Application Information (Continued)
THERMAL CONSIDERATIONS
Heat Sinking
The choice of a heat sink for a high-power audio amplifier is
made entirely to keep the die temperature at a level such
that the thermal protection circuitry does not operate under
normal circumstances. The heat sink should be chosen to
dissipate the maximum IC power for a given supply voltage
and rated load.
With high-power pulses of longer duration than 100 ms, the
case temperature will heat up drastically without the use of a
heat sink. Therefore the case temperature, as measured at
the center of the package bottom, is entirely dependent on
heat sink design and the mounting of the IC to the heat sink.
For the design of a heat sink for your audio amplifier application refer to the Determining The Correct Heat Sink section.
Since a semiconductor manufacturer has no control over
which heat sink is used in a particular amplifier design, we
can only inform the system designer of the parameters and
the method needed in the determination of a heat sink. With
this in mind, the system designer must choose his supply
voltages, a rated load, a desired output power level, and
know the ambient temperature surrounding the device.
These parameters are in addition to knowing the maximum
junction temperature and the thermal resistance of the IC,
both of which are provided by National Semiconductor.
As a benefit to the system designer we have provided Maximum Power Dissipation vs Supply Voltages curves for various loads in the Typical Performance Characteristics section, giving an accurate figure for the maximum thermal
resistance required for a particular amplifier design. This
data wasbased on θ
JC
=
1˚C/W andθ
CS
=
0.2˚C/W.We also
provide a section regarding heat sink determination for any
audio amplifier design where θ
CS
may be a different value. It
should be noted that the idea behind dissipating the maximum power within the IC is to provide the device with a low
resistance to convection heat transfer such as a heat sink.
Therefore, it is necessary for the system designer to be conservative in his heat sink calculations. As a rule, the lower
the thermal resistance of the heat sink the higher the amount
of power that may be dissipated. This is of course guided by
the cost and size requirements of the system. Convection
cooling heat sinks are available commercially, and their
manufacturers should be consulted for ratings.
Proper mounting of the IC is required to minimize the thermal
drop between the package and the heat sink. The heat sink
must also have enough metal under the package to conduct
heat from the center of the package bottom to the fins without excessive temperature drop.
A thermal grease such as Wakefield type 120 or Thermalloy
Thermacote should be used when mounting the package to
the heat sink. Without this compound, thermal resistance will
be no better than 0.5˚C/W, and probably much worse. With
the compound, thermal resistance will be 0.2˚C/W or less,
assuming under 0.005 inch combined flatness runout for the
package and heat sink. Proper torquing of the mounting
bolts is important and can be determined from heat sink
manufacturer’s specification sheets.
Should it be necessary to isolate V
−
from the heat sink, an insulating washer is required. Hard washers like beryluum oxide, anodized aluminum and mica require the use of thermal
compound on both faces. Two-mil mica washers are most
common, giving about 0.4˚C/W interface resistance with the
compound.
Silicone-rubber washers are also available. A 0.5˚C/W thermal resistance is claimed without thermal compound. Experience has shown that these rubber washers deteriorate and
must be replaced should the IC be dismounted.
Determining Maximum Power Dissipation
Power dissipation within the integrated circuit package is a
very important parameter requiring a thorough understanding if optimum power output is to be obtained. An incorrect
maximum power dissipation (P
D
) calculation may result in inadequate heat sinking, causing thermal shutdown circuitry to
operate and limit the output power.
The followingequations can be used to acccurately calculate
the maximum and average integrated circuit power dissipation for your amplifier design, given the supply voltage, rated
load, and output power. These equations can be directly applied to the Power Dissipation vs Output Power curves in the
Typical Performance Characteristics section.
Equation (1)
exemplifies the maximum power dissipation of
the ICand
Equations (2), (3)
exemplify theaverage IC power
dissipation expressed in different forms.
P
DMAX
=
V
CC
2/2π2R
L
(1)
where V
CC
is the total supply voltage
P
DAVE
=
(V
Opk/RL
)[VCC/π −V
Opk
/2] (2)
where V
CC
is the total supply voltage and V
Opk
=
V
CC
/π
P
DAVE
=
V
CCVOpk
/πRL−V
Opk
2
/2R
L
(3)
where V
CC
is the total supply voltage.
Determining the Correct Heat Sink
Once the maximum IC power dissipation is known for a
given supply voltage, rated load, and the desired rated output power the maximum thermal resistance (in ˚C/W) of a
heat sink can be calculated. This calculation is made using
Equation (4)
and is based on the fact that thermal heat flow
parameters are analogous to electrical current flow properties.
It is also known that typically the thermal resistance, θ
JC
(junction to case), of the LM3876 is 1˚C/W and that using
Thermalloy Thermacote thermal compound provides a thermal resistance, θ
CS
(case to heat sink), of about 0.2˚C/W as
explained in the Heat Sinking section.
Referring to the figure below,it is seen that the thermal resis-
tance from the die (junction) to the outside air (ambient) is a
combination of three thermal resistances, two of which are
known, θ
JC
and θCS. Since convection heat flow (power dissipation) is analogous to current flow, thermal resistance is
analogous to electrical resistance, and temperature drops
are analogous to voltage drops, the power dissipation out of
the LM3876 is equal to the following:
P
DMAX
=
(T
Jmax−TAmb
)/θ
JA
where θ
JA
=
θ
JC
+ θCS+ θ
SA
DS011832-12
www.national.com 12