Datasheet LM2651MTCX-2.5, LM2651MTCX-1.8, LM2651MTC-2.5, LM2651MTC-1.8, LM2651MTCX-ADJ Datasheet (NSC)

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Page 1
LM2651
1.5A High Efficiency Synchronous Switching Regulator
General Description
The LM2651 switching regulator provides high efficiency power conversion over a 100:1 load range (1.5A to 15mA). This feature makes the LM2651 an ideal fit in battery-powered applications that demand long battery life in both run and standby modes.
Synchronous rectification is used to achieve up to 97%effi­ciency.At light loads, the LM2651 enters a low power hyster­etic or “sleep” mode to keep the efficiency high. In many ap­plications, the efficiency still exceeds 80%at 15mA load. A shutdown pin is available to disable the LM2651 and reduce the supply current to less than 10µA.
The LM2651 containsa patented current sensing circuitry for current mode control. This feature eliminates the external current sensing resistor required by other current-mode DC-DC converters.
The LM2651 has a 300 kHz fixed frequency internal oscilla­tor.The high oscillator frequency allows the use of extremely small, low profile components.
A programmable soft-start feature limits current surges from the input power supply at start up and provides a simple means of sequencing multiple power supplies.
Other protection features include input undervoltage lockout, current limiting, and thermal shutdown.
Features
n Ultra high efficiency up to 97
%
n High efficiency over a 1.5A to milliamperes load range n 4V to 14V input voltage range n 1.8V, 2.5V, 3.3V, or ADJ output voltage n Internal MOSFET switch with low R
DS(on)
of 75m
n 300kHz fixed frequency internal oscillator n 7µA shutdown current n Patented current sensing for current mode control n Input undervoltage lockout n Adjustable soft-start n Current limit and thermal shutdown n 16-pin TSSOP package
Applications
n Personal digital assistants (PDAs) n Computer peripherals n Battery-powered devices n Handheld scanners n High efficiency 5V conversion
Typical Application
DS100925-15
Efficiency vs Load Current
(V
IN
=
5V, V
OUT
=
3.3V)
DS100925-1
February 2000
LM2651 1.5A High Efficiency Synchronous Switching Regulator
© 2000 National Semiconductor Corporation DS100925 www.national.com
Page 2
Connection Diagram
Ordering Information
V
OUT
Part Number
Package Type
NSC Package
Drawing
Supplied as 94 Units, Rail Supplied as 2.5k Units, Tape
and Reel
1.8 LM2651MTC-1.8 LM2651MTCX-1.8 TSSOP-16 MTC16
2.5 LM2651MTC-2.5 LM2651MTCX-2.5
3.3 LM2651MTC-3.3 LM2651MTCX-3.3
ADJ LM2651MTC-ADJ LM2651MTCX-ADJ
Pin Description
Pin Name Function
1, 2 SW Switched-node connection, which is connected with the source of the internal high-side
MOSFET.
3-5 VIN Main power supply pin.
6 VCB Bootstrap capacitor connection for high-side gate drive. 7 AVIN Input supply voltage for control and driver circuits. 8 SD(SS)
Shutdown control input, active low. This pin can also function as soft-start control pin. A capacitor connected from this pin to ground sets the ramp time to full current output.
9 FB Output voltage feedback input. Connected to the output voltage.
10 COMP Compensation network connection. Connected to the output of the voltage error
amplifier.
11 NC No internal connection. 12-13 AGND Low-noise analog ground. 14-16 PGND Power ground.
16-Lead TSSOP (MTC)
DS100925-2
LM2651
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Page 3
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
Input Voltage 15V Feedback Pin Voltage −0.4V V
FB
5V
Power Dissipation (T
A
=
25˚C),
(Note 2)
893 mW
Junction Temperature Range −40˚C T
J
+125˚C
Storage Temperature Range −65˚C to +150˚C ESD Susceptibility
Human Body Model (Note 3) 1kV
Operating Ratings (Note 1)
Supply Voltage 4V V
IN
14V
Electrical Characteristics Specifications in standard type face are for T
J
=
25˚C and those with boldface
type apply over full operating junction temperature range. V
IN
=
10V unless otherwise specified.
LM2651-1.8 System Parameters
Symbol Parameter Conditions Typical Limit Units
V
OUT
Output Voltage I
LOAD
=
900 mA 1.8 1.761/1.719
1.836/1.854
V
V(min)
V(max)
V
OUT
Output Voltage Line Regulation
V
IN
=
4V to 14V
I
LOAD
=
900 mA
0.2
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
10 mA to 1.5A
V
IN
=
5V
1.3
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
200 mA to 1.5A
V
IN
=
5V
0.3
%
V
HYST
Sleep Mode Output Voltage Hysteresis
35 mV
LM2651-2.5 System Parameters
Symbol Parameter Conditions Typical Limit Units
V
OUT
Output Voltage I
LOAD
=
900 mA 2.5
2.43/2.388
2.574/2.575
V
V(min)
V(max)
V
OUT
Output Voltage Line Regulation
V
IN
=
4V to 12V
I
LOAD
=
900 mA
0.2
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
10 mA to 1.5A
V
IN
=
5V
1.3
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
200 mA to 1.5A
V
IN
=
5V
0.3
%
V
HYST
Sleep Mode Output Voltage Hysteresis
48 mV
LM2651-3.3 System Parameters
Symbol Parameter Conditions Typical Limit Units
V
OUT
Output Voltage I
LOAD
=
900 mA 3.3
3.265/3.201
3.379/3.399
V
V(min)
V(max)
V
OUT
Output Voltage Line Regulation
V
IN
=
4V to 14V
I
LOAD
=
900 mA
0.2
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
10 mA to 1.5A
V
IN
=
5V
1.3
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
200 mA to 1.5A
V
IN
=
5V
0.3
%
LM2651
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LM2651-3.3 System Parameters (Continued)
Symbol Parameter Conditions Typical Limit Units
V
HYST
Sleep Mode Output Voltage Hysteresis
60 mV
LM2651-ADJ System Parameters
(V
OUT
=
2.5V unless otherwise specified)
Symbol Parameter Conditions Typical Limit Units
V
FB
Feedback Voltage I
LOAD
=
900 mA 1.238
1.200
1.263
V
V(min)
V(max)
V
OUT
Output Voltage Line Regulation
V
IN
=
4V to 14V
I
LOAD
=
900 mA
0.2
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
10 mA to 1.5A
V
IN
=
5V
1.3
%
V
OUT
Output Voltage Load Regulation
I
LOAD
=
200 mA to 1.5A
V
IN
=
5V
0.3
%
V
HYST
Sleep Mode Output Voltage Hysteresis
24 mV
All Output Voltage Versions
Specifications in standard type face are for T
J
=
25˚C and those with boldface type apply over full operating junction tem-
perature range. V
IN
=
10V unless otherwise specified.
Symbol Parameter Conditions Typical Limit Units
I
Q
Quiescent Current 1.6
2.0
mA
mA(max)
I
QSD
Quiescent Current in Shutdown Mode
Shutdown Pin Pulled Low 7
12/20
µA
µA(max)
R
SW(ON)
High-Side or Low-Side Switch On Resistance (MOSFET On Resistance + Bonding Wire Resistance)
I
SWITCH
=
1A 110 m
R
DS(ON)
MOSFET On Resistance (High-Side or Low-Side)
I
SWITCH
=
1A 75
130
m
m(max)
I
L
Switch Leakage Current ­High Side
130 nA
Switch Leakage Current ­Low Side
130 nA
V
BOOT
Bootstrap Regulator Voltage I
BOOT
=
1 mA 6.75
6.45/6.40
6.95/7.00
V
V(min)
V(max)
G
M
Error Amplifier Transconductance
1250 µmho
V
INUV
VINUndervoltage Lockout Threshold Voltage
Rising Edge 3.8 3.95 V
V(max)
V
UV-HYST
Hysteresis for the Undervoltage Lockout
210 mV
I
CL
Switch Current Limit V
IN
=
5V 2
1.55
2.60
A
A(min)
A(max)
I
SM
Sleep Mode Threshold Current
V
IN
=
5V 100 mA
A
V
Error Amplifier Voltage Gain 100 V/V
LM2651
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All Output Voltage Versions (Continued)
Specifications in standard type face are for T
J
=
25˚C and those with boldface type apply over full operating junction tem-
perature range. V
IN
=
10V unless otherwise specified.
Symbol Parameter Conditions Typical Limit Units
I
EA_SOURCE
Error Amplifier Source Current
40
25/15
µA
µA(min)
I
EA_SINK
Error Amplifier Sink Current 65
30
µA
µA(min)
V
EAH
Error Amplifier Output Swing Upper Limit
2.70
2.50/2.40
V
V(min)
V
EAL
Error Amplifier Output Swing Lower Limit
1.25
1.35/1.50
V
V(max)
V
D
Body Diode Voltage I
DIODE
=
1.5A 1 V
f
OSC
Oscillator Frequency V
IN
=
4V 300
280/255 330/345
kHz
kHz(min)
kHz(max)
D
MAX
Maximum Duty Cycle V
IN
=
4V 95
92
%
%
(min)
I
SS
Soft-Start Current Voltage at the SS pin=1.4V 11
7
14
µA
µA(min)
µA(max)
I
SHUTDOWN
Shutdown Pin Current Shutdown Pin Pulled Low 2.2
0.8/0.5
3.7/4.0
µA
µA(min)
µA(max)
v
SHUTDOWN
Shutdown Pin Threshold Voltage
Falling Edge 0.6
0.3
0.9
V
V(min)
V(max)
T
SD
Thermal Shutdown Temperature
165
˚C
T
SD_HYST
Thermal Shutdown Hysteresis Temperature
25
˚C
Note 1: Absolute maximum ratings indicate limits beyond which damage to the device may occur. Operating ratings indicate conditions for which the device is in­tended to be functional, but device parameter specifications may not be guaranteed under these conditions. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The maximum allowable power dissipation is calculated by using P
Dmax
=
(T
Jmax−TA
)/θJA, where T
Jmax
is the maximum junction temperature, TAis the
ambient temperature, and θ
JA
is the junction-to-ambient thermal resistance of the specified package. The 893 mW rating results from using 150˚C, 25˚C, and
140˚C/W for T
Jmax,TA
, and θJArespectively.A θJAof 140˚C/W represents the worst-case condition of no heat sinking of the 16-pin TSSOP package. Heat sinking allows the safe dissipation of more power. The Absolute Maximum power dissipation must be derated by 7.14mW per ˚C above 25˚C ambient. The LM2651 actively limits its junction temperature to about 165˚C.
Note 3: The human body model is a 100pF capacitor discharged through a 1.5kresistor into each pin. Note 4: Typical numbers are at 25˚C and represent the most likely norm. Note 5: All limits are guaranteed at room temperature (standard typeface) and at temperature extremes (boldface type ). All room temperature limits are 100
% production tested.All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods.All limits are used to calculate Average Outgoing Quality Level (AOQL).
LM2651
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Page 6
Typical Performance Characteristics
Efficiency vs Load Current (V
IN
=
12V, V
OUT
=
5V)
DS100925-16
IQvs Input Voltage
DS100925-5
I
QSD
vs Input Voltage
DS100925-6
I
QSD
vs Junction Temperature
DS100925-7
Frequency vs Junction Temperature
DS100925-8
R
DS(ON)
vs Input Voltage
DS100925-9
R
DS(ON)
vs Junction Temperature
DS100925-10
Current Limit vs Input Voltage (V
OUT
=
2.5V)
DS100925-11
Current Limit vs Junction Temperature (V
OUT
=
2.5V)
DS100925-12
LM2651
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Page 7
Typical Performance Characteristics (Continued)
Block Diagram
Operation
The LM2651 operates in a constant frequency (300 kHz), current-mode PWM for moderateto heavy loads; and it auto­matically switches to hysteretic mode for light loads. In hys­teretic mode, the switching frequency is reduced to keep the efficiency high.
Main Operation
When the load current is higher than the sleep mode thresh­old, the part is always operating in PWM mode. At the begin­ning of each switching cycle, the high-side switch is turned on, the current from the high-side switch is sensed and com­pared with the output of the error amplifier (COMP pin). When the sensed current reaches the COMP pin voltage level, the high-side switch is turned off; after 40 ns (dead-
Current Limit vs Junction Temperature (V
OUT
=
3.3V)
DS100925-13
Current Limit vs Input Voltage (V
OUT
=
3.3V)
DS100925-14
DS100925-3
FIGURE 1. LM2651 Block Diagram
LM2651
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Page 8
Operation (Continued)
time), the low-side switch is turned on. At the end of the switching cycle, the low-side switch is turned off; and the same cycle repeats.
The current ofthe top switch is sensed by apatentedinternal circuitry.This unique technique gets rid of the external sense resistor, saves cost and size, and improves noise immunity of the sensedcurrent. Afeedforward from the input voltage is added to reduce the variation of the current limit over the in­put voltage range.
When the load current decreases below the sleep mode threshold, the output voltage will rise slightly, this rise is sensed by the hysteretic mode comparator which makes the part go into the hysteretic mode with both the high and low side switches off.The output voltage starts to drop untilit hits the low threshold of the hysteretic comparator, and the part immediately goes back to the PWM operation. The output voltage keeps increasing until it reaches the top hysteretic threshold, then both the high and low side switches turn off again, and the same cycle repeats.
Protections
The cycle-by-cycle current limit circuitry turns off the high-side MOSFET whenever the current in MOSFET reaches 2A.
Design Procedure
This section presents guidelines for selecting external com­ponents.
INPUT CAPACITOR
A low ESR aluminum, tantalum, or ceramic capacitor is needed betwen the input pin and power ground.This capaci­tor prevents large voltage transients from appearing at the input. The capacitor is selected based on the RMS current and voltage requirements. The RMS current is given by:
The RMS current reaches its maximum (I
OUT
/2) when
V
IN
equals 2V
OUT
. For an aluminum or ceramic capacitor, the voltage rating should be at least 25%higher than the maximum input voltage. If a tantalum capacitor is used, the voltage rating required is about twice the maximum input voltage. The tantalum capacitor should be surge current tested by the manufacturer to prevent being shorted by the inrush current. Itis also recommended to put asmall ceramic capacitor (0.1 µF) between the input pin and ground pin to reduce high frequency spikes.
INDUCTOR
The most critical parameters for the inductor are the induc­tance, peak current and the DC resistance. The inductance is related to the peak-to-peak inductor ripple current, the in­put and the output voltages:
A higher value of ripple current reduces inductance, but in­creases the conductance loss, core loss, current stress for the inductor and switch devices.It also requires a bigger out­put capacitor for the same output voltage ripple requirement. A reasonable value is setting the ripple current to be 30%of
the DC output current. Since the ripple current increases with the input voltage, the maximum input voltage is always used to determine the inductance. The DC resistance of the inductor is a key parameter for the efficiency. Lower DC re­sistance is available with a bigger winding area. A good tradeoff betweenthe efficiency and thecoresize is letting the inductor copper loss equal 2%of the output power.
OUTPUT CAPACITOR
The selection of C
OUT
is driven by the maximum allowable output voltage ripple. The output ripple in the constant fre­quency, PWM mode is approximated by:
The ESR term usuallyplays the dominant role in determining the voltage ripple. A low ESR aluminum electrolytic or tanta­lum capacitor (such as Nichicon PL series, Sanyo OS-CON, Sprague 593D, 594D, AVX TPS, and CDE polymer alumi­num) is recommended. An electrolytic capacitor is not rec­ommended for temperatures below −25˚C since its ESR rises dramatically at cold temperature. A tantalum capacitor has a muchbetter ESR specification at cold temperatureand is preferred for low temperature applications.
The output voltage ripple in constant frequency mode has to be less than the sleep mode voltage hysteresis to avoid en­tering the sleep mode at full load:
V
RIPPLE
<
20mV x V
OUT/VFB
BOOST CAPACITOR
A0.1 µF ceramic capacitor isrecommended for the boost ca­pacitor. The typical voltage across the boost capacitor is
6.7V.
SOFT-START CAPACITOR
Asoft-start capacitor is used to provide the soft-start feature. When the input voltage is first applied, or when the SD(SS) pin is allowed to go high, the soft-start capacitor is charged by a current source (approximately 2 µA). When the SD(SS) pin voltage reaches 0.6V (shutdown threshold), the internal regulator circuitry starts to operate. The current charging the soft-start capacitor increases from 2 µA to approximately 10 µA. With the SD(SS) pin voltage between 0.6V and 1.3V, the level of the current limit is zero, which means the output voltage is still zero. When the SD(SS) pin voltage increases beyond 1.3V, the current limit starts to increase. The switch duty cycle, whichis controlled by the level of thecurrentlimit, starts with narrow pulses and gradually gets wider. At the same time, the output voltage of the converter increases to­wards the nominal value, which brings down the output volt­age of the error amplifier. When the output of the errorampli­fier is less than the current limit voltage, it takes over the control of the duty cycle. The converter enters the normal current-mode PWM operation. The SD(SS) pin voltage is eventually charged up to about 2V.
The soft-start time can be estimated as:
T
SS
=
C
SS
x 0.6V/2 µA + CSSx (2V−0.6V)/10 µA
R
1
AND R2(Programming Output Voltage)
Use the following formula to select the appropriate resistor values:
V
OUT
=
V
REF
(1+R1/R2)
where V
REF
=
1.238V
LM2651
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Design Procedure (Continued)
Select resistors between10kand 100k.(1%or higher ac­curacy metal film resistors for R
1
and R2.)
COMPENSATION COMPONENTS
In the controlto output transfer function, the firstpole F
p1
can
be estimated as 1/(2πR
OUTCOUT
); The ESR zero Fz1of the
output capacitor is 1/(2πESRC
OUT
); Also, there is a high fre-
quency pole F
p2
in the range of 45kHz to 150kHz:
F
p2
=
F
s
/(πn(1−D))
where D=V
OUT/VIN
,n=1+0.348L/(VIN−V
OUT
)(LisinµHs
and V
IN
and V
OUT
in volts).
The total loop gain G is approximately 500/I
OUT
where I
OUT
is in amperes. A Gm amplifier is used inside the LM2651. The output resis-
tor R
o
of the Gm amplifier is about 80k.Cc1and RCto-
gether with R
o
give a lag compensation to roll off the gain:
F
pc1
=
1/(2πC
c1(Ro+Rc
)), F
zc1
=
1/2πC
c1Rc
.
In some applications, the ESR zero F
z1
can not be cancelled
by F
p2
. Then, Cc2is needed to introduce F
pc2
to cancel the
ESR zero, F
p2
=
1/(2πC
c2Ro\Rc
).
The rule of thumb is to have more than 45˚ phase margin at the crossover frequency (G=1).
If C
OUT
is higher than 68µF, C
c1
=
2.2nF, and R
c
=
15Kare good choices for most applications. If the ESR zero is too low to be cancelled by F
p2
, add Cc2.
If the transient response to a step load is important, choose R
C
to be higher than 10k.
EXTERNAL SCHOTTKY DIODE
A Schottky diode D
1
is recommended to prevent the intrinsic body diode of the low-side MOSFET from conducting during the deadtime in PWM operation and hysteretic mode when both MOSFETs are off. If the body diode turns on, there is extra power dissipation in the body diode because of the reverse-recovery current and higher forward voltage; the high-side MOSFET also has more switching loss since the negative diode reverse-recovery current appears as the
high-side MOSFET turn-on current in addition to the load current. These losses degrade the efficiency by 1-2%. The improved efficiency and noise immunity with the Schottky di­ode become more obvious with increasing input voltage and load current.
The breakdown voltage rating of D
1
is preferred to be 25
%
higher than the maximum input voltage. Since D
1
is only on
for a short period of time, the average current rating for D
1
only requires being higher than 30%of the maximum output current. It is important to place D
1
very close to the drain and source of the low-side MOSFET, extra parasitic inductance in the parallel loop will slow the turn-on of D
1
and direct the
current through the body diode of the low-side MOSFET. When an undervoltage situation occurs, the output voltage
can be pulled below ground as the inductor current is re­versed through the synchronous FET. For applications which need to be protected from a negative voltage, a clamping di­ode D2 is recommended. When used, D2 should be con­nected cathode to V
OUT
and anode to ground. A diode rated
for a minimum of 2A is recommended.
PCB Layout Considerations
Layout is critical to reduce noises and ensure specified per­formance. The important guidelines are listed as follows:
1. Minimize the parasitic inductance in the loop of input ca-
pacitors and the internalMOSFETs by connecting the in­put capacitors toV
IN
and PGND pinswith short and wide traces. This is important because the rapidly switching current, together with wiring inductance can generate large voltage spikes that may result in noise problems.
2. Minimize the trace from the center of the output resistor divider to the FB pin and keep it away from noise sources to avoid noise pick up. For applications requir­ing tight regulation at the output, a dedicated sense trace (separated from the power trace) is recommended to connect the top of the resistor divider to the output.
3. If the Schottky diode D
1
is used, minimize the traces
connecting D
1
to SW and PGND pins.
DS100925-23
Schematic for the Typical Board Layout
LM2651
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Page 10
Physical Dimensions inches (millimeters) unless otherwise noted
LIFE SUPPORT POLICY
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.
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Americas Tel: 1-800-272-9959 Fax: 1-800-737-7018 Email: support@nsc.com
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Fax: +49 (0) 180-530 85 86
Email: europe.support@nsc.com Deutsch Tel: +49 (0) 69 9508 6208 English Tel: +44 (0) 870 24 0 2171 Français Tel: +33 (0) 1 41 91 8790
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www.national.com
16-Lead TSSOP (MTC)
For ordering, refer to Ordering Information Table
See NS Package Number MTC16
LM2651 1.5A High Efficiency Synchronous Switching Regulator
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
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