Lowest Component Count, Energy-Effi cient
Off-Line Switcher IC
Product Highlights
Cost Effective Linear/Cap Dropper Replacement
• Lowest cost and component count buck converter solution
• Fully integrated auto-restart for short-circuit and open
loop fault protection – saves external component costs
• LNK302 uses a simplifi ed controller without auto-restart
for very low system cost
• 66 kHz operation with accurate current limit – allows low cost
off-the-shelf 1 mH inductor for up to 120 mA output current
• Tight tolerances and negligible temperature variation
• High breakdown voltage of 700 V provides excellent
input surge withstand
• Frequency jittering dramatically reduces EMI (~10 dB)
– minimizes EMI fi lter cost
• High thermal shutdown temperature (+135 °C minimum)
Much Higher Performance over Discrete Buck and
Passive Solutions
• Supports buck, buck-boost and fl yback topologies
• System level thermal overload, output short-circuit and
open control loop protection
• Excellent line and load regulation even with typical
confi guration
• High bandwidth provides fast turn-on with no overshoot
• Current limit operation rejects line ripple
• Universal input voltage range (85 VAC to 265 VAC)
• Built-in current limit and hysteretic thermal protection
• Higher effi ciency than passive solutions
• Higher power factor than capacitor-fed solutions
• Entirely manufacturable in SMD
EcoSmart
®
– Extremely Energy Effi cient
• Consumes typically only 50/80 mW in self-powered buck
topology at 115/230 VAC input with no load (opto feedback)
• Consumes typically only 7/12 mW in fl yback topology
with external bias at 115/230 VAC input with no load
• Meets California Energy Commission (CEC), Energy
Star, and EU requirements
Applications
• Appliances and timers
• LED drivers and industrial controls
Description
LinkSwitch-TN is specifi cally designed to replace all linear and
capacitor-fed (cap dropper) non-isolated power supplies in the
under 360 mA output current range at equal system cost while
offering much higher performance and energy effi ciency.
+
Wide Range
HV DC Input
Figure 1. Typical Buck Converter Application (See Application
Examples Section for Other Circuit Confi gurations).
PRODUCT
LNK302P/G/D63 mA80 mA63 mA80 mA
LNK304P/G/D 120 mA 170 mA120 mA 170 mA
LNK305P/G/D 175 mA 280 mA175 mA 280 mA
LNK306P/G/D 225 mA 360 mA225 mA 360 mA
Table 1. Output Current Table.
Notes:
1. Typical output current in a non-isolated buck converter. Output power
capability depends on respective output voltage. See Key Applications
Considerations Section for complete description of assumptions,
including fully discontinuous conduction mode (DCM) operation.
2. Mostly discontinuous conduction mode.
3. Continuous conduction mode.
4. Packages: P: DIP-8B, G: SMD-8B, D: SO-8C.
LinkSwitch-TN devices integrate a 700 V power MOSFET,
oscillator, simple On/Off control scheme, a high voltage switched
current source, frequency jittering, cycle-by-cycle current limit
and thermal shutdown circuitry onto a monolithic IC. The startup and operating power are derived directly from the voltage
on the DRAIN pin, eliminating the need for a bias supply and
associated circuitry in buck or fl yback converters. The fully
integrated auto-restart circuit in the LNK304-306 safely limits
output power during fault conditions such as short-circuit or
open loop, reducing component count and system-level load
protection cost. A local supply provided by the IC allows use
of a non-safety graded optocoupler acting as a level shifter to
further enhance line and load regulation performance in buck
and buck-boost converters, if required.
FB
BP
S
D
LinkSwitch-TN
OUTPUT CURRENT TABLE
230 VAC ±15%85-265 VAC
4
MDCM2CCM3MDCM2CCM
PI-3492-111903
1
+
DC
Output
3
November 2008
Page 2
LNK302/304-306
BYPASS
(BP)
6.3 V
JITTER
CLOCK
DC
OSCILLATOR
FEEDBACK
(FB)
1.65 V -V
T
Figure 2a. Functional Block Diagram (LNK302).
MAX
5.8 V
4.85 V
+
-
THERMAL
SHUTDOWN
SRQ
REGULATOR
5.8 V
BYPASS PIN
UNDER-VOLTAGE
Q
CURRENT LIMIT
COMPARATOR
+
-
LEADING
EDGE
BLANKING
V
I
LIMIT
DRAIN
(D)
SOURCE
(S)
PI-3904-020805
BYPASS
(BP)
FEEDBACK
(FB)
1.65 V -V
DRAIN
REGULATOR
5.8 V
FAULT
PRESENT
AUTO-
RESTART
COUNTER
CLOCK
RESET
5.8 V
4.85 V
6.3 V
JITTER
CLOCK
DC
MAX
OSCILLATOR
T
+
-
THERMAL
SHUTDOWN
SRQ
BYPASS PIN
UNDER-VOLTAGE
CURRENT LIMIT
COMPARATOR
+
-
V
I
(D)
LIMIT
Q
LEADING
EDGE
BLANKING
SOURCE
(S)
PI-2367-021105
Figure 2b. Functional Block Diagram (LNK304-306).
2-2
2
Rev. I 11/08
Page 3
LNK302/304-306
Pin Functional Description
DRAIN (D) Pin:
Power MOSFET drain connection. Provides internal operating
current for both start-up and steady-state operation.
BYPASS (BP) Pin:
Connection point for a 0.1 μF external bypass capacitor for the
internally generated 5.8 V supply.
FEEDBACK (FB) Pin:
During normal operation, switching of the power MOSFET is
controlled by this pin. MOSFET switching is terminated when
a current greater than 49 μA is delivered into this pin.
SOURCE (S) Pin:
This pin is the power MOSFET source connection. It is also the
ground reference for the BYPASS and FEEDBACK pins.
P Package (DIP-8B)
G Package (SMD-8B)
S
1
S
2
BP
3
FB
4
Figure 3. Pin Confi guration.
8
7
5
3a 3b
S
S
D
D Package (SO-8C)
BP
FB
D
1
2
4
8
S
7
S
6
S
5
S
PI-3491-120706
LinkSwitch-TN Functional
Description
LinkSwitch-TN combines a high voltage power MOSFET switch
with a power supply controller in one device. Unlike conventional
PWM (pulse width modulator) controllers, LinkSwitch-TN uses
a simple ON/OFF control to regulate the output voltage. The
LinkSwitch-TN controller consists of an oscillator, feedback
(sense and logic) circuit, 5.8 V regulator, BYPASS pin undervoltage circuit, over-temperature protection, frequency jittering,
current limit circuit, leading edge blanking and a 700 V power
MOSFET. The LinkSwitch-TN incorporates additional circuitry
for auto-restart.
Oscillator
The typical oscillator frequency is internally set to an average
of 66 kHz. Two signals are generated from the oscillator: the
maximum duty cycle signal (DC
indicates the beginning of each cycle.
) and the clock signal that
MAX
The LinkSwitch-TN oscillator incorporates circuitry that
introduces a small amount of frequency jitter, typically 4 kHz
peak-to-peak, to minimize EMI emission. The modulation rate
of the frequency jitter is set to 1 kHz to optimize EMI reduction
for both average and quasi-peak emissions. The frequency
jitter should be measured with the oscilloscope triggered at
the falling edge of the DRAIN waveform. The waveform in
Figure 4 illustrates the frequency jitter of the LinkSwitch-TN.
Feedback Input Circuit
The feedback input circuit at the FB pin consists of a low
impedance source follower output set at 1.65 V. When the current
delivered into this pin exceeds 49 μA, a low logic level (disable)
is generated at the output of the feedback circuit. This output
is sampled at the beginning of each cycle on the rising edge of
the clock signal. If high, the power MOSFET is turned on for
that cycle (enabled), otherwise the power MOSFET remains off
(disabled). Since the sampling is done only at the beginning of
each cycle, subsequent changes in the FB pin voltage or current
during the remainder of the cycle are ignored.
5.8 V Regulator and 6.3 V Shunt Voltage Clamp
The 5.8 V regulator charges the bypass capacitor connected to
the BYPASS pin to 5.8 V by drawing a current from the voltage
on the DRAIN, whenever the MOSFET is off. The BYPASS
pin is the internal supply voltage node for the LinkSwitch-TN.
When the MOSFET is on, the LinkSwitch-TN runs off of the
energy stored in the bypass capacitor. Extremely low power
consumption of the internal circuitry allows the LinkSwitch-TN
to operate continuously from the current drawn from the DRAIN
pin. A bypass capacitor value of 0.1 μF is suffi cient for both
high frequency decoupling and energy storage.
In addition, there is a 6.3 V shunt regulator clamping the
BYPASS pin at 6.3 V when current is provided to the BYPASS
pin through an external resistor. This facilitates powering of
LinkSwitch-TN externally through a bias winding to decrease
the no-load consumption to about 50 mW.
BYPASS Pin Under-Voltage
The BYPASS pin under-voltage circuitry disables the power
MOSFET when the BYPASS pin voltage drops below 4.85 V.
Once the BYPASS pin voltage drops below 4.85 V, it must rise
back to 5.8 V to enable (turn-on) the power MOSFET.
Over-Temperature Protection
The thermal shutdown circuitry senses the die temperature.
The threshold is set at 142 °C typical with a 75 °C hysteresis.
When the die temperature rises above this threshold (142 °C) the
power MOSFET is disabled and remains disabled until the die
temperature falls by 75 °C, at which point it is re-enabled.
Current Limit
The current limit circuit senses the current in the power MOSFET.
When this current exceeds the internal threshold (I
LIMIT
), the
2-3
3
Rev. I 11/08
Page 4
LNK302/304-306
600
500
400
V
DRAIN
12 V, 120 mA non-isolated power supply used in appliance
control such as rice cookers, dishwashers or other white goods.
This circuit may also be applicable to other applications such
as night-lights, LED drivers, electricity meters, and residential
PI-3660-081303
heating controllers, where a non-isolated supply is acceptable.
300
The input stage comprises fusible resistor RF1, diodes D3 and
200
100
0
68 kHz
64 kHz
D4, capacitors C4 and C5, and inductor L2. Resistor RF1 is
a fl ame proof, fusible, wire wound resistor. It accomplishes
several functions: a) Inrush current limitation to safe levels for
rectifi ers D3 and D4; b) Differential mode noise attenuation;
c) Input fuse should any other component fail short-circuit
(component fails safely open-circuit without emitting smoke,
fi re or incandescent material).
020
Time (μs)
Figure 4. Frequency Jitter.
power MOSFET is turned off for the remainder of that cycle.
The leading edge blanking circuit inhibits the current limit
comparator for a short time (t
) after the power MOSFET
LEB
is turned on. This leading edge blanking time has been set so
that current spikes caused by capacitance and rectifi er reverse
recovery time will not cause premature termination of the
switching pulse.
Auto-Restart (LNK304-306 only)
In the event of a fault condition such as output overload, output
short, or an open loop condition, LinkSwitch-TN enters into autorestart operation. An internal counter clocked by the oscillator
gets reset every time the FB pin is pulled high. If the FB pin
is not pulled high for 50 ms, the power MOSFET switching is
disabled for 800 ms. The auto-restart alternately enables and
disables the switching of the power MOSFET until the fault
condition is removed.
The power processing stage is formed by the LinkSwitch-TN,
freewheeling diode D1, output choke L1, and the output
capacitor C2. The LNK304 was selected such that the power
supply operates in the mostly discontinuous-mode (MDCM).
Diode D1 is an ultra-fast diode with a reverse recovery time (trr)
of approximately 75 ns, acceptable for MDCM operation. For
continuous conduction mode (CCM) designs, a diode with a trr of
≤35 ns is recommended. Inductor L1 is a standard off-the- shelf
inductor with appropriate RMS current rating (and acceptable
temperature rise). Capacitor C2 is the output fi lter capacitor;
its primary function is to limit the output voltage ripple. The
output voltage ripple is a stronger function of the ESR of the
output capacitor than the value of the capacitor itself.
To a fi rst order, the forward voltage drops of D1 and D2 are
identical. Therefore, the voltage across C3 tracks the output
voltage. The voltage developed across C3 is sensed and regulated
via the resistor divider R1 and R3 connected to U1’s FB pin.
The values of R1 and R3 are selected such that, at the desired
output voltage, the voltage at the FB pin is 1.65 V.
Regulation is maintained by skipping switching cycles. As the
Applications Example
A 1.44 W Universal Input Buck Converter
The circuit shown in Figure 5 is a typical implementation of a
output voltage rises, the current into the FB pin will rise. If
this exceeds I
then subsequent cycles will be skipped until the
FB
current reduces below IFB. Thus, as the output load is reduced,
more cycles will be skipped and if the load increases, fewer
R1
13.0 kΩ
1%
C3
10 μF
35 V
L1
1 mH
280 mA
85-265
VAC
RF1
8.2 Ω
2 W
D3
1N4007
D4
1N4007
L2
1 mH
C4
4.7 μF
400 V
FB
D
LinkSwitch-TN
C5
4.7 μF
400 V
BP
S
LNK304
C1
100 nF
R3
2.05 kΩ
1%
D1
UF4005
Figure 5. Universal Input, 12 V, 120 mA Constant Voltage Power Supply Using LinkSwitch-TN.
2-4
4
Rev. I 11/08
C2
100 μF
16 V
D2
1N4005GP
3.3 kΩ
R4
12 V,
120 mA
RTN
PI-3757-112103
Page 5
RF1D3
LNK302/304-306
LinkSwitch-TN
L2
D
FB
BP
R1
D2
+
AC
INPUT
D4
Optimize hatched copper areas ( ) for heatsinking and EMI.
S
S
C1
S
S
R3
C3C5C4
D1
L1
Figure 6a. Recommended Printed Circuit Layout for LinkSwitch-TN in a Buck Converter Confi guration using P or G Package.
AC
INPUT
RF1
D3
C4C5
D4
L2
Optimize hatched copper areas ( ) for heatsinking and EMI.
D
FB
BP
LinkSwitch-TN
C1
S
S
S
S
D1
R3
R1
C3
L1
D2
C2
PI-4546-011807
DC
OUTPUT
C2
PI-3750-121106
DC
OUTPUT
+
Figure 6b. Recommended Printed Circuit Layout for LinkSwitch-TN in a Buck Converter Confi guration using D Package to Bottom Side of the Board.
cycles are skipped. To provide overload protection if no cycles
are skipped during a 50 ms period, LinkSwitch-TN will enter
auto-restart (LNK304-306), limiting the average output power
to approximately 6% of the maximum overload power. Due to
tracking errors between the output voltage and the voltage across
C3 at light load or no load, a small pre-load may be required
(R4). For the design in Figure 5, if regulation to zero load is
required, then this value should be reduced to 2.4 kΩ.
1) Buck converter topology.
2) The minimum DC input voltage is ≥70 V. The value of
input capacitance should be large enough to meet this
criterion.
3) For CCM operation a KRP* of 0.4.
4) Output voltage of 12 VDC.
5) Effi ciency of 75%.
6) A catch/freewheeling diode with trr ≤75 ns is used for
MDCM operation and for CCM operation, a diode with
Key Application Considerations
LinkSwitch-TN Design Considerations
trr ≤35 ns is used.
7) The part is board mounted with SOURCE pins soldered
to a suffi cient area of copper to keep the SOURCE pin
temperature at or below 100 °C.
Output Current Table
*KRP is the ratio of ripple to peak inductor current.
Data sheet maximum output current table (Table 1) represents
the maximum practical continuous output current for both
mostly discontinuous conduction mode (MDCM) and continuous
LinkSwitch-TN Selection and Selection Between
MDCM and CCM Operation
conduction mode (CCM) of operation that can be delivered from
a given LinkSwitch-TN device under the following assumed
conditions:
Select the LinkSwitch-TN device, freewheeling diode and output
inductor that gives the lowest overall cost. In general, MDCM
2-5
5
Rev. I 11/08
Page 6
LNK302/304-306
TOPOLOGYBASIC CIRCUIT SCHEMATICKEY FEATURES
High-Side
Buck –
Direct
Feedback
High-Side
Buck –
Optocoupler
Feedback
Low-Side
Buck –
Optocoupler
Feedback
1. Output referenced to input
2. Positive output (V
FB
BP
S
D
+
V
IN
LinkSwitch-TN
PI-3751-121003
3. Step down – VO < V
4. Low cost direct feedback (±10% typ.)
+
V
O
) with respect to -V
O
IN
1. Output referenced to input
2. Positive output (VO) with respect to -V
3. Step down – VO < V
+
4. Optocoupler feedback
IN
- Accuracy only limited by reference
V
choice
O
+
V
IN
BP
FB
D
S
LinkSwitch-TN
- Low cost non-safety rated opto
- No pre-load required
PI-3752-121003
++
LinkSwitch-TN
V
IN
5. Minimum no-load consumption
V
O
IN
IN
Low-Side
Buck –
Constant
Current LED
Driver
High-Side
Buck Boost –
Direct
Feedback
High-Side
Buck Boost –
Constant
Current LED
Driver
+
LinkSwitch-TN
V
IN
+
V
IN
FB
D
+
V
IN
BP
FB
S
BP
FB
S
FB
BP
S
D
LinkSwitch-TN
BP
S
LinkSwitch-TN
1. Output referenced to input
D
PI-3753-111903
2. Negative output (VO) with respect to +V
3. Step down – VO < V
IN
IN
4. Optocoupler feedback
I
O
- Accuracy only limited by reference
choice
V
+
F
- Low cost non-safety rated opto
- No pre-load required
- Ideal for driving LEDs
D
R =
V
I
PI-3754-112103
F
O
PI-3755-121003
1. Output referenced to input
V
O
+
2. Negative output (VO) with respect to +V
3. Step up/down – VO > V
IN or VO
< V
IN
IN
4. Low cost direct feedback (±10% typ.)
5. Fail-safe – output is not subjected to input
voltage if the internal MOSFET fails
6. Ideal for driving LEDs – better accuracy
2 kΩ
300 Ω
R
SENSE
R
SENSE
2 V
=
I
O
I
O
and temperature stability than Low-side
10 μF
50 V
100 nF
Buck constant current LED driver
PI-3779-120803
Table 2. Common Circuit Confi gurations Using LinkSwitch-TN. (continued on next page)
2-6
6
Rev. I 11/08
Page 7
LNK302/304-306
TOPOLOGYBASIC CIRCUIT SCHEMATICKEY FEATURES
Low-Side
Buck Boost –
Optocoupler
Feedback
Table 2 (cont). Common Circuit Confi gurations Using LinkSwitch-TN.
1. Output referenced to input
2. Positive output (VO) with respect to +V
+
LinkSwitch-TN
V
IN
3. Step up/down – VO > VIN or VO < V
4. Optocoupler feedback
- Accuracy only limited by reference
V
O
choice
- Low cost non-safety rated opto
BP
FB
D
S
PI-3756-111903
+
- No pre-load required
5. Fail-safe – output is not subjected to input
voltage if the internal MOSFET fails
IN
IN
provides the lowest cost and highest effi ciency converter. CCM
designs require a larger inductor and ultra-fast (trr ≤35 ns)
freewheeling diode in all cases. It is lower cost to use a larger
LinkSwitch-TN in MDCM than a smaller LinkSwitch-TN in CCM
because of the additional external component costs of a CCM
design. However, if the highest output current is required, CCM
should be employed following the guidelines below.
Topology Options
LinkSwitch-TN can be used in all common topologies, with or
without an optocoupler and reference to improve output voltage
tolerance and regulation. Table 2 provide a summary of these
confi gurations. For more information see the Application
Note – LinkSwitch-TN Design Guide.
Component Selection
Referring to Figure 5, the following considerations may be
helpful in selecting components for a LinkSwitch-TN design.
Freewheeling Diode D1
Diode D1 should be an ultra-fast type. For MDCM, reverse
recovery time trr ≤75 ns should be used at a temperature of
70 °C or below. Slower diodes are not acceptable, as continuous
mode operation will always occur during startup, causing high
leading edge current spikes, terminating the switching cycle
prematurely, and preventing the output from reaching regulation.
If the ambient temperature is above 70 °C then a diode with
trr ≤35 ns should be used.
For CCM an ultra-fast diode with reverse recovery time
trr ≤35 ns should be used. A slower diode may cause excessive
leading edge current spikes, terminating the switching cycle
prematurely and preventing full power delivery.
Fast and slow diodes should never be used as the large reverse
recovery currents can cause excessive power dissipation in the
diode and/or exceed the maximum drain current specifi cation
of LinkSwitch-TN.
Feedback Diode D2
Diode D2 can be a low-cost slow diode such as the 1N400X
series, however it should be specifi ed as a glass passivated type
to guarantee a specifi ed reverse recovery time. To a fi rst order,
the forward drops of D1 and D2 should match.
Inductor L1
Choose any standard off-the-shelf inductor that meets the
design requirements. A “drum” or “dog bone” “I” core
inductor is recommended with a single ferrite element due to
its low cost and very low audible noise properties. The typical
inductance value and RMS current rating can be obtained from
the LinkSwitch-TN design spreadsheet available within the
PI Expert design suite from Power Integrations. Choose L1
greater than or equal to the typical calculated inductance with
RMS current rating greater than or equal to calculated RMS
inductor current.
Capacitor C2
The primary function of capacitor C2 is to smooth the inductor
current. The actual output ripple voltage is a function of this
capacitor’s ESR. To a fi rst order, the ESR of this capacitor
should not exceed the rated ripple voltage divided by the typical
current limit of the chosen LinkSwitch-TN.
Feedback Resistors R1 and R3
The values of the resistors in the resistor divider formed by
R1 and R3 are selected to maintain 1.65 V at the FB pin. It is
recommended that R3 be chosen as a standard 1% resistor of
2 kΩ. This ensures good noise immunity by biasing the feedback
network with a current of approximately 0.8 mA.
Feedback Capacitor C3
Capacitor C3 can be a low cost general purpose capacitor. It
provides a “sample and hold” function, charging to the output
voltage during the off time of LinkSwitch-TN. Its value should
be 10 μF to 22 μF; smaller values cause poorer regulation at
light load conditions.
2-7
7
Rev. I 11/08
Page 8
LNK302/304-306
Pre-load Resistor R4
In high-side, direct feedback designs where the minimum load
is <3 mA, a pre-load resistor is required to maintain output
regulation. This ensures suffi cient inductor energy to pull the
inductor side of the feedback capacitor C3 to input return via
D2. The value of R4 should be selected to give a minimum
output load of 3 mA.
In designs with an optocoupler the Zener or reference bias
current provides a 1 mA to 2 mA minimum load, preventing
“pulse bunching” and increased output ripple at zero load.
LinkSwitch-TN Layout Considerations
In the buck or buck-boost converter confi guration, since the
SOURCE pins in LinkSwitch-TN are switching nodes, the copper
area connected to SOURCE should be minimized to minimize
EMI within the thermal constraints of the design.
In the boost confi guration, since the SOURCE pins are tied
to DC return, the copper area connected to SOURCE can be
maximized to improve heatsinking.
The loop formed between the LinkSwitch-TN, inductor (L1),
freewheeling diode (D1), and output capacitor (C2) should
be kept as small as possible. The BYPASS pin capacitor
C1 (Figure 6) should be located physically close to the
SOURCE (S) and BYPASS (BP) pins. To minimize direct
coupling from switching nodes, the LinkSwitch-TN should be
placed away from AC input lines. It may be advantageous to
place capacitors C4 and C5 in-between LinkSwitch-TN and the
AC input. The second rectifi er diode D4 is optional, but may
be included for better EMI performance and higher line surge
withstand capability.
Quick Design Checklist
As with any power supply design, all LinkSwitch-TN designs
should be verifi ed for proper functionality on the bench. The
following minimum tests are recommended:
1) Adequate DC rail voltage – check that the minimum DC
input voltage does not fall below 70 VDC at maximum load,
minimum input voltage.
2) Correct Diode Selection – UF400x series diodes are
recommended only for designs that operate in MDCM at
an ambient of 70 °C or below. For designs operating in
continuous conduction mode (CCM) and/or higher ambients,
then a diode with a reverse recovery time of 35 ns or better,
such as the BYV26C, is recommended.
3) Maximum drain current – verify that the peak drain current
is below the data sheet peak drain specifi cation under
worst-case conditions of highest line voltage, maximum
overload (just prior to auto-restart) and highest ambient
temperature.
4) Thermal check – at maximum output power, minimum
input voltage and maximum ambient temperature, verify
that the LinkSwitch-TN SOURCE pin temperature is
100 °C or below. This fi gure ensures adequate margin due
to variations in R
from part to part. A battery powered
DS(ON)
thermocouple meter is recommended to make measurements
when the SOURCE pins are a switching node. Alternatively,
the ambient temperature may be raised to indicate margin
to thermal shutdown.
In a LinkSwitch-TN design using a buck or buck boost converter
topology, the SOURCE pin is a switching node. Oscilloscope
measurements should therefore be made with probe grounded
to a DC voltage, such as primary return or DC input rail, and
not to the SOURCE pins. The power supply input must always
be supplied from an isolated source (e.g. via an isolation
transformer).
2-8
8
Rev. I 11/08
Page 9
LNK302/304-306
ABSOLUTE MAXIMUM RATINGS
DRAIN Voltage .................................. ................ -0.3 V to 700 V
Peak DRAIN Current (LNK302).................200 mA (375 mA)
Peak DRAIN Current (LNK304).................400 mA (750 mA)
Peak DRAIN Current (LNK305).................800 mA (1500 mA)
Peak DRAIN Current (LNK306).................1400 mA (2600 mA)
FEEDBACK Voltage .........................................-0.3 V to 9 V
FEEDBACK Current.............................................100 mA
BYPASS Voltage ..........................................-0.3 V to 9 V
Storage Temperature .......................................... -65 °C to 150 °C
Operating Junction Temperature
Lead Temperature
(4)
........................................................260 °C
2. The higher peak DRAIN current is allowed if the DRAIN
to SOURCE voltage does not exceed 400 V.
3. Normally limited by internal circuitry.
4. 1/16 in. from case for 5 seconds.
5. Maximum ratings specifi ed may be applied, one at a time,
without causing permanent damage to the product.
Exposure to Absolute Maximum Rating conditions for
extended periods of time may affect product reliability.
Notes:
1. Measured on pin 2 (SOURCE) close to plastic interface.
2. Measured on pin 8 (SOURCE) close to plastic interface.
3. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
4. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
MinTypMaxUnits
CONTROL FUNCTIONS
Output
Frequency
Maximum Duty
Cycle
f
DC
OSC
FEEDBACK Pin
Turnoff Threshold
I
Current
FEEDBACK Pin
Voltage at Turnoff
V
Threshold
I
DRAIN Supply
Current
I
FB
S1
S2
MAX
FB
TJ = 25 °C
Peak-Peak Jitter4
S2 Open666972%
TJ = 25 °C304968
VFB ≥2 V
(MOSFET Not Switching)
See Note A
FEEDBACK
Open
(MOSFET
Switching)
See Notes A, B
Average626670
1.541.651.76V
160220
LNK302/304
LNK305
LNK306
200260
220280
250310
kHz
μA
μA
μA
2-9
9
Rev. I 11/08
Page 10
LNK302/304-306
ParameterSymbol
SOURCE = 0 V; TJ = -40 to 125 °C
CONTROL FUNCTIONS (cont.)
I
CH1
BYPASS Pin
Charge Current
I
CH2
Conditions
See Figure 7
(Unless Otherwise Specifi ed)
VBP = 0 V
TJ = 25 °C
VBP = 4 V
TJ = 25 °C
LNK302/304-5.5-3.3-1.8
LNK305/306-7.5-4.6-2.5
LNK302/304-3.8-2.3-1.0
LNK305/306-4.5-3.3-1.5
MinTypMaxUnits
mA
BYPASS Pin
Voltage
BYPASS Pin
Voltage Hysteresis
BYPASS Pin
Supply Current
V
I
CIRCUIT PROTECTION
I
Current Limit
LIMIT
Note E)
V
BP
BPH
BPSC
(See
See Note D68
di/dt = 55 mA/μs
TJ = 25 °C
di/dt = 250 mA/μs
TJ = 25 °C
di/dt = 65 mA/μs
TJ = 25 °C
di/dt = 415 mA/μs
TJ = 25 °C
di/dt = 75 mA/μs
TJ = 25 °C
di/dt = 500 mA/μs
TJ = 25 °C
5.555.86.10V
0.80.951.2V
μA
126136146
LNK302
145165185
240257275
LNK304
271308345
mA
350375401
LNK305
396450504
Minimum On Time
Leading Edge
Blanking Time
Thermal Shutdown
Temperature
2-10
10
Rev. I 11/08
t
ON(MIN)
t
LEB
T
SD
di/dt = 95 mA/μs
TJ = 25 °C
di/dt = 610 mA/μs
TJ = 25 °C
TJ = 25 °C
See Note F
450482515
LNK306
508578647
LNK302/304280360475
LNK305360460610
LNK306400500675
170215ns
135142150°C
ns
Page 11
ParameterSymbol
CIRCUIT PROTECTION (cont.)
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
See Figure 7
(Unless Otherwise Specifi ed)
LNK302/304-306
MinTypMaxUnits
Thermal Shutdown
Hysteresis
OUTPUT
ON-State
Resistance
OFF-State Drain
Leakage Current
Breakdown Voltage
Rise Time
Fall Time
T
R
DS(ON)
I
BV
SHD
DSS
t
t
DSS
R
F
See Note G75
LNK302
ID = 13 mA
LNK304
ID = 25 mA
LNK305
ID = 35 mA
LNK306
ID = 45 mA
VBP = 6.2 V, VFB ≥2 V,
VDS = 560 V,
TJ = 25 °C
VBP = 6.2 V, VFB ≥2 V,
TJ = 25 °C
Measured in a Typical Buck
Converter Application
TJ = 25 °C
TJ = 100 °C
TJ = 25 °C
TJ = 100 °C
TJ = 25 °C
TJ = 100 °C
TJ = 25 °C
TJ = 100 °C
LNK302/30450
LNK30570
LNK30690
700V
4855.2
7688.4
2427.6
3844.2
1213.8
1922.1
78.1
1112.9
50ns
50ns
°C
Ω
μA
DRAIN Supply
Voltage
Output Enable
Delay
Output Disable
Setup Time
Auto-Restart
ON-Time
Auto-Restart
Duty Cycle
t
t
t
DC
EN
DST
AR
AR
See Figure 910
TJ = 25 °C
See Note H
50V
0.5
LNK302
LNK304-30650
LNK302
LNK304-3066
Not Applicable
Not Applicable
μs
μs
ms
%
2-11
11
Rev. I 11/08
Page 12
LNK302/304-306
PI-3707-112503
FB
t
P
t
EN
DC
MAX
tP =
1
f
OSC
V
DRAIN
(internal signal)
NOTES:
A. Total current consumption is the sum of IS1 and I
switching) and the sum of IS2 and I
when FEEDBACK pin is shorted to SOURCE (MOSFET switching).
DSS
B Since the output MOSFET is switching, it is diffi cult to isolate the switching current from the supply current at the DRAIN. An alternative is to measure the BYPASS pin current at 6 V.
C. See Typical Performance Characteristics section Figure 14 for BYPASS pin start-up charging waveform.
D. This current is only intended to supply an optional optocoupler connected between the BYPASS and FEEDBACK
pins and not any other external circuitry.
E. For current limit at other di/dt values, refer to Figure 13.
F. This parameter is guaranteed by design.
G. This parameter is derived from characterization.
H. Auto-restart on time has the same temperature characteristics as the oscillator (inversely proportional to
frequency).
when FEEDBACK pin voltage is ≥2 V (MOSFET not
DSS
Figure 7. LinkSwitch-TN General Test Circuit.
470 Ω
5 W
S1
FB
D
BP
S
S
SS
470 kΩ
0.1 μF
S2
50 V50 V
PI-3490-060204
Figure 8. LinkSwitch-TN Duty Cycle Measurement.
2-12
12
Rev. I 11/08
Figure 9. LinkSwitch-TN Output Enable Timing.
Page 13
Typical Performance Characteristics
1.1
1.0
0.9
-50 -25 025 50 75 100 125 150
Junction Temperature (°C)
Breakdown Voltage
(Normalized to 25 °C)
PI-2213-012301
6
5
4
3
2
1
0
00.20.40.60.81.0
Time (ms)
PI-2240-012301
BYPASS Pin Voltage (V)
7
Temperature (°C)
PI-3709-111203
Current Limit
(Normalized to 25 °C)
1.0
1.2
1.4
0.8
0.6
0.4
0.2
0
-50050100150
di/dt = 1
di/dt = 6
Normalized di/dt
LNK302/304-306
1.2
Figure 10. Breakdown vs. Temperature.
1.0
0.8
0.6
0.4
Output Frequency
(Normalized to 25 °C)
0.2
0
-50 -250255075 100 125
Junction Temperature (°C)
Figure 11. Frequency vs. Temperature.
1.4
1.2
1.0
0.8
0.6
LNK302
0.4
Normalized Current Limit
0.2
LNK304
LNK305
LNK306
Normalized
di/dt = 1
55 mA/μs
65 mA/μs
75 mA/μs
95 mA/μs
Normalized
Current
Limit = 1
136 mA
257 mA
375 mA
482 mA
PI-2680-012301
PI-3710-071204
Figure 12. Current Limit vs. Temperature at
Normalized di/dt.
Tape & Reel, 1 k pcs minimum for G Package. 2.5 k pcs
TL
for D Package. Not available for P Package.
2-14
14
Rev. I 11/08
Page 15
-E-
.240 (6.10)
.260 (6.60)
Pin 1
-D-
.125 (3.18)
.145 (3.68)
-TSEATING
PLANE
.100 (2.54) BSC
D S
⊕
.367 (9.32)
.387 (9.83)
.014 (.36)
.022 (.56)
.004 (.10)
T E D S
⊕
.137 (3.48)
MINIMUM
.048 (1.22)
.053 (1.35)
.010 (.25) M
.057 (1.45)
.068 (1.73)
(NOTE 6)
.015 (.38)
MINIMUM
.120 (3.05)
.140 (3.56)
DIP-8B
Notes:
1. Package dimensions conform to JEDEC specification
MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP)
package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are
shown in parentheses.
3. Dimensions shown do not include mold flash or other
protrusions. Mold flash or protrusions shall not exceed
.006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock wise to Pin 8 when viewed from the top. The notch and/or
dimple are aids in locating Pin 1. Pin 6 is omitted.
5. Minimum metal to metal spacing at the package body for
the omitted lead location is .137 inch (3.48 mm).
6. Lead width measured at package body.
7. Lead spacing measured with the leads constrained to be
perpendicular to plane T.
.008 (.20)
.015 (.38)
.300 (7.62) BSC
(NOTE 7)
.300 (7.62)
.390 (9.91)
LNK302/304-306
P08B
PI-2551-121504
-E-
.240 (6.10)
.260 (6.60)
Pin 1
-D-
.125 (3.18)
.145 (3.68)
.032 (.81)
.037 (.94)
D S
.004 (.10)
⊕
.100 (2.54) (BSC)
.367 (9.32)
.387 (9.83)
.048 (1.22)
.053 (1.35)
.137 (3.48)
MINIMUM
.372 (9.45)
.388 (9.86)
E S
⊕
.057 (1.45)
.068 (1.73)
(NOTE 5)
.009 (.23)
.010 (.25)
SMD-8B
Pin 1
.004 (.10)
.012 (.30)
.046
.086
.060
.186
.060
.286
Solder Pad Dimensions
.004 (.10)
.036 (0.91)
.044 (1.12)
.046
.080
Notes:
1. Controlling dimensions are
inches. Millimeter sizes are
shown in parentheses.
2. Dimensions shown do not
include mold flash or other
protrusions. Mold flash or
protrusions shall not exceed
.006 (.15) on any side.
.420
3. Pin locations start with Pin 1,
and continue counter-clock wise to Pin 8 when viewed
from the top. Pin 6 is omitted.
4. Minimum metal to metal
spacing at the package body
for the omitted lead location
is .137 inch (3.48 mm).
5. Lead width measured at
package body.
6. D and E are referenced
datums on the package
body.
°
°
8
0 -
PI-2546-121504
G08B
2-15
15
Rev. I 11/08
Page 16
LNK302/304-306
SO-8C
0.10 (0.004)
2X
1.35 (0.053)
1.75 (0.069)
0.10 (0.004)
0.25 (0.010)
3.90 (0.154) BSC
2
D
C
Pin 1 ID
1.27 (0.050) BSC
B
4
1.25 - 1.65
(0.049 - 0.065)
2
4.90 (0.193) BSC
A
8
1
4
5
4
0.10 (0.004)
A-B
2X
C
D
6.00 (0.236) BSC
0.20 (0.008)
2X
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010)
0.10 (0.004)
7X
SEATING PLANE
C
M
C A-B D
C
C
SEATING
PLANE
1.04 (0.041) REF
C
0.40 (0.016)
1.27 (0.050)
H
0.17 (0.007)
0.25 (0.010)
DETAIL A
o
0 - 8
0.25 (0.010)
BSC
DETAIL A
GAUGE
PLANE
D07C
Reference
Solder Pad
Dimensions
1.27 (0.050)
2.00 (0.079)
+
+
Notes:
1. JEDEC reference: MS-012.
4.90 (0.193)
+
+
0.60 (0.024)
2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
5. Controlling dimensions are in millimeters. Inch dimensions
are shown in parenthesis. Angles in degrees.
PI-4526-040207
2-16
16
Rev. I 11/08
Page 17
Notes
LNK302/304-306
2-17
17
Rev. I 11/08
Page 18
LNK302/304-306
Notes
2-18
18
Rev. I 11/08
Page 19
LNK302/304-306
Revision NotesDate
C1) Released fi nal data sheet.3/03
D1) Corrected Minimum On Time.1/04
E1) Added LNK302.8/04
F1) Added lead-free ordering information.12/04
G1) Minor error corrections.
2) Renamed Feedback Pin Voltage parameter to Feedback Pin Voltage at Turnoff Threshold and
removed condition.
H1) Added SO-8C package.12/06
I1) Updated Part Ordering Information section with Halogen Free11/08
3/05
2-19
19
Rev. I 11/08
Page 20
LNK302/304-306
For the latest updates, visit our website: www.powerint.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power
Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES
NO WARRANT Y HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered
by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A
complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under
certain patent rights as set forth at http://www.powerint.com/ip.htm.
Life Support Policy
POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR
SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1.
A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii)
whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in signifi cant
injury or death to the user.
2.
A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause
the failure of the life support device or system, or to affect its safety or effectiveness.
RM 602, 6FL
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Phone: +82-2-2016-6610
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e-mail: koreasales@powerint.com
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#15-08/10 Goldhill Plaza
Singapore, 308900
Phone: +65-6358-2160
Fax: +65-6358-2015
e-mail: singaporesales@powerint.com
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Nei Hu Dist.
Taipei, Taiwan 114, R.O.C.
Phone: +886-2-2659-4570
Fax: +886-2-2659-4550
e-mail: taiwansales@powerint.com
Europe HQ
1st Floor, St. James’s House
East Street, Farnham
Surrey GU9 7TJ
United Kingdom
Phone: +44 (0) 1252-730-141
Fax: +44 (0) 1252-727-689
e-mail: eurosales@powerint.com
Applications Hotline
World Wide +1-408-414-9660
Applications Fax
World Wide +1-408-414-9760
2-20
20
Rev. I 11/08
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