Datasheet LT1725 Datasheet (LINEAR TECHNOLOGY)

Page 1
FEATURES
I
LOAD
(A)
0
V
OUT
(V)
5.00
1725 F10b
4.75
0.5
1.0
1.5
2.0
5.25
VIN = 36V
VIN = 72V
VIN = 48V
LT1725
General Purpose
Isolated Flyback Controller
U
DESCRIPTIO
Drives External Power MOSFET with External
Resistor
I
SENSE
Application Input Voltage Limited Only by External Power Components
Senses Output Voltage Directly from Primary Side Winding—No Optoisolator Required
Accurate Regulation Without User Trims
Regulation Maintained Well into Discontinuous Mode
Switching Frequency from 50kHz to 250kHz with External Capacitor
Optional Load Compensation
Optional Undervoltage Lockout
Available in 16-Pin SO and SSOP Packages
U
APPLICATIO S
Telecom Isolated Converters
Offline Isolated Power Supplies
Instrumentation Power Supplies
, LTC and LT are registered trademarks of Linear Technology Corporation.
All other trademarks are the property of their respective owners.
The LT®1725 is a monolithic switching regulator control­ler specifically designed for the isolated flyback topology. It drives the gate of an external MOSFET and is generally powered from a third transformer winding. These features allow for an application input voltage limited only by external power path components. The third transformer winding also provides output voltage feedback informa­tion, such that an optoisolator is not required. Its gate drive capability coupled with a suitable external MOSFET can deliver load power up to tens of watts.
The LT1725 has a number of features not found on most other switching regulator ICs. By utilizing current mode switching techniques, it provides excellent AC and DC line regulation. Its unique control circuitry can maintain regu­lation well into discontinuous mode in most applications. Optional load compensation circuitry allows for improved load regulation. An optional undervoltage lockout pin halts operation when the application input voltage is too low. An optional external capacitor implements a soft­start function. A 3V output is available at up to several mA for powering primary side application circuitry.
TYPICAL APPLICATIO
35.7k 1%
3.01k 1%
1nF
47pF
51k
51k
51k
2.7k
0.1µF
3V
OUT
FB
SFST
OSCAP
t
ON
ENDLY
MENAB
R
OCMP
R
CMPC
SGND PGND
LT1725
UVLO
I
SENSE
U
48V to Isolated 5V Converter
V
36V TO 72V
V
GATE
BAS16
22
CC
+
15µF
100pF
47k
820k
33k
IN
1µF
1.5µF
68
150pF
CTX02-14989
6
1
2
4
IRF620
0.18
1725 TA01a
9
11
10
12
18
12CWQ06
150µF
470pF
+
51 1W
V
OUT
I
OUT
= 5V
= 0 to 2A
Output Load Regulation
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LT1725
PACKAGE/ORDER I FOR ATIO
UU
W
WWWU
ABSOLUTE AXI U RATI GS
(Note 1)
VCC Supply Voltage ................................................. 22V
UVLO Pin Voltage .................................................... V
I
Pin Voltage .................................................... 2V
SENSE
FB Pin Current ..................................................... ± 2mA
Operating Junction Temperature Range
LT1725C .............................................. 0°C to 100°C
LT1725I ........................................... –40°C TO 125°C
Storage Temperature Range ................ – 65°C to 150°C
Lead Temperature (Soldering, 10 sec)................ 300°C
CC
TOP VIEW
1
PGND
2
I
SENSE
3
SFST
4
R
OCMP
5
R
CMPC
6
OSCAP
7
V
C
8
FB
GN PACKAGE
16-LEAD PLASTIC SSOP
T
= 125°C, θJA = 110°C/W (GN)
JMAX
= 125°C, θJA = 100°C/W (SO)
T
JMAX
16
GATE
15
V
CC
14
t
ON
13
ENDLY
12
MINENAB
11
SGND
10
UVLO
9
3V
OUT
S PACKAGE
16-LEAD PLASTIC SO
ORDER PART NUMBER
LT1725CGN LT1725IGN
GN PART MARKING
1725
1725I LT1725CS LT1725IS
Order Options Tape and Reel: Add #TR Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF
Lead Free Part Marking: http://www.linear.com/leadfree/
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at T
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Power Supply
V
CC
I
CC
Feedback Amplifier
V
FB
I
FB
g
m
I
, I
SRC
V
CL
VCC Turn-On Voltage V
Turn-Off Voltage
CC
Hysteresis (Note 3) (V
V
CC
Supply Current VC = Open Start-Up Current
Feedback Voltage 1.230 1.245 1.260 V
Feedback Pin Input Current 500 nA Feedback Amplifier Transconductance ∆lC = ±10µA
Feedback Amplifier Source or Sink Current
SNK
Feedback Amplifier Clamp Voltage 2.5 V Reference Voltage/Current Line Regulation 12V ≤ VIN 18V
Voltage Gain VC = 1V to 2V 2000 V/V
Soft-Start Charging Current V
Soft-Start Discharge Current V
The ● denotes specifications which apply over the full operating
= 25°C. VCC = 14V, GATE open, VC = 1.4V unless otherwise noted.
A
14.0 15.1 16.0 V
8 9.7 11 V
– V
TURN-ON
= 0V 25 40 50 µA
SFST
= 1.5V, V
SFST
)
TURN-OFF
= 0V 0.8 1.5 mA
UVLO
4.0 5.4 6.5 V
61015mA
1.220 1.270 V
400 1000 1800 µmho
30 50 80 µA
120 280 µA
0.01 0.05 %/V
2
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LT1725
ELECTRICAL CHARACTERISTICS
temperature range, otherwise specifications are at T
The ● denotes specifications which apply over the full operating
= 25°C. VCC = 14V, GATE open, VC = 1.4V unless otherwise noted.
A
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Gate Output
V
GATE
I
GATE
t
r
t
f
Output High Level I
Output Low Level I
Output Sink Current in Shutdown, V
UVLO
= 0V V
GATE
I
GATE
GATE
I
GATE
GATE
= 100mA = 500mA
= 100mA = 500mA
= 2V
11.5 12.1 V
11.0 11.8 V
1.2 2.5 mA
0.3 0.45 V
0.6 1.0 V
Rise Time CL = 1000pF 30 ns
Fall Time CL = 1000pF 30 ns
Current Amplifier
V
C
V
ISENSE
Control Pin Threshold Duty Cycle = Min 0.90 1.12 1.25 V
0.80 1.35 V
Switch Current Limit Duty Cycle ≤ 30% 220 250 270 mV
Duty Cycle 30%
200 280 mV
Duty Cycle = 80% 220 mV
V
ISENSE
/V
C
0.30 mV
Timing
f Switching Frequency C
C
OSCAP
t
ON
t
ED
t
EN
R
t
Oscillator Capacitor Value (Note 2) 33 200 pF
Minimum Switch On Time R
Flyback Enable Delay Time R
Minimum Flyback Enable Time R Timing Resistor Value (Note 2) 24 200 k
Maximum Switch Duty Cycle
= 100pF 90 100 115 kHz
OSCAP
= 50k 200 ns
tON
= 50k 200 ns
ENDLY
= 50k 200 ns
MENAB
80 125 kHz
85 90 %
Load Compensation
Sense Offset Voltage 25mV
Current Gain Factor 0.80 0.95 1.05 mV
UVLO Function
V
UVLO
I
UVLO
UVLO Pin Threshold
UVLO Pin Bias Current V
1.21 1.25 1.29 V
= 1.2V –0.25 + 0.1 +0.25 µA
UVLO
V
= 1.3V –4.50 – 3.5 –2.50 µA
UVLO
3V Output Function
V
REF
Reference Output Voltage I
LOAD
= 1mA
2.8 3.0 3.2 V
Output Impedance 10
Current Limit
815 mA
Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired.
Note 2: Component value range guaranteed by design. Note 3: The V
turn-on/turn-off voltages and hysteresis voltage are
CC
proportional in magnitude to each other-guaranteed by design.
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LT1725
UW
TYPICAL PERFOR A CE CHARACTERISTICS
Hysteresis Voltage vs
VCC Turn-On Voltage vs Temperature
16.00
V
CC
Temperature Start-Up Current vs Temperature
6.50
250
15.75
15.50
15.25
15.00
TURN-ON VOLTAGE (V)
14.75
CC
V
14.50
14.25 –50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
Supply Current vs Temperature
13
12
11
10
SUPPLY CURRENT (mA)
9
1725 G01
6.25
6.00
5.75
5.50
5.25
HYSTERESIS VOLTAGE (V)
CC
V
5.00
4.75 –50
–25 0
25 75
TEMPERATURE (°C)
UVLO Pin Input Current vs Temperature
1
V
0
–1
–2
–3
–4
UVLO PIN INPUT CURRENT (µA)
–5
UVLO
V
UVLO
50 100 125
= 1.2V
= 1.3V
1725 G02
200
150
100
START-UP CURRENT (µA)
50
0
–50
–25
25
0
TEMPERATURE (°C)
Oscillator Frequency vs Temperature
115
110
105
100
95
OSCILLATOR FREQUENCY (kHz)
90
50
75
100
125
1725 G03
(V)
V
4
1.0
0.8
0.6
GATE
0.4
0.2
8
–50
0
–25
TEMPERATURE (°C)
50
25
75
100
125
1725 G04
–6
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
1725 G05
85
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
1725 G06
VC Clamp Voltage, Switching
–0.5
–1.0
(V)
GATE
–1.5
-V CC
V
–2.0
–2.5
–3.0
VCC-V
0
1
V
vs I
GATE
0
1
SINK
TA = 125°C
TA = 25°C
TA = –55°C
10 100 1000
I
(mA)
SINK
1725 G07
GATE
TA = –55°C
vs I
SOURCE
TA = 125°C
TA = 25°C
10 100 1000
I
(mA)
SOURCE
1725 G08
Threshold vs Temperature
3.0
2.5
2.0
1.5
1.0 SWITCHING THRESHOLD
0.5
CLAMP VOLTAGE, SWITCHING THRESHOLD (V)
C
0
V
–50
–25 0
TEMPERATURE (°C)
CLAMP VOLTAGE
50 100 125
25 75
1725 G09
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UW
TYPICAL PERFOR A CE CHARACTERISTICS
LT1725
Minimum Switch-On Time vs Temperature
275
R
= 50k
TON
250
225
200
175
150
MINIMUM SWITCH-ON TIME (ns)
125
–50
–25 0
25 75
TEMPERATURE (°C)
Feedback Amplifier Output Current vs FB Pin Voltage
80
60
40
TA = 25°C
20
0
–20
–40
–60
FEEDBACK AMPLIFIER OUTPUT CURRENT (µA)
–80
1.05
Minimum Enable Time vs Temperature
275
R
MINENAB
250
225
200
175
MINIMUM ENABLE TIME (ns)
150
50 100 125
1725 G10
TA = –55°C
1.15 1.25
1.10 1.20 1.30 1.40 FB PIN VOLTAGE (V)
125
–50
TA = 125°C
1.35
1725 G13
= 50k
–25 0
50 100 125
25 75
TEMPERATURE (°C)
Enable Delay Time vs Temperature
275
250
225
200
175
ENABLE DELAY TIME (ns)
150
125
–50
–25 0
1725 G11
Feedback Amplifier Transconductance vs Temperature
1600
1400
1200
1000
800
600
400
200
FEEDBACK AMPLIFIER TRANSCONDUCTANCE (µmho)
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
50 100 125
25 75
TEMPERATURE (°C)
1725 G14
1725 G12
Soft-Start Charging Current vs Temperature
60
50
40
30
20
10
SOFT-START CHARGING CURRENT (µA)
0
–50
–25 0
TEMPERATURE (°C)
50 100 125
25 75
V(SFST) = 0V
1725 G15
Soft-Start Sink Current vs Temperature
2.5
2.0
1.5
1.0
0.5
SOFT-START SINK CURRENT (mA)
0
–50
–25
25
0
TEMPERATURE (°C)
V(SFST) = 1.5V
50
75
100
125
1725 G16
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LT1725
U
UU
PI FU CTIO S
PGND (Pin 1): The power ground pin carries the GATE node discharge current. This is typically a current spike of several hundred mA with a duration of tens of nanosec­onds. It should be connected directly to a good quality ground plane.
I
(Pin 2): Pin to measure switch current with exter-
SENSE
nal sense resistor. The sense resistor should be of a noninductive construction as high speed performance is essential. Proper grounding technique is also required to avoid distortion of the high speed current waveform. A preset internal limit of nominally 250mV at this pin effects a switch current limit.
SFST (Pin 3): Pin for optional external capacitor to effect soft-start function. See Applications Information for details.
(Pin 4): Input pin for optional external load compen-
R
OCMP
sation resistor. Use of this pin allows nominal compensa­tion for nonzero output impedance in the power transformer secondary circuit, including secondary winding impedance, output Schottky diode impedance and output capacitor ESR. In less demanding applications, this resistor is not needed. See Applications Information for more details.
R
(Pin 5): Pin for external filter capacitor for optional
CMPC
load compensation function. A common 0.1µF ceramic capacitor will suffice for most applications. See Applica­tions Information for further details.
OSCAP (Pin 6): Pin for external timing capacitor to set oscillator switching frequency. See Applications Informa­tion for details.
VC (pin 7): This is the control voltage pin which is the output of the feedback amplifier and the input of the current comparator. Frequency compensation of the overall loop is effected in most cases by placing a capaci­tor between this node and ground.
FB (Pin 8): Input pin for external “feedback” resistor divider. The ratio of this divider, times the internal bandgap (V
) reference, times the effective output-to-
BG
third winding transformer turns ratio is the primary deter­minant of the output voltage. The Thevenin equivalent resistance of the feedback divider should be roughly 3k. See Applications Information for more details.
3V
(Pin 9): Output pin for nominal 3V reference. This
OUT
facilitates various user applications. This node is internally current limited for protection and is intended to drive either moderate capacitive loads of several hundred pF or less, or, very large capacitive loads of 0.1µF or more. See Applications Information for more details.
UVLO (Pin 10): This pin allows the use of an optional external resistor divider to set an undervoltage lockout based upon V sufficient to allow the part to start up, but the UVLO pin is held below its threshold, output switching action will be disabled, but the part will draw its normal quiescent current from V oscillation action on the V “trickle-charge” bootstrapped configuration.)
The bias current on this pin is a function of the state of the UVLO comparator; as the threshold is exceeded, the bias current increases. This creates a hysteresis band equal to the change in bias current times the Thevenin impedance of the user’s resistive divider. The user may thereby adjust the impedance of the UVLO divider to achieve a desired degree of hysteresis. A 100pF capacitor to ground is recommended on this pin. See Applications Information for details.
SGND (Pin 11): The signal ground pin is a clean ground. The internal reference, oscillator and feedback amplifier are referred to it. Keep the ground path connection to the FB pin, OSCAP capacitor and the VC compensation capaci­tor free of large ground currents.
MINENAB (Pin 12): Pin for external programming resistor to set minimum enable time. See Applications Information for details.
(not VCC) level. (Note: If the VCC voltage is
IN
. This typically causes a benign relaxation
CC
pin in the conventional
CC
6
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LT1725
U
UU
PI FU CTIO S
ENDLY (Pin 13): Pin for external programming resistor to set enable delay time. See Applications Information for details.
tON (Pin 14): Pin for external programming resistor to set switch minimum on time. See Applications Information for details.
W
BLOCK DIAGRA
V
CC
3V
UVLO
BIAS
OUT
3V REG (INTERNAL)
VCC (Pin 15): Supply voltage for the LT1725. Bypass this pin to ground with 1µF or more.
GATE (Pin 16): This is the gate drive to the external power MOSFET switch and has large dynamic currents flowing through it. Keep the trace to the MOSFET as short as possible to minimize electromagnetic radiation and volt­age spikes. A series resistance of 5 or more may help to dampen ringing in less than ideal layouts.
OSCAP
FB
OSC
FDBK
MINENABt
ON
LOGIC
V
C
ENDLY
MOSFET
DRIVER
PGND
COMP
SOFT-START
SFST R
COMPENSATION
R
OCMP
LOAD
I
AMP
CMPC
1725 BD
GATE
I
SENSE
SGND
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LT1725
UWW
TI I G DIAGRA
V
SW
VOLTAGE
V
IN
GND
SWITCH
STATE
OFF ON
MINIMUM t
ON
FLYBACK AMP
STATE
ENABLE DELAY
MINIMUM ENABLE TIME
V
FLBK
OFF ON
ENABLEDDISABLED DISABLED
0.80× V
FLBK
COLLAPSE DETECT
1725 TD
W
FLYBACK ERROR A PLIFIER
V
IN
M1
R1
FB
Q1 Q2
R2
I
T1
D1
+
+
C1
ISOLATED
V
OUT
I
M
V
BG
I
FXD
V
C
ENAB
C2
I
M
1725 EA
8
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OPERATIO
LT1725
U
The LT1725 is a current mode switcher controller IC designed specifically for the isolated flyback topology. The Block Diagram shows an overall view of the system. Many of the blocks are similar to those found in traditional designs, including: Internal Bias Regulator, Oscillator, Logic, Current Amplifier and Comparator, Driver and Out­put Switch. The novel sections include a special Flyback Error Amplifier and a Load Compensation mechanism. Also, due to the special dynamic requirements of flyback control, the Logic system contains additional functionality not found in conventional designs.
The LT1725 operates much the same as traditional current mode switchers, the major difference being a different type of error amplifier that derives its feedback informa­tion from the flyback pulse. Due to space constraints, this discussion will not reiterate the basics of current mode switcher/controllers and isolated flyback converters. A good source of information on these topics is Application Note AN19.
ERROR AMPLIFIER—PSEUDO DC THEORY
Please refer to the simplified diagram of the Flyback Error Amplifier. Operation is as follows: when MOSFET output switch M1 turns off, its drain voltage rises above the V rail. The amplitude of this flyback pulse as seen on the third winding is given as:
V
FLBK
V V I ESR
++
()
OUT F SEC
=
N
ST
IN
The relatively high gain in the overall loop will then cause the voltage at the FB pin to be nearly equal to the bandgap reference V may then be expressed as:
V
FLBK BG
Combination with the previous V expression for V programming resistors, transformer turns ratio and diode forward voltage drop:
VV
OUT BG ST F SEC
Additionally, it includes the effect of nonzero secondary output impedance, which is discussed below in further detail, see Load Compensation Theory. The practical as­pects of applying this equation for V Applications Information section.
So far, this has been a pseudo-DC treatment of flyback error amplifier operation. But the flyback signal is a pulse, not a DC level. Provision must be made to enable the flyback amplifier only when the flyback pulse is present. This is accomplished by the dotted line connections to the block labeled “ENAB”. Timing signals are then required to enable and disable the flyback amplifier.
ERROR AMPLIFIER—DYNAMIC THEORY
. The relationship between V
BG
RR
+
12
()
=
R
=
V
2
FLBK
in terms of the internal reference,
OUT
12
RR
+
()
2
R
–– •
NVIESR
()
expression yields an
are found in the
OUT
FLBK
and V
BG
VF = D1 forward voltage I
= transformer secondary current
SEC
ESR = total impedance of secondary circuit NST = transformer effective secondary-to-third
winding turns ratio
The flyback voltage is then scaled by external resistor divider R1/R2 and presented at the FB pin. This is then compared to the internal bandgap reference by the differ­ential transistor pair Q1/Q2. The collector current from Q1 is mirrored around and subtracted from fixed current source I this net current to provide the control voltage to set the current mode trip point.
at the VC pin. An external capacitor integrates
FXD
There are several timing signals which are required for proper LT1725 operation. Please refer to the Timing Diagram.
Minimum Output Switch On Time
The LT1725 affects output voltage regulation via flyback pulse action. If the output switch is not turned on at all, there will be no flyback pulse and output voltage informa­tion is no longer available. This would cause irregular loop response and start-up/latchup problems. The solution cho­sen is to require the output switch to be on for an absolute minimum time per each oscillator cycle. This in turn estab­lishes a minimum load requirement to maintain regula­tion. See Applications Information for further details.
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LT1725
OPERATIO
U
Enable Delay
When the output switch shuts off, the flyback pulse appears. However, it takes a finite time until the trans­former primary side voltage waveform approximately rep­resents the output voltage. This is partly due to rise time on the MOSFET drain node, but more importantly, due to transformer leakage inductance. The latter causes a volt­age spike on the primary side not directly related to output voltage. (Some time is also required for internal settling of the feedback amplifier circuitry.)
In order to maintain immunity to these phenomena, a fixed delay is introduced between the switch turnoff command and the enabling of the feedback amplifier. This is termed “enable delay”. In certain cases where the leakage spike is not sufficiently settled by the end of the enable delay period, regulation error may result. See Applications Information for further details.
Collapse Detect
Once the feedback amplifier is enabled, some mechanism is then required to disable it. This is accomplished by a collapse detect comparator, which compares the flyback voltage (FB referred) to a fixed reference, nominally 80% of V
. When the flyback waveform drops below this
BG
level, the feedback amplifier is disabled. This action accommodates both continuous and discontinuous mode operation.
Minimum Enable Time
The feedback amplifier, once enabled, stays enabled for a fixed minimum time period termed “minimum enable time.” This prevents lockup, especially when the output voltage is abnormally low, e.g., during start-up. The mini­mum enable time period ensures that the V
node is able
C
to “pump up” and increase the current mode trip point to the level where the collapse detect system exhibits proper operation. The “minimum enable time” often determines the low load level at which output voltage regulation is lost. See Applications Information for details.
Effects of Variable Enable Period
It should now be clear that the flyback amplifier is enabled during only a portion of the cycle time. This can vary from the fixed “minimum enable time” described to a maximum of roughly the “off” switch time minus the enable delay time. Certain parameters of flyback amp behavior will then be directly affected by the variable enable period. These include effective transconductance and V
node slew rate.
C
LOAD COMPENSATION THEORY
The LT1725 uses the flyback pulse to obtain information about the isolated output voltage. A potential error source is caused by transformer secondary current flow through the real life nonzero impedances of the output rectifier,
T1
10
R1
R2
FB
LOAD
COMP I
Q1 Q2
I
M
+
Q3
V
BG
I
M
Figure 1. Load Compensation Diagram
R
OCMP
A1
R
R3
50k
CMPC
I
SENSE
V
IN
M1
R
SENSE
1725 F01
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OPERATIO
LT1725
U
transformer secondary and output capacitor. This has been represented previously by the expression “I
SEC
• ESR.” However, it is generally more useful to convert this expression to an effective output impedance. Because the secondary current only flows during the off portion of the duty cycle, the effective output impedance equals the lumped secondary impedance times the inverse of the OFF duty cycle. That is:
DC
1
OFF
where
⎟ ⎠
R ESR
=
OUT
R
= effective supply output impedance
OUT
⎜ ⎝
ESR = lumped secondary impedance
= OFF duty cycle
DC
OFF
Expressing this in terms of the ON duty cycle, remember­ing DC
R ESR
OFF
OUT
= 1 – DC,
=
⎜ ⎝
1–
1
DC
⎞ ⎟
DC = ON duty cycle
In less critical applications, or if output load current remains relatively constant, this output impedance error may be judged acceptable and the external FB resistor divider adjusted to compensate for nominal expected error. In more demanding applications, output impedance error may be minimized by the use of the load compensa­tion function.
=
⎜ ⎝
V
V EFF
IN
I
IN
OUT
I
OUT
combining the efficiency and voltage terms in a single variable:
I
= K1 • I
IN
K
1=
⎛ ⎜
V EFF
IN
V
OUT
OUT
, where
⎞ ⎟
Switch current is converted to voltage by the external sense resistor and averaged/lowpass filtered by R3 and the external capacitor on R impressed across the external R
. This voltage is then
CMPC
resistor by op amp
OCMP
A1 and transistor Q3. This produces a current at the collector of Q3 which is then mirrored around and then subtracted from the FB node. This action effectively in­creases the voltage required at the top of the R1/R2 feedback divider to achieve equilibrium. So the effective change in V
VKI
=
OUT OUT
VV
OUT
I
OUT
target is:
OUT
11••
()
R
=
SENSE
11••
K
R
OCMP
R
R
⎝ ⎞
⎟ ⎠
SENSE
OCMP
RN
ST
RN or
⎟ ⎠
ST
Nominal output impedance cancellation is obtained by equating this expression with R
OUT
:
To implement the load compensation function, a voltage is developed that is proportional to average output switch current. This voltage is then impressed across the external
resistor, and the resulting current acts to increase
R
OCMP
the V
reference used by the flyback error amplifier. As
BG
output loading increases, average switch current increases to maintain rough output voltage regulation. This causes an increase in R
resistor current which effects a
OCMP
corresponding increase in target output voltage.
Assuming a relatively fixed power supply efficiency, Eff,
Power Out = Eff • Power In
• I
V
OUT
= Eff • VIN • I
OUT
IN
Average primary side current may be expressed in terms of output current as follows:
R
R
OUT
OCM
ESR
=
DC
1
KR
1
PP SENSE ST
R
K
=
11••
R
K1 = dimensionless variable related to VIN, V
SENSE
OCMP
1
()
RN
⎟ ⎠
DC
ST
RN=
1•• •
ESR
OUT
and
efficiency as above R R
= external sense resistor
SENSE
= uncompensated output impedance
OUT
The practical aspects of applying this equation to deter­mine an appropriate value for the R
resistor are found
OCMP
in the Applications Information section.
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TRANSFORMER DESIGN CONSIDERATIONS
Transformer specification and design is perhaps the most critical part of applying the LT1725 successfully. In addi­tion to the usual list of caveats dealing with high frequency isolated power supply transformer design, the following information should prove useful.
Turns Ratios
Note that due to the use of the external feedback resistor divider ratio to set output voltage, the user has relative freedom in selecting transformer turns ratio to suit a given application. In other words, “screwball” turns ratios like “1.736:1.0” can scrupulously be avoided! In contrast, simpler ratios of small integers, e.g., 1:1, 2:1, 3:2, etc. can be employed which yield more freedom in setting total turns and mutual inductance. Turns ratio can then be chosen on the basis of desired duty cycle. However, remember that the input supply voltage plus the second­ary-to-primary referred version of the flyback pulse (in­cluding leakage spike) must not exceed the allowed external MOSFET breakdown rating.
Leakage Inductance
As a rough guide, total leakage inductances of several percent (of mutual inductance) or less may require a snubber, but exhibit little to no regulation error due to leakage spike behavior. Inductances from several percent up to perhaps ten percent cause increasing regulation error.
Severe leakage inductances in the double digit percentage range should be avoided if at all possible as there is a potential for abrupt loss of control at high load current. This curious condition potentially occurs when the leak­age spike becomes such a large portion of the flyback waveform that the processing circuitry is fooled into thinking that the leakage spike itself is the real flyback signal! It then reverts to a potentially stable state whereby the top of the leakage spike is the control point, and the trailing edge of the leakage spike triggers the collapse detect circuitry. This will typically reduce the output volt­age abruptly to a fraction, perhaps between one-third to two-thirds of its correct value. If load current is reduced sufficiently, the system will snap back to normal opera­tion. When using transformers with considerable leakage inductance, it is important to exercise this worst-case check for potential bistability:
Transformer leakage inductance (on either the primary or secondary) causes a spike after output switch turnoff. This is increasingly prominent at higher load currents, where more stored energy must be dissipated. In many cases a “snubber” circuit will be required to avoid overvoltage breakdown at the output switch node. Application Note AN19 is a good reference on snubber design.
In situations where the flyback pulse extends beyond the enable delay time, the output voltage regulation will be affected to some degree. It is important to realize that the feedback system has a deliberately limited input range, roughly ± 50mV referred to the FB node, and this works to the user’s advantage in rejecting large, i.e., higher voltage, leakage spikes. In other words, once a leakage spike is several volts in amplitude, a further increase in amplitude has little effect on the feedback system. So the user is generally advised to arrange the snubber circuit to clamp at as high a voltage as comfortably possible, observing MOSFET breakdown, such that leakage spike duration is as short as possible.
1. Operate the prototype supply at maximum expected load current.
2. Temporarily short circuit the output.
3. Observe that normal operation is restored.
If the output voltage is found to hang up at a abnormally low value, the system has a problem. This will usually be evident by simultaneously monitoring the V on an oscilloscope to observe leakage spike behavior firsthand. A final note—the susceptibility of the system to bistable behavior is somewhat a function of the load I/V characteristics. A load with resistive, i.e., I = V/R behavior is the most susceptible to bistability. Loads which exhibit “CMOSsy”, i.e., I = V
Secondary Leakage Inductance
In addition to the previously described effects of leakage inductance in general, leakage inductance on the second­ary in particular exhibits an additional phenomenon. It forms an inductive divider on the transformer secondary,
2
/R behavior are less susceptible.
waveform
SW
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LT1725
which reduces the size of the primary-referred flyback pulse used for feedback. This will increase the output voltage target by a similar percentage. Note that unlike leakage spike behavior, this phenomena is load indepen­dent. To the extent that the secondary leakage inductance is a constant percentage of mutual inductance (over manufacturing variations), this can be accommodated by adjusting the feedback resistor divider ratio.
Winding Resistance Effects
Resistance in either the primary or secondary will act to reduce overall efficiency (P
OUT/PIN
). Resistance in the secondary increases effective output impedance which degrades load regulation, (at least before load compensa­tion is employed).
Bifilar Winding
A bifilar or similar winding technique is a good way to minimize troublesome leakage inductances. However re­member that this will increase primary-to-secondary ca­pacitance and limit the primary-to-secondary breakdown voltage, so bifilar winding is not always practical.
Finally, the LTC Applications group is available to assist in the choice and/or design of the transformer. Happy Winding!
SELECTING FEEDBACK RESISTOR DIVIDER VALUES
The expression for V
developed in the Operation sec-
OUT
tion can be rearranged to yield the following expression for the R1/R2 ratio:
VVIESR
RR
12
+
()
R
=
2
++
()
OUT F SEC
VN
BG ST
where:
V
= desired output voltage
OUT
VF = switching diode forward voltage
• ESR = secondary resistive losses
I
SEC
VBG = data sheet reference voltage value NST = effective secondary-to-third winding turns ratio
The above equation defines only the ratio of R1 to R2, not their individual values. However, a “second equation for two unknowns” is obtained from noting that the Thevenin impedance of the resistor divider should be roughly 3k for bias current cancellation and other reasons.
SELECTING R
RESISTOR VALUE
OCMP
The Operation section previously derived the following expressions for R
, the external resistor value required for its nominal
R
OCMP
, i.e., effective output impedance and
OUT
compensation:
1
RESR
OUT
=
⎝ ⎛
RK
OCMP
=
⎜ ⎝
While the value for R
11–
R
SENSE
R
⎞ ⎟
DC
RRN
1•
()
OUT
OCMP
⎟ ⎠
ST
may therefore be theoretically determined, it is usually better in practice to employ empirical methods. This is because several of the required input variables are difficult to estimate precisely. For instance, the ESR term above includes that of the trans­former secondary, but its effective ESR value depends on high frequency behavior, not simply DC winding resis­tance. Similarly, K1 appears to be a simple ratio of V
times (differential) efficiency, but theoretically esti-
V
OUT
IN
to
mating efficiency is not a simple calculation. The sug­gested empirical method is as follows:
Build a prototype of the desired supply using the eventual secondary components. Temporarily ground the R
CMPC
pin to disable the load compensation function. Operate the supply over the expected range of output current loading while measuring the output voltage deviation. Approxi­mate this variation as a single value of R
(straight line
OUT
approximation). Calculate a value for the K1 constant based on V ciency. These are then combined with R to yield a value for R
IN
, V
and the measured (differential) effi-
OUT
as indicated
SENSE
.
OCMP
Verify this result by connecting a resistor of roughly this value from the R ground short to R
pin to ground. (Disconnect the
OCMP
and connect the requisite 0.1µF
CMPC
filter capacitor to ground.) Measure the output impedance
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with the new compensation in place. Modify the original R
value if necessary to increase or decrease the
OCMP
effective compensation.
SELECTING OSCILLATOR CAPACITOR VALUE
The switching frequency of the LT1725 is set by an external capacitor connected between the OSCAP pin and ground. Recommended values are between 200pF and 33pF, yielding switching frequencies between 50kHz and 250kHz. Figure 2 shows the nominal relationship between external capacitance and switching frequency. To mini­mize stray capacitance and potential noise pickup, this capacitor should be placed as close as possible to the IC and the OSCAP node length/area minimized.
300
200
(kHz)
OSC
f
100
1000
500
TIME (ns)
100
20
Figure 3. “One Shot” Times vs Programming Resistor
100 250
RT (k)
1725 F03
Minimum On Time
This time defines a period whereby the normal switch current limit is ignored. This feature provides immunity to the leading edge current spike often seen at the source node of the external power MOSFET, due to rapid charging of its gate/source capacitance. This current spike is not indicative of actual current level in the transformer pri­mary, and may cause irregular current mode switching action, especially at light load.
50
30
Figure 2. f
OSC
100 200
C
(pF)
OSCAP
vs OSCAP Value
1725 F02
SELECTING TIMING RESISTOR VALUES
There are three internal “one-shot” times that are pro­grammed by external application resistors: minimum on time, enable delay time and minimum enable time. These are all part of the isolated flyback control technique, and their functions have been previously outlined in the Theory of Operation section. Figures 3 shows nominal observed time versus external resistor value for these functions.
The following information should help in selecting and/or optimizing these timing values.
However, the user must remember that the LT1725 does not “skip cycles” at light loads. Therefore, minimum on time will set a limit on minimum delivered power and con­sequently a minimum load requirement to maintain regu­lation (see Minimum Load Considerations). Similarly, minimum on time has a direct affect on short-circuit be­havior (see Maximum Load/Short-Circuit Considerations).
The user is normally tempted to set the minimum on time to be short to minimize these load related consequences. (After all, a smaller minimum on time approaches the ideal case of zero, or no minimum.) However, a longer time may be required in certain applications based on MOSFET switching current spike considerations.
Enable Delay Time
This function provides a programmed delay between turnoff of the gate drive node and the subsequent enabling of the feedback amplifier. At high loads, a primary side voltage spike after MOSFET turnoff may be observed due
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LT1725
to transformer leakage inductance. This spike is not in­dicative of actual output voltage (see Figure 4B). Delaying the enabling of the feedback amplifier allows this system to effectively ignore most or all of the voltage spike and maintain proper output voltage regulation. The enable delay time should therefore be set to the maximum ex­pected duration of the leakage spike. This may have implications regarding output voltage regulation at mini­mum load (see Minimum Load Considerations).
A second benefit of the enable delay time function occurs at light load. Under such conditions the amount of energy stored in the transformer is small. The flyback waveform becomes “lazy” and some time elapses before it indicates the actual secondary output voltage (see Figure 4C). So the enable delay time should also be set long enough to ignore the “irrelevant” portion of the flyback waveform at light load.
Additionally, there are cases wherein the gate output is called upon to drive a large geometry MOSFET such that the turnoff transition is slowed significantly. Under such circumstances, the enable delay time may be increased to accommodate for the lengthy transition.
MOSFET GATE DRIVE
A
B
C
ENABLE
DELAY
TIME
NEEDED
ENABLE DELAY
TIME NEEDED
DISCONTINUOUS
MODE
RINGING
Figure 4
IDEALIZED FLYBACK WAVEFORM
FLYBACK WAVEFORM WITH LARGE LEAKAGE SPIKE AT HEAVY LOAD
“SLOW” FLYBACK WAVEFORM AT LIGHT LOAD
1725 F04
Minimum Enable Time
This function sets a minimum duration for the expected flyback pulse. Its primary purpose is to provide a mini­mum source current at the VC node to avoid start-up problems.
Average “start-up” V
MinimumEnable Time
SwitchingFrequency
current =
C
I
SRC
Minimum enable time can also have implications at light load (see Minimum Load Considerations). The temptation is to set the minimum enable time to be fairly short, as this is the least restrictive in terms of minimum load behavior. However, to provide a “reliable” minimum start-up current of say, nominally 1µA, the user should set the minimum enable time at no less that 2% of the switching period (= 1/switching frequency).
CURRENT SENSE RESISTOR CONSIDERATIONS
The external current sense resistor allows the user to optimize the current limit behavior for the particular appli­cation under consideration. As the current sense resistor is varied from several ohms down to tens of milliohms, peak switch current goes from a fraction of an ampere to tens of amperes. Care must be taken to ensure proper circuit operation, especially with small current sense resistor values.
For example, a peak switch current of 10A requires a sense resistor of 0.025. Note that the instantaneous peak power in the sense resistor is 2.5W, and it must be rated accord­ingly. The LT1725 has only a single sense line to this re­sistor. Therefore, any parasitic resistance in the ground side connection of the sense resistor will increase its apparent value. In the case of a 0.025 sense resistor,
one milliohm
of parasitic resistance will cause a 4% reduction in peak switch current. So resistance of printed circuit copper traces and vias cannot necessarily be ignored.
An additional consideration is parasitic inductance. Induc­tance in series with the current sense resistor will accen­tuate the high frequency components of the current waveform. In particular, the gate switching spike and multimegahertz ringing at the MOSFET can be considerably
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amplified. If severe enough, this can cause erratic opera­tion. For example, assume 3nH of parasitic inductance (equivalent to about 0.1 inch of wire in free space) is in series with an ideal 0.025 sense resistor. A “zero” will be formed at f = R/(2πL), or 1.3MHz. Above this frequency the sense resistor will behave like an inductor.
Several techniques can be used to tame this potential parasitic inductance problem. First, any resistor used for current sensing purposes must be of an inherently non­inductive construction. Mounting this resistor directly above an unbroken ground plane and minimizing its ground side connection will serve to absolutely minimize parasitic inductance. In the case of low valued sense resistors, these may be implemented as a parallel combi­nation of several resistors for the thermal considerations cited above. The parallel combination will help to lower the parasitic inductance. Finally, it may be necessary to place a “pole” between the current sense resistor and the LT1725 I
pin to undo the action of the inductive zero
SENSE
(see Figure 5). A value of 51 is suggested for the resistor, while the capacitor is selected empirically for the particular application and layout. Using good high frequency mea­surement techniques, the I
pin waveform may be
SENSE
observed directly with an oscilloscope while the capacitor value is varied.
SENSE RESISTOR ZERO AT:
R
SENSE
f =
2πL
P
COMPENSATING POLE AT:
FOR CANCELLATION:
f =
2π(51)C
C
COMP
1
COMP
L
P
=
R
(51)
SENSE
PGNDSGND
GATE
I
SENSE
51
C
COMP
PARASITIC
INDUCTANCE
R
SENSE
L
P
1725 F05
Figure 5
SOFT-START FUNCTION
The LT1725 contains an optional soft-start function that is enabled by connecting an explicit external capacitor be­tween the SFST pin and ground. Internal circuitry prevents the control voltage at the V
pin from exceeding that on the
C
SFST pin.
The soft-start function is enagaged whenever VCC power is removed, or as a result of either undervoltage lockout or thermal (overtemperature) shutdown. The SFST node is then discharged to roughly a VBE above ground. (Remember that the V old is deliberately set at a V
pin control node switching thresh-
C
plus
BE
several hundred millivolts.) When this condition is removed, a nominal 40µA current acts to charge up the SFST node towards roughly 3V. So, for example, a 0.1µF soft-start capacitor will place a 0.4V/ms limit on the ramp rate at the V
node.
C
UVLO PIN FUNCTION
The UVLO pin effects an undervoltage lockout function with at threshold of roughly 1.25V. An external resistor divider between the input supply and ground can then be used to achieve a user-programmable undervoltage lock­out (see Figure 6a).
An additional feature of this pin is that there is a change in the input bias current at this pin as a function of the state of the internal UVLO comparator. As the pin is brought above the UVLO threshold, the bias current sourced by the part increases. This positive feedback effects a hysteresis band for reliable switching action. Note that the size of the hysteresis is proportional to the Thevenin impedance of the external UVLO resistor divider network, which makes it user programmable. As a rough rule of thumb, each 4k or so of impedance generates about 1% of hysteresis. (This is based on roughly 1.25V for the threshold and 3µA for the bias current shift.)
Even in good quality ground plane layouts, it is common for the switching node (MOSFET drain) to couple to the UVLO pin with a stray capacitance of several
thousandths
of a pF. To ensure proper UVLO action, a 100pF capacitor is recommended from this pin to ground as shown in Figure 6b. This will typically reduce the coupled noise to a few millivolts. The UVLO filter capacitor should not be made much larger than a few hundred pF, however, as the hysteresis action will become too slow. In cases where further filtering is required, e.g., to attenuate high speed supply ripple, the topology in Figure 6c is recommended. Resistor R1 has been split into two equal parts. This provides a node for effecting capacitor filtering of high
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LT1725
V
IN
V
IN
R1
UVLO
R2
(6a) “Standard” UVLO Divider Topology
(6b) Filter Capacitor Directly On UVLO Node
C1 100pF
V
IN
R1
R2
Figure 6
speed supply ripple, while leaving the UVLO pin node impedance relatively unchanged at high frequency.
INTERNAL WIDE HYSTERESIS UNDERVOLTAGE LOCKOUT
The LT1725 is designed to implement isolated DC/DC converters operating from input voltages of typically 48V or more. The standard operating topology utilizes a third transformer winding on the primary side that provides both feedback information and local power for the LT1725 via its V
pin. However, this arrangement is not inherently
CC
self-starting. Start-up is effected by the use of an external “trickle-charge” resistor and the presence of an internal wide hysteresis undervoltage lockout circuit that monitors V
pin voltage (see Figure 7). Operation is as follows:
CC
“Trickle charge” resistor R1 is connected to V
IN
and supplies a small current, typically on the order of a single mA, to charge C1. At first, the LT1725 is off and draws only its start-up current. After some time, the voltage on C1
) reaches the VCC turn-on threshold. The LT1725 then
(V
CC
turns on abruptly and draws its normal supply current. Switching action commences at the GATE pin and the MOSFET begins to deliver power. The voltage on C1 begins to decline as the LT1725 draws its normal supply current, which greatly exceeds that delivered by R1. After some time, typically tens of milliseconds, the output voltage approaches its desired value. By this time, the third transformer winding is providing virtually all the supply current required by the LT1725.
One potential design pitfall is undersizing the value of capacitor C1. In this case, the normal supply current
R1/2
C2
R1/2
UVLO
C1 100pF
UVLO
R2
1725 F06
(6c) Recommended Topology to Filter High Frequency Ripple
V
IN
R1
+
C1
PGND SGND
V
THRESHOLD
ON
I
VCC
V
CC
LT1725 GATE
V
VCC
I
VCC
0
V
GATE
V
IN
1725 F07
Figure 7
drawn by the LT1725 will discharge C1 too rapidly; before the third winding drive becomes effective, the VCC turn-off threshold will be reached. The LT1725 turns off, and the VCC node begins to charge via R1 back up to the turn-on threshold. Depending upon the particular situation, this may result in either several on-off cycles before proper operation is reached, or, permanent relaxation oscillation at the VCC node.
Component selection is as follows:
Resistor R1 should be selected to yield a worst-case minimum charging current greater than the maximum rated LT1725 start-up current, and a worst-case maxi­mum charging current less than the minimum rated LT1725 supply current.
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Capacitor C1 should then be made large enough to avoid the relaxation oscillatory behavior described above. This is complicated to determine theoretically as it depends on the particulars of the secondary circuit and load behavior. Empirical testing is recommended. (Use of the optional soft-start function will lengthen the power-up timing and require a correspondingly larger value for C1.)
A further note—certain users may wish to utilize the general functionality of the LT1725, but may have an available input voltage significantly lower than, say, 48V. If this input voltage is within the allowable V perhaps 20V maximum, the internal wide hysteresis range UVLO function becomes counterproductive. In such cases it is simply better to operate the LT1725 directly from the available DC input supply. The LT1737 is identical to the LT1725, with the exception that it lacks the internal wide hysteresis UVLO function. It is therefore designed to operate directly from DC input supplies in the range of
4.5V to 20V. See the LT1737 data sheet for further information.
FREQUENCY COMPENSATION
Loop frequency compensation is performed by connect­ing a capacitor from the output of the error amplifier (V pin) to ground. An additional series resistor, often re­quired in traditional current mode switcher controllers, is usually not required and can even prove detrimental. The phase margin improvement traditionally offered by this extra resistor will usually be already accomplished by the nonzero secondary circuit impedance, which adds a “zero” to the loop response.
In further contrast to traditional current mode switchers, VC pin ripple is generally not an issue with the LT1725. The dynamic nature of the clamped feedback amplifier forms an effective track/hold type response, whereby the V voltage changes during the flyback pulse, but is then “held” during the subsequent “switch on” portion of the next cycle. This action naturally holds the V during the current comparator sense action (current mode switching).
range, i.e.,
CC
voltage stable
C
C
C
OUTPUT VOLTAGE ERROR SOURCES
Conventional nonisolated switching power supply ICs typically have only two substantial sources of output voltage error: the internal or external resistor divider network that connects to V ence. The LT1725, which senses the output voltage in both a dynamic and an isolated manner, exhibits additional potential error sources to contend with. Some of these errors are proportional to output voltage, others are fixed in an absolute millivolt sense. Here is a list of possible error sources and their effective contribution.
Internal Voltage Reference
The internal bandgap voltage reference is, of course, imperfect. Its error, both at 25°C and over temperature is already included in the specifications.
User Programming Resistors
Output voltage is controlled by the user-supplied feedback resistor divider ratio. To the extent that the resistor ratio differs from the ideal value, the output voltage will be proportionally affected. Highest accuracy systems will demand 1% components.
Schottky Diode Drop
The LT1725 senses the output voltage from the trans­former primary side during the flyback portion of the cycle. This sensed voltage therefore includes the forward drop, VF, of the rectifier (usually a Schottky diode). The nominal
of this diode should therefore be included in feedback
V
F
resistor divider calculations. Lot to lot and ambient tem­perature variations will show up as output voltage shift/ drift.
Secondary Leakage Inductance
Leakage inductance on the transformer secondary re­duces the effective secondary-to-third winding turns ratio (N voltage target by a similar percentage. To the extent that secondary leakage inductance is constant from part to part, this can be accommodated by adjusting the feedback resistor ratio.
) from its ideal value. This will increase the output
S/NT
and the internal IC refer-
OUT
18
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LT1725
Output Impedance Error
An additional error source is caused by transformer sec­ondary current flow through the real life nonzero imped­ances of the output rectifier, transformer secondary and output capacitor. Because the secondary current only flows during the off portion of the duty cycle, the effective output impedance equals the “DC” lumped secondary impedance times the inverse of the off duty cycle. If the output load current remains relatively constant, or, in less critical applications, the error may be judged acceptable and the feedback resistor divider ratio adjusted for nomi­nal expected error. In more demanding applications, out­put impedance error may be minimized by the use of the load compensation function (see Load Compensation).
MINIMUM LOAD CONSIDERATIONS
The LT1725 generally provides better low load perfor­mance than previous generation switcher/controllers uti­lizing indirect output voltage sensing techniques. Specifically, it contains circuitry to detect flyback pulse “collapse,” thereby supporting operation well into discon­tinuous mode. Nevertheless, there still remain constraints to ultimate low load operation. These relate to the mini­mum switch on time and the minimum enable time. Discontinuous mode operation will be assumed in the following theoretical derivations.
f = switching frequency
= transformer primary side inductance
L
PRI
VIN = input voltage V
= output voltage
OUT
tON = output switch minimum on time
An additional constraint has to do with the minimum enable time. The LT1725 derives its output voltage infor­mation from the flyback pulse. If the internal minimum enable time pulse extends beyond the flyback pulse, loss of regulation will occur. The onset of this condition can be determined by setting the width of the flyback pulse equal to the sum of the flyback enable delay, t minimum enable time, t the load is then:
Minimum Power
Which yields a minimum output constraint:
1
fV
I
OUT MIN
f = switching frequency
=
2
. Minimum power delivered to
EN
f
1
=
L
2
VI
=
OUT OUT
OUT
SEC
⎞ ⎟
• L
Vtt
OUT EN ED
[]
⎟ ⎠
SEC
2
+
tt
ED EN()
()
, plus the
ED
2
+
()
where
As outlined in the Operation section, the LT1725 utilizes a minimum output switch on time, t combined with expected V yield an expression for minimum delivered power.
Minimum Power
This expression then yields a minimum output current constraint:
I
OUT MIN
=
=
1
2
LV
PRI OUT
and switching frequency to
IN
1
f
⎜ ⎝
2
L
PRI
VI
OUT OUT
f
⎟ ⎠
. This value can be
ON
Vt
()
IN ON
=
Vt
IN ON()
()
2
2
where
L
= transformer secondary side inductance
SEC
V
= output voltage
OUT
t
= enable delay time
ED
tEN = minimum enable time
Note that generally, depending on the particulars of input and output voltages and transformer inductance, one of the above constraints will prove more restrictive. In other words, the minimum load current in a particular applica­tion will be either “output switch minimum on time” constrained, or “minimum flyback pulse time” constrained. (A final note—L tance as seen from the primary or secondary side respec­tively. This general treatment allows these expressions to be used when the transformer turns ratio is nonunity.)
PRI
and L
refer to transformer induc-
SEC
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MAXIMUM LOAD/SHORT-CIRCUIT CONSIDERATIONS
The LT1725 is a current mode controller. It uses the V
C
node voltage as an input to a current comparator which turns off the output switch on a cycle-by-cycle basis as this peak current is reached. The internal clamp on the V
C
node, nominally 2.5V, then acts as an output switch peak current limit.
This 2.5V at the V at the I
SENSE
pin corresponds to a value of 250mV
C
pin, when the (ON) switch duty cycle is less than 40%. For a duty cycle above 40%, the internal slope compensation mechanism lowers the effective I
SENSE
voltage limit. For example, at a duty cycle of 80%, the nominal I
voltage limit is 220mV. This action be-
SENSE
comes the switch current limit specification. Maximum available output power is then determined by the switch current limit, which is somewhat duty cycle dependent due to internal slope compensation action.
Overcurrent conditions are handled by the same mecha­nism. The output switch turns on, the peak current is quickly reached and the switch is turned off. Because the output switch is only on for a small fraction of the available period, power dissipation is controlled.
Loss of current limit is possible under certain conditions. Remember that the LT1725 normally exhibits a minimum switch on time, irrespective of current trip point. If the duty cycle exhibited by this minimum on time is greater than the ratio of secondary winding voltage (referred-to-primary) divided by input voltage, then peak current will not be controlled at the nominal value, and will cycle-by-cycle ratchet up to some higher level. Expressed mathemati­cally, the requirement to maintain short-circuit control is:
+
()
ON
<
tf
VI R
F SC SEC
VN
IN SP
where
tON = output switch minimum on time
= input voltage
V
IN
NSP = secondary-to-primary turns ratio ( N
SEC/NPRI
)
Trouble is typically only encountered in applications with a relatively high product of input voltage times secondary­to-primary turns ratio and/or a relatively long minimum switch on time. (Additionally, several real world effects such as transformer leakage inductance, AC winding losses, and output switch voltage drop combine to make this simple theoretical calculation a conservative estimate.)
THERMAL CONSIDERATIONS
Care should be taken to ensure that the worst-case input voltage condition does not cause excessive die tempera­tures. The 16-lead SO package is rated at 100°C/W, and the 16-lead GN at 110°C/W.
Average supply current is simply the sum of quiescent current given in the specifications section plus gate drive current. Gate drive current can be computed as:
I
= f • QG where
G
= total gate charge
Q
G
f = switching frequency
(Note: Total gate charge is more complicated than C
GS
• V
G
as it is frequently dominated by Miller effect of the CGD. Furthermore, both capacitances are nonlinear in practice. Fortunately, most MOSFET data sheets provide figures and graphs which yield the total gate charge directly per operating conditions.) Nearly all gate drive power is dissi­pated in the IC, except for a small amount in the external gate series resistor, so total IC dissipation may be com­puted as:
P
D(TOTAL)
I
= quiescent current (from specifications)
Q
= VCC (IQ + • f • QG ), where
QG = total gate charge f = switching frequency ISC = short-circuit output current VF = output diode forward voltage at I R
= resistance of transformer secondary
SEC
20
f = switching frequency
VCC = LT1725 supply voltage
SC
1725fa
Page 21
WUUU
APPLICATIO S I FOR ATIO
LT1725
SWITCH NODE CONSIDERATIONS
For maximum efficiency, gate drive rise and fall times are made as short as practical. To prevent radiation and high frequency resonance problems, proper layout of the components connected to the IC is essential, especially the power paths (primary and secondary). B field (mag­netic) radiation is minimized by keeping MOSFET leads, output diode, and output bypass capacitor leads as short as possible. E field radiation is kept low by minimizing the length and area of all similar traces. A ground plane should always be used under the switcher circuitry to prevent interplane coupling.
The high speed switching current paths are shown sche­matically in Figure 8. Minimum lead length in these paths are essential to ensure clean switching and minimal EMI. The path containing the input capacitor, transformer pri­mary and MOSFET, and the path containing the trans­former secondary, output diode and output capacitor contain “nanosecond” rise and fall times. Keep these paths as short as possible.
GATE DRIVE RESISTOR CONSIDERATIONS
The gate drive circuitry internal to the LT1725 has been designed to have as low an output impedance as practi­cally possible—only a few ohms. A strong L/C resonance is potentially presented by the inductance of the path leading to the gate of the power MOSFET and its overall gate capacitance. For this reason the path from the GATE package pin to the physical MOSFET gate should be kept as short as possible, and good layout/ground plane prac­tice used to minimize the parasitic inductance.
An explicit series gate drive resistor may be useful in some applications to damp out this potential L/C resonance (typically tens of MHz). A minimum value of perhaps several ohms is suggested, and higher values (typically a few tens of ohms) will offer increased damping. However, as this resistor value becomes too large, gate voltage rise time will increase to unacceptable levels, and efficiency will suffer due to the sluggish switching action.
V
CC
+
V
CC
GATE
PGND
Figure 8. High Speed Current Switching Paths
GATE DISCHARGE PATH
V
IN
+
+
SECONDARY
POWER
PATH
PRIMARY POWER PATH
1725 F08
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21
Page 22
LT1725
TYPICAL APPLICATIO S
U
TELECOM 48V TO ISOLATED 15V APPLICATION
The design in Figure 9 accepts an input voltage in the range of 36V to 72V and outputs an isolated 15V at up to 2A. Transformer T1 is an off-the-shelf VERSA-PAK
TM
#VP5-0155, produced by Coiltronics. As manufactured, it consists of six ideally identical independent windings. In this application, three windings are stacked in series on the primary side and two are placed in parallel on the secondary side. This arrangement provides a 3:1 primary­to-secondary turns ratio while maximizing overall effi­ciency. The remaining winding provides a primary-side
D5
34.0k 1%
BAS16
R14 820k
R1 24k
+
C10
R3
100pF
R15 33k
C1 22µF
R10 18
V
IN
C2
1.5µF ×3
ground-referred version of the flyback voltage waveform for both feedback information and providing power to the LT1725 itself.
Capacitor C7 sets the switching frequency at approxi­mately 200kHz. Optimal load compensation for the trans­former and secondary circuit components is set by resistor R8. Output voltage regulation and overall efficiency are shown in the accompanying graphs. The resistor divider formed by R14 and R15 sets the undervoltage lockout threshold at about 32V, with a hysteresis band of about 2V. The soft-start and 3V
VERSA-PAK is a trademark of Coiltronics, Inc
VP5-0155
7
6
R11 150
C3 100pF
3
10
4
9 5
8
D3 1N5257
D4 1N5257
D2
MBRS1100
features are unused as shown.
OUT
T1
••
1122
D1
MBRD660
11
C5
1µF
+
C4 150µF
R13 750 1W
V 15V
OUT
3.01k
22
1%
R
OCMP
V
R8
6.2k
15
CC
CMPC
C8
0.1µF
SGNDR
GATE
I
SENSE
PGND
11 1
R12
5.1
16
51
2
R9
C9 470pF
M1 IRF620
R2
0.1
1725 F09a
109
UVLO3V
8
7
R4
C6 1nF
OUT
FB
V
C
6314
C7 47pF
MENAB
ENDLYSFSTOSCAP t
ON
13 12 4 5
R6
R5
51k
51k
LT1725
R7 51k
Figure 9. 48V to Isolated 15V Converter
1725fa
Page 23
TYPICAL APPLICATIO S
Application Regulation Application Efficiency
LT1725
U
15.5
I
LOAD
VIN = 48V
VIN = 72V
1.5
(A)
2.0
2.5
1725 F09b
(V)
OUT
V
15.0
14.5
VIN = 36V
0.5
0
1.0
48V to Isolated 15V Application Parts List
T1: Coiltronics VP5-0155 VERSA-PAK M1: International Rectifier IRF620. 200V, 0.8 N-channel
MOSFET
D1: Motorola MBRD660. 6A, 60V Schottky diode
D2: Motorola MBRS1100. 1A, 100V Schottky diode
D3, D4: 1N5257. 33V, 500mW Zener diode
D5: BAS16. 75V rectifier diode
C1: AVX TPSD226M025R0200. 22µF, 25V tantalum capacitor
C2a, C2b, C2c: Vishay/Vitramon VJ1825Y155MXB. 1.5µF, 100V X7R ceramic capacitor
90
VIN = 48V
= 15V
V
OUT
80
70
60
50
EFFICIENCY (%)
40
30
20
0.01
0.1 1 10 I
(A)
LOAD
1725 F09c
C8: 0.1µF, 25V, Z5U ceramic capacitor
C9: 470pF, 25V, X7R ceramic capacitor
C10: 100pF, 25V, X7R ceramic capacitor
R1: 24k, 1/4W, 5% resistor R2: IRC LR2010. 0.1, 1/2W current sense resistor
R3: 34.0k, 1% resistor
R4: 3.01k, 1% resistor
R5, R6, R7: 51k, 5% resistor
R8: 6.2k, 5% resistor R9: 51, 5% resistor
C3: 100pF, 100V, X7R ceramic capacitor
C4: Sanyo 20SV150M. 150µF, 20V, OS-CON electrolytic capacitor
C5: 1µF, 25V, Z5U ceramic capacitor
C6: 1nF, 25V, X7R ceramic capacitor
C7: 47pF, 25V NPO/COG ceramic capacitor
R10: 18, 5% resistor R11: 150, 1/4W, 5% resistor R12: 5.1, 5% resistor
R13a, R13b: 1.5k, 1/2W, 5% resistor
R14: 820k, 5% resistor
R15: 33k, 5% resistor
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23
Page 24
LT1725
U
TYPICAL APPLICATIO S
TELECOM 48V TO ISOLATED 5V APPLICATION
The design in Figure 10 accepts an input voltage in the range of 36V to 72V and outputs an isolated 5V at up to 2A. Transformer T1 is available as a Coiltronics CTX02-14989. Capacitor C7 sets the switching frequency at approxi­mately 275kHz. Optimal load compensation for the trans­former and secondary circuit components is set by resistor
D2
BAS16
R1
+
LT1725
R7 51k
R
R10 22
C1 15µF
OCMP
R8
2.7k
V
47k
C10 1µF
15
CC
CMPC
C8
0.1µF
35.7k 1%
3.01k 1%
R13 820k
C9
R3
8
FB
7
R4
V
C6 1nF
R14
100pF
33k
UVLO3V
OUT
C
ON
6314
C7 47pF
109
MENAB
ENDLYSFSTOSCAP t
13 12 4 5
R6
R5
51k
51k
R8. Output voltage regulation and overall efficiency are shown in the accompanying graphs. Efficiency is shown both with and without the R11 preload. The resistor divider formed by R13 and R14 sets the undervoltage lockout threshold at about 32V, with a hysteresis band of about 2V. The soft-start and 3V
CTX02-14989
V
IN
SGNDR
C2
1.5µF
GATE
I
SENSE
PGND
11 1
R12 68
C4 150pF
16
2
6
1
2
4
features are unused as shown.
OUT
T1
C5
R9
470pF
18
9
11
10
12
M1 IRF620
R2
0.18
1725 F10a
D1
12CWQ06
R11 51 1W
+
C3 150µF
V
OUT
5V
24
(V)
OUT
V
5.25
5.00
4.75
Figure 10. 48V to Isolated 5V Converter
Application Regulation Application Efficiency
90
VIN = 48V
80
70
60
50
EFFICIENCY (%)
40
30
20
0.01
WITHOUT R11
PRELOAD
0.1 1 10 I
LOAD
I
LOAD
1.0
VIN = 48V
(A)
1.5
2.0
1725 F10b
VIN = 36V
VIN = 72V
0
0.5
WITH R11 PRELOAD
(A)
1725 F10c
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Page 25
U
TYPICAL APPLICATIO S
48V to Isolated 5V Application Parts List
LT1725
T1: Coiltronics CTX02-14989 M1: International Rectifier IRF620. 200V, 0.8 N-channel
MOSFET
D1: International Rectifier 12CWQ06FN. 12A, 60V Schottky diode
D2: BAS16. 75V switching diode
C1: AVX TPSD156M035R0300. 15µF, 35V tantalum capacitor
C2: Vishay/Vitramon VJ1825Y155MXB. 1.5µF, 100V, X7R ceramic capacitor
C3: Sanyo 6SA150M. 150µF, 6.3V, OS-CON electrolytic capacitor
C4: 150pF, 100V, X7R ceramic capacitor
C5: 470pF, 50V, X7R ceramic capacitor
C6: 1nF, 25V X7R ceramic capacitor
C7: 47pF, 25V, NPO ceramic capacitor
C8: 0.1µF, 25V, Z5U ceramic capacitor
C9: 100pF, 25V, X7R ceramic capacitor
C10: 1µF, 25V, Z5U ceramic capacitor
R1: 47k, 1/4W, 5% resistor R2: Panasonic type ERJ-14RSJ. 0.18, 1/4W, 5%
resistor
R3: 35.7k, 1% resistor
R4: 3.01k, 1% resistor
R5, R6, R7: 51k, 5% resistor
R8: 2.7k, 5% resistor R9: 18, 5% resistor R10: 22, 5% resistor R11: 51, 1W, 5% resistor R12: 68, 5% resistor
R13: 820k, 5% resistor
R14: 33k, 5% resistor
1725fa
25
Page 26
LT1725
PACKAGE DESCRIPTIO
U
GN Package
16-Lead Plastic SSOP (Narrow .150 Inch)
(Reference LTC DWG # 05-08-1641)
.045 ±.005
.254 MIN
RECOMMENDED SOLDER PAD LAYOUT
.007 – .0098
(0.178 – 0.249)
.016 – .050
NOTE:
1. CONTROLLING DIMENSION: INCHES
2. DIMENSIONS ARE IN
3. DRAWING NOT TO SCALE *DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE **DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
(0.406 – 1.270)
INCHES
(MILLIMETERS)
.150 – .165
.0250 BSC.0165 ± .0015
.015 ± .004
(0.38
0° – 8° TYP
± 0.10)
× 45°
.229 – .244
(5.817 – 6.198)
.0532 – .0688
(1.35 – 1.75)
.008 – .012
(0.203 – 0.305)
TYP
16
15
12
.189 – .196*
(4.801 – 4.978)
12 11 10
14
13
5
4
3
678
.0250
(0.635)
BSC
.009
(0.229)
9
.150 – .157** (3.810 – 3.988)
.004 – .0098
(0.102 – 0.249)
GN16 (SSOP) 0204
REF
26
1725fa
Page 27
PACKAGE DESCRIPTIO
.050 BSC
N
U
S Package
16-Lead Plastic Small Outline (Narrow .150 Inch)
(Reference LTC DWG # 05-08-1610)
.386 – .394
.045 ±.005
16
15
(9.804 – 10.008)
13
14
NOTE 3
LT1725
12
11
10
9
.245 MIN
.030 ±.005
TYP
.008 – .010
(0.203 – 0.254)
.160 ±.005
123 N/2
RECOMMENDED SOLDER PAD LAYOUT
.010 – .020
(0.254 – 0.508)
NOTE:
1. DIMENSIONS IN
2. DRAWING NOT TO SCALE
3. THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED .006" (0.15mm)
×
°
45
.016 – .050
(0.406 – 1.270)
(MILLIMETERS)
0° – 8° TYP
INCHES
.228 – .244
(5.791 – 6.197)
.053 – .069
(1.346 – 1.752)
.014 – .019
(0.355 – 0.483)
TYP
N
.150 – .157
(3.810 – 3.988)
NOTE 3
N/2
4
5
.050
(1.270)
BSC
3
2
1
7
6
8
.004 – .010
(0.101 – 0.254)
S16 0502
Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen­tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
1725fa
27
Page 28
LT1725
RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
LT1424-5 Isolated Flyback Switching Regulator 5V Output Voltage, No Optoisolator Required
LT1424-9 Isolated Flyback Switching Regulator 9V Output, Regulation Maintained Under Light Loads
LT1425 Isolated Flyback Switching Regulator No Third Winding or Optoisolator Required
LT1533 Ultralow Noise 1A Switching Regulator Low Switching Harmonics and Reduced EMI, VIN = 2.7V to 23V
LTC1693 High Speed Single/Dual N-Channel MOSFET Drivers CMOS Compatible Input, VCC Range: 4.5V to 12V
LTC1698 Secondary Synchronous Rectifier Controller Use with the LT1681, Optocoupler Driver, Pulse Transformer
Synchronization
LT1737 High Power Isolated Flyback Controller Powered from a DC Supply Voltage
LT1950 Single Switch Controller Used for 20W to 500W Forward Converters
LTC3705 2-Switch Forward Controller and Gate Driver 2-Switch Version of LTC3725
LTC3706 Polyphase Secondary-Side Synchronous Fast Transient Response, Self-Starting Architecture, Current Mode Control
Forward Controller
LT3710 Secondary-Side Synchronous Post Regulator For Regulated Auxiliary Output in Isolated DC/DC Converters
LTC3726 Secondary-Side Synchronous Forward Controller Similar to the LTC3706
LT3781 “Bootstrap” Start Dual Transistor Synchronous 72V Operation, Synchronous Switch Output
Forward Controller
LTC3803 SOT-23 Flyback Controller Adjustable Slope Compensation Internal Soft-Start, 200kHz
LT3804 Secondary Side Dual Output Controller Regulates Two Secondary Outputs, Optocoupler Feedback Driver
with Opto Driver and Second Output Synchronous Driver Controller
LTC3806 Synchronous Flyback DC/DC Controller Medium Power, High Efficiency Forced Continuous Operation, 250kHz
LTC3901 Secondary-Side Synchronous Driver for Similar Function to LTC3900, Used in Full-Bridge and Push-Pull Converter
Push-Pull and Full-Bridge Converter
LTC4440/LTC4440-5
28
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
www.linear.com
1725fa
LT 1105 REV A • PRINTED IN THE USA
© LINEAR TECHNOLOGY CORPORATION 2000
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