Page 1
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 1/27
100 Watt AC-DC Converters with PFC S Series
• Universal input voltage range
• Power factor >0.95, harmonics <IEC/EN 61000-3-2
• Input over- and undervoltage lock-out
• Efficient input filter and built-in surge and transient
suppression circuitry
• Fully isolated outputs
• Outputs overload, open- and short-circuit proof
• No derating over entire operating temperature range
Safety according to IEC/EN 60950
Table of Contents Page
Summary .......................................................................... 1
Type Survey and Key Data .............................................. 2
Type Key .......................................................................... 2
Functional Description...................................................... 3
Electrical Input Data ......................................................... 4
Electrical Output Data ...................................................... 6
Auxiliary Functions ......................................................... 11
Summary
The S 4000/S 5000 series of AC-DC converters represents
a flexible range of power supplies for use in advanced electronic systems. Features include full power factor correction, high efficiency, high reliability, low output voltage noise
and excellent dynamic response to load/line changes.
The converter inputs are protected against surges and transients occurring at the source lines. An input over- and
undervoltage lock-out circuitry disables the outputs if the
input voltage is outside the specified range. Inrush current
limitation is included preventing circuit breakers and fuses
from being damaged at switch-on.
All outputs are overload, open- and short-circuit proof and
are protected against overvoltages by means of a built-in
suppressor diode. The outputs can be inhibited by a logic
signal applied to the connector pin 18 (i). If the inhibit function is not used pin 18 must be connected to pin 14 to enable the outputs.
LED indicators display the status of the converter and allow
visual monitoring of the system at any time.
Full input to output, input to case, output to case and output
to output isolation is provided. The modules are designed
and built according to the international safety standards
IEC/EN 60950 and have been approved by the safety
agencies LGA (Germany) and UL (USA). The UL Mark for
Canada has been officially recognized by regulatory authorities in provinces across Canada.
The case design allows operation at nominal load up to
71°C in a free air ambient temperature. If forced cooling is
provided, the ambient temperature may exceed 71°C but
the case temperature must remain below 95°C under all
conditions.
A temperature sensor generates an inhibit signal which
disables the outputs if the case temperature
T
C
exceeds
the limit. The outputs are automatically re-enabled when
the temperature drops below the limit.
Various options are available to adapt the converters to individual applications.
The modules may either be plugged into 19" rack systems
according to DIN 41494, or be chassis mounted.
Important:
These products are intended to replace the LS 1000 and
LS 2000 in order to comply with IEC/EN 61000-3-2.
Page
Electromagnetic Compatibility (EMC) ............................ 15
Immunity to Environmental Conditions........................... 17
Mechanical Data ............................................................ 18
Safety and Installation Instructions ................................ 19
Description of Options .................................................... 22
Accessories .................................................................... 27
168
6.6"
60
2.4"
12 TE
111
4.4"
3 U
LGA
Input voltage range from 85...264 V AC
1 or 2 isolated outputs up to 48 V DC
4 kV AC I/O electric strength test voltage
Page 2
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 2/27
Type Survey and Key Data
Non standard input/output configuration or special custom adaptions are available on request. See also:
Commercial Infor-
mation: Inquiry Form for Customized Power Supply.
Table 1: Type survey LS
Output 1 Output 2 Input Voltage Range Efficiency
1
Options
U
o nomIo nom
U
o nomIo nom
U
i min
...
U
i max
h
min
[V DC] [A]
2
[V DC] [A]
2
85...255 V AC
6
[%]
5.1 16.0 LS 4001-7R 77 -9
12.0 8.0 LS 4301-7R 81 E
15.0 6.5 LS 4501-7R 83 D
24.0 4.2 LS 4601-7R 83 V
5
24.0
3
4.0 LS 5320-7R 81
P
30.0
3
3.2 LS 5540-7R 81
T
48.0
3
2.0 LS 5660-7R 81
B1
12.0 4.0 12.0
4
4.0 LS 5320-7R 81
B2
15.0 3.2 15.0
4
3.2 LS 5540-7R 81
24.0 2.0 24.0
4
2.0 LS 5660-7R 81
Type Key
Type Key L S 5 5 40 -7 E R P D V T B1
Input voltage range
U
i
: 85...255 V AC .............................. L
Series ...............................................................................S
Number of outputs (4 for single, 5 for double outputs) 4...5
Single output units:
Nominal voltage output 1 (main output)
, U
o1 nom
5.1 V .................................................... 0, 1, 2
12 V ............................................................. 3
15 V ......................................................... 4, 5
24 V ............................................................. 6
other voltages .......................................... 7, 8
Other specifications for single output modules ....... 01...99
Symmetrical double output units:
Nominal voltage output 1/output 2,
U
o1/2 nom
12 V/12 V 1 (24 V series conn.) .................. 20
15 V/15 V 1 (30 V series conn.) .................. 40
24 V/24 V 1 (48 V series conn.) .................. 60
other symmetrical voltages ................. 70...99
Operational ambient temperature range
T
A
:
–25...71°C .................................................. -7
–40...71°C .................................................. -9
customer specific ..................................-0...-6
Auxiliary functions and options:
Inrush current limitation ............................... E
Output voltage control input ........................ R
2
Potentiometer (output voltage adjustment) ..P
2
Save data signal (D0...DD, to be specified) D
3
ACFAIL signal (V2, V3)................................ V
3, 4
Current sharing ............................................ T
Cooling plate standard case ...................... B1
Cooling plate for longe case 220 mm ........ B2
1
External wiring of main and second output depending upon the desired output configuration (see:
R-Function for different output con-
figurations).
2
Feature R excludes option P and vice versa.
3
Option D excludes option V and vice versa.
4
Option V available for LS 4000 types with 5V output.
1
Efficiency at
U
i nom
and
I
o nom
.
2
If the output voltages are increased above
U
o nom
via R-input
control, option P setting, remote sensing or option T, the output
currents must be reduced accordingly so that
P
o nom
is not ex-
ceeded.
3
Series connection of output 1 and 2, see:
R-Function for differ-
ent output configurations
.
4
Second output semi-regulated.
5
Option V for LS 4000 types with 5 V outputs.
6
For DC-input please ask your local Power-One partner.
Page 3
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 3/27
Functional Description
The input voltage is fed via an input fuse, an input filter, a
rectifier and an inrush current limiter to a single transistor
boost converter. This converter provides a sinusoidal input
current (IEC/EN 61000-3-2, class D equipment) and sources a capacitor with a voltage of 360-370 V DC. This capacitor sources a single transistor forward converter.
Each output is powered by a separate secondary winding
of the main transformer. The resultant voltages are rectified
and their ripples smoothed by a power choke and an output
filter. The control logic senses the main output voltage
U
o1
and generates, with respect to the maximum admissible
output currents, the control signal for the primary switching
transistor.
The second output of double output units is controlled by
the main output, but has independent current limiting. If the
main output is driven into current limitation, the second output voltage will fall as well and vice versa.
Input filter
Control circuit
P
2
Y
16
18
20
22
12
4
6
8
10
14
Y
Output
filter
1
28
30
32
24
3
–
+
Y
Y
Forward converter (approx. 80 kHz)
+
Boost converter (PFC)
360 V DC
C
i
4
03001
R
i
D/V
T
S+
Vo+
Vo–
S–
26
N∼
P~
Fig. 1
Block diagram of single output converters LS 4000
Input filter
Control circuit
1
P
2
16
18
20
22
12
14
4
6
8
10
Output 2
filter
Output 1
filter
26
28
30
32
24
3
–
+
Y
Y
Y
Y
Y
Y
Forward converter (approx. 80 kHz)
Boost converter (PFC)
+
360 V DC
C
i
4
03002
N~
P~
R
i
D
T
Vo1+
Vo1–
Vo2+
Vo2–
Fig. 2
Block diagram of symmetrical double output converters LS 5000
1
Transient suppressor (VDR)
2
Inrush current limiter (NTC or Opt. E), -9 versions exclude the NTC
3
Input fuse
4
Hold-up capacitor
Page 4
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 4/27
R
s ext
R
i
R
NTC
I
inr p
U
i rms
C
i
04001
Input Under-/Overvoltage Lock-out
If the input voltage remains below approx. 65 V AC or exceeds approx. 280 V AC an internally generated inhibit signal disables the output(s). When checking this function the
absolute maximum input voltage rating
U
i abs
should be
considered! Between
U
i min
and the undervoltage lock-out
level the output voltage may be below the value defined in
table:
Output data
(see:
Technical Information: Measuring
and Testing
).
Input Transient Protection
A VDR together with the input fuse and a symmetrical input
filter form an effective protection against high input transient voltages.
Input Fuse
A fuse mounted inside the converter protects the module
against severe defects. (If operated from a DC-source this
fuse may not fully protect the module when the input voltage exceeds 200 V DC! In applications where the converters operate at source voltages above 200 V DC an external
fuse or a circuit breaker at system level should be installed!)
Table 3: Fuse Specification
Module Fuse type Fuse rating
LS
1
slow-blow SP T 4 A, 250 V
1
Fuse size 5 × 20 mm
Fig. 3
Equivalent circuit diagram for input impedance.
Electrical Input Data
General Conditions
–
T
A
= 25°C, unless
T
C
is specified.
– Pin 18 connected to pin 14,
U
o
adjusted to
U
o nom
(option P); R input not connected.
– Sense line pins S+ and S– connected to Vo+ and Vo– respectively.
Table 2: Input data
Input LS
Characteristics Conditions min typ max Unit
U
i
Operating Input voltage
I
o
= 0...
I
o nom
85 255 V AC
3,4
U
i nom
Nominal Input voltage
T
C min
...
T
C max
230
I
i
Input current
U
i nom
,
I
o nom
1
0.55 A
rms
P
i0
No-load input power
U
i min
…
U
i max
9.0 10 W
P
i inh
Idle input power unit inhibited 3.5 5
R
i
Input resistance
T
C
= 25°C 480 mΩ
R
NTC
NTC resistance
2
3200 4000
C
i
Input capacitance 80 100 120 µF
U
i RFI
Conducted input RFI EN 55022 B
Radiated input RFI
U
i nom
,
I
o nom
B
U
i abs
Input voltage limits –400 400 V DC
without damage
–400 400 V
p
1
With double output modules, both outputs loaded with
I
o nom
.
2
Valid for -7 versions with NTC, (-9 versions exclude the NTC). Initial switch-on cycle. Subsequent switch-on/off cycles increase the inrush current peak value.
3
AC frequency range 47...63 Hz.
4
For DC-input please ask your local Power-One partner.
Reverse Polarity Protection
Should the input voltage to the unit be supplied from a DC
source the built-in bridge rectifier provides reverse polarity
protection. (For DC-input operation, please consult your local Power-One partner.)
Inrush Current Limitation
The modules of the versions -7, incorporate an NTC resistor in the input circuitry which – at initial turn on – reduces
the peak inrush current value by a factor of 5...10 to protect
connectors and switching devices from damage. Subsequent switch-on cycles within short periods will cause an
increase of the peak inrush current value due to the warming-up of the NTC resistor. See also:
E option
.
Inrush Current Peak Value
The inrush current peak value (initial switch-on cycle) can
be determined by following calculation:
U
i rms
• √2
I
inr p
= ––––––––––––––––
(
R
s ext
+
R
i
+
R
NTC
)
Page 5
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 5/27
100 150 200 250 30050
1
3
0.5
1.5
2
2.5
l
i
[
A
rm
s
]
U
i
[
V
A
C
]
04005
0.2 0.4 0.6 0.8 1
0
1
0.7
0.75
0.8
0.85
0.9
0.95
Power Factor
I
o/Io nom
Ui = 230 V AC
U
i
= 85 V AC
04004
3
5
7 9 11 13 17 1915
Harm.
3.0
2.5
2.0
1.5
1.0
0.5
0
Ii [mA/W]
3.5
04042
Limit class D according
to IEC/EN 61000-3-2
Fig. 6
Input current versus input voltage at I
o nom
Fig. 5
Harmonic currents at the input, IEC/EN 61000-3-2,
class D. Ui = U
i nom
, Io = I
o nom
.
Fig. 7
Power factor versus output current at Ui 230 V AC and
85 V AC.
Static Input current Characteristic
Harmonic Currents
The harmonic distortion is well below the limits specified in
IEC/EN 61000-3-2, class D.
1
23 t [ms]
1
50
100
I
inr
[A]
130
0
Ui = 255 V
rms
U
i
= 115 V
rms
04006
Input Inrush Current Characteristic
Fig. 4
Theoretical input inrush current versus time at U
i
255 V
rms
and 115 V
rms
, R
ext
= 0.
Power Factor, Harmonics
Power factor correction is achieved by controlling the input
current waveform synchronously with the input voltage
waveform. The power factor control is active under all operating conditions.
Page 6
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 6/27
Electrical Output Data
General Conditions
–
T
A
= 25°C, unless
T
C
is specified.
– Pin 18 (i) connected to pin 14 (S–/Vo1–),
U
o
adjusted to
U
o nom
(option P), R input not connected.
– Sense line pins 12 (S+) and 14 (S–) connected to pins 4 (Vo1+) and 8 (Vo1–) respectively.
Table 4a: Output data single output modules
Output LS 4001 LS 4301 LS 4501 LS 4601
5.1 V 12.0 V 15.0 V 24.0 V
Characteristics Conditions min typ max min typ max min typ max min typ max Unit
U
o
Output voltage
U
i nom
,
I
o nom
5.07 5.13 11.93 12.07 14.91 15.09 23.86 24.14 V
U
op
Overvoltage protection 7.6 21 26.5 43.5
(supressor diode)
I
o nom
Output current
1
U
i min
...
U
i max
16.0 8.0 6.5 4.2 A
T
C min
...
T
C max
I
oL
Output current limit
2
U
i min
...
U
i max
16.2 8.2 6.7 4.4
u
o
5
Output Low frequency
U
i nom
,
I
o nom
2222mV
pp
voltage
Switching freq.
IEC/EN 61204
15 5 5 5
noise
Total
BW = 20 MHz
50 40 40 40
D
U
o U
Static line regulation
U
i min
...
U
i nom
, ±5 ±12 ±15 ±24 mV
U
i nom
...
U
i max
,
I
o nom
D
U
o I
Static load regulation
U
i nom
,
I
o
= 202430 48
(0.1...1)
I
o nom
u
o d
3
Dynamic Voltage
U
i nom
,
I
o
= ±170 ±150 ±150 ±100
load deviation
I
o nom
↔ 1/2
I
o nom
t
d
3
regulat.
Recovery time
IEC/EN 61204
0.3 0.4 0.4 0.3 ms
a
Uo
Temperature coefficient
U
i min
...
U
i max
–0.5 -1.5 -1.5 1.5 mV/K
of output voltage
4
0...
I
o nom
1
If the output voltages are increased above
U
o nom
through R-input control, option P setting, remote sensing or option T, the output cur-
rents should be reduced accordingly so that
P
o nom
is not exceeded.
2
See:
Output Voltage Regulation of Single or Double Output Modules with Outputs 1 and 2 Connected in Series.
3
See:
Typical dynamic load regulation of Uo1 and U
o2.
4
Negative temperature coefficient (0...–3 mV/cell and K) available on request.
5
Measured according to IEC/EN 61204 sub clause 3.10 with a probe acc. to annex A of the same standards. (See:
Technical Informa-
tion: Measuring and Testing
)
Page 7
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 7/27
Table 4b: Output data double output modules
Output LS 5320 LS 5540 LS 5660
(Outputs connected in Series) 24 V (2 × 12 V) 30 V (2 × 15 V) 48 V (2 × 24 V)
Characteristics Conditions min typ max min typ max min typ max Unit
U
o
Output voltage
2
U
i nom
,
I
o nom
24.0 30.0 48.0 V
U
op
Overvoltage protection 38 48 74
(supressor diode)
I
o nom
Output current
1
U
i min
...
U
i max
4.0 3.2 2.0 A
T
C min
...
T
C max
I
oL
Output current limit
4
U
i min
...
U
i max
4.2 3.4 2.1
u
o
7
Output Low frequency
U
i nom
,
I
o nom
33 5mV
pp
voltage
Switching freq.
IEC/EN 61204
15 15 20
noise
3
Total
BW = 20 MHz
100 100 150
D
U
o U
Static line regulation
U
i min
...
U
i max
±12 ±15 ±24 mV
I
o nom
D
U
o I
Static load regulation
U
i nom
,
I
o
=406096
(0.1...1)
I
o nom
u
o d
5
Dynamic Voltage
U
i nom
,
I
o
= ±250 ±200 ±150
load deviation
I
o nom
↔ 1/2
I
o nom
t
d
5
regulat.
Recovery time
IEC/EN 61204
0.3 0.3 0.3 ms
a
Uo
Temperature coefficient
U
i min
...
U
i max
–2.2 –2.2 –2.6 mV/K
of output voltage
6
0...
I
o nom
1
If the output voltages are increased above
U
o nom
through R-input control, option P setting, remote sensing or option T, the output cur-
rents should be reduced accordingly so that
P
o nom
is not exceeded.
2
Series connection for
U
o nom
= 24 V, 30 V or 48 V, see:
R-Function for different output configurations.
3
Shortest possible wiring for series connection at the connector.
4
See:
Output Voltage Regulation of Single or Double Output Modules with Outputs 1 and 2 Connected in Series.
5
See:
Typical dynamic load regulation of U
o1
and U
o2
.
6
Negative temperature coefficient (0...-3 mV/cell and K) available on request.
7
Measured according to IEC/EN 61204 sub clause 3.10 with a probe acc. to annex A of the same standards. (See:
Technical Informa-
tion: Measuring and Testing
)
Page 8
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 8/27
Table 4c: Output data double output modules
Output LS 5320 LS 5540
(Outputs independently loaded)
1
12 V/12 V 15 V/15 V
Characteristics Conditions Output 1 Output 2 Output 1 Output 2
min typ max min typ max min typ max min typ max Unit
U
o
Output voltage
U
i nom
,
I
o nom
2
11.93 12.07 11.82 12.18 14.91 15.09 14.78 15.23 V
U
op
Overvoltage protection 19 19 24 24
(supressor diode)
I
o nom
Output current
3
U
i min
...
U
i max
4.0 4.0 3.2 3.2 A
T
C min
...
T
C max
I
oL
Output current limit
4
U
i min
...
U
i max
4.2 4.2 3.4 3.4
u
o
8
Output Low frequency
U
i nom
,
I
o nom
3333mV
pp
voltage
Switching freq.
IEC/EN 61204
12 12 10 10
noise
Total
BW = 20 MHz
80 40 100 40
D
U
o U
Static line regulation
U
i min
...
U
i nom
±12 ±12 ±15 ±15 mV
U
i nom
...
U
i max
I
o nom
D
U
o I
Static load regulation
U
i nom
,
I
o
=48
5
60
5
(0.1...1)
I
o nom
5
u
o d
6
Dynamic Voltage
U
i nom
,
I
o
= ±100 ±100
load deviation
I
o nom
↔ 1/2
I
o nom
t
d
6
regulat.
Recovery time
IEC/EN 61204
0.3 0.3 ms
a
Uo
Temperature coefficient
U
i min
...
U
i max
–1.5 –1.5 mV/K
of output voltage
7
0...
I
o nom
Table 4d: Output data double output modules
Output LS 5660
(Outputs independently loaded)
1
24 V/24 V
Characteristics Conditions Output 1 Output 2
min typ max min typ max Unit
U
o
Output voltage
U
i nom
,
I
o nom
2
23.86 24.14 23.64 24.36 V
U
op
Overvoltage protection 37 37
(supressor diode)
I
o nom
Output current
3
U
i min
...
U
i max
2.0 2.0 A
T
C min
...
T
C max
I
oL
Output current limit
4
U
i min
...
U
i max
2.1 2.1
u
o
8
Output Low frequency
U
i nom
,
I
o nom
33mV
pp
voltage
Switching freq.
IEC/EN 61204
10 10
noise
Total
BW = 20 MHz
100 40
D
U
o U
Static line regulation
U
i min
...
U
i nom
, ±24 ±24 mV
U
i nom
...
U
i max
,
I
o nom
D
U
o I
Static load regulation
U
i nom
,
I
o
=96
5
(0.1...1)
I
o nom
5
u
o d
6
Dynamic Voltage
U
i nom
,
I
o
= ±80
load deviation
I
o nom
↔ 1/2
I
o nom
t
d
6
regulat.
Recovery time
IEC/EN 61204
0.3 ms
a
Uo
Temperature coefficient
U
i min
...
U
i max
–0.5 mV/K
of output voltage
7
0...
I
o nom
1
Depending upon the desired output configuration the wiring should
be made as shown in:
R-Function
for different output configurations.
2
Same conditions for both outputs.
3
If the control voltages are increased above
U
o nom
via R-input
control, option Psetting, remote
sensing or option T, the output
currentsshould be reduced accordingly so that
P
o nom
is not ex-
ceeded.
4
See:
Output Voltage Regulation of
Single or Double Output Modules
with Outputs 1 and 2 Connected
in Series.
5
Condition for specified output.
Other output loaded with constant
current
I
o
=
I
o nom
. See:
Output
voltage regulation of double output units.
6
See:
Typical dynamic load regula-
tion of Uo1 and U
o2
.
7
Negative temperature coefficient
(0....–3 mV/cell and K) available
on request.
8
Measured according to IEC/EN
61204 sub clause 3.10 with a
probe acc. to annex A of the same
standards.
Page 9
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 9/27
Output Voltage Regulation of Double Output Modules
Output 1 is under normal conditions regulated to
U
o1 nom
,
independent of the output currents.
U
o2
is dependent upon the load distribution. If both outputs
are loaded with more than 10% of
I
o nom
, the deviation of
U
o2
remains within ±5% of the value of
U
o1
. The following 3
figures show the regulation with varying load distribution. If
I
o1
=
I
o2
or the two outputs are connected in series, the de-
viation of
U
o2
remains within ±1% of the value of
U
o1
pro-
vided that a total load of more than 10% of
I
o nom
is applied.
Two outputs of a single S 5000 module connected in parallel will behave like the output of a S 4000 module; the paralleled output is fully regulated. No precautions are necessary in using the R-input and the test sockets.
U
o
U
o nom
0.98
0.5
0
0.5
1.0
I
o1
I
oL
I
o
I
o nom
05001
Fig. 9
Uo1 vs. Io1 (typ.) of single output units
Thermal Considerations
If a converter is located in free, quasi-stationary air (convection cooling) at the indicated maximum ambient temperature
T
A max
(see table:
Temperature specifications)
and
is operated at its nominal input voltage and output power,
the temperature measured at the
Measuring point of case
temperature TC
(see:
Mechanical Data
) will approach the
indicated value
T
C max
after the warm-up phase. However,
the relationship between
T
A
and
T
C
depends heavily on the
conditions of operation and integration into a system. The
thermal conditions are influenced by input voltage, output
current, airflow and temperature of surrounding components and surfaces.
T
A max
is therefore, contrary to
T
C max
,
an indicative value only.
Caution: The installer must ensure that under all operating conditions
T
C
remains within the limits stated in the
table:
Temperature specifications.
Notes: Sufficient forced cooling or an additional heat sink
allows
T
A
to be higher than 71°C (e.g. 85°C) if
T
C max
is not
exceeded.
For -7 or -9 units at an ambient temperature
T
A
of 85°C with
only convection cooling, the maximum permissible current
for each output is approx. 40% of its nominal value as per
figure.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
50 60 70 80 90 100
I
o/Io nom
TA [°C]
0.9
1.0
Forced cooling
05089
T
A min
T
C max
Convection cooling
Fig. 8
Output current derating versus temperature for -7 and -9
units.
Thermal Protection
A temperature sensor generates an internal inhibit signal
which disables the outputs if the case temperature exceeds
T
C max
. The outputs are automatically re-enabled if the tem-
perature drops below this limit.
It is recommended that continuous operation under simul-
taneous extreme worst case conditions of the following
three parameters be avoided: Minimum input voltage,
maximum output power and maximum temperature.
Output Protection
Each output is protected against overvoltage which could
occur due to a failure of the control circuit by means of a
voltage suppressor diode which, under worst case conditions, may become a short circuit. The suppressor diodes
are not designed to withstand externally applied overvoltages. Overload at any of the two outputs will cause a
shut-down of both outputs. A red LED indicates the overload condition.
Parallel or Series Connection of Units
Single or double output units with equal nominal output voltage can be connected in parallel without any precautions
using option T.
With option T (current sharing), all units share the current
approximately equally.
Single output units and/or main and second outputs of double output units can be connected in series with any other
(similar) output.
Note:
– Parallel connection of double output units should always
include both, main and second output to maintain good
regulation of both outputs.
– Not more than 5 units should be connected in parallel.
– Series connection of second outputs without involving
their main outputs should be avoided as regulation may
be poor.
– The maximum output current is limited by the output with
the lowest current limitation if several outputs are connected in series.
Output Voltage Regulation of Single or Double Output
Modules with Outputs 1 and 2 Connected in Series
Page 10
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 10/27
Switching Frequency versus Load
0.2 0.4 0.6 0.8 1
0
60
0
10
20
30
40
50
Frequency [kHz]
load [I
o/Io nom
]
70
80
1.2
05008
Fig. 13
Switching frequency versus load. (The boost converter at
the input stage has a fixed frequency of 100 kHz)
0 0.2 0.4 0.6 0.8 1
I
o2/Io2 nom
13.5
14
14.5
15
15.5
16
[V] U
o2
Io1 = 100%
Io1 =50%
Io1 =10%
16.5
05084
01
I
o2/Io2 nom
10.5
11
11.5
12.0
12.5
13
[V] U
o2
Io1 =100%
I
o1
=50%
I
o1
=10%
0.2
0.4
0.6
0.8
05083
Fig. 10
LS 5320:
D
U
o2
(typ.) vs. Io2 with different I
o1
.
Fig. 11
LS 5540:
D
U
o2
(typ.) vs. Io2 with different I
o1
.
00.2
0.4
0.6 0.8 1
I
o2/Io2 nom
21
22
23
24
25
26
27
[V] U
o2
Io1 = 100%
Io1 =50%
Io1 =10%
05085
Fig. 12
LS 5660:
D
U
o2
(typ.) vs. Io2 with different I
o1
.
U
o2d
U
o1d
U
o1d
t
d
t
d
U
r
U
r
t
t
t
<10 µs
<10 µs
U
o1
U
o2
I
o1
/
I
o1 nom
0
0.5
1
I
o2
/
I
o2 nom
05005
Fig. 14
Typical dynamic load regulation of U
o1
and
Uo2
.
Dynamic Load Regulation
Hold-up Time versus Output Power
0.2 0.4 0.6 0.8 10
0
20
160
40
60
80
100
120
140
time [ms]
180
I
o /Io nom
05013
Fig. 15
Hold-up time th versus output power.
Efficiency versus Load
0.2 0.4 0.6 0.8 1
0
0.90
0.30
0.40
0.50
0.60
0.70
0.80
Efficiency
I
o
/
I
o nom
U
i
= 230 V AC
U
i
= 85 V AC
05014
Fig. 16
Efficiency versus load at Ui; 230 V AC and 85 V AC
Page 11
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 11/27
0
t
t
0
Inhibit
1
0.1
1
U
o
/
U
o nom
t
r
t
f
06001
Fig. 19
Output response as a function of inhibit control
Auxiliary Functions
i Inhibit for Remote On and Off
Note: With open i input: Output is disabled (
U
o
= off).
The outputs of the module may be enabled or disabled by
means of a logic signal (TTL, CMOS, etc.) applied between
the inhibit input i and the negative pin of output 1 (Vo1–). In
systems with several units, this feature can be used, for example, to control the activation sequence of the converters.
If the inhibit function is not required, connect the inhibit pin
18 to pin 14 to enable the outputs (active low logic, fail
safe). For output response refer to:
Hold-up Time and Out-
put Response
.
Vi+
Vi–
Vo–
i
Vo+
I
inh
U
inh
06031
1.6
0.8
0
–0.8
–50
U
inh
[V]
I
inh
[mA]
–30 0–10
10 30 50
2.0
1.2
0.4
–0.4
U
inh
= 0.8 V
U
o
= on
U
o
= off
U
inh
= 2.4 V
06032
Fig. 17
Definition of U
inh
and I
inh
.
Fig. 18
Typical inhibit current I
inh
versus inhibit voltage U
inh
Table 5: Inhibit characteristics
Characteristic Conditions min typ max Unit
U
inh
Inhibit
U
o
= on
U
i min
…
U
i max
–50 0.8 V
voltage
U
o
= off 2.4 50
I
inh
Inhibit current
U
inh
= 0 –400 µA
t
r
Rise time 30 ms
t
f
Fall time depending on
I
o
Sense Lines
(Only for single output units 5.1 V, 12 V, 15 V, 24 V)
This feature enables for compensation of voltage drops
across the connector contacts and if necessary, across the
load lines. If the sense lines are connected at the load
rather than directly at the connector, the user should ensure
that
U
o max
(between Vo1+ and Vo1–) is not exceeded. We
recommend connecting the sense lines directly at the female connector.
For further information, please refer to:
Application Notes
.
To ensure correct operation, both sense lines (S+ and S–)
should be connected to their respective power outputs
(Vo1+ and Vo1–) and the voltage difference between any
sense line and its respective power output pin (as measured on the connector) should not exceed the following values:
Table 6: Maximum Voltage compensation allowed using
sense lines
Output Total voltage difference Voltage difference
voltage between sense lines and between
their respective outputs Vo– and S–
5.1 V <0.5 V <0.25 V
12 V, 15 V <1.0 V <0.25 V
If the output voltages are increased above
U
o nom
via R-input control, option P setting, remote sensing or option T, the
output currents must be reduced accordingly so that
P
o nom
is not exceeded.
Important: The output terminals Vo1+ and Vo1– must
always be connected to the load before connecting the
sense lines S+ and S–, otherwise the unit will be damaged.
Page 12
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 12/27
R
Vo1+
Vo1–
S–
U
ext
N
P
Module
Module
R
ext
R'
ext
14
16
16
14
+
S+
Vo1+
Vo1–
S–
N
P
R
12
06003
Programmable Output Voltage (R-Function)
As a standard feature, the modules offer an adjustable out-
put voltage, identified by letter R in the type designation.
The control input R (pin 16) accepts either a control voltage
U
ext
or a resistor
R
ext
to adjust the desired output voltage.
When not connected, the control input automatically sets
the output voltage to
U
o nom
.
a) Adjustment by means of an external control voltage
U
ext
between pin 16 (R) and pin 14:
The control voltage range is 0...2.75 V DC and allows an
output voltage adjustment in the range of approximately
0...110%
U
o nom
.
U
o
U
ext
= –––––– • 2.5 V (approximate formula)
U
o nom
b) Adjustment by means of an external resistor:
Depending upon the value of the required output voltage
the resistor shall be connected
either: Between pin 16 and pin 14 (
U
o
<
U
o nom
) to
achieve an output voltage adjustment range of approximately 0...100%
U
o nom
or: Between pin 16 and pin 12 (
U
o
>
U
o nom
) to achieve
an output voltage adjustment range of approximately
100...110%
U
o nom
.
Warning:
–
U
ext
shall never exceed 2.75 V DC.
– The value of
R'
ext
shall never be less than the lowest
value as indicated in table
R'
ext
(for
U
0
>
U
0 nom
) to avoid
damage to the unit!
Remarks:
– The R-Function excludes option P (output voltage ad-
justment by potentiometer).
– If the output voltages are increased above
U
o nom
via Rinput control, option P setting, remote sensing or option
T, the output current(s) should be reduced accordingly so
that
P
o nom
is not exceeded.
– The R-input (as well as option P) is related to the main
output.
– With double output units the second output follows the
value of the controlled main output. Resistor values as
indicated for the single output units should be used.
– For correct output voltage adjustment of double output
units the external wiring of the outputs should be according to fig.:
R-Function for different output configuration
depending upon the desired output configuration.
– In case of parallel connection the output voltages should
be individually set within a tolerance of 1...2%.
Fig. 20
Output voltage control for single output units LS 4000 by
means of the R input
Table 7a: R
ext
for U
o
< U
o nom
; approximative values (U
i nom
,
I
o nom
, series E 96 resistors); R'
ext
=
∞
U
o nom
= 5.1 V
U
o nom
= 12 V
U
o nom
= 15 V
U
o nom
= 24 V
U
o
(V)
R
ext
[kΩ]
U
o
[V]
1
R
ext
[kΩ]
U
o
[V]
1
R
ext
[kΩ]
U
o
[V]
1
R
ext
[kΩ]
0.5 0.432 2 4 0.806 2 4 0.619 4 8 0.806
1.0 0.976 3 6 1.33 4 8 1.47 6 12 1.33
1.5 1.65 4 8 2 6 12 2.67 8 16 2
2.0 2.61 5 10 2.87 8 16 4.53 10 20 2.87
2.5 3.83 6 12 4.02 9 18 6.04 12 24 4.02
3.0 5.76 7 14 5.62 10 20 8.06 14 28 5.62
3.5 8.66 8 16 8.06 11 22 11 16 32 8.06
4.0 14.7 9 18 12.1 12 24 16.2 18 36 12.1
4.5 30.1 10 20 20 13 26 26.1 20 40 20
5.0 200 11 22 42.2 14 28 56.2 22 44 44.2
Table 7b: R’
ext
for U
o
>
U
o nom
; approximative values (U
i nom
, I
o nom
, series E 96 resistors); R
ext
=
∞
U
o nom
= 5.1 V
U
o nom
= 12 V
U
o nom
= 15 V
U
o nom
= 24 V
U
o
[V]
R'
ext
[kΩ]
U
o
[V]
1
R'
ext
[kΩ]
U
o
[V]
1
R'
ext
[kΩ]
U
o
[V]
1
R'
ext
[kΩ]
5.15 432 12.1 24.2 1820 15.2 30.4 1500 24.25 48.5 3320
5.2 215 12.2 24.4 931 15.4 30.8 768 24.5 49.0 1690
5.25 147 12.3 24.6 619 15.6 31.2 523 24.75 49.5 1130
5.3 110 12.4 24.8 475 15.8 31.6 392 25.0 50.0 845
5.35 88.7 12.5 25.0 383 16.0 32.0 316 25.25 50.5 698
5.4 75 12.6 25.2 316 16.2 32.4 267 25.5 51.0 590
5.45 64.9 12.7 25.4 274 16.4 32.8 232 25.75 51.5 511
5.5 57.6 12.8 25.6 243 16.5 33.0 221 26.0 52.0 442
13.0 26.0 196 26.25 52.5 402
13.2 26.4 169 26.4 52.8 383
1
First column: single output units or double output units with separated outputs, second column: outputs in series connection
Page 13
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 13/27
R'
ext
R
ext
14
16
Vo1–
Vo1+
R
Vo2–
Vo2–
Vo2+
Vo2+
12
10
8
6
4
+
–
U
o1
12 V
15 V
24 V
1
06005
R'
ext
R
ext
14
16
Vo1–
Vo1+
R
Vo2–
Vo2–
Vo2+
Vo2+
12
10
8
6
4
U
o2
0 V
–12/–15/–24 V
+12/+15/+24 V
U
o1
1
1
+
–
06006
R'
ext
R
ext
14
16
Vo1–
Vo1+
R
Vo2–
Vo2–
Vo2+
Vo2+
12
10
8
6
4
U
o1
+24/+30/+48 V
+12/+15/+24 V
0 V
U
o2
1
1
2
+
+
06007
R'
ext
R
ext
14
16
Vo1–
Vo1+
R
Vo2–
Vo2–
Vo2+
Vo2+
12
10
8
6
4
+
–
U
o1
24 V
30 V
48 V
1
2
06004
R'
ext
R
ext
14
16
Vo1–
Vo1+
R
Vo2–
Vo2–
Vo2+
Vo2+
12
10
8
6
4
+
–
U
o2
12 V
15 V
24 V
–
+
12 V
15 V
24 V
U
o1
1
1
06008
R-Function for different output configurations
Fig. 21a
LS 5000 with H15 connector. R-input for output voltage
control. Wiring for output voltage 24 V or 30 V or 48 V with
main and second output connected in series.
Fig. 21b
LS 5000 with H15 connector. R-input for output voltage
control. Wiring for output voltage 12 V or 15 V or 24 V
with main and second output connected in parallel.
Fig. 21c
LS 5000 with H15 connector. R-input for output voltage
control. Wiring of main and second output for two symmetrical output voltages U
o1
and Uo2: ±12 V or ±15 V or
±
24 V.
Fig. 21d
LS 5000 with H15 connector. R-input for output voltage
control. Wiring of main and second output for two output
voltages U
o1
and Uo2: +12 V and +24 V or +15 V and
+30 V or +24 V and +48 V.
Fig. 21e
LS 5000 with H15 connector. R-input for output voltage
control. Wiring of main and second output for two output
voltages U
o1
and U
o2
:
12 V/12 V or 15 V/15 V or
24 V/24 V, the outputs are galvanically isolated.
Remarks:
Double output units fitted with H15 connectors have the
output pins of the second output, pins 4/6 and 8/10, internally paralleled.
It is recommended that pins 4/6 and 8/10 be directly paralleled at the female connector as well to reduce the voltage
drop across the connector.
Please note:
U
o2
varies depending upon its own load and
the load on output 1.
1
A ceramic multilayer capacitor connected across the load reduces ripple and spikes.
2
Shortest possible wiring for series connection at the female connector
Page 14
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 14/27
Display Status of LEDs
U
o1
> 0.95...0.98
U
o1 adj
U
i maxUi ov
U
i min
U
i uv
U
i
U
i abs
OK
i
U
o1
> 0.95...0.98
U
o1 adj
I
o nomIoL
I
o
OK
I
o L
U
o1
< 0.95...0.98
U
o1 adj
T
C
i
T
C max
T
PTC threshold
U
i inh
i
+50 V
+0.8 V +2.4 V
-50 V
U
inh threshold
I
o L
LED off LED on
LED Status undefined
06002
Fig. 22
LEDs"OK", "i" and "I
o L
"
status versus input voltage
Conditions: I
o
£
I
o nom
, T
C
£
T
C max
, U
inh
£
0.8 V
U
i uv
= undervoltage lock-out, U
i ov
= overvoltage lock-out
LEDs
"OK"
and "I
o L
"
status versus output current
Conditions: U
i min
...
U
i max
, T
C
£
T
C max
, U
inh
£
0.8 V
LED
"i"
versus case temperature
Conditions: U
i min
...
U
i max
, I
o
£
I
o nom
, U
inh
£
0.8 V
LED "i"versus U
inh
Conditions: U
i min
...
U
i max
, I
o
£
I
o nom
, T
C
£
T
C max
Test Sockets (Main output only )
Test sockets for measuring the output voltage
U
o1
are located at the front of the module. The positive test socket is
protected by a series resistor (see:
Functional Description,
block diagrams
). The voltage measured at the test sockets
is approximately 30 mV lower than the value measured at
the output terminals.
In case of double output units externally connected in series for
U
o
= 24 V, 30 V or 48 V the monitored output volt-
age is 12 V, 15 V or 24 V respectively.
Battery Charging/Temperature Sensor
The LS are intended for lead acid battery charger applications. For an optimum battery charging and life expectancy
of the battery an external temperature sensor may be connected to the R-input. The sensor is mounted as close as
possible to the battery pole and adjusts the output voltage
of the LS unit according to the temperature of the battery
(which is related to the load of the battery and the ambient
temperature).
Depending on the cell voltage and the temperature coefficient of the battery, different sensor types are available.
For more information please ask Power-One.
Fig. 17
Dependance of output voltage vs. temperature for defined
temperature coefficient.
2.10
2.15
2.20
2.25
2.30
2.35
2.40
Cell voltage [V]
0 5 10 15 20 25 30 35 40 45 50
[°C]
06123
U
o max
U
z
= 2.27 V, –3.5 mV/K
U
z
= 2.23 V, –3.5 mV/K
U
o nom
Page 15
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 15/27
Electromagnetic Compatibility (EMC)
A metal oxide VDR together with an input fuse and an input
filter form an effective protection against high input transient voltages which typically occur in most installations.
The S series has been successfully tested to the following
specifications:
Electromagnetic Immunity
Table 8: Immunity type tests
Phenomenon Standard 1Level Coupling Value Waveform Source Test In Per-
mode
2
applied imped. procedure oper. form.
3
Voltage surge IEC 60571-1 i/c, +i/–i 800 V
p
100 µs 100 Ω 1 pos. and 1 neg. yes
4
1500 V
p
50 µs
voltage surge per
3000 V
p
5 µs
coupling mode
4000 V
p
1 µs
7000 V
p
100 ns
Supply related RIA 12 B +i/–i1.5 •
U
batt
1 s 0.2 Ω 1 positive yes
4
surge surge
Direct transient C +i/c, –i/c 960 V
p
10/100 µs5 Ω 5 pos. and 5 neg. yes
4
D 1800 V
p
5/50 µs
impulses
E 3600 V
p
0.5/5 µs 100 Ω
F 4800 V
p
0.1/1 µs
G 8400 V
p
0.05/0.1 µs
Indirect coupled H –o/c, +o/c 1800 V
p
5/50 µs
transient
J 3600 V
p
0.5/5 µs
K 4800 V
p
0.1/1 µs
L 8400 V
p
0.05/0.1 µs
Electrostatic IEC/EN 4 contact discharge 8000 V
p
1/50 ns 330 Ω 10 positive and yes A
discharge 61000-4-2
air discharge 15000 V
p
10 negative
(to case) discharges
Electromagnetic IEC/EN 3 antenna 10 V/m AM 80% n.a. 80…1000 MHz yes A
field 61000-4-3 1 kHz
Electromagnetic ENV 50204 50% duty cycle, 900 ±5 MHz yes A
field, 200 Hz repetition
pulse modulated frequency
Electrical fast IEC/EN 4 capacitive, o/c 2000 Vpbursts of 5/50 ns 50 Ω 1 min positive yes A
transient/burst 61000-4-4
i/c, +i/–i 4000 V
p
2.5/5 kHz over 1 min negative
A
direct
15 ms; burst transients per
period: 300 ms coupling mode
Surge IEC/EN 3 i/c 2000 V
p
1.2/50 µs 12 Ω 5 pos. and 5 neg. yes A
61000-4-5
4+i/–i2 Ω
surges per
i/c, +i/–i 2500 V
p
10/700 µs 40 Ω
Conducted IEC/EN 3 i, o, signal wires 10 V
rms
AM 80% 150 Ω 0.15...80 MHz yes A
disturbances 61000-4-6 (140 dBµV) 1 kHz
1
Related and previous standards are referenced in:
Technical Information: Standards
.
2
i = input, o = output, c = case.
3
A = Normal operation, no deviation from specifications, B = Normal operation, temporary deviation from specs possible.
4
Test in progress, please consult factory.
Note: Previous standards are referenced in:
Technical In-
formation: Standards
Page 16
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 16/27
90
80
70
60
50
40
30
20
10
0
0.01
0.05
0.1
0.5
1
2
5
10
20
30
[dBµV]
MHz
0.02
07063
A
B
Electromagnetic Emission
Fig. 23
Typical disturbance voltage (quasi-peak) at the input according to CISPR 11/22 and EN 55011/22, measured at
U
i nom
and I
o nom
.
50
40
30
20
10
0
30
50
100
200
500
1000
[dBµV/m]
[MHz]
A
B
07038
Fig. 24
Typical radiated electromagnetic field strength (quasipeak) according to CISPR 11/22 and EN 55011/22, normalized to a distance of 10 m, measured at U
i nom
and
I
o nom
.
Page 17
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 17/27
Table 11: MTBF
Values at Specified Type Ground Benign Ground Fixed Ground Mobile Unit
Case Temperature 40°C40°C70°C50°C
MTBF
1
LS 4000/5000 514'000 88'000 38'000 35'000 h
1
Calcualted in accordance with MIL-HDBK217F.
Table 10: Temperature specifications, values given are for an air pressure of 800...1200 hPa (800...1200 mbar)
Temperature Standard -7 Option -9
Characteristics Conditions min max min max Unit
T
A
Ambient temperature
U
i min
...
U
i max
–25 71 –40 71 °C
T
C
Case temperature
I
o
= 0...
I
o nom
–25 95 –40 95
T
S
Storage temperature Not operational –40 100 –55 100
Immunity to Environmental Conditions
Table 9: Environment specifications
Test method Standard Test conditions Status
Ca Damp heat IEC/DIN IEC 60068-2-3 Temperature: 40
±2
°C Unit not
steady state MIL-STD-810D section 507.2 Relative humidity: 93
+2/-3
% operating
Duration: 56 days
Ea Shock IEC/EN/DIN EN 60068-2-27 Acceleration amplitude: 100 gn = 981 m/s
2
Unit
(half-sinusoidal) MIL-STD-810D section 516.3 Bump duration: 6 ms operating
Number of bumps: 18 (3 each direction)
Eb Bump IEC/EN/DIN EN 60068-2-29 Acceleration amplitude: 40 gn = 392 m/s
2
Unit
(half-sinusoidal) MIL-STD-810D section 516.3 Bump duration: 6 ms operating
Number of bumps: 6000 (1000 each direction)
Fc Vibration IEC/EN/DIN EN 60068-2-6 Acceleration amplitude: 0.35 mm (10...60 Hz) Unit
(sinusoidal) 5 gn = 49 m/s2 (60...2000 Hz) operating
Frequency (1 Oct/min): 10...2000 Hz
Test duration: 7.5 h (2.5 h each axis)
Fn Vibration IEC 60068-2-64 Acceleration spectral density: 0.05 g
n
2
/Hz Unit
broad band DIN 40046 part 23 Frequency band: 5...500 Hz operating
random MIL-STD-810D section 514.3 Acceleration magnitude: 4.97 g
n rms
(digital dontrol) Test duration: 3 h (1 h each axis)
Kb Salt mist, cyclic IEC/EN/DIN IEC 60068-2-52 Concentration: 5% (30°C) Unit not
(sodium chloride Duration: 2 h per cycle operating
NaCl solution) Storage: 40°C, 93% rel. humidity
Storage duration: 22 h per cycle
Number of cycles: 3
Page 18
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 18/27
111 (3U)
168.5
±0.5
Measuring point of
case temperature T
C
60
4.5
19.7
9.5
29.951.5
30.3
20.3
12.1
10.3
7.0
3.27
7 TE
5 TE
Test jacks
Option P (U
o
)
Option D (U
ti
)
LED OK (green)
LED i (red)
LED IoL (red)
Option D (Uto)
25.9
Front plate
Main face
Back plate
171.93 (DIN 41494)
50
11.8
= Ø 3.5
= Ø 4.1
(+/–)
152
100
M4
5
5
8
152
8
09004
30
Gravitational
axis
Fig. 26
Aluminium case S02 with option B1 (cooling plate), black
finish and self cooling. Total weight: Approx. 1.15 kg
Mechanical Data
Dimensions in mm. Tolerances ±0.3 mm unless otherwise indicated.
Fig. 25
Aluminium case S02 with heatsink, black finish and self
cooling, weight: Approx. 1.25 kg
Note:
– d ≥15 mm, recommended minimum distance to
next part to ensure proper air circulation at full
output power.
– free air locations: the module should be moun-
ted with fins in vertical position to achieve a
maximum air flow through the heat sink.
111 (3U)
17.3
133.4
168
±0.5
101
5
47.2
158
5
M 4
5
Measuring point of
case temperature
T
C
50
171.93 (DIN 41494)
3.27
7 TE
4 TE
09003
European
Projection
Note: Long case with option B2, elongated by 60 mm for 220 mm rack depth,
is available on request. (No LEDs, no
test jacks.)
Page 19
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 19/27
Safety and Installation Instructions
Connector Pin Allocation
The connector pin allocation table defines the electrical
potentials and the physical pin positions on the H15 connector. Pin no. 24, the protective earth pin present on all LS
AC-DC converters is leading, ensuring that it makes contact with the female connector first.
432
Type H15
10002
Table 12: H15 Connector pin allocation
Pin Connector type H 15
No. LS 4000 LS 5000
4 Vo1+
Output 1
Vo2+
Output 2
6 Vo1+ Vo2+
8Vo1–
Output 1
Vo2–
Output 2
10 Vo1– Vo2–
12 S+ Sense Vo1+ Output 1
14 S– Sense Vo1– Output 1
16 R
1
Control of
U
o1
R
1
Control of
U
o1
18 i Inhibit i Inhibit
20 D Save data D Save data
V
3
ACFAIL
22 T Current sharing T Current sharing
24
2
Protective earth Protective earth
26 N∼
Neutral
N∼
Neutral
28 N∼ N∼
30 P∼
Phase
P∼
Phase
32 P∼ P∼
1
Feature R excludes option P and vice versa
2
Leading pin (pregrounding)
3
Option D excludes option V and vice versa
Installation Instructions
The S series AC-DC converters are components, intended
exclusively for inclusion within other equipment by an industrial assembly operation or by professional installers. Installation must strictly follow the national safety regulations
in compliance with the enclosure, mounting, creepage,
clearance, casualty, markings and segregation requirements of the end-use application.
Connection to the system shall be made via the female connector H15 (see:
Accessories).
Other installation methods
may not meet the safety requirements.
The AC-DC converters are provided with pin no. 24 (
),
which is reliably connected with their case. For safety reasons it is essential to connect this pin with the protective
earth of the supply system.
An input fuse is built-in in the connection from pins no. 30
and 32 (P∼) of the unit. Since this fuse is designed to protect the unit in case of an overcurrent and does not necessarily cover all customer needs, an external fuse suitable
for the application and in compliance with the local requirements might be necessary in the wiring to one or both input
potentials, pins nos. 26 and 28 and/or nos. 30 and 32.
Important: Whenever the inhibit function is not in use,
pin no. 18 (i) should be connected to pin no. 14 (S–/Vo1–)
to enable the output(s).
Do not open the modules, or guarantee will be invalidated.
Due to high current values, all LS units provide two internally parallel connected contacts for certain paths (pins 4/6,
8/10, 26/28 and 30/32, respectively). It is recommended to
connect load and supply to both female connector pins of
each path in order to keep the voltage drop across the connector pins to an absolute minimum and to not overstress
the connector contacts if currents are higher than
approx. 8 A. The connector contacts are rated 8 A over the
whole temperature range.
Make sure that there is sufficient air flow available for convection cooling. This should be verified by measuring the
case temperature when the unit is installed and operated in
the end-use application. The maximum specified case temperature
T
C max
shall not be exceeded. See also:
Thermal
Considerations.
Check for hazardous voltages before altering any connections.
Ensure that a unit failure (e.g. by an internal short-circuit)
does not result in a hazardous condition. See also:
Safety
of operator accessible output circuit.
Cleaning Agents
In order to avoid possible damage, any penetration of
cleaning fluids is to be prevented, since the power supplies
are not hermetically sealed.
Fig. 27
View of module’s male H15 connector
Protection Degree
Condition: Female connector fitted to the unit.
IP 30: All units except those with option P, and except
those with option D or V with potentiometer.
IP 20: All units fitted with option P, or with option D or V with
potentiometer.
Page 20
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 20/27
Table 13: Isolation
Characteristic Input to Input to Output to Output to Unit
case output case output
Electric Required according to 1.5 3.0
1
––kV
rms
strength IEC/EN 60950
2.1 4.2
1
––kV DC
test voltage
Actual factory test 1 s 2.8 5.6
1
1.4 0.14
AC test voltage equivalent 2.0 4.0
1
1.0 0.1 kV
rms
to actual factory test
Insulation resistance at 500 V DC >300 >300 >300 >100
2
MΩ
1
In accordance with IEC/EN 60950 only subassemblies are tested in factory with this voltage.
2
Tested at 100 V DC.
For creepage distances and clearances refer to:
Technical Information: Safety.
Leakage Currents in AC-DC operation
Leakage currents flow due to internal leakage capacitance
and RFI suppression Y-capacitors. The current values are
proportional to the mains voltage and nearly proportional to
the mains frequency and are specified at an input voltage of
254 V (50 Hz) where phase, neutral and protective earth
are correctly connected as required for class I equipment.
V
MI
500 Ω
1500 Ω
10 kΩ
220 nF
22 nF
10061
Under test conditions the leakage current flows through a
measuring instrument (MI) as described in fig.:
Measuring
instrument for earth leakage current tests
, which takes into
account impedance and sensitivity of a person touching
unearthed accessible parts. The current value is calculated
by dividing the measured voltage by 500 Ω. If inputs of Sunits are connected in parallel, their individual leakage currents are added.
Fig. 28
Measuring instrument (MI) for earth leaking current tests
according to IEC/EN 60950.
Vo+
Vo–
N
P
10062
N
P
MI for
earth
leakage
current
Fig. 29
Test set-up
Standards and Approvals
All AC-DC converters correspond to class I equipment.
They are UL recognized according to UL 1950, UL recognized for Canada to CAN/CSA C22.2 No. 950-95 and LGA
approved to IEC/EN 60950 standards.
The units have been evaluated for:
• Building in
• Basic insulation between input and case, based on 250 V
AC and 400 V DC
• Double or reinforced insulation between input and output,
based on 250 V AC and 400 V DC
• Basic insulation between output and case based on
200 V AC and DC
• Operational insulation between output and output
• Connecting the input to a primary or secondary circuit
which is subject to a maximum transient rating of 2500 V
(overvoltage category III based on a 110 V primary circuit, overvoltage category II based on a 230 V primary
circuit).
• The use in a pollution degree 2 environment
• The UL 1950 recognition limits the minimum input voltage
to
U
i
=
U
i min
+ 5 V AC = 90 V AC if the case temperature
exceeds 90°C.
The AC-DC converters are subject to manufacturing surveillance in accordance with the above mentioned UL,
CSA, EN and with ISO 9001 standards.
Isolation
The electric strength test is performed as factory test in accordance with IEC/EN 60950 and UL 1950 and should not
be repeated in the field. Power-One will not honour any
guarantee claims resulting from electric strength field tests.
Important: Testing by applying AC voltages will result in
high and dangerous leakage currents flowing through
the Y-capacitors (see fig.:
Block diagram
).
Page 21
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 21/27
P Potentiometer
The potentiometer provides an output voltage adjustment
range of +10/–60% of
U
o nom
and is accessible through a
hole in the front cover. This feature enables compensation
for voltage drops across the connector and wiring. Option P
is not recommended if units are connected in parallel.
Option P excludes the R-function. With double output units
both outputs are affected by the potentiometer setting (doubling the voltage setting if the outputs are in series).
If the output voltages are increased above
U
o nom
via R-input control, option P setting, remote sensing or option T, the
output current(s) should be reduced accordingly so that
P
o nom
is not exceeded.
-9 Extended Temperature Range
Option –9 extends the operational ambient temperature
range from –25...71°C (standard) to –40...71°C. The power
supplies provide full nominal output power with convection
cooling. Option -9 excludes inrush current limitation by
NTC.
Description of Options
Table 16: Survey of options
Option Function of option Characteristic
–9 Extended operational ambient temperature range
T
A
= –40...71°C
E Electronic inrush current limitation circuitry Active inrush current limitation
P
1
Potentiometer for fine adjustment of output voltage Adjustment range +10/-60 % of
U
o nom
, excludes R input
D
2
Input and/or output undervoltage monitoring circuitry Safe data signal output (D0...DD)
V
2 3
Input and/or output undervoltage monitoring circuitry ACFAIL signal according to VME specifications (V0, V2, V3)
T Current sharing Interconnect T-pins if paralleling outputs (5 units max.)
B1, B2 Cooling plate Replaces standard heat sink, allowing direct chassis-mounting
1
Function R excludes option P and vice versa
2
Option D excludes option V and vice versa
3
Only available if main output voltage
U
o1
= 5.1 V
Table 14: Leakage currents
Characteristic Class I Unit
LS 4000...LS 5000
Maximum earth Permissible according to IEC/EN 60950 3.5 mA
leakage current
Specified value at 254 V, 50 Hz 0.82
Safety of operator accessible output circuit
If the output circuit of an AC-DC converter is operator accessible, it shall be an SELV circuit according to the IEC/EN
60950 related safety standards.
The following table shows a possible installation configuration, compliance with which causes the output circuit of an
S series AC-DC converter to be an SELV circuit according
to IEC/EN 60950 up to a configured output voltage (sum of
nominal voltages if in series or +/– configuration) of 36 V.
However, it is the sole responsibility of the installer to assure the compliance with the relevant and applicable safety
regulations. More information is given in:
Technical Infor-
mation:
Safety
.
Table 15: Safety concept leading to an SELV output circuit
Conditions AC-DC converter Installation Result
Nominal voltage Grade of insulation Measures to achieve the resulting Safety status of the AC-DC
between input and output safety status of the output circuit converter output circuit
provided by the AC-DC converter
Mains Double or reinforced Earthed case 1 and installation SELV circuit
≤250 V AC according to the applicable standards
1
The earth connection has to be provided by the installer according to the relevant safety standards, e.g. IEC/EN 60950.
AC-DC
con-
verter
Mains
SELV
Earth connection
+
–
~
~
10021
Fuse
Fuse
Fig. 30
Schematic safety concept. Use fuses and earth connection as per Installation Instructions and table Safety concept leading to an SELV output circuit.
Page 22
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 22/27
Fig. 34
Paralleling of single output units using option T with the
sense lines connected at the load
Load
max. 5 units in parallel connection
+ –
Power bus
Module
Vo2–
Vo2+
Vo1–
Vo1+
T
Module
Vo2–
Vo2+
Vo1–
Vo1+
T
11037
Load
1
1
1
2
2
3
3
LS 4000
S+
Vo+
Vo–
S–
N
P
T
LS 4000
N
P
S+
Vo+
Vo–
S–
T
1
max. 5 units connected in parallel
11011
1
Leads should have equal length and cross sections and should
run in the same cable loom.
2
Diodes recommended in redundant operation only
3
DC common point
Fig. 35
Paralleling of double output units using option T with
Power bus.
E Inrush Current Limitation
The converters may be supplemented by an electronic circuit (option E, replacing the standard built-in NTC) to
achieve an enhanced inrush current limiting function.
Table 17: Inrush current characteristics with option E
Characteristics LS Unit
U
i
= 230 V AC typ max
I
inr p
Peak inrush current – 25.3 A
t
inr
Inrush current duration 35 50 ms
15
I
i
[A]
10
5
0
–5
–10
0
20 40
60
80
t
[ms]
t
inr
Capacitor
C
i
fully charged
Normal operation
(FET fully conducting)
20
10 50 7030
11002
Fig. 32
Inrush current with option E, Ui = 230 V AC, Po = P
o nom
Precaution:
Subsequent switch-on cycles at start-up are limited to
max. 10 cycles during the first 20 seconds (cold unit)
and at continuing on/off (
T
C
=95°C) max. 1 cycle every
8sec.
Vo+
Vo–
Vo+
Vo–
Load
Vo+
Vo–
11003
Input Filter
Control
Converter
FET
C
i
R
I
R
S
Rectifier
PFC - Control
110 01
Fig. 31
Option E block diagram
T Current Sharing
This option ensures that the output currents are approximately shared between all paralleled modules and increases system reliability. To use this facility, simply interconnect the T pins of all modules and make sure, that
pin 14, the S– pin (S 4000) or the Vo1– pins (S 5000) are
also connected together. The load leads should have equal
length and cross section to ensure equal voltage drops. Not
more than 5 units should be connected in parallel. If output
voltage adjustment is requested we strongly recommend to
use the R-input instead of option P, as with option P the required setting accuracy is difficult to achieve. The output
voltages must be individually set prior to paralleling to
within a tolerance of 1...2% or the R pins should be connected together.
Fig. 33
An example of poor wiring for connection in parallel
Page 23
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 23/27
Table 19: D-output logic signals
Version of D
U
i
<
U
t
resp.
U
o
<
U
t
U
i
>
U
t
+
U
h
resp.
U
o
>
U
t
Configuration
D1, D2, D3, D4, D0 low high JFET
D5, D6, D7, D8, D9, DD high low NPN
D Undervoltage Monitor
The input and/or output undervoltage monitoring circuit operates independently of the built-in input undervoltage lockout circuit. A logic "low" (JFET output) or "high" signal (NPN
output)
is generated at pin 20 as soon as one of the moni-
tored voltages drops below the preselected threshold level
U
t
. The return for this signal is Vo1–. The D output recovers
when the monitored voltage(s) exceed(s)
U
t
+
U
h
. The
Table 18: Undervoltage monitoring functions
Output type Monitoring Minimum adjustment range Typical hysteresis
U
ho
[% of
U
t
]
JFET NPN
U
i
U
o1
of threshold level
U
t
for
U
t min
...
U
t max
U
ti
U
to
U
ho
D1 D5 no yes - 3.5...40 V
1
2.5...0.6
D2 D6 yes no 355V DC
4
--
D3 D7 yes yes 355V DC
4
(0.95...0.985
U
o1
)
2
"0"
D4 D8 no yes - (0.95...0.985
U
o1
)
2
"0"
D0 D9 no yes - 3.5...40 V
3
2.5...0.6
yes yes 355V DC
4
3.5...40 V
3
2.5...0.6
DD yes yes 355V DC
4
3.5...40 V
1
2.5...0.6
1
Threshold level adjustable by potentiometer
2
Fixed value. Tracking if
U
o1
adjusted via R-input, option P or sense lines.
3
The threshold level permanently adjusted according to customer specification ±2% at 25°C. Any value within the specified range is
basically possible but causes a special type designation in addition to the standard option designations (D0/D9)!
4
Option D monitors the boost regulator output voltage. The trigger level is adjusted in the factory to 355 V DC.
threshold level
U
ti
is adjusted in the factory. The threshold
level
U
to
is either adjusted by a potentiometer, accessible
through a hole in the front cover, or factory adjusted to a
fixed value specified by the customer.
Option D exists in various versions D0...DD as shown in the
following table.
Vo1+
Vo1–
D
U
D
I
D
R
p
Input
11007
Vo1+
Vo1–
D
U
D
I
D
R
p
Input
11006
Fig. 36
Option D0...D4: JFET output, I
D
≤
2.5 mA
NPN output (D5...DD):
Connector pin D is internally connected via the collector-
emitter path of a NPN transistor to the negative potential of
output 1.
U
D
< 0.4 V (logic low) corresponds to a monitored
voltage level (
U
i
and/or
U
o1
) >
U
t
+
U
h
. The current
I
D
through the open collector should not exceed 20 mA. The
NPN output is not protected against external overvoltages.
U
D
should not exceed 40 V.
U
i
,
U
o1
status D output,
U
D
U
i
or
U
o1
<
U
t
high, H,
I
D
≤ 25 µA at
U
D
= 40 V
U
i
and
U
o1
>
U
t
+
U
h
low, L,
U
D
≤ 0.4 V at
I
D
= 20 mA
JFET output (D0…D4):
Connector pin D is internally connected via the drain-
source path of a JFET (self-conducting type) to the negative potential of output 1.
U
D
≤ 0.4 V (logic low) corresponds
to a monitored voltage level (
U
i
and/or
U
o1
) <
U
t
. The cur-
rent
I
D
through the JFET should not exceed 2.5 mA. The
JFET is protected by a 0.5 W Zener diode of 8.2 V against
external overvoltages.
U
i
,
U
o1
status D output,
U
D
U
i
or
U
o1
<
U
t
low, L,
U
D
≤ 0.4 V at
I
D
= 2.5 mA
U
i
and
U
o1
>
U
t
+
U
h
high, H,
I
D
≤ 25 µA at
U
D
= 5.25 V
Fig. 37
Option D5...DD: NPN output, U
o1
≤
40 V, I
D
≤
20 mA
Page 24
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 24/27
0
1
0.95
0
U
ci
[V DC]
0
t
t
t
t
low min
4
t
low min
4
t
high min
t
h
1
358
355
Input voltage failure Switch-on cycle
Input voltage sag
Switch-on cycle and subsequent
input voltage failure
U
D high
U
D low
U
D
0
JFET
NPN
t
U
o1
U
o1 nom
U
D high
U
D low
U
D
t
low min
4
t
h
1
0
0
U
D high
U
D low
U
D
0
JFET
NPN
U
o1
U
D high
U
D low
U
D
t
low min
4
U
to
Output voltage failure
0
I
D high
I
D low
I
D
t
0
I
D high
I
D low
I
D
t
t
t
t
2
33 33
U
o1 nom
U
to
+
U
ho
Input voltage monitoring
Output voltage monitoring
11044
1
Hold-up time see section Electrical Input Data.
2
With output voltage monitoring, hold-up time
t
h
= 0.
3
The signal will remain high if the D output is connected to
an external source.
4
t
low min
= 100...170 ms, typically 130 ms.
Fig. 38
Relationship between U
ci
, Uo1, UD, Uo1/U
o nom
versus time
D-signal with respect to input and output voltage versus time:
Page 25
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 25/27
V ACFAIL Signal (VME)
Available for units with
U
o1
= 5.1V
This option defines an undervoltage monitoring circuit for
the input or input and main output voltage equivalent to option D and generates the ACFAIL signal (V signal) which
conforms to the VME standard.
The low state level of the ACFAIL signal is specified at a
sink current of
I
V
≤ 48 mA to
U
V
≤ 0.6 V (open-collector out-
put of a NPN transistor). The pull-up resistor feeding the
open-collector output should be placed on the VME back
plane.
After the ACFAIL signal has gone low, the VME standard
requires a hold-up time
t
h
of at least 4 ms before the 5.1 V
output drops to 4.875 V when the output is fully loaded.
This hold-up time
t
h
is provided by the internal input capaci-
tance. See also fig.:
Hold-up Time versus Output Power
.
Table 20: Undervoltage monitor functions
V output Monitoring Minimum adjustment
(VME compatible)
U
i
U
o1
range of threshold level
U
ti
U
to
V2 yes no 355V DC
1 –
V3 yes yes 355V DC 1 0.95...0.985
U
o1
2
1
Option D monitors the boost regulator output voltage. The trigger level is adjusted in the factory to 355 V DC.
2
Fixed value between 95% and 98.5% of
U
o1
.
Vo1+
Vo1–
V
U
V
I
V
R
p
Input
11009
V output (V2, V3):
Connector pin V is internally connected to the open collec-
tor of a NPN transistor. The emitter is connected to the
negative potential of output 1.
U
V
≤ 0.6 V (logic low) corre-
sponds to a monitored voltage level (
U
i
and/or
U
o1
) <
U
t
.
The current
I
V
through the open collector should not exceed 50 mA. The NPN output is not protected against external overvoltages.
U
V
should not exceed 60 V.
U
i
,
U
o1
status V output,
U
V
U
i
or
U
o1
<
U
t
low, L,
U
V
≤ 0.6 V at
I
V
= 50 mA
U
i
and
U
o1
>
U
t
+
U
h
high, H,
I
V
≤ 25 µA at
U
V
= 5.1 V
Fig. 39
Output configuration of options V2 and V3
Option V operates independently of the built-in input undervoltage lock-out circuit. A logic "low" signal is generated at
pin 20 as soon as one of the monitored voltages drops below the preselected threshold level
U
t
. The return for this
signal is Vo1–. The V output recovers when the monitored
voltage(s) exceed(s)
U
t
+
U
h
. The threshold level
U
ti
is ad-
justed in the factory to 355 V DC. The threshold level
U
to
either is adjusted during manufacture to a determined customer specified value.
Page 26
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 26/27
3
5.1 V
4.875 V
0
U
ci
[V DC]
0
t
t
358
355
Input voltage failure Switch-on cycle
Input voltage sag
Switch-on cycle and subsequent
input voltage failure
U
V high
U
V low
U
V
0
V2
t
U
o1
0
U
V high
U
V low
U
V
0
V2
U
i
U
ti
4
Output voltage failure
0
U
V high
U
V low
U
V
3
U
ti
+ U
hi
t
low min
2
t
low min
2
t
low min
2
3
3
4
4
U
V high
U
V low
U
V
0
V3
t
3
t
low min
2
t
low min
2
3
3
t
h
1
2.0 V
t
h
1
4
3
4
t
low min
2
V3
5.1 V
4.875 V
0
U
o1
2.0 V
Input voltage monitoring
Output voltage monitoring
11045
t
t
t
t
Fig. 40
Relationship between Uci, Uo1, UV, IV and Uo1/U
o nom
ver-
sus time.
1
VME request: minimum 4 ms
2
t
low min
= 40...200 ms, typically 80 ms
3
U
V
level not defined at
U
o1
< 2.0 V
4
The V signal drops simultaneously with the output voltage if the
pull-up resistor
R
P
is connected to Vo1+.
The V signal remains high if
R
P
is connected to an external
source.
Page 27
Cassette Style 100 Watt AC-DC Converters S Series PFC
Edition 01/01.2001 27/27
Accessories
A variety of electrical and mechanical accessories are
available including:
– Front panels for 19" rack mounting, Schroff and Intermas
systems.
– Mating H15 connectors with screw, solder, fast-on or
press-fit terminals.
– Connector retention facilities.
– Code key system for connector coding.
– Chassis mounting plates for mounting the 19" cassette to
a chassis/wall where only frontal access is given.
– Universal mounting bracket for DIN-rail or chassis moun-
ting.
For more detailed information please refer to:
Accessory
Products
.
Front panels
H15 female connector,
Code key system
Mounting plate,
Connector retention clips
Universal mounting bracket for DIN-rail mounting.
Chassis mounting bracket S
B1 Cooling Plate (see:
Mechanical Data
)
Where a cooling surface is available, we recommend the
use of a cooling plate (option B1) instead of the standard
heatsink. The mounting system should ensure sufficient
cooling capacity to guarantee that the maximum case temperature
T
C max
is not exceeded. The cooling capacity is cal-
culated by:
(100% –
h)
P
Loss
= –––––––––– (
U
o
•
I
o
)
h
Efficiency
η
see:
Type survey
.
Elongated case for 220 mm rack depth: Option B2.
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