Datasheet LM3544MX-H, LM3544M-L, LM3544M-H, LM3544MX-L Datasheet (NSC)

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LM3544 Quad Port USB Power Distribution Switch and Over-Current Protection
LM3544 Quad Port USB Power Distribution Switch and Over-Current Protection
March 2001

General Description

The LM3544 is a quad high-side power switch that is an excellent choice for use in Root, Self-Powered and Bus-Powered USB (Universal Serial Bus) Hubs. Indepen­dent port enables, flag signals to alert USB controllers of error conditions, controlled start-up in hot-plug events, and short circuit protection all satisfy USB requirements.
2.7V to 5.5V range. The LM3544 limits the continuous current through a single port to 1.25A (max.) when it is shorted to ground.
The low on-state resistance of the LM3544 switches ensures the LM3544 will satisfy USB voltage drop requirements, even when current through a switch reaches 500 mA. Thus, High-Powered USB Functions, Low-Powered USB func­tions, and Bus-Powered USB Hubs can all be powered off a Root or Self-Powered USB Hub containing the LM3544.
Added features of the LM3544 include current foldback to reduce power consumption in current overload conditions, thermal shutdown to prevent device failure caused by high-current overheating, and undervoltage lockout to keep switches from operating if the input voltage is below acceptable levels.

Features

n 90m(typ.) High-Side MOSFET Switch n 500mA Continuous Current per Port n 7 ms Fault Flag Delay Filters Hot-Plug Events n Industry Standard Pin Order n Short Circuit Protection with Power-Saving Current
Foldback
n Thermal Shutdown Protection n Undervoltage Lockout n Recognized by UL and Nemko CB n Input Voltage Range: 2.7V to 5.5V n 5µA Maximum Standby Supply Current n 16-Pin SOIC Package n Ambient Temperature Range: −40˚C to 85˚C

Applications

n USB Root, Self-Powered, and Bus-Powered Hubs n USB Devices such as Monitors and Printers n General Purpose High Side Switch Applications
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10120833

Functional Diagram

10120801
© 2001 National Semiconductor Corporation DS101208 www.national.com
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Connection Diagrams

LM3544
LM3544-H
16-Pin SOIC
LM3544-L
16-Pin SOIC
Top View
10120802

Ordering Information

Part Number Enable, Delivery Option Package Type
LM3544M-H Active High Enable
LM3544M-L Active Low Enable LM3544MX-H Active High Enable, 2500 units per reel LM3544MX-L Active Low Enable, 2500 units per reel

Typical Application Circuit

Top View
10120829
SO-16
NS Package Number M16A

FIGURE 1. The LM3544 used in a Self-Powered or Root USB Hub

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LM3544

Absolute Maximum Ratings (Note 1)

Lead Temperature Range (Soldering, 5 sec.) 260˚C
ESD Rating (Note 3) 2 kV
Office/Distributors for availability and specifications.
Voltage at IN Voltage at EN
pins Power Dissipation (Note 2) Internally Limited Maximum Junction Temperature 150˚C Storage Temperature Range −65˚C to 150˚C
and OUTXpins −0.3V to 6V
X
(ENX) and FLAG
X
X
−0.3V to 5.5V

Operating Ratings

Supply Voltage Range 2.7V to 5.5V Continuous Output Current Range
(Each Output) 0 mA to 500 mA Junction Temperature Range −40˚C to 125˚C

DC Electrical Characteristics

Limits in standard typeface are for TJ= 25˚C, and limits in boldface type apply over the full operating temperature range. Un­less otherwise specified: V
Symbol Parameter Conditions Min Typ Max Units
R I
ON
OUT
On Resistance OUTXContinuous Output
Current
I
LEAK-OUT
I
SC
OUTXLeakage Current ENX= 0 (ENX=VIN);
OUTXShort-Circuit Current (Note 4)
OC
THRESH
V
L_FLAG
I
LEAK-FLAG
I
LEAK-EN
V
IH
V
IL
V
UVLO
I
DDON
I
DDOFF
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Electrical specifications do not apply when operating the device beyond its rated operating conditions.
Note 2: The maximum allowable power dissipation isafunctionof the Maximum Junction Temperature(T the Ambient Temperature (T at any temperature is P thermal shutdown.
Note 3: The Human body model is a 100 pF capacitor discharged through a 1.5 kresistor into each pin. Note 4: Thermal Shutdown will protect the device from permanent damage.
Overcurrent Threshold 2.0 3.2 A FLAGXOutput-Low Voltage I(FLAGX)=10mA 0.1 0.3 V FLAGXLeakage Current 2.7 V ENxInput Leakage Current ENx/ENx=0Vor
EN/EN Input Logic High 2.7V VIN≤ 5.5V 2.4 V EN/EN Input Logic Low 4.5V VIN≤ 5.5V 0.8 V
Under-Voltage Lockout Threshold
Operational Supply Current
Shutdown Supply Current
MAX
= 5.0V, ENX=VIN(LM3544-H) or ENX= 0V (LM3544-L).
IN
V
IN
V
IN
= 5V, I = 3.3V, I
= 0.5A 90 125
OUTX
OUTX
3.0V VIN≤ 5.5V 0.5 A
TJ= 25˚C EN
= 0 (ENX=VIN);
X
−40TJ≤125˚C OUTXConnected to GND 0.8 1.25 A
5.5V 0.2 1 µA
FLAG
ENx/ENx=V
2.7V V
EN
x=VIN
IN
4.5V 0.4 V
IN
(ENx=0);
TJ= 25˚C EN
x=VIN
(ENx=0);
−40˚C TJ≤ 125˚C = 0 (ENx=VIN);
EN
x
TJ= 25˚C
−40˚C T
). The LM3544 in the 16-pin SOIC package has a T
A
=(T
)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the part will go into
JMAX−TA
125˚C 5 µA
J
of 150˚C and a θJAof 130˚C/W. The maximum allowable power dissipation
JMAX
= 0.5A 95 130
0.01 1 µA
10 µA
−0.5 0.5 µA
1.8 V
375 600 µA
800 µA
A
), Junction to Ambient Thermal Resistance (θJA), and
JMAX
m
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AC Electrical Characteristics

Limits are for TJ= 25˚C and VIN= 5.0V.
LM3544
Symbol Parameter Conditions Min Typ Max Units
t
r
t
f
t
ON
t
OFF
t
F
Note 5: Time for OUTxto rise from 10% to 90% of its enabled steady-state value after ENx(ENx) is asserted. Note 6: Time for OUTxto fall from 10% to 90% of its enabled steady-state value after ENx(ENx) is deasserted. Note 7: Time between ENxrising through VIH(ENxfalling through VIL) and OUTxrising through 90% of its enabled steady-state voltage. Note 8: Time between ENxfalling through VIL(ENxrising through VIH) and OUTxfalling through 10% of its enabled steady-state voltage. Note 9: Time between ENxrising through VIN(ENxfalling through VIN) and FLAGXfalling through 0.3V when OUTXis connected to GND.
OUTxRise Time (Note 5) CL= 33 µF, I OUTxFall Time (Note 6) CL= 33 µF, I Turn-on Delay (Note 7) CL= 33 µF, I Turn-off Delay (Note 8) CL= 33 µF, I Flag Delay (Note 9) I
=10mA 7 ms
FLAG
= 500 mA 1.5 ms
LOAD
= 500 mA 0.9 ms
LOAD
= 500 mA 2.9 ms
LOAD
= 500 mA 0.7 ms
LOAD

Pin Description

Pin Number Pin Name Pin Function
2, 6 IN 1, 2 Supply Inputs: These pins are the inputs to the power switches and the supply
input for the IC. In most applications they are connected together externally and to a single input voltage supply.
1, 5 GND 1, 2 Grounds: Must be connected together and to a common ground.
15, 14, 11, 10 OUT 1, 2, 3, 4 Switch Outputs: These pins are the outputs of the high side switches.
3, 4, 7, 8 LM3544-H: EN 1, 2, 3, 4
(LM3544-L: EN 1, 2, 3, 4)
16, 13, 12, 9 FLAG 1, 2, 3, 4 Fault Flag (Outputs): Active-low open drain outputs. Indicates over-current,
Enable (Inputs): Active-high (or active-low) logic enable inputs.
UVLO or thermal shutdown. See Application Informationsection for more details.
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LM3544

Typical Performance Characteristics V

specified.
R
vs Input Voltage RONvs Junction Temperature
ON
10120805
Quiescent Current, Output(s) Enabled vs
Junction Temperature
IN
= 5.0, I
= 500mA, TA= 25˚C unless otherwise
OUT_X
Quiescent Current, Output(s) Disabled vs
Junction Temperature
10120806
10120807
Quiescent Current, Output(s) Enabled vs
Input Voltage
10120809
10120808
Quiescent Current, Output(s) Disabled vs
Input Voltage
10120810
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Typical Performance Characteristics V
specified. (Continued)
LM3544
Short-Circuit Output Current vs Junction Temperature (Note 10)
10120813 10120814
IN
= 5.0, I
= 500mA, TA= 25˚C unless otherwise
OUT_X
Over-Current Threshold vs
Junction Temperature (Note 10)
Under-Voltage Lockout (UVLO) Threshold vs
Junction Temperature
10120815
Turn-Off Delay vs Input Voltage
(C
= 33 µF, C
IN
OUT
= 33 µF)
Turn-On Delay vs Input Voltage
(C
= 33 µF, C
IN
OUT
= 33 µF)
10120811
Fault Flag Delay Time vs
Junction Temperature
10120812
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LM3544
Typical Performance Characteristics V
IN
= 5.0, I
= 500mA, TA= 25˚C unless otherwise
OUT_X
specified. (Continued)
Turn-On/Turn-Off Response with 47/33µF Load Turn-On/Turn-Off Response with 10/33µF Load
10120818 10120819
Enable Into a Short (Note 10) Short Connected to Enabled Device (Note 10)
10120820 10120821
Over-Current Response with Ramped Load
on OUT1 and Fixed Load on OUT2 (Note 10)
10120822 10120823
Note 10: Output is shorted to Ground through a 100 mresistor. Note 11: Load is two capacitors and one resistor in parallel to model an actual USB load condition. The first capacitor has a value of 33 µF to model the LM3544
output capacitor. The second capacitor has a value of 10 µF to model the maximum allowable input capacitance of the downstream device. The resistor is a 47 resistor to model the maximum allowable input resistance of the downstream device.
Inrush Current to Downstream Device
when LM3544 is Enabled (Note 11)
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Functional Description

LM3544

Power Switches

The power switches that comprise the four ports of the LM3544 are N-Channel MOSFETs. They have a typical on-state drain-to-source resistance of 90 mwhen the input voltage is 5 V. When enabled, each switch will supply a 500 mA minimum current to its load. In the unlikely event that a switch is enabled and the output voltage of that switch is pulled above the input voltage, the bi-directional nature of the switch results in current to flow from the output to the input. When a switch is disabled, current flow through the switch is prevented in both directions.

Charge Pump and Driver

rapidly discharge through the part, activating current limit circuitry. The threshold for activating current limiting is 2.0A (typ.). Protection is achieved by momentarily opening the MOSFET switch and then gradually turning it on. Turn-on is halted when the current through the switch reaches the current-limit level of 1.0A (typ.) The current is held at this level until either the excessive load/short is removed or the part overheats and thermal shutdown occurs (see Thermal Shutdown section, below). The fault flag of a switch is asserted whenever the switch is current limiting.
If a port on the LM3544 is enabled into a short condition, the output current of that port will rise to the current-limit level and hold there.
1.0V (typ.), will reduce the output current through that port. This operation is shown in
Figure 2
, below. The current reduction, or foldback, reduces power dissipation through the overloaded MOSFET switch. An additional advantage of the foldback feature is the reduction of power required from the source supply when one or more output ports are shorted.
ENABLE (EN
or ENx)
x
The LM3544 comes in two versions: an active-high enable version, LM3544-H, and an active-low enable version, LM3544-L. In the LM3544-H, the EN
pins are active-high
x
logic inputs that, when asserted, turn on the associated power supply switch(es). Power supply switches are controlled by the EN
active-low logic inputs in the
x
LM3544-L. With all four ports disabled on either version of the LM3544, less than 5 µA of supply current is consumed. Both types of enable inputs, active-high and active-low, are TTL and CMOS logic compatible.

Input and Output

The power supply to the control circuitry and the drains of the power-switch MOSFETsare connected to the two input pins, IN1 and IN2. These two pins are connected externally in most standard applications. The two ground nodes GND1 and GND2 must be connected externally in all applications.
Pins OUT1, OUT2, OUT3, and OUT4 are connections to the source nodes of the power-switch MOSFETs. In a typical application circuit, current flows through the switches from IN1 and IN2 to OUT
toward the load.
x

Undervoltage Lockout (UVLO)

Undervoltage Lockout (UVLO) prevents the MOSFET switches from turning on until the input voltage exceeds a typical value of 1.8V.
If the input voltage drops below the UVLO threshold, the MOSFET switches are opened and fault flags are activated. UVLO flags function only when one or more of the ports is enabled. If a port is enabled in a UVLO condition, flags corresponding to the enabled port and its dual (port 1 is paired with port 2, port 3 is paired with port 4) are asserted.
10120817
FIGURE 2. Short-Circuit Output Current (with
Foldback) vs. Output Voltage

Thermal Shutdown

The LM3544 is internally protected against excessive power dissipation by a two-stage thermal protection circuit. If the device temperature rises to approximately 145˚C, the thermal shutdown circuitry turns off any switch that is current limited. Non-overloaded switches continue to function normally. If the die temperature rises above 160˚C, all switches are turned off and all four fault flag outputs are activated. Hysteresis ensures that a switch turned off by thermal shutdown will not be turned on again until the die temperature is reduced to 135˚C. Shorted switches will continue to cycle off and on, due to the rising and falling die temperature, until the short is removed.
The thermal shutdown function is shown graphically in
Figure 3
and
Figure 4
.

Current Limit and Foldback

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Functional Description (Continued)
10120825
FIGURE 3. Thermal Shutdown Characteristics when
only the First-Stage Thermal-Shutdown Mode is
Needed

Soft Start

When a power switch is enabled, high levels of current will flow instantaneously through the LM3544 to charge the large capacitance at the output of the port. This is likely to exceed the over-current threshold of the device, at which point the LM3544 will enter its current-limit mode. The amount of current used to charge the output capacitor is then set by the current-limit circuitry. The device will exit the current-limit mode when the current needed to continue to charge the output capacitor is less than the LM3544 current-limit level.

Fault Flag

The fault flags are open-drain outputs, each capable of sinking up to a 10 mA load current to typically 100 mV above ground.
A parasitic diode exists between the flag pins and V Pulling the flag pins to voltages higher than V
IN
pins.
IN
will forward bias this diode and will cause an increase in supply current. This diode will also clamp the voltage on the flag pins to a diode drop above V
.
IN
The fault flag is active (pulled low) when any of the following conditions are present: under-voltage, current-limit, or thermal-shutdown.
The LM3544 has an internal delay in reporting fault conditions that is typically 7 ms in length. In start-up, the delay gives the device time to charge the output capacitor(s) and exit the current-limit mode before a flag signal is set. This delay also prevents flag signal glitches from occurring when brief changes in operating conditions momentarily place the LM3544 into one of its three error conditions. If an error condition still exists after the delay interval has elapsed, the appropriate fault flag(s) will be asserted (pulled low) until the error condition is removed. In most applications, the 7 ms internal flag delay eliminates the need to extend the delay with an external RC delay network.
LM3544
10120826
FIGURE 4. Thermal Shutdown Characteristics when
Both First-Stage and Second-Stage Thermal-Shutdown
Modes are Needed
In
Figure 3
, port 1 is enabled into a short. When this occurs, the MOSFET switch of port 1 repeatedly opens and closes as the device temperature rises and falls between 145˚C and 135˚C. In this example, the device temperature never rises above 160˚C. The second stage thermal shutdown is not used and port 2 remains operational.
Figure 4
, the device temperature immediately rises above 160˚C. A higher ambient temperature or a larger number of shorted outputs can cause the junction temperature to increase, resulting in the difference in behavior between the current example and the previous one. When the junction temperature reaches 160˚C, all four ports are disabled (ports 3 and 4 are not shown in the figure) and all four fault-flag signals are asserted. Just prior to time index 2.5 ms, the device temperature falls below 135˚C, all four ports activate, and all four fault flags are removed. The short condition remains on port 1, however. For the remainder of the example, the device temperature cycles between 135˚C and 145˚C, causing port 1 to repeatedly turn on and off but allowing the un-shorted ports to function normally.

Application Information

Output Filtering

The schematic in circuit for the LM3544. The USB specification requires 120 µF at the output of each hub. A four-port hub with 33 µF tantalum capacitors at each port output meets the specification. These capacitors provide short-term transient current to drive downstream devices when hot-plug events occur. Capacitors with low equivalent-series-resistance should be used to lower the inrush current flow through the LM3544 during a hot-plug event.
The rapid change in currents seen during a hot plug event can generate electromagnetic interference (EMI). To reduce this effect, ferrite beads in series between the outputs of the LM3544 and the downstream USB port are recommended. Beads should also be placed between the ground node of the LM3544 and the ground nodes of connected downstream ports. In order to keep voltage drop across the beads to a minimum, wire with small DC resistance should be used through the ferrite beads.A 0.01 µF - 0.1 µF ceramic capacitor is recommended on each downstream port directly between the V effects.

Power Supply Filtering

A sizable capacitor should be connected to the input of the LM3544 to ensure the voltage drop on this node is less than 330 mV during a heavy-load hot-plug event. A 33 µF, 16V
Figure 1
and ground pins to further reduce EMI
bus
showed a typical application
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Application Information (Continued)
LM3544
should be further bypassed with a 0.01 µF - 0.1 µF ceramic capacitor, placed close to the device. The ceramic capacitor reduces ringing on the supply that can occur when a short is present at the output of a port.

Extending the Fault Flag Delay

While the 7 ms (typical) internal delay in reporting flag conditions is adequate for most applications, the delay can be extended by connecting external RC filters to the FLAG pins, as shown in
FIGURE 5. Typical Circuit for Lengthening the Internal

Power Dissipation and Junction Temperature

A few simple calculations will allow a designer to calculate the approximate operating temperature of the LM3544 for a given application. The large currents possible through the low resistance power MOSFET combined with the high thermal resistance of the SOIC package, in relation to power packages, make this estimate an important design step.
Begin the estimate by determining R operating temperature using the graphs in the Typical
Figure 5
Flag Delay
.
at the expected
ON
10120828
Performance Characteristics section of this datasheet. Next, calculate the power dissipation through the switch with
Equation (1)
.
2
ON
*
I
DS
(1)
PD=R
Using this figure, determine the junction temperature with
Equation (2)
.
T
=PD*θJA+TA. (2)
J
Where:
θ
= SOIC Thermal Resistance: 130˚C/W and TA=Ambient
JA
Temperature (˚C). Compare the calculated temperature with the expected
temperature used to estimate R match, re-estimate R
using a more appropriate operating
ON
. If they do not reasonably
ON
temperature and repeat the calculations. Reiterate as necessary.

PCB Layout Considerations

In order to meet the USB requirements for voltage drop, droop and EMI, each component used in this circuit must be evaluated for its contribution to the circuit performance. These principles are illustrated in
Figure 6
. The following
PCB layout rules and guidelines are recommended
1. Place the switch as close to the USB connector as possible. Keep all V use at least 50-mil, 1 ounce copper for all V
traces as short as possible and
bus
bus
traces.
Solder plating the traces will reduce the trace resistance.
2. Avoid vias as much as possible. If vias are used, use multiple vias in parallel and/or make them as large as possible.
3. Place the output capacitor and ferrite beads as close to the USB connector as possible.
4. If ferrite beads are used, use wires with minimum resistance and large solder pads to minimize connection resistance.

FIGURE 6. Self-Powered Hub Connections and Per-Port Voltage Drop

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Typical Applications

Root and Self-Powered USB Hubs

The LM3544 has been designed primarily for use in root and self-powered USB hubs. In this application, the switches of the LM3544 are used to connect the power source of the hub to the power bus used by downstream devices and to protect the hub from dangerously excessive loads and shorts to ground. A high-power bus-powered function, low-power bus-powered function, or a bus-powered hub can be driven through a single port of the LM3544.A schematic of a circuit that uses the LM3544 for power-supply switching in a typical root or self-powered hub was shown earlier in this datasheet in
Figure 1

Bus-Powered USB Hubs

The LM3544 is capable of performing the power supply switching functions required in Bus-Powered hubs. Use here is very similar to the configuration used in root and self-powered hubs. With bus-powered hubs, however, there is no internal power supply to drive the input pins of the LM3544. Instead, the input pins should be connected to the power bus supplied by the upstream hub.
.
±
3% output voltage tolerance is used in

USB Bus-Powered Functions and General In-Rush Current Limiting Applications

The LM3544 can be placed at the power-supply input of USB bus-powered functions, or other similar devices, to protect them from high in-rush currents. If the current being delivered to the device were to exceed the 2.0Aover-current threshold (typ.) of the LM3544, switches in violation would open to protect the device from damage.
In addition to in-rush current limiting, the LM3544 can be used in high-power bus-powered functions to keep current levels of the function in compliance during power-up. The USB specification requires the staged switching of power when connecting high-power functions to the bus. When a high-power function is initially connected to the bus, it must not draw more than one unit supply (100mA). After a connection is detected and enumerated, and if the upstream device is capable of supplying the required power, the high-power function may draw up to five unit loads (500mA). With the proper control signals, the LM3544 can be used to achieve this staged power connection. When the function is connected to the bus, one or more of the LM3544 switches can be closed to connect bus power only to circuitry needed during the connection and enumeration process. If the function is to be powered fully, remaining switches on the LM3544 can be closed to connect all blocks of the function to the power bus. connected for use in bus powered functions.
Figure 7
illustrates how the LM3544 can be
LM3544

FIGURE 7. Using the LM3544 in USB Bus-Powered Functions

Wake-on-USB and Remote Wakeup Applications

The LM3544 can be used in desktop and notebook PC based root hubs to switch the power connection of USB devices between the main power source, used when the device is active, and a reduced power auxiliary supply. The
10120831
auxiliary supply, used when the device is in suspend mode, can dramatically decrease the power consumption of a computer that contains devices that spend extended periods of time in suspend mode. This application also works especially well with devices configured for remote wakeup capabilities (i.e.: using a keystroke on a mouse or keyboard
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Typical Applications (Continued)
LM3544
example of how the LM3544 can be configured to switch the power connection of a device between two separate sources is shown in
In the example, the logic signals EN and SRC control the power supply connections. If the EN signal is low, all four LM3544 switches will be open and neither supply will be connected to the bus. If EN and SRC are both high, switch 1 and switch 3 close, connecting the main power supply to the two bus power outputs. When EN is high and SRC is low, the auxiliary supply is connected to the power outputs through switches 2 and 4.
Figure 8
, below.
In order to allow the power-switching circuit to smoothly transition from one supply to another, delay networks must be placed before the enable pins. These delay networks account for the turn-on delay of the LM3544 switches by slowing the fall time of the enable signals. Rise times of these signals are not affected by the delay networks. Glitch free transition is assured as long as both supplies remain within operating specifications for a minimum of 5 ms after the logic signal SRC is toggled.

FIGURE 8. Using the LM3544 in a Wake-on-USB Application

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Physical Dimensions inches (millimeters)

unless otherwise noted
LM3544 Quad Port USB Power Distribution Switch and Over-Current Protection
Order Number LM3544M-H, LM3544M-L, LM3544MX-H or LM3544MX-L,
NS Package Number M16A
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