Datasheet LM2641MTCX-ADJ, LM2641MTC-ADJ Datasheet (NSC)

Page 1
LM2641 Dual Adjustable Step-Down Switching Power Supply Controller
General Description
The LM2641 is a dual step-down power supply controller in­tended for application in notebook personal computers and other battery-powered equipment.
Fixed-frequency synchronous drive of logic-level N-channel power MOSFETs is combined with an optional pulse-skipping mode to achieve ultra efficient powerconver­sion over a 1000:1 load current range. The pulse-skipping mode can be disabled in favor of fixed-frequency operation regardless of the load current level.
High DC gain and current-mode feedback control assure ex­cellent line and load regulation and a wide loop bandwidth for fast response to dynamic loads.
An internal oscillator fixes the switching frequency at 300 kHz. Optionally, switching can be synchronized to an ex­ternal clock running as fast as 400 kHz.
An optional soft-start feature limits current surges from the input power supply at start up and provides a simple means of start-up sequencing.
Logic-level inputs allow the controllers to be turned ON and OFF separately.
Key Specifications
n 96%efficient n 5.5 to 30V input range n Dual outputs adjustable from 2.2 to 8V n 0.5%typical load regulation error n 0.002%/V typical line regulation error
Features
n 300 kHz fixed-frequency switching n Switching synchronization with an external signal up to
400 kHz
n Optional pulse-skipping mode n Adjustable secondary feedback n Input undervoltage lockout n Output undervoltage shutdown protection n Output overvoltage shutdown protection n Programmable soft-start (each controller) n 5V, 50 mA linear regulator output n Precision 2.5V reference output n 28-pin TSSOP
Applications
n Notebook and subnotebook computers n Wireless data terminals n Battery-powered instruments
Connection Diagram and Ordering Information
28-Lead TSSOP (MTC)
DS100949-1
Top View
Order Number LM2641MTC-ADJ
See NS Package Number MTC28
January 2000
LM2641 Dual Adjustable Step-Down Switching Power Supply Controller
© 2000 National Semiconductor Corporation DS100949 www.national.com
Page 2
Pin Description (Refer to Typical Application Circuits)
Pin
#
Name Function
1 CSH2 The sense point for the positive side of the voltage across the current sense resistor (R13)
placed in series with output
#
2.
2 FB2 The regulated output voltage appearing at output
#
2 is sensed using this pin by connecting it to
the center of the output resistive divider (R15 and R16).
3 COMP2 An R-C network made up of R11, C10, and C12 is connected to this pin which provides loop
compensation for regulated output
#
2.
4 SS2 This provides programmable soft-start for the
#
2 output along with capacitor C15.
5 ON/OFF2
This pin turns off only output#2.
6SD
The part can be put into “sleep” mode using this pin, where both outputs are off and the internal
chip functions are shut down. 7 SYNC The internal oscillator may be synchronized to an external clock via this pin. 8 GND Connect this pin to circuit Signal Ground. 9 REF Internal 2.5V reference voltage. This voltage is turned off by the SD pin, but remains on if either
or both ON/OFF pins are pulled low, which turns off the regulated output(s).
10 2NDFB/FPWM A 12V supply can be generated using an auxiliary winding on the 5V output inductor. Feedback
to control this 12V output is brought in through this pin. If the 12V supply is not required, this
pin can also force the chip to operate at fixed frequency at light loads by pulling the pin low
(this is the “forced-PWM” mode of operation). This will prevent the converter from operating in
pulse-skipping mode.
11 ON/OFF1
This pin turns off only output#1.
12 SS1 This provides programmable soft-start for the
#
1 output along with capacitor C3.
13 COMP1 An R-C network made up of R6, C5, and C7 is connected to this pin which provides loop
compensation for regulated output
#
1.
14 FB1 The regulated output voltage appearing at output
#
1 is sensed using this pin by connecting it to
the center of the output resistive divider (R1 and R2).
15 CSH1 The sense point for the positive side of the voltage across the current sense resistor (R4)
placed in series with output
#
1.
16 HDRV1 The drive for the gate of the high-side switching FET used for output
#
1.
17 SW1 This is the switching output drive point of the two power FETs which produce output
#
1.
18 CBOOT1 The bootstrap capacitor (C8) for output
#
1 is returned to this point.
19 LDRV1 The drive for the gate of the low-side switching FET (synchronous rectifier) used for output
#
1. 20 PGND Connect this pin to circuit Power Ground. 21 CSL1 The sense point for the negative side of the voltage across the current sense resistor (R4)
placed in series with output
#
1.
22 LIN This pin provides a low-current (50 mA max) 5V output. This output is always on, and can not
be turned off by either the SD or ON/OFF pins. 23 IN This is the connection for the main input power. 24 LDRV2 The drive for the gate of the low-side switching FET (synchronous rectifier) used for output
#
2.
25 CBOOT2 The bootstrap capacitor (C9) for output
#
2 is returned to this point.
26 SW2 This is the switching output drive point of the two power FETs which produce output
#
2.
27 HDRV2 The drive for the gate of the high-side switching FET used for output
#
2.
28 CSL2 The sense point for the negative side of the voltage across the current sense resistor (R13)
placed in series with output
#
2.
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Typical Application Circuits
DS100949-3
FIGURE 1. Application With 5V/3A and 3.3V/4A Outputs
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Typical Application Circuits (Continued)
DS100949-4
FIGURE 2. Application With 5V/3A, 3.3V/4A, and 12V/0.3A Outputs
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Absolute Maximum Ratings (Notes 2, 1)
IN, SW1, and SW2 −0.3 to 31V FB1 and FB2 −0.3 to 3V SD, ON/OFF1, ON/OFF2,
2NDFB/FPWM, SYNC, REF, SS1, SS2, COMP1, COMP2 and CSL1
−0.3 to (V
LIN
+0.3)V
LIN −0.3 to 6V CSH1, CSH2, and CSL2 (Note
12)
−0.3 to 9V
Voltage from CBOOT1 to SW1
and from CBOOT2 to SW2
−0.3 to 5V
Voltage from HDRV1 to SW1
and from HDRV2 to SW2
−0.3V
Voltage from CBOOT1 to HDRV1 and from CBOOT2
HDRV2
−0.3V
Junction Temp. +150˚C Power Dissipation (Note 3) 883 mW Ambient Storage Temp. (T
J
) −65 to +150˚C
Soldering Dwell Time, Temp. (Note 4)
Wave 4 sec, 260˚C Infrared 10 sec, 240˚C Vapor Phase 75 sec, 219˚C
ESD Rating (Note 5) 2 kV
Operating Ratings (Notes 1, 2)
V
IN
5.5 to 30V
Junction Temp. (T
J
) 0 to +125˚C
Electrical Characteristics
Typicals and limits appearing in regular type apply for T
J
=
25˚C. Limits appearing in boldface type apply over the entire junc-
tion temperature range for operation, 0 to +125˚C. Unless otherwise specified under the Parameter or Conditions columns, V
IN
=
10V, and V
SD
=
V
ON/OFF1
=
V
ON/OFF2
=
5V. (Notes 2, 6, 7)
Symbol Parameter Conditions Typical Limit Units
System
V
IN
Input Supply Voltage Range 5.5 V(min)
30 V(max)
V
OUT1
Output Voltage Adjustment Range
2.2 V(min)
6.0 V(max)
V
OUT2
Output Voltage Adjustment Range
2.2 V(min)
8.0 V(max)
V
OUT/VOUT
Load Regulation 0 mV (CSH1-CSL1) 80 mV,
0mV(CSH2-CSL2) 80 mV
0.5
%
V
OUT
/V
IN
Line Regulation 5.5V VIN≤ 30V 0.002
%
/V
I
IN
Input Supply Current ON (Note 8) 0.6 mA
V
FB1
=
V
FB2
=
1.4V, 1 mA(max)
V
CSH1
=
5.2V, V
CSL1
=
5V,
V
CSH2
=
3.5V, V
CSL2
=
3.3V Standing By (Note 9) 80 µA V
ON/OFF1
=
V
ON/OFF2
=
0V
150 µA(max) Shut Down (Note 10) 25 µA V
SD
=
0V
60 µA(max)
I
SS1,ISS2
Soft-Start Source Current V
SS1
=
V
SS2
=
1V 4.75 µA
2.0 µA(min)
7.0 µA(max)
Soft-Start Sink Current 10 µA
V
PCL
Positive Current Limit Voltage (Voltage from CSH1 to CSL1 and from CSH2 to CSL2)
100 mV
80
mV(min)
140 mV(max)
V
NCL
Negative Current Limit Voltage (Voltage from CSH1 to CSL1 and from CSH2 to CSL2)
V
2NDFB/FPWM
=
0.8V
−100 mV
−80 mV(min)
−140 mV(max)
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Electrical Characteristics (Continued)
Typicals and limits appearing in regular type apply for T
J
=
25˚C. Limits appearing in boldface type apply over the entire junc-
tion temperature range for operation, 0 to +125˚C. Unless otherwise specified under the Parameter or Conditions columns, V
IN
=
10V, and V
SD
=
V
ON/OFF1
=
V
ON/OFF2
=
5V. (Notes 2, 6, 7)
Symbol Parameter Conditions Typical Limit Units
System
V
OUT
Undervoltage
Shutdown Latch Threshold
70
%
60
%
(min)
80
%
(max)
V
OUT
Overvoltage Shutdown
Latch Threshold
150
%
135
%
(min)
165
%
(max)
Secondary Feedback Threshold Voltage (2NDFB/FPWM)
2.5 V
2.4 V(min)
2.6 V(max)
(2NDFB/FPWM) Pin Pull-Up Current
V
SFB
=
2.4V
V
ON/OFF1
=
0V
V
ON/OFF2
=
5V
40 80 µA(max)
(2NDFB/FPWM) Pin Input Leakage Current
±
0.1 µA
Gate Drive
V
BOOT
Bootstrap Voltage (Voltage from CBOOT1 to SW1 and from CBOOT2 to SW2)
CBOOT1 and CBOOT2 Source 1µA Each
4.5 V
4.3 V(min)
HDRV1 and HDRV2 Sink and Source Current
0.35 A
LDRV1 and LDRV2 Sink and Source Current
0.35 A
HDRV1 and HDRV2 High-Side On-Resistance
V
CBOOT1
=
V
CBOOT2
=
5V, V
SW1
=
V
SW2
=
0V
6
HDRV1 and HDRV2 Low-Side On-Resistance
V
CBOOT1
=
V
CBOOT2
=
5V, V
SW1
=
V
SW2
=
0V
4
LDRV1 and LDRV2 High-Side On-Resistance
V
LIN
=
5V 8
LDRV1 and LDRV2 Low-Side On-Resistance
V
LIN
=
5V 4
Oscillator
F
OSC
Oscillator Frequency 300 kHz
255 kHz(min) 345 kHz(max)
Minimum OFF-Time V
FB1
=
1V, Measured at HDRV1 250 ns
350 ns(max)
Maximum Frequency of Synchronization
400 kHz(min)
Minimum Width of Synchronization Pulses
SYNC Pulses are Low-Going 200 ns(min)
Error Amplifier
I
FB1,IFB2
Feedback Input Bias Current V
FB1
=
V
FB2
=
1.4V 100 nA 250 nA(max)
I
COMP1,ICOMP2
COMP Output Source Current
V
FB1
=
V
FB2
=
1V, V
COMP1
=
V
COMP2
=
1V
90 µA
40 µA(min)
I
COMP1,ICOMP2
COMP Output Sink Current V
FB1
=
V
FB2
=
1.4V, V
COMP1
=
V
COMP2
=
0.2V
60 µA
40 µA(min)
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Electrical Characteristics (Continued)
Typicals and limits appearing in regular type apply for T
J
=
25˚C. Limits appearing in boldface type apply over the entire junc-
tion temperature range for operation, 0 to +125˚C. Unless otherwise specified under the Parameter or Conditions columns, V
IN
=
10V, and V
SD
=
V
ON/OFF1
=
V
ON/OFF2
=
5V. (Notes 2, 6, 7)
Symbol Parameter Conditions Typical Limit Units
Voltage References and Linear Voltage Regulator
V
BG
Bandgap Voltage 1.238 V
V
REF
Reference Voltage 0.01 mA I
REF
5 mA Source,
V
LIN
6V
2.5 V
2.45 V(min)
2.55 V(max)
V
LIN
Output Voltage of the Linear Voltage Regulator
6V VIN≤ 30V, 0mAI
LIN
25 mA
5V
4.6 V(min)
5.4 V(max)
V
UVLO
Undervoltage Lockout Threshold
(Note 11) 4.0 V
3.6 V(min)
4.4 V(max)
LIN-to-V
OUT
Switch-Over
Threshold
V
OUT
taken at CSL1 4.8 V
Logic Inputs
V
IH
Minimum High Level Input Voltage (SD, ON/OFF1, ON/OFF2, and SYNC)
2.4 V(min)
V
IH
Minimum High Level Input Voltage (2NDFB/FPWM)
2.6 V(min)
V
IL
Maximum Low Level Input Voltage (SD, ON/OFF1, ON/OFF2, SYNC, and 2NDFB/FPWM)
0.8 V(max)
Maximum Input Leakage Current (SD, ON/OFF1, ON/OFF2, and SYNC)
Logic Input Voltage 0 or 5V
±
0.1 µA
Note 1: Unless otherwise specified, all voltages are with respect to the voltage at the GND and PGND pins. Note 2: Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device
is guaranteed. Operating Ratings do not imply guaranteed performance limits. For guaranteed performance limits and associated test conditions, see the Electrical Characteristics tables.
Note 3: The Absolute Maximum power dissipation depends on the ambient temperature. The 883 mW rating results from substituting 150˚C, 70˚C, and 90.6˚C/W for T
Jmax,TA
, and θJArespectively into the formula P
max
=
(T
Jmax-TA
)/θJA, where P
max
is theAbsoluteMaximumpowerdissipation,T
Jmax
is theAbsoluteMaximum
junction temperature, T
A
is the ambient temperature, and θJAis the junction-to-ambient thermal resistance of the package. A θJAof 90.6˚C/W represents the worst-case condition of no heat sinking of the 28-pin TSSOP.Heat sinking allows the safe dissipation of more power. TheAbsoluteMaximumpowerdissipationmust be derated by 11.04 mW per ˚C above 70˚C ambient. The LM2641 actively limits its junction temperature to about 150˚C.
Note 4: For detailed information on soldering plastic small-outline packages, refer to the Packaging Databook available from National Semiconductor Corporation. Note 5: For testing purposes, ESD was applied using the human-body model, a 100 pF capacitor discharged through a 1.5 kresistor. Note 6: A typical is the center of characterization data taken with T
A
=
T
J
=
25˚C. Typicals are not guaranteed.
Note 7: All limits are guaranteed. All electrical characteristics having room-temperature limits are tested during production with T
A
=
25˚C. All hot and cold limits are
guaranteed by correlating the electrical characteristics to process and temperature variations and applying statistical process control. Note 8: Both controllers are ON but not switching. Currents entering the IC at IN, CSL1, CSH1, CSL2, and CSH2 are measured. Those entering at CSL1 and CSH1
are multiplied by 0.50 to emulate the effect of a switching conversion from 10V down to 5V.Those entering at CSL2 and CSH2 are multiplied by 0.33 to emulate the effect of a switching conversion from 10V down to 3.3V. After multiplication, all five currents are added. Because the voltage at the CSL1 input is greater than the LIN-to-V
OUT
switchover threshold, most of the input supply current enters the IC via the CSL1 input.
Note 9: Both switching controllers are OFF. The 5V, 50 mA linear regulator (output at LIN) and the precision 2.5V reference (output at REF) remain ON. Note 10: Both switching controllers and the 2.5V precision reference are OFF.The 5V, 50 mA linear regulator remains ON. Note 11: The controllers remain OFF until the voltage of the 5V, 50 mA linear regulator (output at LIN) reaches this threshold. Note 12: In applications where the output voltage can exceed the absolute maximum rating, a 100resistor must be placed in series with the CSH and CSL inputs.
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Block Diagram
DS100949-2
FIGURE 3. LM2641 Block Diagram
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Typical Performance Charateristics
Efficiency vs Load Current
DS100949-14
Efficiency vs Load Current
DS100949-15
Efficiency vs Load Current
DS100949-16
Efficiency vs Load Current
DS100949-17
Efficiency vs Load Current
DS100949-18
Efficiency vs Load Current
DS100949-19
Efficiency vs Load Current
DS100949-20
Efficiency vs Load Current
DS100949-21
Efficiency vs Load Current
DS100949-22
Ref Output Voltage
DS100949-23
Ref Output Voltage
DS100949-24
Normalized Switching Output Voltage vs Junction Temperature
DS100949-25
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Typical Performance Charateristics (Continued)
Theory of Operation
Basic Operation of the Current-Mode Controller
error amplifier
, the
cur-
rent sense amplifier
, and the
PWM comparator
(refer to the
Block Diagram,
Figure 3
).
The LM2641 controller has two primary modes of operation:
Forced Pulse-Width Modulation (FPWM)
where the control-
ler always operates at a fixed frequency, and
Pulse-Skipping
mode where the controller frequency decreases at reduced output loads to improve light-load efficiency.
FPWM Mode of Operation
Pulling the FPWM pin low initiates a mode of operation called Forced Pulse-Width Modulation (FPWM). This means that the LM2641 will
always
operate at a fixed frequency, re-
gardless of output load. The cycle of operation is: The high-side FET switch turns ON at the beginning of every
clock cycle, causing current to flow through the inductor. The inductor current ramps up, causing a voltage drop across the sense resistor, and this voltage is amplified by the current sense amplifier.
The voltage signal from the current sense amplifier is applied to the input of the PWM comparator, where it is compared to the control level set by the error amplifier. Once the current
sense signal reaches this control voltage, the PWM com­parator resets the driver logic which turns OFF the high-side FET switch.
The low-side FET switch turns on after a delay time which is the lesser of either:
(a) The time it takes the SW pin voltage to reach zero (this
voltage is sensed by the shoot-through protection circuitry).
(b) 100 ns, which is the pre-set value for maximum delay.
When operating at very light loads (in FPWM mode), the in­ductor current must flow in a negative direction through the low-side FET switch in order to maintain the fixed-frequency mode of operation. For this reason, the built-in zero cross detector is disabled when ever FPWM mode is activated (that is, when ever the FPWM pin is pulled to a low state).
It should be noted that if the FPWM pin is high (operation de­scribed in next section), the zero cross detector will turn OFF the low-side FET switch anytime the inductor current drops to zero (which prevents negative inductor current).
Pulse-Skipping Mode of Operation
Pulling the FPWM pin high allows the LM2641 to operate in pulse-skipping mode at light loads, where the switching fre­quency decreases as the output load is reduced. The con­troller will operate in fixed-frequency mode, as described in the previous section, if the output load current is sufficiently high.
Pulse-skipping results in higher efficiency at light loads, as decreasing the switching frequency reduces switching
Normalized Error Amplifier Voltage vs Junction Temperature
DS100949-26
Error Amplifier Gm vs Junction Temperature
DS100949-27
Normalized Oscillator Frequency vs Junction Temperature
DS100949-28
Shutdown Quiescent Current And Standby Quiescent Current vs Supply Voltage
DS100949-29
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Theory of Operation (Continued)
losses. The load current value where the transition from fixed-frequency to pulse-skipping operation occurs is the point where the inductor current goes low enough to cause the voltage measured across the current sense resistor (R4 or R13) to drop below 25 mV.
In pulse-skipping mode, the high-side FET switch will turn ON at the beginning of the first clock cycle which occurs after the voltage at the feedback pin falls below the reference volt­age. The high-side FET switch remains ON until the voltage across the current sense resistor rises to 25 mV (and then it turns OFF).
Ramp Compensation
All current-mode controllers require the use of ramp com­pensation to prevent subharmonic oscillations, and this com­pensation is built into the LM2641. The internal compensa­tion assumes an R
SENSE
value of 25 m, inductor value of
6.8µH, and a maximum output voltage of 6V. To prevent oscillations, the slope M of the compensation
ramp must be equal to the maximum downward slope of the voltage waveform at the output of the current sense ampli­fier. The relationship of the slope M to the external compo­nents is given by:
M
COMP
=
M
CS AMP
(max)=NXR
SENSE
XV
OUT
(max) / L Where: M
COMP
is the slope of the compensation ramp.
M
CS AMP
(max) is the maximum downward slope of the volt-
age at the output of the current sense amplifier. N is the gain of the current sense amplifier. R
SENSE
is the value of the current sense resistor.
V
OUT
(max) is the maximum output voltage. L is the inductance of the output inductor. It is important to note that since the value R
SENSE
appears in the numerator and L is in the denominator, these two values may be increased or decreased at the same ratio without changing the slope.
At higher values of load current, a lower value R
SENSE
will be selected. The inductance value for the output inductor should be decreased by the same percentage to maintain correct ramp compensation.
Application Information
Improved Transient Response
If the output voltage falls below 97%of the nominal value, the low-voltage regulation (LREG) comparator will activate logic which turns ON the high-side FET switch continuously until the output returns to nominal. The low-side FET switch is held OFF during this time.
This action will improve transient response since it bypasses the error amplifier and PWM comparator, forcing the high-side switch ON until the output returns to nominal. This feature is disabled during start-up.
Boost High-Side Gate Drive
A “flying” bootstrap capacitor is used to generate the gate drive voltage used for the high-side FET switch. This boot­strap capacitor is charged up to about 5V using an internal supply rail and diode when ever the low-side FET switch is ON. When the high-side FET switch turns ON, the Source is pulled up near the input voltage. The voltage across the
bootstrap capacitor boosts up the gate drive voltage, ensur­ing that the Gate is driven at least 4.3V higher than the Source.
Reference
The internal bandgap reference is used to generate a 2.5V reference voltage which is connected to the REF pin. The guaranteed tolerance of the REF voltage is
±
2%over the full operating temperature range, as long as the current drawn is 5 mA.
A bypass capacitor on the REF pin is not required, but may be used to reduce noise.
5V LIN Output
The LM2641 contains a built-in 5V/50 mA LDO regulator whose output is connected to the LIN pin. Since this is an LDO regulator, it does require an external capacitor to main­tain stability. A good quality Tantalum capacitor 4.7µF is recommended.
Guaranteed specifications are provided for worst-case val­ues of V
LIN
over the full operating temperature range for load currents up to 25mA (see Electrical Characteristics). To esti­mate how the V
LIN
output voltage changes when going from
I
LIN
=
25mA to I
LIN
=
50mA, a change in V
LIN
of about
−30mV should be expected due to loading (typical value only,not guaranteed). This decrease in V
LIN
is linear with in-
creasing load current. It must be understood that the maximum allowable current of
50mA must include the current drawn by the gate drive cir­cuitry. This means that the maximum current available for use at the LIN pin is 50 mA minus whatever is being used in­ternally for gate drive.
The amount of current used for gate drive by each switching output can be calculated using the formula:
I
GD
=2XQXF
OSC
Where: I
GD
is the gate drive current supplied by V
LIN
.
Q is the gate charge required by the selected FET (see FET data sheet: Gate Charge Characteristics).
F
OSC
is the switching frequency.
Example: As shown in the typical application, if the FET NDS8410 is used with the LM2641, the turn-on gate voltage (V
GS
)is5V−V
DIODE
=
4.3V. Referring to the NDS8410 data sheet, the curve Gate Charge Characteristics shows that the gate charge for this value of V
GS
is about 24 nC.
Assuming 300 kHz switching frequency, the gate drive cur­rent used by each switching output is:
I
GD
=
2XQXF
OSC
=
2X(24X10
−9
)X(3X105)
=
14.4 mA
If both outputs are switching, the total gate drive current drawn would be twice (28.8 mA).
Note that in cases where the voltage at switching output
#
1 is 4.8V or higher, the internal gate drive current is obtained from that output (which means the full 50 mA is available for external use at the LIN pin).
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Application Information (Continued)
SYNC Pin
The basic operating frequency of 300kHz can be increased to up to 400kHz by using the SYNC pin and an external CMOS or TTL clock. The synchronizing pulses must have a minimum pulse width of 200 ns.
If the sync function is not used, the SYNC pin must be con­nected to the LIN pin or to ground to prevent false triggering.
Current Limit Circuitry
The LM2641 is protected from damage due to excessive out­put current by an internal current limit comparator, which monitors output current on a cycle-by-cycle basis. The cur­rent limiter activates when ever the absolute magnitude of the voltage developed across the output sense resistor ex­ceeds 100 mV (positive or negative value).
If the sensed voltage exceeds 100 mV, the high-side FET switch is turned OFF. If the sensed voltage goes below -100 mV, the low-side FET switch is turned OFF. It should be noted that drawing sufficient output current to activate the current limit circuits can cause the output voltage to drop, which could result in a under-voltage latch-OFF condition (see next section).
Under-voltage/Over-voltage Protection
The LM2641 contains protection circuitry which activates if the output voltage is too low (UV) or too high (OV). In the event of either a UV or OV fault, the LM2641 is latched off and the high-side FET is turned off, while the low-side FET is turned on.
If the output voltage drops below 70%of nominal value, the under-voltage comparator will latch OFF the LM2641. To re­store operation, power to the device must be shut off and then restored.
It should be noted that the UV latch provides protection in cases where excessive output current forces the output volt­age down. The UV latch circuitry is disabled during start-up.
If the output voltage exceeds 150%of nominal, the over-voltage comparator latches off the LM2641. As stated before, power must be cycled OFF and then ON to restore operation.
It must be noted that the OV latch can not protect the load from damage in the event of a high-side FET switch failure (where the FET shorts out and connects the input voltage to the load).
Protection for the load in the event of such a failure can be implemented using a fuse in the power lead. Since the low-side FET switch turns ON whenever the OV latch acti­vates, this would blow a series fuse if the FET and fuse are correctly sized.
Soft-Start
An internal 5 µA current source connected to the soft-start pins allows the user to program the turn-on time of the LM2641. If a capacitor is connected to the SS pin, the volt­age at that pin will ramp up linearly at turn ON. This voltage is used to control the pulse widths of the FET switches.
The pulse widths start at a very narrow value and linearly in­crease up to the point where the SS pin voltage is about
1.3V. At that time, the pulse-to-pulse current limiter controls the pulse widths until the output reaches its nominal value (and the PWM current-mode control loop takes over).
The LM2641 contains a digital counter (referenced to the os­cillator frequency) that times the soft-start interval. The maxi­mum allotted SS time period is 4096 counts of the oscillator clock, which means the time period varies with oscillator fre­quency:
max. allowable SS interval=4096 / F
OSC
If the output voltage does not move to within −1%of nominal in the period of 4096 counts, the device will latch OFF.To re­store operation, the power must be cycled OFF to ON.
Minimum Pulse Width
Loop Compensation
The LM2641 must be properly compensated to assure stable operation and good transient response. As with any control loop, best performance is achieved when the com­pensation is optimized so that maximum bandwidth is ob­tained while still maintaining sufficient phase margin for good stability.
Best performance for the LM2641 is typically obtained when the loop bandwidth (defined as the frequency where the loop gain equals unity) is in the range of F
OSC
/10 to F
OSC
/5.
p
(HF), whose frequency can
be approximated by: f
p
(HF) F
OSC
/2XQS(Assumes Q
S
<
0.5)
Where:
As can be seen in the approximation for QS, the highest fre­quency for f
p
(HF) occurs at the maximum value of VIN. The
lowest frequency for f
p
(HF) is about F
OSC
/10 (when V
IN
=
4.5V and V
OUT
=
1.8V).
As noted above, the location of the pole f
p
(HF) is typically in
the range of about F
OSC
/10 to F
OSC
/4. This pole will often be near the unity-gain crossover frequency, and it can signifi­cantly reduce phase margin if left uncompensated. Fortu­nately,the ESR of the output capacitor(s) forms a zero which is usually very near the frequency of f
p
(HF), and provides cancellation of the negative phase shift it would otherwise cause. For this reason, the output capacitor must be care­fully selected.
Most of the loop compensation for the LM2641 is set by an R-C network from the output of the error amplifier to ground (see
Figure 4
). Since this is a transconductance amplifier, it
has a very high output impedance (160 k).
LM2641
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Page 13
Application Information (Continued)
The components shown will add poles and zeros to the loop gain as given by the following equations:
C10 adds a pole whose frequency is given by:
f
p
(C10)=1/[2πX C10 (R11 + 160k) ]
C12 adds a pole whose frequency is given by:
f
p
(C12)=1/[2πX C12 (R11 || 160k) ]
R11 adds a zero whose frequency is given by:
f
z
(R11)=1/[2πX R11 (C10 + C12) ]
The output capacitor adds both a pole and a zero to the loop:
f
p(COUT
)=1/[2πXRLXC
OUT
]
f
z
(ESR)=1/[2πXESRXC
OUT
]
Where R
L
is the load resistance, and ESR is the equivalent
series resistance of the output capacitor(s). The function of the compensation components will be ex-
plained in a qualitative discussion of a typical loop gain plot for an LM2641 application, as illustrated in
Figure 5
.
C10 and R11 form a pole and a zero. Changing the value of C10 moves the frequency of both the pole and the zero. Changing R11 moves the zero without significantly affecting the pole.
The C10 pole is typically referred to as the dominant pole, and its primary function is to roll off loop gain and reduce the bandwidth.
The R11 zero is required to add some positive phase shift to offset some of the negative phase shift from the two low-frequency poles. Without this zero, these two poles would cause −180˚ of phase shift at the unity-gain crossover, which is clearly unstable. Best results are typically obtained
if R11 is selected such that the frequency of f
z
(R11) is in the
range of f
c
/4 to fcwhere fcis the unity-gain crossover fre-
quency. The output capacitor (along with the load resistance R
L
)
forms a pole shown as f
p(COUT
). Although the frequency of
this pole varies with R
L
, the loop gain also varies proportion­ally which means the unity-gain crossover frequency stays essentially constant regardless of R
L
value.
If C12 is used, best results are obtained if the frequency of the pole is set in the range F
OSC
/2 to 2F
OSC
. This will provide bypassing for the high-frequency noise caused by switching transitions, but add only a small amount of negative phase shift at the unity-gain crossover frequency.
The ESR of C
OUT
(as well as the capacitance of C
OUT
) form
the zero f
z
(ESR), which typically falls somewhere between 10kHz and 50kHz. This zero is very important, as it cancels phase shift caused by the high-frequency pole f
p
(HF). It is
important to select C
OUT
with the correct value of capaci-
tance and ESR to place this zero near f
c
(typical range fc/2 to
f
c
).
As an example, we will present an analysis of the loop gain plot for a 3.3V design. Values used for calculations are:
V
IN
=
12V
V
OUT
=
3.3V
@
4A
C
OUT
=
C14 + C16=200 µF ESR=60 m(each)=30mtotal F
OSC
=
300kHz f
p
(HF) 40kHz R13=20m L2=6.8 µH R
L
=
0.825
DC gain=55dB
The values of compensation components will be: C10
= 2200 pF, R11=8.2k, and C12 will not be used. Using this data, the poles and zeros are calculated:
f
p
(C10)=1/[2πX C10 (R11 + 160k) ]=430Hz
f
z
(R11)=1/[2πX R11 (C10 + C12) ]=8.8kHz
f
p(COUT
)=1/[2πXRLXC
OUT
]=960Hz
f
z
(ESR)=1/[2πXESRXC
OUT
]=27kHz
f
p
(HF) 40kHz
Using these values, the calculated gain plot is shown in
Fig-
ure 6
.
DS100949-5
FIGURE 4. Typical Compensation Network
DS100949-6
FIGURE 5. Typical Loop Gain Plot
LM2641
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Page 14
Application Information (Continued)
Looking at the plot, it can be seen that the unity-gain cross­over frequency f
c
is expected to be about 25kHz. Using this value, the phase margin at the point is calculated to be about 84˚.
To verify the accuracy of these calculations, the circuit was bench tested using a network analyzer. The measured gain and phase are shown plotted in
Figure 7
.
The measured gain plot agrees very closely to the predicted values. The phase margin at 0dB is slightly less than pre­dicted (71˚ vs. 84˚), which is to be expected due to the nega­tive phase shift contributions of high frequency poles not in­cluded in this simplified analysis.
It should be noted that 70˚ phase margin with 25kHz band­width is excellent, and represents the optimal compensation for this set of values for V
IN,VOUT
, inductor and RL.
Optimizing Stability
The best tool for measuring both bandwidth and phase mar­gin is a network analyzer. If this is not available, a simple method which gives a good measure of loop stability is to ap­ply a minimum to maximum step of output load current and observe the resulting output voltage transient. A design
which has good phase margin (
>
50˚) will typically show no ringing after the output voltage transient returns to its nomi­nal value.
In most cases, the compensation components shown in the Typical Application Circuits will give good performance. To assist in optimizing phase margin, the following guidelines show the effects of changing various components.
C
OUT
: Increasing the capacitance of C
OUT
moves the fre-
quency of the pole f
p(COUT
) to a lower value and reduces
loop bandwidth. Increasing C
OUT
can be beneficial (increas­ing the phase margin) if the loop bandwidth is too wide (
>
F
OSC
/5) which places the high-frequency poles too close
to the unity-gain crossover frequency.
ESR of C
OUT
: The ESR forms a zero fz(ESR), which is
needed to cancel negative phase shift near the unity-gain frequency. High-ESR capacitors can not be used, since the zero will be too low in frequency which will make the loop bandwidth too wide.
R11/C10:These form a pole and a zero. Changing the value of C10 changes the frequency of both the pole and zero. Note that since this causes the frequency of both the pole and zero to move up or down together, adjusting the value of C10 does not significantly affect loop bandwidth.
Changing the value of R11 moves the frequency location of the zero f
z
(R11),but does not significantly shift the C10 pole (since the value of R11 is much less than the 160koutput impedance of the Gm amplifier). Since only the zero is moved, this affects both bandwidth and phase margin. This means adjusting R11 is an easy way to maximize the posi­tive phase shift provided by the zero. Best results are typi­cally obtained if f
z
(R11) is in the frequency range of fc/4 to f
c
(where fcis the unity-gain crossover frequency).
Design Procedure
INDUCTOR SELECTION
Inductance
It is important to understand that all inductors are not created equal, as the method of specifying inductance varies widely.
It must also be noted that the inductance of every inductor decreases with current. The core material, size, and con­struction type all contribute the the inductor’s dependence on current loading. Some inductors exhibit inductance curves which are relatively flat, while others may vary more than 2:1 from minimum to maximum current. In the latter case, the manufacturer’s specified inductance value is usu­ally the maximum value, which means the actual inductance in your application will be much less.
DS100949-7
FIGURE 6. Calculated Gain Plot for 3.3V/4A Application
DS100949-8
FIGURE 7. Measured Gain/Phase Plot for 3.3V/4A
Application
LM2641
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Page 15
Design Procedure (Continued)
The data sheet for the inductor must be reviewed carefully to verify that the selected component will have the desired in­ductance at the frequency and current for the application.
Current Rating
This specification may be the most confusing of all when picking an inductor, as manufacturers use different methods for specifying an inductor’s current rating.
The current rating specified for an inductor is typically given in RMS current, although in some cases a peak current rat­ing will also be given (usually as a multiple of the RMS rat­ing) which gives the user some indication of how well the in­ductance operates in the saturation region.
Other things being equal, a higher peak current rating is pre­ferred, as this allows the inductor to tolerate high values of ripple current without significant loss of inductance.
In the some cases where the inductance vs. current curve is relatively flat, the given current rating is the point where the inductance drops 10%below the nominal value. If the induc­tance varies a lot with current, the current rating listed by the manufacturer may be the “center point” of the curve. This means if that value of current is used in your application, the amount of inductance will be less than the specified value.
DC Resistance
Selecting An Inductor
Determining the amount of inductance required for an appli­cation can be done using the formula:
Where: V
IN
is the maximum input voltage.
V
OUT
is the output voltage.
F is the switching frequency, F
OSC
I
RIPPLE
is the inductor ripple current. In general, a good value
for this is about 30%of the DC output current. It can be seen from the above equation, that increasing the
switching frequency reduces the amount of required induc­tance proportionally. Of course, higher frequency operation is typically less efficient because switching losses become more predominant as a percentage of total power losses.
It should also be noted that reducing the inductance will in­crease inductor ripple current (other terms held constant). This is a good point to remember when selecting an inductor: increased ripple current increases the FET conduction losses, inductor core losses, and requires a larger output ca­pacitor to maintain a given amount of output ripple voltage. This means that a cheaper inductor (with less inductance at the operating current of the application) will cost money in other places.
INPUT CAPACITORS
The switching action of the high-side FET requires that high peak currents be available to the switch or large voltage tran­sients will appear on the V
IN
line. To supply these peak cur­rents, a low ESR capacitor must be connected between the drain of the high-side FET and ground. The capacitor must be located as close as possible to the FET (maximum dis­tance=0.5 cm).
A solid Tantalum or low ESR aluminum electrolytic can be used for this capacitor. If a Tantalum is used, it must be able to withstand the turn-ON surge current when the input power is applied. To assure this, the capacitor must be surge tested by the manufacturer and guaranteed to work in such applica­tions.
Caution: If a typical off-the-shelf Tantalum is used that has not been surge tested, it can be blown during power-up and will then be a dead short. This can cause the capacitor to catch fire if the input source continues to supply current.
Voltage Rating
For an aluminum electrolytic, the voltage rating must be at least 25%higher than the maximum input voltage for the ap­plication.
Tantalum capacitors require more derating, so it is recom­mended that the selected capacitor be rated to work at a voltage that is about twice the maximum input voltage.
Current Rating
Capacitors are specified with an RMS current rating. To de­termine the requirement for an application, the following for­mula can be used:
LM2641
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Page 16
Design Procedure (Continued)
It is also recommended that a 0.1µF ceramic capacitor be placed from V
IN
to ground for high frequency bypassing, lo-
cated as close as possible to the V
IN
pin.
OUTPUT CAPACITORS
The output capacitor(s) are critical in loop stability (covered in a previous section) and also output voltage ripple.
The types best suited for use as output capacitors are alumi­num electrolytics and solid Tantalum.
Aluminum Electrolytics
The primary advantage of aluminum electrolytics is that they typically give the maximum capacitance-to-size ratio, and they are reasonably priced. However, it must be noted that aluminum electrolytics used in high-performance switching regulator designs must be high frequency, low ESR types such as Sanyo OSCON or Panasonic HFQ which are spe­cifically designed for switching applications. Capacitors such as these with good high frequency (100kHz) specifications are not cheap.
Aluminum electrolytic capacitors should generally not be used in switching regulator applications where the ambient temperature goes below 0˚C. A typical low-voltage aluminum electrolytic has an ESR vs. Temperature curve that is fairly flat from 25˚C to 125˚C. However, a temperature change from 25˚C to 0˚C will approximately double the ESR, and it will double again going from 0˚C down to −20˚C.
Tantalum
Solid Tantalum capacitors are best in applications which must operate over a wide temperature range. A good quality Tantalum will typically exhibit less than 2:1 change in ESR over the temperature range of +125˚C to −40˚C. Recom­mended types are Sprague 593D, Sprague 594D, and AVX TPS series.
Selecting An Output Capacitor
The required value of output capacitance is directly related to the specification for the maximum amount of output volt­age ripple allowed in the application. Since ESR effects the ripple voltage, it is important to have a guideline for ESR. The maximum allowed ESR can be calculated as follows.
V
RIPPLE
=
I
RIPPLE
*
ESR(max) Using V=Ldi/dt V
OUT
=
L
*
I
RIPPLE
/{(1−D)TS}=L*I
RIPPLE
*
FS/(1−D)
I
RIPPLE
=
V
OUT
*
(1−D)/)L*FS)
ESR(max)=V
RIPPLE/IRIPPLE
A reasonable value for C
OUT
can be obtained by choosing
capacitors with net ESR less than
1
⁄2of ESR(max).
Hence,
ESR(max)=V
RIPPLE
*L*
FS/{V
OUT
(1−D)}
The value of C
OUT
necessary to meet the voltage ripple
specification can be found using the approximation:
Where: I
RIPPLE
is the inductor ripple current.
V
RIPPLE
is the output ripple voltage.
ESR is the equivalent series resistance of the output capaci­tor.
F is the switching frequency, F
S
.
T
S
=
1/F
S
.
The ESR term predominates in determining output ripple voltage. Good quality Tantalum capacitors have guaranteed maximum specifications for ESR, but the typical values for ESR are usually considerably lower than the maximum limit.
LM2641
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Page 17
Design Procedure (Continued)
POWER MOSFETs
Two N-channel logic-level MOSFETs are required for each output. The voltage rating should be at least 1.2 times the maximum input voltage.
Maximizing efficiency for a design requires selecting the right FET. The ON-resistance of the FET determines the ON-state (conduction) losses, while gate charge defines the losses during switch transitions. These two parameters require a trade-off, since reducing ON-resistance typically requires in­creasing gate capacitance (which increases the charge re­quired to switch the FET). Improved FETs are currently being released which are designed specifically for optimized ON-resistance and gate charge characteristics.
The V
IN
and V
OUT
for a specific application determines the ON time of each switch. In some cases where one FET is on most of the time, efficiency may be improved slightly by se­lecting a low ON-resistance FET for one of the FET switches and a different type with lower gate charge requirement for the other FET switch. However, for most applications this would give no measurable improvement.
CURRENT SENSE RESISTOR
A sense resistor is placed between the inductor and the out­put capacitor to measure the inductor current. The value of this resistor is set by the current limit voltage of the LM2641 (see Electrical Characteristics) and the maximum (peak) in­ductor current. The value of the sense resistor can be calcu­lated from:
Where: V
CL
(MIN) is the minimum specified current limit voltage (see
Electrical Characteristics). I
MAX
is the maximum output current for the application.
I
RIPPLE
is the inductor ripple current for the application. TOL is the tolerance (in%) of the sense resistor. The physical placement of the sense resistors should be as
close as possible to the LM2641 to minimize the lead length of the connections to the CSH and CSL pins. Keeping short leads on these connections reduces the amount of switching noise conducted into the current sense circuitry of the LM2641.
EXTERNAL DIODES FET Diodes
Both of the low-side MOSFET switches have an external Schottky diode connected from drain to source. These di­odes are electrically in parallel with the intrinsic body diode present inside the FET. These diodes conduct during the dead time when both FETs are off and the inductor current must be supplied by the catch diode (which is either the body diode or the Schottky diode).
Converter efficiency is improved by using external Schottky diodes. Since they have much faster turn-off recovery than the FET body diodes, switching losses are reduced.
The voltage rating of the Schottky must be at least 25
% higher than the maximum input voltage. The average current rating of the diode needs to be only about 30%of the output current, because the duty cycle is low.
The physical placement of the Schottky diode must be as close as possible to the FET, since any parasitic (lead) in­ductance in series with the Schottky will slow its turn-ON and cause current to flow through the FET body diode.
Bootstrap Diodes
As shown in the block diagram for the LM2641, the CBOOT pin has an internal diode which is connected to the 5V inter­nal rail (which is also connected to the LIN pin). This diode charges up the bootstrap capacitor to about 5V when the low-side FET switch turns ON and pulls its drain down to ground. The internal diode works well until the pulse widths get extremely narrow, and then the charge applied to the bootstrap capacitor can become insufficient to fully turn ON the gate of the FET.
For this reason, an external diode should be used which con­nects directly between the bootstrap capacitor and the exter­nal capacitor connected to the LIN pin (C17). A fast-recovery silicon diode should be used which has an average current rating 50 mA, with voltage rating
>
30V.
Output Diodes
It is recommended that diodes be placed between the regu­lated outputs and ground to prevent the outputs from swing­ing below ground. The diode used may be a Schottky or sili­con type, and should have a current rating of 1A or more. If the outputs are allowed to swing below ground more than a Vbe, the substrate of the LM2641 will become forward bi­ased which will cause the part to operate incorrectly.Another potential problem which could be caused by negative output transients is damage to the output capacitors, since tantalum capacitors can be damaged if a reverse voltage is forced across them
The operating conditions where this can occur are not typi­cal: it can happen if one or both of the outputs are very lightly loaded, and an undervoltage (or overvoltage) condition is detected. When this happens, the LM2641 turns off the switching oscillator and turns on both of the low-side FET’s which abruptly grounds one end of the inductor. When this happens, the other end of the inductor (which is connected to the regulated output) will experience a transient ringing voltage as the energy stored in the inductor is discharged. The amplitude and duration of the ringing is a function of the R-L-C tank circuit made up the output capacitance, inductor, and resistance of the inductor windings.
Because of this, the choice of inductor influences how large in amplitude the ringing will be. In tests performed on the TypicalApplication Circuit, the Sumida inductor showed less ringing than the Pulse inductor, but both showed a voltage transient that would go slightly below ground. For this rea­son, the output diodes are recommended.
LM2641
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Page 18
Physical Dimensions inches (millimeters) unless otherwise noted
LIFE SUPPORT POLICY
NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.
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Americas Tel: 1-800-272-9959 Fax: 1-800-737-7018 Email: support@nsc.com
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Fax: +49 (0) 1 80-530 85 86
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Tel: 81-3-5639-7560 Fax: 81-3-5639-7507
www.national.com
28-Lead TSSOP (MTC)
Order Number LM2641MTC-ADJ
NS Package Number MTC28
LM2641 Dual Adjustable Step-Down Switching Power Supply Controller
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
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