Datasheet LNK623PG Specification

Page 1
LNK623-626
Auto-Restart
LinkSwitch-CV Family
Energy-Efcient, Off-line Switcher with Accurate Primary-side Constant-Voltage (CV) Control
Product Highlights
Dramatically Simplies CV Converters
Eliminates optocoupler and all secondary CV control circuitry
Eliminates bias winding supply – IC is self biasing
Advanced Performance Features
Compensates for external component temperature variations
Very tight IC parameter tolerances using proprietary trimming
technology
Continuous and/or discontinuous mode operation for design
exibility
Frequency jittering greatly reduces EMI lter cost
Even tighter output tolerances achievable with external resistor
selection/trimming
Advanced Protection/Safety Features
Auto-restart protection reduces delivered power by >95% for
output short-circuit and all control loop faults (open and shorted components)
Hysteretic thermal shutdown – automatic recovery reduces power
supply returns from the eld
Meets HV creepage requirements between Drain and all other pins,
both on the PCB and at the package
EcoSmart– Energy Efcient
No-load consumption <200 mW at 230 VAC and down to below
70 mW with optional external bias
Easily meets all global energy efciency regulations with no added
components
ON/OFF control provides constant efciency down to very light
loads – ideal for mandatory EISA and ENERGY STAR 2.0 regulations
No primary or secondary current sense resistors – maximizes
efciency
Green Package
Halogen free and RoHS compliant package
Applications
DVD/STB
Adapters
Standby and auxiliary supplies
Home appliances, white goods and consumer electronics
Industrial controls
Description
The LinkSwitchTM-CV dramatically simplies low power, constant voltage (CV) converter design through a revolutionary control technique which eliminates the need for both an optocoupler and secondary CV control circuitry while providing very tight output voltage regulation. The combination of proprietary IC trimming and E-Shield™ transformer construction techniques enables Clampless™ designs with the LinkSwitch-CV LNK623/4.
LinkSwitch-CV provides excellent cross-regulation for multiple-output
yback applications such as DVDs and STBs. A 725 V power MOSFET
and ON/OFF control state machine, self-biasing, frequency jittering, cycle-by-cycle current limit, and hysteretic thermal shutdown circuitry are all incorporated onto one IC.
*
Wide Range
High-Voltage
DC Input
LinkSwitch-CV
(a) Typical Application Schematic
V
O
(b) Output Characteristic
Figure 1. Typical Application Schematic (a) and Output Characteristic Envelope
(b). *Optional with LNK623-624PG/DG. (see Key Application Consider- ations section for clamp and other external circuit design considerations).
D
S
FB
BP
±5%
PI-5196-012315
PI-5195-012915
I
O
Output Power Table
230 VAC ±15% 85-265 VAC
Product
Adapter
LNK623PG/DG 6.5 W 9 W 5.0 W 6 W
LNK624PG/DG 7 W 11 W 5.5 W 6.5 W
LNK625PG/DG 8 W 13.5 W 6.5 W 8 W
LNK626 PG/DG 10.5 W 17 W 8.5 W 10 W
Table 1. Output Power Table. Based on 5 V Output.
Note s:
1. Minimum continuous power in a t ypical non-ventilated enclosed adapter measured at +50 °C ambient.
2. Maximum prac tical continuous power in an open frame design with adequate heat sinking, measured at 50 °C ambient (see Key Application Considerations section for more information).
3. Packages: P: PDIP-8C, D: SO-8C.
Figure 2. PDIP-8C and SO-8C Packages.
Peak or
Open
Frame
Adapter
Peak or
Open
Frame
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This Product is Covered by Patents and/or Pending Patent Applications.
Page 2
LNK623-626
BYPASS
(BP)
FEEDBACK
(FB)
V
TH
+
-
t
SAMPLE-OUT
D Q
FB
OUT
STATE
MACHINE
I
LIM
DC
MAX
Drive
Reset
V
ILIMIT
6 V 5 V
DRAIN
REGULATOR
6 V
+
-
(D)
6.5 V
SOURCE
(S)
FB
DC
MAX
I
Auto-Restart
Open-Loop
OSCILLATOR
LIM
FAULT
Figure 3 Functional Block Diagram.
Pin Functional Description
DRAIN (D) Pin:
This pin is the power MOSFET drain connection. It provides internal operating current for both start-up and steady-state operation.
BYPASS (BP) Pin:
This pin is the connection point for an external bypass capacitor for the internally generated 6 V supply.
FEEDBACK (FB) Pin:
During normal operation, switching of the power MOSFET is controlled by this pin. This pin senses the AC voltage on the bias winding. This control input regulates the output voltage based on the
yback voltage of the bias winding.
SOURCE (S) Pin:
This pin is internally connected to the output MOSFET source for high-voltage power and control circuit common returns.
THERMAL
SHUTDOWN
t
SAMPLE-OUT
+
V
-
ILIMIT
Current Limit
Comparator
P Package (DIP-8C)
FB
1
BP
2
D
4
Figure 4. Pin Conguration.
8
7
6
5
SAMPLE
DELAY
LEADING
EDGE
BLANKING
S
S
S
S
SOURCE
(S)
PI-5197-012915
D Package (SO-8C)
FB
BP
1
2
4
D
8
7
6
5
PI-5198-012315
S
S
S
S
2
Rev. I 08/16
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Page 3
LNK623-626
LinkSwitch-CV Functional Description
The LinkSwitch-CV combines a high-voltage power MOSFET switch with a power supply controller in one device. Similar to the LinkSwitch-LP and TinySwitch-III it uses ON/OFF control to regulate the output voltage. The LinkSwitch-CV controller consists of an oscillator, feedback (sense and logic) circuit, 6 V regulator, over­temperature protection, frequency jittering, current limit circuit, leading-edge blanking, and ON/OFF state machine for CV control.
Constant Voltage (CV) Operation
The controller regulates the FEEDBACK pin voltage to remain at V using an ON/OFF state-machine. The FEEDBACK pin voltage is sampled 2.5 ms after the turn-off of the high-voltage switch. At light loads the current limit is also reduced to decrease the transformer
ux density.
Auto-Restart and Open-Loop Protection
In the event of a fault condition such as an output short or an open loop condition the LinkSwitch-CV enters into an appropriate protection mode as described below.
In the event the FEEDBACK pin voltage during the Flyback period falls below V for a duration in excess of 200 ms (auto-restart on-time (t converter enters into auto-restart, wherein the power MOSFET is
-0.3 V before the FEEDBACK pin sampling delay (~2.5 ms)
FBth
AR-O N
disabled for 2.5 seconds (~8% auto-restart duty cycle). The auto-restart alternately enables and disables the switching of the power MOSFET until the fault condition is removed.
In addition to the conditions for auto-restart described above, if the sensed FEEDBACK pin current during the Forward period of the conduction cycle (switch “on” time) falls below 120 mA, the converter annunciates this as an open-loop condition (top resistor in potential
FBth
) the
divider is open or missing) and reduces the auto-restart time from 200 ms to approximately 6 clock cycles (90 ms), whilst keeping the disable period of 2.5 seconds. This effectively reduces the auto­restart duty cycle to less than 0.01%.
Over-Temperature Protection
The thermal shutdown circuitry senses the die temperature. The threshold is set at 142 °C typical with a 60 °C hysteresis. When the die temperature rises above this threshold (142 °C) the power MOSFET is disabled and remains disabled until the die temperature falls by 60 °C, at which point the MOSFET is re-enabled.
Current Limit
The current limit circuit senses the current in the power MOSFET. When this current exceeds the internal threshold (I MOSFET is turned off for the remainder of that cycle. The leading
), the power
LIMIT
edge blanking circuit inhibits the current limit comparator for a short time (t blanking time has been set so that current spikes caused by
) after the power MOSFET is turned on. This leading edge
LEB
capacitance and rectier reverse recovery time will not cause
premature termination of the MOSFET conduction.
6.0 V Regulator
The 6 V regulator charges the bypass capacitor connected to the BYPASS pin to 6 V by drawing a current from the voltage on the DRAIN, whenever the MOSFET is off. The BYPASS pin is the internal supply voltage node. When the MOSFET is on, the device runs off of the energy stored in the bypass capacitor. Extremely low power consumption of the internal circuitry allows the LinkSwitch-CV to operate continuously from the current drawn from the DRAIN pin. A bypass capacitor value of 1 mF is sufcient for both high frequency decoupling and energy storage.
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LNK623-626
Applications Example
L
85 - 265
VAC
N
F1
3.15 A
RT1
10
D1
FR106
RV1
275 V
D3
1N4007
D2
FR106
D4
1N4007
L1
3.5 × 7.6 mm Ferrite Bead
C1 22 µF 400 V
L2
680 µH
R1
5.1 k 1/8 W
VR1
1N5272B
C2 22 µF 400 V
R2
390
D5
1N4007
LinkSwitch-CV
U1
LNK626PG
D
FB
BP
S
C4 1 µF 50 V
C3
820 pF
1 kV
R4
6.2 k
680 pF
50 V
C5
T1
EEL19
1 6
3
R5 47 k 1/8 W
7
11
8,9,10
12
5
4
2
4.02 k
UF4003
1N4148
R6
1%
UF4003
D7 SB540
R10
47
D9
D6
D8
R3
6.34 k 1%
C6
10 µF
50 V
C13
270 pF
PI-5205-033116
Figure 5. 7 W (10 W peak) Multiple Output Flyback Converter for DVD Applications with Primary Sensed Feedback.
C9
47 µF
25 V
C8
1000 µF
10 V
C11
47 µF
50 V
L3
10 µH
C10
470 µF
10 V
R9 39 k 1/8 W
R8 24 k 1/8 W
510 1/8 W
-22 V, 15 mA
12 V, 0.1 A
5 V, 1.7 A
R7
RTN
Circuit Description
This circuit is congured as a three output, primary-side regulated yback power supply utilizing the LNK626PG. It can deliver 7 W
continuously and 10 W peak (thermally limited) from an universal
input voltage range (85 – 265 VAC). Efciency is >67% at 115
VAC/230 VAC and no-load input power is <140 mW at 230 VAC.
Input Filter
AC input power is rectied by diodes D1 through D4. The rectied DC is ltered by the bulk storage capacitors C1 and C2. Inductor L1, L2, C1 and C2 form a pi (π) lter, which attenuates conducted differential-mode EMI noise. This conguration along with Power
Integrations transformer E-shield technology allow this design to meet EMI standard EN55022 class B with good margin without requiring a Y capacitor. Fuse F1 provides protection against
catastrophic failure. Negative temperature coefcient thermistor RT1 limits the inrush current when AC is rst applied to below the
maximum rating of diodes D1 through D4. Metal oxide varistor RV1 clamps the AC input during differential line transients, protecting the input components and maintaining the peak drain voltage of U1 below its 725 V BV 2 kV this component may be omitted.
LNK626 Primary
The LNK626PG device (U1) incorporates the power switching device, oscillator, CV control engine, startup, and protection functions. The integrated 725 V MOSFET provides a large drain voltage margin in universal input AC applications, increasing reliability and also reducing the output diode voltage stress by allowing a greater transformer turns ratio. The device can be completely self-powered from the BYPASS pin and decoupling capacitor C4. In this design a bias circuit (D6, C6 and R4) was added to reduce no load input power below 140 mW.
rating. For differential surge levels at or below
DSS
The rectied and ltered input voltage is applied to one side of the
primary winding of T1. The other side of the transformer’s primary winding is driven by the integrated MOSFET in U1. The leakage inductance drain voltage spike is limited by the clamp circuit D5, R1, R2, C3 and VR1. The Zener bleed clamp arrangement was selected for lowest no-load input power but in applications where higher no-load input power is acceptable VR1 may be omitted and the value of R1 increased to form a standard RCD clamp.
Output Rectication
The secondaries of the transformer are rectied by D7, D8 and D9. A Schottky barrier type was used for the main 5 V output for higher
efciency. The +12 V and -22 V outputs use an ultrafast rectier diode. The main output is post ltered by L3 and C10 to remove
switching frequency ripple. Resistors R7, R8 and R9 provide a preload to maintain the output voltages within their respective limits when unloaded. To reduce high frequency ringing and associated radiated EMI an RC snubber formed by R10 and C13 was added across D7.
Output Regulation
The LNK626 regulates the output using ON/OFF control, enabling or disabling switching cycles based on the sampled voltage on the FEEDBACK pin. The output voltage is sensed using a primary referenced winding on transformer T1 eliminating the need for an optocoupler and a secondary sense circuit. The resistor divider formed by R3 and R6 feeds the winding voltage into U1. Standard 1% resistor values were used to center the nominal output voltages. Resistor R5 and C5 reduce pulse grouping by creating an offset voltage that is proportional to the number of consecutive enabled switching cycles.
4
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Page 5
LNK623-626
Key Application Considerations
Output Power Table
The data sheet maximum output power table (Table 1) represents the maximum practical continuous output power level that can be obtained
in a yback converter under the following assumed conditions:
1. The minimum DC input voltage is 100 V or higher at 90 VAC input.
The value of the input capacitance should be large enough to meet these criteria for AC input designs.
2. Secondary output of 5 V with a Schottky rectier diode.
3. Assumed efciency of 80%.
4. Continuous conduction mode operation (K
5. Reected Output Voltage (V
6. The part is board mounted with SOURCE pins soldered to a
sufcient area of copper to keep the SOURCE pin temperature at
or below 110 °C for P package and 100 °C for D packaged devices.
) of 110 V.
OR
7. Ambient temperature of 50 °C for open frame designs and an
internal enclosure temperature of 60 °C for adapter designs.
Note: Higher output power are achievable if the efciency is higher
than 80%, typically for high output voltage designs.
BYPASS Pin Capacitor
A 1 mF BYPASS pin capacitor (C4) is recommended. The capacitor voltage rating should be equal to or greater than 6.8 V. The capacitor’s dielectric material is not important. The capacitor must be physically located close to the LinkSwitch-CV BYPASS pin.
Circuit board layout
LinkSwitch-CV is a highly integrated power supply solution that integrates on a single die, both the controller and the high-voltage MOSFET. The presence of high switching currents and voltages together with analog signals makes it especially important to follow good PCB design practice to ensure stable and trouble free operation of the power supply.
When designing a board for the LinkSwitch-CV based power supply, it is important to follow the following guidelines:
= 0.4).
P
Single Point Grounding
Use a single point (Kelvin) connection at the negative terminal of the
input lter capacitor for the LinkSwitch-CV SOURCE pin and bias
winding return. This improves surge capabilities by returning surge
currents from the bias winding directly to the input lter capacitor.
Bypass Capacitor
The BYPASS pin capacitor should be located as close as possible to the SOURCE and BYPASS pins.
Feedback Resistors
Place the feedback resistors directly at the FEEDBACK pin of the LinkSwitch-CV device. This minimizes noise coupling.
Thermal Considerations
The copper area connected to the SOURCE pins provide the LinkSwitch-CV heat sink. A rule of thumb estimate is that the LinkSwitch-CV will dissipate 10% of the output power. Provide enough copper area to keep the SOURCE pin temperature below 110° C to provide margin for part to part R
Secondary Loop Area
To minimize leakage inductance and EMI, the area of the loop connecting the secondary winding, the output diode and the output
lter capacitor should be minimized. In addition, sufcient copper
area should be provided at the anode and cathode terminal of the diode for heat sinking. A larger area is preferred at the quiet cathode terminal. A large anode area can increase high frequency radiated EMI.
Electrostatic Discharge Spark Gap
In chargers and adapters ESD discharges may be applied to the output of the supply. In these applications the addition of a spark gap is recommended. A trace is placed along the isolation barrier to form one electrode of a spark gap. The other electrode, on the secondary-side, is formed by the output return node. The arrange­ment directs ESD energy from the secondary to the primary side AC input. A 10 mil gap is placed near the AC input. The gap decouples any noise picked up on the spark gap trace to the AC input. The trace from the AC input to the spark gap electrode should be spaced away from other traces to prevent unwanted arcing occurring and possible circuit damage.
DS(O N)
variation.
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Page 6
LNK623-626
Input Filter
Capacitor
Copper area
maximized for
heat sinking
Primary Side Secondary Side
Drain trace area
miniminzed
Clamp
Components
VR1
C1
L1
R2
C3
Isolation Barrier
Capacitor
(optional)
T1
Y1
C12
Output
Rectifiers
D9
R10
Output Filter
Capacitor
C11
C13
D1 D3
D2
F1
J1
AC
+
IN
Figure 6. PCB Layout Example.
B+
D7
L3
C8
C10
C9
R9
R7
L2
D4
RV1
RT1
R1
R5
FB
BP
R6
D5
D
R3
R4
D6
C6
Transformer
ESD
JP1
D8
R8
J2
1 6
C2
U1
S
S S S
C4
C5
spark gap
10 mil
-
gap
CLAMP
Bypass
Capacitor
close to device
Feedback
Resistors close
to device
DC Outputs
PI-5269-012315
B+
CLAMP
D
FB
BP
S
PRI RTN
Bias currents return to bulk capacitor
Figure 7. Schematic Representation of Recommended Layout without
External Bias.
Kelvin connection at
SOURCE pin, no power
currents in signal traces
Minimize
FEEDBACK
pin node
area
PI-5265-012315
6
Rev. I 08/16
Small FEEDBACK
pin node area
D
FB
BP
S
PRI RTN
Bias currents return to bulk capacitor
Figure 8. Schematic Representation of Recommended Layout with
External Bias.
Kelvin connection at
SOURCE pin, no power
currents in signal traces
Bias resistor
PI-5266-012315
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Page 7
B+
LNK623-626
Drain trace in close
proximity of feedback trace
will couple noise into
feedback signal
Power currents
PRI RTN
flow in signal source trace
Trace
impedance
V
Voltage drops across trace impedance
may cause degraded performance
D
FB
BP
S
Isource
S
Figure 9. Schematic Representation of Electrical Impact of Improper Layout.
CLAMP
Bias winding
currents flow in
signal source traces
PI-5267-012615
Line surge currents can flow through device
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Rev. I 08/16
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LNK623-626
Drain Clamp
Recommended Clamp Circuits
R
C2
D
C2
R
C1
D
C1
C
C1
PI-5108-110308
R
C1
D
C1
C
C1
PI-5107-012615
R
C2
Figure 10. RCD Clamp, Low Power or Low Leakage Inductance Designs. RCD Clamp With Zener Bleed. High Power or High Leakage Inductance Designs.
Components R1, R2, C3, VR1 and D5 in Figure 5 comprise the clamp. This circuit is preferred when the primary leakage inductance is greater than 125 mH to reduce drain voltage overshoot or ringing present on the feedback winding. For best output regulation, the feedback
R
C2
C
C1
voltage must settle to within 1% at 2.1 ms from the turn off of the primary MOSFET. This requires careful selection of the clamp circuit components. The voltage of VR1 is selected to be ~20% above the
reected output voltage (VOR). This is to clip any turn off spike on the drain but avoid conduction during the yback voltage interval when the
output diode is conducting. The value of R1 should be the largest
R
C1
D
C1
value that results in acceptable settling of the FEEDBACK pin voltage and peak drain voltage. Making R1 too large will increase the discharge time of C3 and degrade regulation. Resistor R2 dampens the leakage inductance ring. The value must be large enough to dampen the ring in the required time but must not be too large to cause the drain
PI-5107-012615
voltage to exceed 680 V.
If the primary leakage inductance is less than 125 mH, VR1 can be eliminated and the value of R1 increased. A value of 470 kW with an 820 pF capacitor is a recommended starting point. Verify that the peak drain voltage is less than 680 V under all line and load conditions. Verify the feedback winding settles to an acceptable limit for good line and load regulation.
Effect of Fast (500 ns) versus Slow (2 ms) Recovery Diodes in Clamp Circuit on Pulse Grouping and Output Ripple.
A slow reverse recovery diode reduces the feedback voltage ringing. The amplitude of ringing with a fast diode represents 8% error in Figure 11.
8
Rev. I 08/16
Black Trace: DC1 is a FR107 (fast type, trr = 500 ns) Gray Trace: D
is a 1N4007G (standard recovery, trr = 2 us)
C1
Figure 11. Effect of Clamp Diode on FEEDBACK Pin Settling. Clamp Circuit (top).
FEEDBACK Pin Voltage (bottom).
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LNK623-626
Clampless Designs
Clampless designs rely solely on the drain node capacitance to limit the leakage inductance induced peak drain-to-source voltage. Therefore the maximum AC input line voltage, the value of VOR, the leakage inductance energy, (a function of leakage inductance and peak primary current), and the primary winding capacitance determine
the peak drain voltage. With no signicant dissipative element
present, as is the case with an external clamp, the longer duration of the leakage inductance ringing can increase EMI.
The following requirements are recommended for a universal input or 230 VAC only Clampless design:
1. Clampless designs should only be used for P
of ≤90 V
2. For designs with P
ensure adequate primary intra-winding capacitance in the range
≤5 W, a two-layer primary must be used to
O
≤5 W using a VOR
O
of 25 pF to 50 pF. A bias winding must be added to the trans-
former using a standard recovery rectier diode (1N4003–
1N4007) to act as a clamp. This bias winding may also be used to externally power the device by connecting a resistor from the bias winding capacitor to the BYPASS pin. This inhibits the internal high-voltage current source, reducing device dissipation and no-load consumption.
3. For designs with P
an external RCD or Zener clamp should be used.
>5 W, Clampless designs are not practical and
O
4. Ensure that worst-case, high line, peak drain voltage is below the
BV
specication of the internal MOSFET and ideally ≤650 V to
DSS
allow margin for design variation.
VOR (Reected Output Voltage), is the secondary output plus output
diode forward voltage drop that is reected to the primary via the
turns ratio of the transformer during the diode conduction time. The VOR adds to the DC bus voltage and the leakage spike to determine the peak drain voltage.
Pulse Grouping
Pulse grouping is dened as 6 or more consecutive pulses followed by
two or more timing state changes. The effect of pulse grouping is increased output voltage ripple. This is shown on the right of Figure 12 where pulse grouping has caused an increase in the output ripple.
To eliminate group pulsing verify that the feedback signal settles within 2.1 ms from the turn off of the internal MOSFET. A Zener diode in the clamp circuit may be needed to achieve the desired settling time. If the settling time is satisfactory, then a RC network across R
(R6) of the feedback resistors is necessary.
LOWER
The value of R (R5 in the Figure 13) should be an order of magnitude greater than R C5 in Figure 13.
and selected such that R×C = 32 ms where C is
LOWER
Quick Design Checklist
As with any power supply design, all LinkSwitch-CV designs should be
veried on the bench to make sure that component specications are
not exceeded under worst-case conditions. The following minimum set of tests is strongly recommended:
1. Maximum drain voltage – Verify that peak V
680 V at highest input voltage and maximum output power.
LinkSwitch-CV
U1
LNK626PG
D
FB
BP
S
C4 1 µF 50 V
Figure 13. RC Net work Across R
R4
6.2 k
BOTTOM
47 k 1/8 W
680 pF
(R6) to Reduce Pulse Grouping.
does not exceed
DS
5
4
2
R5
4.02 k
C5
50 V
D6
1N4148
R6
1%
PI-5268-110608
R3
6.34 k 1%
C6
10 µF
50 V
Top Trace: Drain Waveform (200 V/div)
Top Trace: Drain Waveform (200 V/div) Bottom Trace: Output Ripple Voltage (50 mV/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
Figure 12. Not Pulse Grouping (<5 Consecutive Switching Cycles). Pulse Grouping (>5 Consecutive Switching Cycles).
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Split Screen with Bottom Screen Zoom
Split Screen with Bottom Screen Zoom Top Trace: Drain Waveform (200 V/div)
Top Trace: Drain Waveform (200 V/div) Bottom Trace: Output Ripple Voltage (50 mV/div)
Bottom Trace: Output Ripple Voltage (50 mV/div)
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LNK623-626
2. Maximum drain current – At maximum ambient temperature,
maximum input voltage and maximum output load, verify drain current waveforms at start-up for any signs of transformer saturation and excessive leading edge current spikes. LinkSwitch-CV has a leading edge blanking time of 215 ns to prevent premature termination of the ON-cycle. Verify that the leading edge current spike is below the allowed current limit envelope for the drain current waveform at the end of the 215 ns blanking period.
3. Thermal check – At maximum output power, both minimum and
maximum input voltage and maximum ambient temperature;
verify that temperature specications are not exceeded for
LinkSwitch-CV, transformer, output diodes and output capacitors. Enough thermal margin should be allowed for the part-to-part variation of the R sheet. It is recommended that the maximum SOURCE pin temperature does not exceed 110 °C.
of LinkSwitch-CV, as specied in the data
DS(O N)
Design Tools
Up-to-date information on design tools can be found at the Power Integrations web site: www.power.com
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Page 11
LNK623-626
Absolute Maximum Ratings
1,5
DRAIN Voltage ........................................................-0.3 V to 725 V
DRAIN Peak Current: LNK623 .................................400 (600) mA
LNK624 .................................400 (600) mA
LNK625 ................................. 528 (790) mA
LNK626 ............................... 720 (1080) mA
Peak Negative Pulsed DRAIN Current .................................-100 mA2
Feedback Pin Voltage .................................................. -0.3 V to 9 V
Feedback Pin Current ..........................................................10 0 mA
BYPASS Pin Voltage .................................................... -0.3 V to 9 V
BYPASS Pin Current ...............................................................10 mA
Storage Temperature ...................................... .......... -65 °C to 150 °C
Operating Junction Temperature ..............................-40 °C to 150 °C
Lead Temperature
(3)
.............................................................. 260 °C
Thermal Resistance
Thermal Resistance: P Package:
(qJA) .......................... .............. 70 °C/W2; 60 °C/W
(qJC)1 ...................................................... 11 °C/W
D Package:
(qJA) .....................................100 °C/W2; 80 °C/W
(qJC)1 ....................................................... 30 °C/W
Conditions
Parameter Symbol
SOURCE = 0 V; T
(Unless Otherwise Specied)
J
Notes:
4
1. All voltages referenced to SOURCE, TA = 25 °C.
4
2. Duration not to exceed 2 msec.
4
3. 1/16 in. from case for 5 seconds.
4
4. The higher peak DRAIN current is allowed while the DRAIN voltage is simultaneously less than 400 V.
5. Maximum ratings specied may be applied, one at a time
without causing permanent damage to the product. Exposure to Absolute Maximum ratings for extended periods of time may affect product reliability.
Notes:
3
1. Measured on pin 8 (SOURCE) close to plastic interface.
2. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
3. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
3
= -40 to 125 °C
Min Typ Max Units
Control Functions
Output Frequency f
Frequency Jitter
Ratio of Output Frequency at Auto­Restart
f
OSC(AR)
Maximum Duty Cycle DC
FEEDBACK Pin Voltage V
FEEDBACK Pin Voltage Temperature
TC
Coefcient
FEEDBACK Pin Voltage at Turn-Off Threshold
V
Power Coefcient I
OSC
MAX
FBth
VFB
FB(AR)
2
TJ = 25 °C, VFB = V
FBth
Peak-Peak Jitter Compared to
Average Frequency, T
TJ = 25 °C
Relative to f
OSC
TJ = 25 °C
See Notes B, C
LNK623/6 93 100 106 kHz
= 25 °C
J
, See Note C
±7 %
80 %
54 %
LNK623-624P 1.815 1.840 1.865
TJ = 25 °C
See Figure 15
CBP = 1 mF
See Note D
LNK623-624D 1.855 1.880 1.905
V
LNK625P, LNK625D 1.835 1.860 1.885
LNK626P, LNK626D 1.775 1.800 1.825
-0.01 %/°C
1.45 V
2
2
I
f = I
LIMI T(TYP)
× f
OSC( TYP)
f
2
2
I
f = I
LIMI T(TYP)
× f
OSC( TYP)
LNK623/6P
TJ = 25 °C
LNK623/6D
TJ = 25 °C
0.9 × I2f I2f 1.17 × I2f
0.9 × I2f I2f 1.21 × I2f
2
A
Hz
www.power.com
11
Rev. I 08/16
Page 12
LNK623-626
Parameter Symbol
Control Functions (cont.)
Minimum Switch “O n”-T ime
FEEDBACK Pin Sampling Delay
DRAIN Supply
Current
t
ON(min)
Conditions
SOURCE = 0 V; T
(Unless Otherwise Specied)
t
FB
I
S1
FB Voltage = V
I
S2
Switch ON-Time = tON (MOSFET
FB Voltage > V
Switching at f
= -40 to 125 °C
J
Min Typ Max Units
See Note C 700 ns
2.35 2.55 2.75 ms
FBth
280 330
LNK623/4 440 520
FBth
OSC
-0.1, LNK625 480 560
)
LNK626 520 600
mA
BYPASS Pin
Charge Current
BYPASS Pin Voltage V
BYPASS Pin
Voltage Hysteresis
BYPASS Pin
Shunt Voltage
V
Circuit Protection
Current Limit I
Leading Edge Blanking Time
Thermal Shutdown Temperature
I
CH1
I
CH2
V
SHUNT
LIMIT
t
LEB
T
BPH
VBP = 0 V
LNK623/4 -5.0 -3.4 -1.8
LNK625/6 -7.0 -4.5 -2.0
mA
LNK623/4 -4.0 -2. 3 -1.0
VBP = 4 V
LNK625/6 -5.6 -3.2 -1.4
BP
5.65 6.00 6.25 V
0.70 1.00 1.20 V
6.2 6.5 6.8 V
LNK623
di/dt = 50 mA/ms , TJ = 25 °C
LNK624
di/dt = 60 mA/ms , T
= 25 °C
J
LNK625
di/dt = 80 mA/ms , TJ = 25 °C
LNK626
di/dt = 110 mA/ms , TJ = 25 °C
TJ = 25 °C
See Note C
SD
196 210 225
233 250 268
mA
307 330 353
419 450 482
170 215 ns
135 142 150 °C
Thermal Shutdown Hysteresis
12
Rev. I 08/16
T
SDH
60 °C
www.power.com
Page 13
Parameter Symbol
Output
Conditions
SOURCE = 0 V; T
(Unless Otherwise Specied)
LNK623
ID = 50 mA
= -40 to 125 °C
J
TJ = 25 °C 24 28
TJ = 100 °C 36 42
LNK623-626
Min Typ Max Units
ON-State Resistance
OFF-State Leakage
Breakdown
Voltage
DRAIN Supply
Voltage
Auto-Restart ON -Time
Auto-Restart OF F-Time
Open-Loop
FEEDBACK Pin Current Threshold
R
BV
t
t
DS(O N)
I
DSS1
I
DSS2
DSS
AR-O N
AR-O FF
I
OL
LNK624
ID = 50 mA
LNK625
ID = 62 mA
LNK626
ID = 82 mA
VDS = 560 V, See Figure 20
TJ = 125 °C, See Note A
VDS = 375 V, See Figure 20
TJ = 50 °C
TJ = 25 °C
See Figure 20
VFB = 0
See Note C
See Note C -12 0 mA
TJ = 25 °C 24 28
TJ = 100 °C 36 42
W
TJ = 25 °C 16 19
TJ = 100 °C 24 28
TJ = 25 °C 9.6 11
TJ = 100 °C 14 17
50
mA
15
725 V
50 V
200 ms
LNK623/624/626 2 s
LNK625 1
Open-Loop ON -Time
See Note C 90 ms
NOTES:
A. I
is the worst-case OFF-state leakage specication at 80% of BV
DSS1
specication under worst-case application conditions (rectied 265 VAC) for no-load consumption calculations.
B. When the duty cycle exceeds DC
the LinkSwitch-CV operates in on-time extension mode.
MAX
and maximum operating junction temperature. I
DSS
is a typical
DSS2
C. This parameter is derived from characterization.
D. Mechanical stress induced during the assembly may cause shift in this parameter. This shift has not impact on the ability of LinkSwitch-CV
to meet CV = ±5% in mass production given the design follows recommendation in AN-45 and good manufacturing practice.
13
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Rev. I 08/16
Page 14
LNK623-626
(Normalized to 25 °C)
Feedback Voltage
(Normalized to 25 °C)
Breakdown Voltage
(Normalized to 25
Drain Current (mA)
Drain Capacitance (pF)
600
PI-5212-012615
Typical Performance Characteristics
1.200
1.000
0.800
0.600
Frequency
0.400
0.200
0.000
-40 -15 10 35 60 85 110 135
Temperature (°C)
Figure 14. Output Frequency vs. Temperature.
1.1
°C)
1.0
PI-5086-012315
PI-2213-012315
1.200
1.000
0.800
0.600
0.400
0.200
0.000
-40 -15 10 35 60 85 110 135
Temperature (°C)
Figure 15. Feedback Voltage vs. Temperature.
300
250
T T
CASE
CASE
=25 °C =100 °C
200
150
PI-5089-012315
PI-5211-080708
0.9
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
Figure 16. Breakdown vs. Temperature.
1000
100
10
1
0 100 200 300 400 500 600
Drain Voltage (V)
Figure 18. C
vs. Drain Voltage. Figure 19. Drain Capacitance Power.
OSS
Scaling Factors: LNK623 1.0 LNK624 1.0 LNK625 1.5 LNK626 2.5
PI-5201-012615
100
50
Scaling Factors: LNK623 1.0 LNK624 1.0 LNK625 1.5 LNK626 2.5
0
0 2 4 6 8 10
DRAIN Voltage (V)
Figure 17. Output Characteristic.
50
Scaling Factors: LNK623 1.0 LNK624 1.0
40
LNK625 1.5 LNK626 2.5
30
20
Power (mW)
10
0
0 200 400
DRAIN Voltage (V)
14
Rev. I 08/16
www.power.com
Page 15
LinkSwitch-CV
5 µF
50 k
16 V
LNK623-626
FB
S
10 k
4 k
V
IN
+
1 µF
S1
.1 µF
BP
S
S
D
S
S2
Curve Tracer
To measure BV
1) Close S1, open S2
2) Power-up V
3) Open S1, close S2
4) Measure I/V characteristics of DRAIN pin using the curve tracer
Figure 20. Test Set-up for Leakage and Breakdown Tests.
, I
, and I
DSS
DSS1
source (16 V)
IN
follow these steps:
DSS2
PI-5203-012615
www.power.com
15
Rev. I 08/16
Page 16
LNK623-626
-E-
.240 (6.10) .260 (6.60)
Pin 1
-D-
.125 (3.18) .145 (3.68)
-T­SEATING PLANE
.100 (2.54) BSC
D S
.356 (9.05) .387 (9.83)
.014 (.36) .022 (.56)
.004 (.10)
.048 (1.22) .053 (1.35)
T E D S
PDIP-8C (P Package)
Notes:
1. Package dimensions conform to JEDEC specification MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP) package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses.
3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock­ wise to Pin 8 when viewed from the top. The notch and/or dimple are aids in locating Pin 1. Pin 3 is omitted.
5. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm).
6. Lead width measured at package body.
7. Lead spacing measured with the leads constrained to be .057 (1.45) .068 (1.73)
(NOTE 6)
.015 (.38)
MINIMUM
.118 (3.00) .140 (3.56)
.137 (3.48)
MINIMUM
.010 (.25) M
perpendicular to plane T.
.008 (.20) .015 (.38)
.300 (7.62) BSC
(NOTE 7)
.300 (7.62) .390 (9.91)
P08C
PI-3933-081716
16
Rev. I 08/16
www.power.com
Page 17
SO-8C (D Package)
LNK623-626
0.10 (0.004)
2X
1.35 (0.053)
1.75 (0.069)
0.10 (0.004)
0.25 (0.010)
4
3.90 (0.154) BSC
2
D
C
Pin 1 ID
1.27 (0.050) BSC
B
4.90 (0.193) BSC
A
8
1
1.25 - 1.65
(0.049 - 0.065)
4
5
6.00 (0.236) BSC
4
0.10 (0.004)
D
2X
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010)
0.10 (0.004)
7X
SEATING PLANE
C
2
A-B
2X
C
0.20 (0.008)
M
C A-B D
C
SEATING PLANE
C
C
1.04 (0.041) REF
0.40 (0.016)
1.27 (0.050)
H
0.17 (0.007)
0.25 (0.010)
DETAIL A
o
0 - 8
0.25 (0.010) BSC
DETAIL A
GAUGE PLANE
Reference Solder Pad Dimensions
2.00 (0.079)
D07C
1.27 (0.050)
Part Ordering Information
LNK 625 D G - TL
+
Notes:
1. JEDEC reference: MS-012.
4.90 (0.193)
+
+
+
0.60 (0.024)
• LinkSwitch Product Family
• CV Series Number
• Package Identier
P Plastic PDIP-8C
D Plastic SO-8C
• Package Material
G GREEN: Halogen Free and RoHS Compliant
• Tape & Reel and Other Options
Blank Standard Congurations
TL Tape & Reel, 2.5 k pcs for D Package. Not available for P Package.
2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
5. Controlling dimensions are in millimeters. Inch dimensions are shown in parenthesis. Angles in degrees.
PI-4526-012315
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17
Rev. I 08/16
Page 18
LNK623-626
Revision Notes Date
B Release data sheet. 11/08 C Correction made to Figure 5. 12/08 D Introduced Max Current Limit when V DRAIN is below 400 V. 07/09 E Introduced LNK626DG. 09/09 F Added Note 4 to Parameter Table 02/10 F Specied Max BYPASS Pin Current. 03/14
Figure removed “Test Set-up for FEEDBACK Pin Measurements” from previous version. Updated t
G
Updated to latest Brand Style.
H Update BV
from 700 V to 725 V 08/15
DSS
H Corrected schematic error in Figure 5. 03/16
I Updated PDIP-8C (P Package) per PCN-16232. 08/16
parameter.
AR-O FF
02/15
18
Rev. I 08/16
www.power.com
Page 19
Notes
LNK623-626
www.power.com
19
Rev. I 08/16
Page 20
For the latest updates, visit our website: www.power.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGR ATIONS MAKES NO WARRANT Y HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.power.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.power.com/ip.htm.
Life Support Policy
POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRIT TEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose
failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in signicant injury or death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, SENZero, SCALE-iDriver, Qspeed, PeakSwitch, LYTSwitch, LinkZero, LinkSwitch, InnoSwitch, Hi p erTFS, HiperPFS, HiperLCS, DPA-Switch, CAPZero, Clampless, EcoSmart, E-Shield, Filterfuse, FluxLink, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2016, Power Integrations, Inc.
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