Datasheet LM2672N-12, LM2672MX-ADJ, LM2672MX-5.0, LM2672MX-3.3, LM2672MX-12 Datasheet (NSC)

...
Page 1
LM2672 SIMPLE SWITCHER
®
Power Converter High Efficiency
1A Step-Down Voltage Regulator with Features
General Description
The LM2672 series of regulators are monolithic integrated circuits built with a LMDMOS process. These regulators pro­vide all the active functions for a step-down (buck) switching regulator, capable of driving a 1A load current with excellent line and load regulation. These devices areavailableinfixed output voltages of 3.3V, 5.0V, 12V, and an adjustable output version.
Requiring a minimumnumberofexternal components, these regulators are simple to use and include patented internal frequency compensation (Patent Nos. 5,382,918 and 5,514,947), fixed frequency oscillator, external shutdown, soft-start, and frequency synchronization.
The LM2672 series operates at a switching frequency of 260 kHz, thus allowing smaller sized filter components than what would be needed with lower frequency switching regu­lators. Because of its very high efficiency ( per traces on the printed circuit board are the only heat sink­ing needed.
A family of standard inductors for use with the LM2672 are available from several different manufacturers. This feature greatly simplifies the design of switch-mode power supplies using these advanced ICs. Also included in the datasheet are selector guides for diodes and capacitors designed to work in switch-mode power supplies.
Other features include a guaranteed output voltage within specified input voltages and output load conditions, and ternal shutdown is included, featuring typically 50 µA stand-by current. The output switch includes current limiting, as well as thermal shutdown for full protection under fault conditions.
±
10%on the oscillator frequency. Ex-
>
90%), the cop-
±
1.5%tolerance on
To simplify the LM2672 buck regulator design procedure, there exists computer design software,
Simple
version 1.0.
Features
n Efficiency up to 96 n Available in SO-8 and 8-pin DIP packages n Computer Design Software
version 1.0
n Simple and easy to design with n Requires only 5 external components n Uses readily available standard inductors n 3.3V, 5.0V, 12V, and adjustable output versions n Adjustable version output voltage range: 1.21V to 37V
±
n
1.5%max output voltage tolerance over line and load
conditions
n Guaranteed 1A output load current n 0.25DMOS Output Switch n Wide input voltage range: 8V to 40V n 260 kHz fixed frequency internal oscillator n TTL shutdown capability, low power standby mode n Soft-start and frequency synchronization n Thermal shutdown and current limit protection
%
LM267X Made Simple
Typical Applications
n Simple High Efficiency (>90%) Step-Down (Buck)
Regulator
n Efficient Pre-Regulator for Linear Regulators
September 1998
LM267X Made
LM2672 SIMPLE SWITCHER Power Converter High Efficiency 1A Step-Down Voltage Regulator
with Features
Typical Application (Fixed Output Voltage Versions)
DS012934-1
SIMPLE SWITCHER®is a registered trademark of National Semiconductor Corporation.
®
Windows
is a registered trademark of Microsoft Corporation.
© 1998 National Semiconductor Corporation DS012934 www.national.com
Page 2
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
Supply Voltage 45V ON/OFF Pin Voltage Switch Voltage to Ground −1V Boost Pin Voltage V Feedback Pin Voltage −0.3V V ESD Susceptibility
Human Body Model (Note 2) 2 kV
Power Dissipation Internally Limited
−0.1V VSH≤ 6V
+8V
SW
14V
FB
Storage Temperature Range −65˚C to +150˚C Lead Temperature M Package
Vapor Phase (60s) +215˚C
Infrared (15s) +220˚C N Package (Soldering, 10s) +260˚C Maximum Junction Temperature +150˚C
Operating Ratings
Supply Voltage 6.5V to 40V Temperature Range −40˚C T
+125˚C
J
Electrical Characteristics Specifications with standard type face are for T
face apply over full Operating Temperature Range.
=
25˚C, and those in bold type
J
LM2672-3.3
Symbol Parameter Conditions Typical Min Max Units
(Note 4) (Note 5) (Note 5) SYSTEM PARAMETERS Test Circuit V V
Output Voltage V
OUT
Output Voltage V
OUT
η Efficiency V
Figure 2
=
8V to 40V, I
IN
=
6.5V to 40V, I
IN
=
12V, I
IN
(Note 3)
=
20 mA to 1A 3.3 3.251/3.201 3.350/3.399 V
LOAD
=
20 mA to 500 mA 3.3 3.251/3.201 3.350/3.399 V
LOAD
=
1A 86
LOAD
%
LM2672-5.0
Symbol Parameter Conditions Typical Min Max Units
(Note 4) (Note 5) (Note 5) SYSTEM PARAMETERS Test Circuit V V
Output Voltage V
OUT
Output Voltage V
OUT
η Efficiency V
Figure 2
=
8V to 40V, I
IN
=
6.5V to 40V, I
IN
=
12V, I
IN
(Note 3)
=
20 mA to 1A 5.0 4.925/4.850 5.075/5.150 V
LOAD
=
20 mA to 500 mA 5.0 4.925/4.850 5.075/5.150 V
LOAD
=
1A 90
LOAD
%
LM2672-12
Symbol Parameter Conditions Typical Min Max Units
(Note 4) (Note 5) (Note 5) SYSTEM PARAMETERS Test Circuit V
Output Voltage V
OUT
η Efficiency V
=
15V to 40V, I
IN
=
24V, I
IN
Figure 2
LOAD
(Note 3)
=
20 mA to 1A 12 11.82/11.64 12.18/12.36 V
LOAD
=
1A 94
%
LM2672-ADJ
Symbol Parameter Conditions Typ Min Max Units
(Note 4) (Note 5) (Note 5) SYSTEM PARAMETERS Test Circuit V
V
www.national.com 2
Feedback
FB
Voltage
Feedback
FB
Voltage
Figure 3
=
V
8V to 40V, I
IN
Programmed for 5V
V
OUT
(see Circuit of
=
V
6.5V to 40V, I
IN
Programmed for 5V
V
OUT
(see Circuit of
(Note 3)
LOAD
Figure 3
LOAD
Figure 3
=
20 mA to 1A
)
=
20 mA to 500 mA
)
1.210 1.192/1.174 1.228/1.246 V
1.210 1.192/1.174 1.228/1.246 V
Page 3
LM2672-ADJ (Continued)
Symbol Parameter Conditions Typ Min Max Units
(Note 4) (Note 5) (Note 5) SYSTEM PARAMETERS Test Circuit η Efficiency V
Figure 3
(Note 3)
=
12V, I
IN
=
1A 90
LOAD
%
All Output Voltage Versions
Electrical Characteristics
Specifications with standard type face are for T Range. Unless otherwise specified, V and I
LOAD
=
100 mA.
IN
Symbol Parameters Conditions Typ Min Max Units
DEVICE PARAMETERS
I
Q
I
STBY
I
CL
I
L
R f
O
Quiescent Current V
Standby Quiescent Current ON/OFF Pin=0V 50 100/150 µA Current Limit 1.55 1.25/1.2 2.1/2.2 A Output Leakage Current V
Switch On-Resistance I
DS(ON)
Oscillator Frequency Measured at Switch Pin 260 225 275 kHz
D Maximum Duty Cycle 95
Minimum Duty Cycle 0
I
BIAS
Feedback Bias V Current ADJ Version Only
V
ON/OFF Pin 1.4 0.8 2.0 V
S/D
Voltage Thesholds
I
S/D
F
SYNC
V
V I
SS
θ
JA
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is in­tended to be functional, but device parameter specifications may not be guaranteed under these conditions. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5 kresistor into each pin. Note 3: External components such as the catch diode, inductor, input and output capacitors, and voltage programming resistors can affect switching regulator per-
formance. When the LM2672 is used as shown in the Electrical Characteristics.
Note 4: Typical numbers are at 25˚C and represent the most likely norm. Note 5: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100%pro-
duction tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to cal­culate Average Outgoing Quality Level (AOQL).
Note 6: Junction to ambient thermal resistance with approximately 1 square inch of printed circuit board copper surrounding the leads. Additional copper area will lower thermal resistance further. See Application Information section in the application note accompanying this datasheet and the thermal model in
Simple
ON/OFF Pin Current ON/OFF Pin=0V 20 737µA Synchronization Frequency V Synchronization Threshold
SYNC
Voltage Soft-Start Voltage 0.63 0.53 0.73 V
SS
Soft-Start Current 4.5 1.5 6.9 µA Thermal Resistance N Package, Junction to Ambient (Note 6) 95 ˚C/W
Figure 2
version 1.0 software.
=
25˚C, and those in bold type face apply over full Operating Temperature
J
=
12V for the 3.3V, 5V, and Adjustable versions and V
=
FEEDBACK
8V 2.5 3.6 mA For 3.3V, 5.0V, and ADJ Versions V
FEEDBACK
=
15V 2.5 mA For 12V Versions
=
40V, ON/OFF Pin=0V
IN
=
V
SWITCH
V
SWITCH
SWITCH
FEEDBACK
SYNC
0V
=
−1V, ON/OFF Pin=0V
=
1A 0.25 0.30/0.50
=
1.3V 85 nA
=
3.5V, 50%duty cycle 400 kHz
M Package, Junction to Ambient (Note 6) 105
and
Figure 3
test circuits, system performance will be as specified by the system parameters section of
=
24V for the 12V version,
IN
125µA
615mA
% %
1.4 V
LM267X Made
www.national.com3
Page 4
Connection Diagram
8-Lead Package
Top View
For Surface Mount Package
Order Number
LM2672M-3.3, LM2672M-5.0,
LM2672M-12 or LM2672M-ADJ
See NSC Package Number M08A
For DIP Package
Order Number
LM2672N-3.3, LM2672N-5.0,
LM2672N-12 or LM2672N-ADJ
See NSC Package Number N08E
Typical Performance Characteristics
DS012934-2
Normalized Output Voltage
Drain-to-Source Resistance
DS012934-3
DS012934-6
Line Regulation
Switch Current Limit
DS012934-4
DS012934-7
Efficiency
DS012934-5
Operating Quiescent Current
DS012934-8
www.national.com 4
Page 5
Typical Performance Characteristics (Continued)
Standby Quiescent Current
DS012934-9
Switching Frequency
DS012934-12
Dropout Voltage—3.3V Option
ON/OFF Threshold Voltage
Feedback Pin Bias Current
ON/OFF Pin Current (Sourcing)
DS012934-10
Peak Switch Current
DS012934-13
Dropout Voltage—5.0V Option
DS012934-11
DS012934-14
DS012934-15
DS012934-16
www.national.com5
Page 6
Block Diagram
* Patent Number 5,514,947
Patent Number 5,382,918
FIGURE 1.
Typical Performance Characteristics
Continuous Mode Switching Waveforms
L=47 µH, C
A: VSWPin Voltage, 10 V/div. B: Inductor Current, 0.5 A/div C: Output Ripple Voltage, 20 mV/div AC-Coupled
OUT
=
V
20V, V
IN
Horizontal Time Base: 1 µs/div
OUT
=
68 µF, C
=
5V, I
=
LOAD
ESR=50 m
OUT
1A
DS012934-18
(Circuit of
A: VSWPin Voltage, 10 V/div. B: Inductor Current, 0.5 A/div C: Output Ripple Voltage, 20 mV/div AC-Coupled
Figure 2
)
Discontinuous Mode Switching Waveforms
=
V
IN
L=15 µH, C
20V, V
OUT
=
5V, I
OUT
=
68 µF (2x), C
LOAD
Horizontal Time Base: 1 µs/div
=
300 mA
ESR=25 m
OUT
DS012934-17
DS012934-19
www.national.com 6
Page 7
Typical Performance Characteristics (Circuit of
Figure 2
) (Continued)
Load Transient Response for Continuous Mode
L=47 µH, C
A: Output Voltage, 100 mV/div, AC-Coupled B: Load Current: 200 mA to 1A Load Pulse
=
V
20V, V
IN
OUT
OUT
=
68 µF, C
=
5V, I
=
LOAD
ESR=50 m
OUT
1A
DS012934-20
Horizontal Time Base: 50 µs/div
Test Circuit and Layout Guidelines
Load Transient Response for Discontinuous Mode
L=47 µH, C
A: Output Voltage, 100 mV/div, AC-Coupled B: Load Current: 100 mA to 300 mA Load Pulse
=
V
20V, V
IN
=
OUT
OUT
68 µF, C
=
5V,
ESR=50 m
OUT
DS012934-21
Horizontal Time Base: 200 µs/div
CIN- 22 µF, 50V Tantalum, Sprague “199D Series”
- 47 µF, 25V Tantalum, Sprague “595D Series”
C
OUT
D1 - 3.3A, 50V Schottky Rectifier, IR 30WQ05F L1 - 68 µH Sumida
- 0.01 µF, 50V Ceramic
C
B
#
RCR110D-680L
FIGURE 2. Standard Test Circuits and Layout Guides
DS012934-22
Fixed Output Voltage Versions
www.national.com7
Page 8
Test Circuit and Layout Guidelines (Continued)
CIN- 22 µF, 50V Tantalum, Sprague “199D Series”
- 47 µF, 25V Tantalum, Sprague “595D Series”
C
OUT
D1 - 3.3A, 50V Schottky Rectifier, IR 30WQ05F L1 - 68 µH Sumida R1 - 1.5 k,1 C
- 0.01 µF, 50V Ceramic
B
For a 5V output, select R2 to be 4.75 k,1
where V
REF
#
%
=
1.21V
RCR110D-680L
%
Usea1%resistor for best stability.
FIGURE 3. Standard Test Circuits and Layout Guides
Adjustable Output Voltage Versions
LM2672 Series Buck Regulator Design Procedure (Fixed Output)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
To simplify the buck regulator design procedure, National Semiconductor is making available computer design software to be used with the regulators. LM267X Made Simple
®
Windows
Given: Given:
=
V
OUT
V
(max)=Maximum DC Input Voltage VIN(max)=12V
IN
I
(max)=Maximum Load Current I
LOAD
1. Inductor Selection (L1) A. Select the correct inductor value selection guide from
and
Figure 5orFigure 6
4
respectively). For all other voltages, see the design procedure for the adjustable version.
B. From the inductor value selection guide, identify the inductance region intersected by the Maximum Input Voltage line and the Maximum Load Current line. Each region is identified by an inductance value and an inductor code (LXX).
SIMPLE SWITCHER
line of switching
version 1.0 is available on
3.1, NT, or 95 operating systems.
Regulated Output Voltage (3.3V, 5V, or 12V) V
1. Inductor Selection (L1)
(output voltages of 3.3V, 5V, or 12V
Figure
A. Use the inductor selection guide for the 5V version shown in
B. From the inductor value selection guide shown in the inductance region intersected by the 12V horizontal line and the 1A vertical line is 33 µH, and the inductor code is L23.
OUT
(max)=1A
LOAD
Figure 5
=
5V
.
DS012934-23
Figure 5
,
www.national.com 8
Page 9
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
C. Select an appropriate inductor from the four manufacturer’s
part numbers listed in different style of inductor to allow flexibility in meeting various design requirements. Listed below are some of the differentiating characteristics of each manufacturer’s inductors:
Schott:
ferrite EP core inductors; these have very low leakage magnetic fields to reduce electro-magnetic interference (EMI) and are the lowest power loss inductors
Renco:
ferrite stick core inductors; benefits are typically lowest cost inductors and can withstand E currents above rated value. Be aware that these inductors have an external magnetic field which may generate more EMI than other types of inductors.
Pulse:
powered iron toroid core inductors; these can also be low cost and can withstand larger than normal E transient peak currents. Toroid inductors have low EMI.
Coilcraft:
ferrite drum core inductors; these are the smallest physical size inductors, available only as SMT components. Be aware that these inductors also generate EMI — but less than stick inductors.
Complete specifications for these inductors are available from the respective manufacturers. A table listing the manufacturers’ phone numbers is located in
2. Output Capacitor Selection (C A. Select an output capacitor from the output capacitor table in
Figure 10
. Using the output voltage and the inductance value found in the inductor selection guide, step 1, locate the appropriate capacitor value and voltage rating.
The capacitor list contains through-hole electrolytic capacitors from four different capacitor manufacturers and surface mount tantalum capacitors from two different capacitor manufacturers. It is recommended that both the manufacturers and the manufacturer’s series that are listed in the table be used. A table listing the manufacturers’ phone numbers is located in
Figure 11
.
3. Catch Diode Selection (D1) A. In normal operation, the average current of the catch diode
is the load current times the catch diode duty cycle, 1-D (D is the switch duty cycle, which is approximately the output voltage divided by the input voltage). The largest value of the catch diode average current occurs at the maximum load current and maximum input voltage (minimum D). For normal operation, the catch diode current rating must be at least 1.3 times greater than its maximum average current. However, if the power supply design must withstand a continuous output short, the diode should have a current rating equal to the maximum current limit of the LM2672. The most stressful condition for this diode is a shorted output condition.
B. The reverse voltage rating of the diode should be at least
1.25 times the maximum input voltage. C. Because of their fast switching speed and low forward
voltage drop, Schottky diodes provide the best performance and efficiency. This Schottky diode must be located close to the LM2672 using short leads and short printed circuit traces.
Figure 8
. Each manufacturer makes a
T and transient peak
Figure 9
.
)
OUT
T and
C. The inductance value required is 33 µH. From the table in
Figure 8
, go to the L23 line and choose an inductor part number from any of the four manufacturers shown. (In most instances, both through hole and surface mount inductors are available.)
2. Output Capacitor Selection (C A. Use the 5.0V section in the output capacitor table in
. Choose a capacitor value and voltage rating from the line
10
that contains the inductance value of 33 µH. The capacitance and voltage rating values corresponding to the 33 µH inductor are the:
Surface Mount: 68 µF/10V Sprague 594D Series. 100 µF/10V AVX TPS Series. Through Hole: 68 µF/10V Sanyo OS-CON SA Series. 220 µF/35V Sanyo MV-GX Series. 220 µF/35V Nichicon PL Series. 220 µF/35V Panasonic HFQ Series.
3. Catch Diode Selection (D1) A. Refer to the table shown in
1A, 20V Schottky diode will provide the best performance. If the circuit must withstand a continuous shorted output, a higher current Schottky diode is recommended.
OUT
Figure 12
)
. In this example, a
Figure
www.national.com9
Page 10
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
4. Input Capacitor (C
A low ESR aluminum or tantalum bypass capacitor is needed
)
IN
between the input pin and ground to prevent large voltage transients from appearing at the input. This capacitor should be located close to the IC using short leads. In addition, the RMS current rating of the input capacitor should be selected to be at least
1
⁄2the DC load current. The capacitor manufacturer data sheet must be checked to assure that this current rating is not exceeded. The curves shown in
Figure 14
show typical RMS current ratings for several different aluminum electrolytic capacitor values. A parallel connection of two or more capacitors may be required to increase the total minimum RMS current rating to suit the application requirements. For an aluminum electrolytic capacitor, the voltage rating should be at least 1.25 times the maximum input voltage. Caution must be exercised if solid tantalum capacitors are used. The tantalum capacitor voltage rating should be twice the maximum input voltage. The tables in
Figure 15
show the recommended application voltage for AVX TPS and Sprague 594D tantalum capacitors. It is also recommended that they be surge current tested by the manufacturer. The TPS series available from AVX, and the 593D and 594D series from Sprague are all surge current tested. Another approach to minimize the surge current stresses on the input capacitor is to add a small inductor in series with the input supply line. Use caution when using ceramic capacitors for input bypassing, because it may cause severe ringing at the V
5. Boost Capacitor (C
This capacitor develops the necessary voltage to turn the
)
B
IN
switch gate on fully. All applications should use a 0.01 µF, 50V ceramic capacitor.
6. Soft-Start Capacitor (C
This capacitor controls the rate at which the device starts up. The formula for the soft-start capacitor C
- optional)
SS
is:
SS
4. Input Capacitor (C
The important parameters for the input capacitor are the input
)
IN
voltage rating and the RMS current rating. With a maximum input voltage of 12V, an aluminum electrolytic capacitor with a voltage rating greater than 15V (1.25 x V The next higher capacitor voltage rating is 16V. The RMS current rating requirement for the input capacitor in a buck regulator is approximately
1
⁄2the DC load current. In this
) would be needed.
IN
example, with a 1A load, a capacitor with a RMS current rating of at least 500 mA is needed. The curves shown in can be used to select an appropriate input capacitor. From the curves, locate the 16V line and note which capacitor values have RMS current ratings greater than 500 mA. For a through hole design, a 330 µF/16V electrolytic capacitor (Panasonic HFQ series, Nichicon PL, Sanyo MV-GX series or equivalent) would be adequate. Other types or other manufacturers’ capacitors can be used provided the RMS ripple current ratings are adequate. Additionally, for a complete surface mount design, electrolytic capacitors such as the Sanyo CV-C or CV-BS and the Nichicon WF or UR and the NIC Components NACZ series could be considered. For surface mount designs, solid tantalum capacitors can be used, but caution must be exercised with regard to the capacitor surge current rating and voltage rating. In this
Figure 15
example, checking
, and the Sprague 594D series
datasheet, a Sprague 594D 15 µF, 25V capacitor is adequate.
pin.
5. Boost Capacitor (C
For this application, and all applications, use a 0.01 µF, 50V
)
B
ceramic capacitor.
6. Soft-Start Capacitor (C
For this application, selecting a start-up time of 10 ms and using the formula for C
- optional)
SS
results in a value of:
SS
Figure 14
where:
=
Soft-Start Current :4.5 µA typical.
I
SS
=
Soft-Start Time :Selected.
t
SS
=
V V V V
Soft-Start Threshold Voltage :0.63V typical.
SSTH
=
Output Voltage :Selected.
OUT SCHOTTKY IN
=
=
Schottky Diode Voltage Drop :0.4V typical.
Input Voltage :Selected.
If this feature is not desired, leave this pin open.
www.national.com 10
Page 11
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
PROCEDURE (Fixed Output Voltage Version) EXAMPLE (Fixed Output Voltage Version)
7. Frequency Synchronization (optional)
The LM2672 (oscillator) can be synchronized to run with an external oscillator, using the sync pin (pin 3). By doing so, the LM2672 can be operated at higher frequencies than the standard frequency of 260 kHz. This allows for a reduction in the size of the inductor and output capacitor. As shown in the drawing below, a signal applied to a RC filter at the sync pin causes the device to synchronize to the frequency of that signal. For a signal with a peak-to-peak amplitude of 3V or greater,a1kΩresistor and a 100 pF capacitor are suitable values.
INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation)
7. Frequency Synchronization (optional)
For all applications, usea1kΩresistor and a 100 pF capacitor for the RC filter.
FIGURE 4. LM2672-3.3
FIGURE 5. LM2672-5.0
DS012934-29
DS012934-31
FIGURE 6. LM2672-12
DS012934-30
DS012934-32
FIGURE 7. LM2672-ADJ
www.national.com11
Page 12
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
Ind.
Induc-
Ref.
tance
Desg.
L4 68 0.32 67143940 67144310 RL-1284-68-43 RL1500-68 PE-53804 PE-53804-S DO1608-683 L5 47 0.37 67148310 67148420 RL-1284-47-43 RL1500-47 PE-53805 PE-53805-S DO1608-473 L6 33 0.44 67148320 67148430 RL-1284-33-43 RL1500-33 PE-53806 PE-53806-S DO1608-333 L7 22 0.52 67148330 67148440 RL-1284-22-43 RL1500-22 PE-53807 PE-53807-S DO1608-223
L9 220 0.32 67143960 67144330 RL-5470-3 RL1500-220 PE-53809 PE-53809-S DO3308-224 L10 150 0.39 67143970 67144340 RL-5470-4 RL1500-150 PE-53810 PE-53810-S DO3308-154 L11 100 0.48 67143980 67144350 RL-5470-5 RL1500-100 PE-53811 PE-53811-S DO3308-104 L12 68 0.58 67143990 67144360 RL-5470-6 RL1500-68 PE-53812 PE-53812-S DO3308-683 L13 47 0.70 67144000 67144380 RL-5470-7 RL1500-47 PE-53813 PE-53813-S DO3308-473 L14 33 0.83 67148340 67148450 RL-1284-33-43 RL1500-33 PE-53814 PE-53814-S DO3308-333 L15 22 0.99 67148350 67148460 RL-1284-22-43 RL1500-22 PE-53815 PE-53815-S DO3308-223 L18 220 0.55 67144040 67144420 RL-5471-2 RL1500-220 PE-53818 PE-53818-S DO3316-224 L19 150 0.66 67144050 67144430 RL-5471-3 RL1500-150 PE-53819 PE-53819-S DO3316-154 L20 100 0.82 67144060 67144440 RL-5471-4 RL1500-100 PE-53820 PE-53820-S DO3316-104 L21 68 0.99 67144070 67144450 RL-5471-5 RL1500-68 PE-53821 PE-53821-S DO3316-683 L22 47 1.17 67144080 67144460 RL-5471-6 PE-53822 PE-53822-S DO3316-473 L23 33 1.40 67144090 67144470 RL-5471-7 PE-53823 PE-53823-S DO3316-333 L24 22 1.70 67148370 67148480 RL-1283-22-43 PE-53824 PE-53824-S DO3316-223 L27 220 1.00 67144110 67144490 RL-5471-2 PE-53827 PE-53827-S DO5022P-224 L28 150 1.20 67144120 67144500 RL-5471-3 PE-53828 PE-53828-S DO5022P-154 L29 100 1.47 67144130 67144510 RL-5471-4 PE-53829 PE-53829-S DO5022P-104 L30 68 1.78 67144140 67144520 RL-5471-5 PE-53830 PE-53830-S DO5022P-683
(µH)
Current
(A)
Schott Renco Pulse Engineering Coilcraft
Through Surface Through Surface Through Surface Surface
Hole Mount Hole Mount Hole Mount Mount
FIGURE 8. Inductor Manufacturers’ Part Numbers
Coilcraft Inc. Phone (800) 322-2645
FAX (708) 639-1469
Coilcraft Inc., Europe Phone +44 1236 730 595
FAX +44 1236 730 627
Pulse Engineering Inc. Phone (619) 674-8100
FAX (619) 674-8262
Pulse Engineering Inc., Phone +353 93 24 107 Europe FAX +353 93 24 459 Renco Electronics Inc. Phone (800) 645-5828
FAX (516) 586-5562
Schott Corp. Phone (612) 475-1173
FAX (612) 475-1786
FIGURE 9. Inductor Manufacturers’ Phone Numbers
www.national.com 12
Page 13
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
Output Capacitor
Output
Voltage
(V)
3.3
5.0
12
Inductance
(µH)
22 120/6.3 100/10 100/10 330/35 330/35 330/35 33 120/6.3 100/10 68/10 220/35 220/35 220/35 47 68/10 100/10 68/10 150/35 150/35 150/35
68 120/6.3 100/10 100/10 120/35 120/35 120/35 100 120/6.3 100/10 100/10 120/35 120/35 120/35 150 120/6.3 100/10 100/10 120/35 120/35 120/35
22 100/16 100/10 100/10 330/35 330/35 330/35
33 68/10 10010 68/10 220/35 220/35 220/35
47 68/10 100/10 68/10 150/35 150/35 150/35
68 100/16 100/10 100/10 120/35 120/35 120/35 100 100/16 100/10 100/10 120/35 120/35 120/35 150 100/16 100/10 100/10 120/35 120/35 120/35
22 120/20 (2x) 68/20 68/20 330/35 330/35 330/35
33 68/25 68/20 68/20 220/35 220/35 220/35
47 47/20 68/20 47/20 150/35 150/35 150/35
68 47/20 68/20 47/20 120/35 120/35 120/35 100 47/20 68/20 47/20 120/35 120/35 120/35 150 47/20 68/20 47/20 120/35 120/35 120/35 220 47/20 68/20 47/20 120/35 120/35 120/35
Surface Mount Through Hole
Sprague AVX TPS Sanyo OS-CON Sanyo MV-GX Nichicon Panasonic
594D Series Series SA Series Series PL Series HFQ Series
(µF/V) (µF/V) (µF/V) (µF/V) (µF/V) (µF/V)
FIGURE 10. Output Capacitor Table
Nichicon Corp. Phone (847) 843-7500
FAX (847) 843-2798
Panasonic Phone (714) 373-7857
FAX (714) 373-7102
AVX Corp. Phone (803) 448-9411
FAX (803) 448-1943
Sprague/Vishay Phone (207) 324-4140
FAX (207) 324-7223
Sanyo Corp. Phone (619) 661-6322
FAX (619) 661-1055
FIGURE 11. Capacitor Manufacturers’ Phone Numbers
www.national.com13
Page 14
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued)
1A Diodes 3A Diodes
Surface Through Surface Through
V
R
Mount Hole Mount Hole
20V SK12 1N5817 SK32 1N5820
B120 SR102 SR302
30V SK13 1N5818 SK33 1N5821
B130 11DQ03 30WQ03F 31DQ03
MBRS130 SR103
40V SK14 1N5819 SK34 1N5822
B140 11DQ04 30BQ040 MBR340
MBRS140 SR104 30WQ04F 31DQ04
10BQ040 MBRS340 SR304 10MQ040 MBRD340 15MQ040
50V SK15 MBR150 SK35 MBR350
B150 11DQ05 30WQ05F 31DQ05
10BQ050 SR105 SR305
FIGURE 12. Schottky Diode Selection Table
International Rectifier
Phone (310) 322-3331
Corp.
FAX (310) 322-3332
Motorola, Inc. Phone (800) 521-6274
FAX (602) 244-6609
General Instruments
Phone (516) 847-3000
Corp.
FAX (516) 847-3236
Diodes, Inc. Phone (805) 446-4800
FAX (805) 446-4850
FIGURE 13. Diode Manufacturers’ Phone Numbers
FIGURE 14. RMS Current Ratings for Low ESR Electrolytic Capacitors (Typical)
DS012934-33
www.national.com 14
Page 15
LM2672 Series Buck Regulator Design Procedure (Fixed Output) (Continued) AVX TPS
Recommended
Application Voltage
+85˚C Rating
3.3 6.3 510
10 20 12 25 15 35
Voltage
Rating
Sprague 594D
Recommended
Application Voltage
+85˚C Rating
2.5 4
3.3 6.3 510 816
12 20 18 25 24 35 29 50
FIGURE 15. Recommended Application Voltage for AVX TPS and
Sprague 594D Tantalum Chip Capacitors Derated for 85˚C.
Voltage
Rating
LM2672 Series Buck Regulator Design Procedure (Adjustable Output)
PROCEDURE (Adjustable Output Voltage Version) EXAMPLE (Adjustable Output Voltage Version)
To simplify the buck regulator design procedure, National Semiconductor is making available computer design software to be used with the
SIMPLE SWITCHER
line of switching
regulators. LM267X Made Simple version 1.0 is available on
Windows
3.1, NT, or 95 operating systems.
Given: Given:
=
V
Regulated Output Voltage V
OUT
V
(max)=Maximum Input Voltage VIN(max)=28V
IN
I
(max)=Maximum Load Current I
LOAD
F=Switching Frequency
(Fixed at a nominal 260 kHz).
1. Programming Output Voltage (Selecting R1and R2,as
Figure 3
shown in
) Use the following formula to select the appropriate resistor values.
REF
=
1.21V
where V Select a value for R1between 240and 1.5 k. The lower
resistor values minimize noise pickup in the sensitive feedback pin. (For the lowest temperature coefficient and the best stability with time, use 1%metal film resistors.)
=
20V
OUT
(max)=1A
LOAD
F=Switching Frequency
(Fixed at a nominal 260 kHz).
1. Programming Output Voltage (Selecting R
Figure 3
shown in Select R
=
1kΩ(16.53 − 1)=15.53 k, closest 1%value is
R
2
15.4 k. =
15.4 k.
R
2
)
to be 1 k,1%. Solve for R2.
1
and R2,as
1
www.national.com15
Page 16
LM2672 Series Buck Regulator Design Procedure (Adjustable Output)
(Continued)
PROCEDURE (Adjustable Output Voltage Version) EXAMPLE (Adjustable Output Voltage Version)
2. Inductor Selection (L1) A. Calculate the inductor Volt
µs), from the following formula:
(V
microsecond constant E•T
2. Inductor Selection (L1) A. Calculate the inductor Volt
microsecond constant (E•T),
where V V
D
B. Use the E with the E Value Selection Guide shown in
=
internal switch saturation voltage=0.25V and
SAT
=
diode forward voltage drop=0.5V
T value from the previous formula and match it
T number on the vertical axis of the Inductor
Figure 7
B. E
.
C. On the horizontal axis, select the maximum load current. C. I D. Identify the inductance region intersected by the E
and the Maximum Load Current value. Each region is identified by an inductance value and an inductor code (LXX).
T value
D. From the inductor value selection guide shown in the inductance region intersected by the 21.6 (V horizontal line and the 1A vertical line is 68 µH, and the inductor code is L30.
E. Select an appropriate inductor from the four manufacturer’s
Figure 8
part numbers listed in
. For information on the different
types of inductors, see the inductor selection in the fixed
E. From the table in inductor part number from the list of manufacturers’ part numbers.
output voltage design procedure.
3. Output Capacitor SeIection (C A. Select an output capacitor from the capacitor code selection
Figure 16
guide in
. Using the inductance value found in the
OUT
)
inductor selection guide, step 1, locate the appropriate capacitor code corresponding to the desired output voltage.
B. Select an appropriate capacitor value and voltage rating, using the capacitor code, from the output capacitor selection
Figure 17
table in
. There are two solid tantalum (surface mount) capacitor manufacturers and four electrolytic (through hole) capacitor manufacturers to choose from. It is recommended that both the manufacturers and the manufacturer’s series that are listed in the table be used. A table listing the manufacturers’ phone numbers is located in
Figure 11
.
3. Output Capacitor SeIection (C
A. Use the appropriate row of the capacitor code selection
guide, in The capacitor code corresponding to an inductance of 68 µH is C20.
B. From the output capacitor selection table in choose a capacitor value (and voltage rating) that intersects the capacitor code(s) selected in section A, C20. The capacitance and voltage rating values corresponding to the capacitor code C20 are the: Surface Mount: 33 µF/25V Sprague 594D Series. 33 µF/25V AVX TPS Series. Through Hole: 33 µF/25V Sanyo OS-CON SC Series. 120 µF/35V Sanyo MV-GX Series. 120 µF/35V Nichicon PL Series. 120 µF/35V Panasonic HFQ Series. Other manufacturers or other types of capacitors may also be used, provided the capacitor specifications (especially the 100 kHz ESR) closely match the characteristics of the capacitors listed in the output capacitor table. Refer to the capacitor manufacturers’ data sheet for this information.
T=21.6 (V•µs)
(max)=1A
LOAD
Figure 16
Figure 7
µs)
Figure 8
, locate line L30, and select an
)
OUT
. For this example, use the 15–20V row.
Figure 17
,
,
www.national.com 16
Page 17
LM2672 Series Buck Regulator Design Procedure (Adjustable Output)
(Continued)
PROCEDURE (Adjustable Output Voltage Version) EXAMPLE (Adjustable Output Voltage Version)
4. Catch Diode Selection (D1) A. In normal operation, the average current of the catch diode
is the load current times the catch diode duty cycle, 1-D (D is the switch duty cycle, which is approximately V largest value of the catch diode average current occurs at the
OUT/VIN
). The
maximum input voltage (minimum D). For normal operation, the catch diode current rating must be at least 1.3 times greater than its maximum average current. However, if the power supply design must withstand a continuous output short, the diode should have a current rating greater than the maximum current limit of the LM2672. The most stressful condition for this diode is a shorted output condition.
B. The reverse voltage rating of the diode should be at least
1.25 times the maximum input voltage. C. Because of their fast switching speed and low forward
voltage drop, Schottky diodes provide the best performance and efficiency. The Schottky diode must be located close to the LM2672 using short leads and short printed circuit traces.
5. Input Capacitor (C
A low ESR aluminum or tantalum bypass capacitor is needed
)
IN
between the input pin and ground to prevent large voltage transients from appearing at the input. This capacitor should be located close to the IC using short leads. In addition, the RMS current rating of the input capacitor should be selected to be at least
1
⁄2the DC load current. The capacitor manufacturer data sheet must be checked to assure that this current rating is not exceeded. The curves shown in
Figure 14
show typical RMS current ratings for several different aluminum electrolytic capacitor values. A parallel connection of two or more capacitors may be required to increase the total minimum RMS current rating to suit the application requirements. For an aluminum electrolytic capacitor, the voltage rating should be at least 1.25 times the maximum input voltage. Caution must be exercised if solid tantalum capacitors are used. The tantalum capacitor voltage rating should be twice the maximum input voltage. The tables in
Figure 15
show the recommended application voltage for AVX TPS and Sprague 594D tantalum capacitors. It is also recommended that they be surge current tested by the manufacturer. The TPS series available from AVX, and the 593D and 594D series from Sprague are all surge current tested. Another approach to minimize the surge current stresses on the input capacitor is to add a small inductor in series with the input supply line. Use caution when using ceramic capacitors for input bypassing, because it may cause severe ringing at the V
6. Boost Capacitor (C
This capacitor develops the necessary voltage to turn the
)
B
switch gate on fully. All applications should use a 0.01 µF, 50V ceramic capacitor.
If the soft-start and frequency synchronization features are desired, look at steps 6 and 7 in the fixed output design procedure.
4. Catch Diode Selection (D1) A. Refer to the table shown in
Figure 12
. Schottky diodes provide the best performance, and in this example a 1A, 40V Schottky diode would be a good choice. If the circuit must withstand a continuous shorted output, a higher current (at least 2.2A) Schottky diode is recommended.
5. Input Capacitor (C
The important parameters for the input capacitor are the input
)
IN
voltage rating and the RMS current rating. With a maximum input voltage of 28V, an aluminum electrolytic capacitor with a voltage rating of at least 35V (1.25 x V The RMS current rating requirement for the input capacitor in a buck regulator is approximately
) would be needed.
IN
1
⁄2the DC load current. In this example, with a 1A load, a capacitor with a RMS current rating of at least 500 mA is needed. The curves shown in can be used to select an appropriate input capacitor. From the curves, locate the 35V line and note which capacitor values have RMS current ratings greater than 500 mA. For a through hole design, a 330 µF/35V electrolytic capacitor (Panasonic HFQ series, Nichicon PL, Sanyo MV-GX series or equivalent) would be adequate. Other types or other manufacturers’ capacitors can be used provided the RMS ripple current ratings are adequate. Additionally, for a complete surface mount design, electrolytic capacitors such as the Sanyo CV-C or CV-BS and the Nichicon WF or UR and the NIC Components NACZ series could be considered. For surface mount designs, solid tantalum capacitors can be used, but caution must be exercised with regard to the capacitor surge current rating and voltage rating. In this
Figure 15
example, checking
, and the Sprague 594D series
datasheet, a Sprague 594D 15 µF, 50V capacitor is adequate.
pin.
IN
6. Boost Capacitor (C
For this application, and all applications, use a 0.01 µF, 50V
)
B
ceramic capacitor.
Figure 14
www.national.com17
Page 18
LM2672 Series Buck Regulator Design Procedure (Adjustable Output)
(Continued)
Case
Style (Note 7)
SM and TH 1.21–2.50 ————C1C2C3 SM and TH 2.50–3.75 C1 C2 C3 C3 SM and TH 3.75–5.0 C4 C5 C6 C6 C6 SM and TH 5.0–6.25 C4 C7 C6 C6 C6 C6 SM and TH 6.25–7.5 C8 C4 C7 C6 C6 C6 C6 SM and TH 7.5–10.0 C9 C10 C11 C12 C13 C13 C13 SM and TH 10.0–12.5 C14 C11 C12 C12 C13 C13 C13 SM and TH 12.5–15.0 C15 C16 C17 C17 C17 C17 C17 SM and TH 15.0–20.0 C18 C19 C20 C20 C20 C20 C20 SM and TH 20.0–30.0 C21 C22 C22 C22 C22 C22 C22
TH 30.0–37.0 C23 C24 C24 C25 C25 C25 C25
Note 7: SM - Surface Mount, TH - Through Hole
Output
Voltage (V)
22 33 47 68 100 150 220
FIGURE 16. Capacitor Code Selection Guide
Inductance (µH)
www.national.com 18
Page 19
LM2672 Series Buck Regulator Design Procedure (Adjustable Output)
(Continued)
Output Capacitor
Cap. Ref.
Desg.
#
C1 120/6.3 100/10 100/10 220/35 220/35 220/35 C2 120/6.3 100/10 100/10 150/35 150/35 150/35 C3 120/6.3 100/10 100/35 120/35 120/35 120/35 C4 68/10 100/10 68/10 220/35 220/35 220/35 C5 100/16 100/10 100/10 150/35 150/35 150/35 C6 100/16 100/10 100/10 120/35 120/35 120/35 C7 68/10 100/10 68/10 150/35 150/35 150/35 C8 100/16 100/10 100/10 330/35 330/35 330/35
C9 100/16 100/16 100/16 330/35 330/35 330/35 C10 100/16 100/16 68/16 220/35 220/35 220/35 C11 100/16 100/16 68/16 150/35 150/35 150/35 C12 100/16 100/16 68/16 120/35 120/35 120/35 C13 100/16 100/16 100/16 120/35 120/35 120/35 C14 100/16 100/16 100/16 220/35 220/35 220/35 C15 47/20 68/20 47/20 220/35 220/35 220/35 C16 47/20 68/20 47/20 150/35 150/35 150/35 C17 47/20 68/20 47/20 120/35 120/35 120/35 C18 68/25 (2x) 33/25 47/25 (Note 8) 220/35 220/35 220/35 C19 33/25 33/25 33/25 (Note 8) 150/35 150/35 150/35 C20 33/25 33/25 33/25 (Note 8) 120/35 120/35 120/35 C21 33/35 (2x) 22/25 (Note 9) 150/35 150/35 150/35 C22 33/35 22/35 (Note 9) 120/35 120/35 120/35 C23 (Note 9) (Note 9) (Note 9) 220/50 100/50 120/50 C24 (Note 9) (Note 9) (Note 9) 150/50 100/50 120/50 C25 (Note 9) (Note 9) (Note 9) 150/50 82/50 82/50
Note 8: The SC series of Os-Con capacitors (others are SA series) Note 9: The voltage ratings of the surface mount tantalum chip and Os-Con capacitors are too low to work at these voltages.
Surface Mount Through Hole
Sprague AVX TPS Sanyo OS-CON Sanyo MV-GX Nichicon Panasonic
594D Series Series SA Series Series PL Series HFQ Series
(µF/V) (µF/V) (µF/V) (µF/V) (µF/V) (µF/V)
FIGURE 17. Output Capacitor Selection Table
www.national.com19
Page 20
Application Information
TYPICAL SURFACE MOUNT PC BOARD LAYOUT, FIXED OUTPUT (4X SIZE)
CIN- 15 µF, 50V, Solid Tantalum Sprague, “594D series”
- 68 µF, 16V, Solid Tantalum Sprague, “594D series”
C
OUT
D1 - 1A, 40V Schottky Rectifier, Surface Mount L1 - 33 µH, L23, Coilcraft DO3316
- 0.01 µF, 50V, Ceramic
C
B
TYPICAL SURFACE MOUNT PC BOARD LAYOUT, ADJUSTABLE OUTPUT (4X SIZE)
CIN- 15 µF, 50V, Solid Tantalum Sprague, “594D series”
- 33 µF, 25V, Solid Tantalum Sprague, “594D series”
C
OUT
D1 - 1A, 40V Schottky Rectifier, Surface Mount L1 - 68 µH, L30, Coilcraft DO3316
- 0.01 µF, 50V, Ceramic
C
B
%
R1 - 1k, 1 R2 - Use formula in Design Procedure
FIGURE 18. PC Board Layout
Layout is very important in switching regulator designs. Rap­idly switching currents associated with wiring inductance can generate voltage transients which can cause problems. For minimal inductance and ground loops, the wires indicated by
heavy lines (in
Figure 2
and
Figure 3
) should be wide
When using the adjustable version, special care must be taken as to the location of the feedback resistors and the as­sociated wiring. Physically locate both resistors near the IC, and route the wiring away from the inductor, especially an open core type of inductor.
printed circuit traces and should be kept as short as possible. For best results, external components should be
located as close to the switcher IC as possible using ground plane construction or single point grounding.
If open core inductors are used, special care must be taken as to the location and positioning of this type of induc­tor.Allowing the inductor flux to intersect sensitive feedback, IC ground path, and C
wiring can cause problems.
OUT
DS012934-39
DS012934-40
www.national.com 20
Page 21
Physical Dimensions inches (millimeters) unless otherwise noted
8-Lead (0.150" Wide) Molded Small Outline Package, JEDEC
Order Number LM2672M-3.3, LM2672M-5.0,
LM2672M-12 or LM2672M-ADJ
NS Package Number M08A
www.national.com21
Page 22
Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
with Features
8-Lead (0.300" Wide) Molded Dual-In-Line Package
Order Number LM2672N-3.3, LM2672N-5.0,
LM2672N-12 or LM2672N-ADJ
NS Package Number N08E
LIFE SUPPORT POLICY
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DE­VICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF NATIONAL SEMI­CONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or sys­tems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose fail­ure to perform when properly used in accordance
2. A critical component in any component of a life support device or system whose failure to perform can be rea­sonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.
with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user.
National Semiconductor Corporation
Americas Tel: 1-800-272-9959 Fax: 1-800-737-7018
LM2672 SIMPLE SWITCHER Power Converter High Efficiency 1A Step-Down Voltage Regulator
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
Email: support@nsc.com
www.national.com
National Semiconductor Europe
Fax: +49 (0) 1 80-530 85 86
Email: europe.support@nsc.com Deutsch Tel: +49 (0) 1 80-530 85 85 English Tel: +49 (0) 1 80-532 78 32 Français Tel: +49 (0) 1 80-532 93 58 Italiano Tel: +49 (0) 1 80-534 16 80
National Semiconductor Asia Pacific Customer Response Group
Tel: 65-2544466 Fax: 65-2504466 Email: sea.support@nsc.com
National Semiconductor Japan Ltd.
Tel: 81-3-5620-6175 Fax: 81-3-5620-6179
Loading...