.008)
13
14
LTC1430A
12
11
10
9
0.010 – 0.020
(0.254 – 0.508)
0.008 – 0.010
(0.203 – 0.254)
*
DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
**
DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
×
45
0.016 – 0.050
0.406 – 1.270
°
0° – 8° TYP
0.228 – 0.244
(5.791 – 6.197)
0.053 – 0.069
(1.346 – 1.752)
0.014 – 0.019
(0.355 – 0.483)
0.150 – 0.157** (3.810 – 3.988)
4
5
0.050
(1.270)
TYP
3
2
1
7
6
8
0.004 – 0.010
(0.101 – 0.254)
S16 0695
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
23
Page 24
LTC1430A
A
PPLICATITYPICAL
R7
C1
15k
0.1µF
R10
3.3kR8130k
C3 220pF
C11
0.068µF
SHDN
C6
0.01µF
C8
22µF
35V
U
O
GTL Terminator
D1
MBR0530T1
C4
+ +
330
6.3V
D1 MBRS340T3
C2
OSCON
R4 51
C7
0.1µF
C10
C16
1µF
15
PV
CC2
14
V
CC
11
FSET
LTC1430A
12
I
MAX
8
SHDN
10
COMP
9
SS
4
SGND
PV
CC1
PGND
–SENSE
+SENSE
2
1
G1
13
I
FB
16
G2
3
5 7 6
FB
R2 3
3
R3
0.1µF
R1 1k
Si4410
Q1 Si4410
L1
2.7µH
680pF
Q2
D2 MBRS340T3
+
R6
10k
R5
16.5k 1%
R9
88.7k 1%
+
C5 330
6.3V OSCON
C12 330
6.3V OSCON
C13
330
6.3V
OSCON
+
5V
1.5V OUT
+ +
330
6.3V TANT
330
6.3V TANT
ADDITIONAL DECOUPLING AT THE LOAD
1430 TA03
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
LTC1142 Current Mode Dual Step-Down Switching Regulator Controller Dual Version of LTC1148 LTC1148 Current Mode Step-Down Switching Regulator Controller Synchronous, VIN 20V LTC1149 Current Mode Step-Down Switching Regulator Controller Synchronous, VIN 48V, For Standard Threshold FETs LTC1159 Current Mode Step-Down Switching Regulator Controller Synchronous, VIN 40V, For Logic Threshold FETs LTC1266 Current Mode Step-Up/Down Switching Regulator Controller Synchronous N- or P-Channel FETs, Comparator/
Low-Battery Detector LTC1267 Current Mode Dual Step-Down Switching Regulator Controller Dual Version of LTC1159 LTC1649 3.3V Input Synchronous Switching Regulator Controller 3.3V Input
1430af, 1430afs LT/TP 0898 4K • PRINTED IN USA
LINEAR TECHNOLOGY CORPORATION 1998
24
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear-tech.com
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